Fan blade balance detection and correction device

Abstract

The invention discloses a fan blade balance detection and correction device which comprises a rack and a control part, a workbench is arranged on the rack, at least one balance detection part is arranged on the workbench, and the balance detection part is used for collecting rotation balance data of a workpiece to be machined, recording rotation unbalance data and feeding back detection data to the control part. A positioning conveying unit is arranged on one side of the balance detection part and used for moving a workpiece to be machined to a feeding station, and a cutting correction unit is arranged on the other side of the balance detection part and used for conducting cutting correction on the rotating unbalance position of the workpiece to be machined according to detection data fed back by the control part. A cutting correction unit is arranged on one side of the machine frame, a cleaning unit is arranged on one side of the cutting correction unit, one side of the cleaning unit is connected with a magnetizing mold through a fine adjustment unit, and a moving unit is further arranged on one side of the machine frame.

Description

Technical Field

[0001] The present invention relates to the technical field of detection and correction equipment, and in particular to a fan blade balance detection and correction device. Background Art

[0002] The fan blade is an important component of the air flow conveying equipment. It is driven by a motor to rotate to generate wind power and achieve air convection. During daily use of the fan blade, "dynamic balance" is one of the important indicators for the normal operation of the fan blade. As a rotating body, if the mass distribution of the fan blade is uniform, the centrifugal forces generated during the rotation of the fan blade can cancel each other out, ensuring the smooth rotation of the fan blade and the normal output of the air volume.

[0003] If there is a problem with the dynamic balance of the fan blade, the unbalanced rotation will cause additional mechanical stress, resulting in faster wear of the connecting components, bearings and other key components, and easily leading to an increase in the equipment failure rate; for an unbalanced rotating body, more energy is required to overcome the additional resistance and friction, which will lead to a reduction in the energy efficiency of the equipment and an increase in the operating cost; moreover, the unbalanced fan blade will generate greater vibration and noise, and at the same time, it will also cause a decrease in the air volume and air pressure output by the fan, reducing the cooling efficiency.

[0004] When encountering the "imbalance" of the fan blade, the conventional method is generally to detect the data of the "imbalance" of the fan blade by a balance detector, and then adopt the method of adding weight, such as adding counterweight blocks, filling soil or dispensing glue on the lighter side of the fan blade, to adjust the mass distribution of the fan blade so as to improve the "imbalance" situation of the fan blade.

[0005] Regarding the method of adding counterweight blocks, generally several grooves are provided on the hub of the fan blade, and according to the test results of the balance detector, counterweight blocks are inserted into the corresponding grooves that need to increase the weight to improve the rotational balance of the fan blade. However, in this way, due to the different weight compensation situations, there is no fixed standard, and it is difficult to accurately prepare the counterweight blocks to correct the balance of the fan blade. Moreover, the size of the counterweight blocks needs to be accurately and closely fitted into the corresponding grooves. Otherwise, when the fan blade is working, the counterweight blocks are easily thrown out of the fan blade due to the centrifugal force of the fan blade rotation, thus losing the effect of balance correction. Moreover, the loose counterweight blocks may impact the components inside the equipment when being thrown out, posing a risk of equipment damage.

[0006] For the filling method, it is similar to the method of adding configuration blocks. For example, in the utility model patent with the publication number CN209414272U and the name "Balanced Soil Fixing Structure for Cooling Fan", annular equidistantly distributed filling grooves are provided at the "cover opening and / or cover surface" of the fan body. According to the test of the balance detector, the "unbalanced" position of the fan blade is determined, and the balance soil is filled into the filling grooves to correct the balance of the fan blade. However, in this way, the use of balance soil undoubtedly increases the production cost of the fan blade, and the amount of balance soil is not easy to control, the balance correction accuracy is relatively low, and when the fan blade is used, the balance soil is easily thrown out, unable to ensure the structural stability of the "uniform mass distribution" of the fan blade.

[0007] The glue-dotting method is a commonly used method at present. Generally, the "unbalanced" data of the fan blade is determined by the test of the balance detector, and glue-dotting operations are performed on one or more points at the "unbalanced" position of the fan blade, either on the magnetic ring of the fan blade or on the inner wall of the fan blade, to improve the rotational balance of the fan blade. However, in this way, first of all, after the glue solidifies, there may be a situation of weight change, and the amount of glue to be dotted is difficult to control. Moreover, some glues are easily loosened from the fan blade under the influence of environmental factors in some use scenarios (such as high-temperature environments), and are easily thrown out of the fan blade under the action of centrifugal force during the use of the fan blade, affecting the normal use of the fan blade. Summary of the Invention

[0008] The purpose of the present invention is to provide a fan blade balance detection and correction device to overcome the deficiencies in the prior art. The detection and correction device realizes the integration and automation of balance detection, balance correction, wind cleaning and product magnetization, shares the same set of detection data, thereby effectively improving the accuracy of correcting the unbalanced position of the product, ensuring the qualified rate of the product, and at the same time, ensuring the structural stability of the product during daily rotation use after the workpiece balance correction.

[0009] To achieve the above purpose, the present invention adopts the following technical solutions: A fan blade balance detection and correction device includes a frame and a control unit. A workbench is provided on the frame. At least one balance detection unit is provided on the workbench. The balance detection unit is used to collect rotational balance data of the workpiece to be processed, record rotational imbalance data, and feedback the detection data to the control unit. A positioning and conveying unit is provided on one side of the balance detection unit. The positioning and conveying unit is used to move the workpiece to be processed to the loading station. A cutting and correction unit is provided on the other side of the balance detection unit. The cutting and correction unit is used to perform cutting correction on the rotationally imbalanced position of the workpiece to be processed according to the detection data fed back by the control unit. A cleaning unit is provided on one side of the cutting and correction unit. The cleaning unit is used to blow dust and collect dust from the corrected material. One side of the cleaning unit is connected to a magnetizing mold through a fine-tuning unit. The fine-tuning unit is used to finely adjust and calibrate the position of the magnetizing mold. A moving unit is also provided on one side of the frame. The moving unit is used to move the material in sequence through the positioning and conveying unit, balance detection unit, cutting and correction unit, cleaning unit to each station of the magnetizing mold in real time.

[0010] The positioning and conveying unit, balance detection unit, cutting and correction unit, cleaning unit and fine-tuning unit are arranged in sequence in a pipeline manner in the middle of the frame. The magnetizing mold is installed on the fine-tuning unit.

[0011] The positioning and conveying unit includes a positioning bracket connected to the workbench, a conveying linear module provided on the positioning bracket, a positioning plate installed on the conveying linear module, and a positioning spindle fixed on the positioning plate. The positioning spindle is used to perform preliminary positioning on the workpiece to be processed. The conveying linear module is used to cooperate with the positioning plate to convey the workpiece on the positioning spindle to the loading station.

[0012] The cutting and correction unit is composed of a correction base connected to the workbench, a correction adjustment component provided on the correction base, a cutting component provided on the correction adjustment component, and a workpiece placing and lifting component provided on one side above the correction base. The workpiece placing and lifting component is used to place, press, lift and lower the workpiece to be processed. The correction adjustment component is used to adjust the cutting component to the rotationally imbalanced position of the workpiece to be processed. The cutting component is used to perform cutting on the rotationally imbalanced position of the workpiece to be processed.

[0013] The correction adjustment component includes a first longitudinal linear module provided on one side of the correction base, a first longitudinal slide rail provided on the other side of the correction base, a first longitudinal slider slidably connected to the first longitudinal slide rail, a first support plate connected between the first longitudinal slider and the first longitudinal linear module, a first transverse linear module installed on one side of the first support plate, a first transverse slide rail installed on the other side of the first support plate, a first transverse slider slidably connected to the first transverse slide rail, and a second support plate connected between the first transverse slider and the first transverse linear module. The cutting component is provided on the second support plate.

[0014] The cutting assembly consists of a cutting tool passing through the second support plate, a driven wheel provided at one end of the cutting tool, a cutting motor mounted on the bottom surface of the second support plate, a driving wheel fixed to the output end of the cutting motor, a transmission belt connected between the driving wheel and the driven wheel, a vertical plate connected to the correction base, a positioning guide rail provided on the vertical plate, a positioning block slidably connected to the positioning guide rail through a positioning slider, an auxiliary positioning rod provided at one end of the positioning block, and a positioning cylinder connected to the other end of the positioning block. One end of the auxiliary positioning rod passes through the cutting tool.

[0015] The blank feeding and lifting assembly includes a lifting bracket connected to the correction base, at least two lifting guide rails provided on one surface of the lifting bracket, a lifting plate slidably connected to the lifting guide rails through lifting sliders, a blank feeding table fixedly connected to the lifting plate, a pressing and translating cylinder mounted on one side of the blank feeding table through a pressing bracket, a pressing and vertical cylinder provided at the output end of the pressing and translating cylinder through a pressing connecting plate, a pressing member fixed to the output end of the pressing and vertical cylinder, a lifting cylinder fixed to the bottom surface of the correction base through a first mounting seat, a connecting member provided at the output end of the lifting cylinder, and at least one guide rod provided on both sides of the connecting member. The pressing member is used to cooperate with the pressing and translating cylinder and the pressing and vertical cylinder to limit the workpiece to be processed at the processing station on the blank feeding table. A tool hole is provided on the blank feeding table, and the tool hole is used to reserve a clearance position for the cutting assembly to correct the workpiece to be processed. Among them, each of the guide rods passes through the correction bottom plate to form an extended end, and each of the extended ends is respectively clamped on both sides of the lifting plate.

[0016] The cleaning unit consists of a cleaning bracket connected to the workbench, a blowing base provided on the cleaning bracket, a dust collection hood fixed to the blowing base, a blowing cross bar erected between the blowing base and the dust collection hood, a blowing positioning rod passing through the blowing cross bar, a blowing member mounted on one side of the blowing cross bar, an upper cover hinged to one side of the cleaning bracket through a rotating rod, a rotating cylinder connected to one end of the rotating rod, and a buffer provided at the top of the other side of the cleaning bracket. The upper cover is provided with a limiting post corresponding to the setting position of the blowing positioning rod.

[0017] The fine-tuning unit includes a fine-tuning bottom plate connected to the workbench, a fine-tuning motor installed on the bottom surface of the fine-tuning bottom plate, a first fine-tuning plate fixed to the output end of the fine-tuning motor, at least one horizontal fine-tuning guide rail provided on the first fine-tuning plate, a second fine-tuning plate slidably connected to the horizontal fine-tuning guide rail through a first slider, at least one vertical fine-tuning guide rail installed on the second fine-tuning plate, and a fine-tuning panel slidably connected to the vertical fine-tuning guide rail through a second slider. The magnetizing mold is arranged on the fine-tuning panel. Among them, a horizontal fine-tuning motor is provided on one side of the first fine-tuning plate, and the output end of the horizontal fine-tuning motor is connected to the opposite side of the second fine-tuning plate through a horizontal fine-tuning lead screw. A vertical fine-tuning motor is provided on one side of the vertical fine-tuning guide rail, and the output end of the vertical fine-tuning motor is connected to the opposite side of the fine-tuning panel through a vertical fine-tuning lead screw.

[0018] The moving unit is composed of a moving bracket fixed to the workbench, at least one moving guide rail provided on one side of the moving bracket, at least two moving adsorption components slidably connected to the moving guide rail, a moving motor provided on the other side of the moving bracket, a moving lead screw installed on the output end of the moving motor, and a main transmission member drivingly connected to the moving lead screw. Each of the moving adsorption components is drivingly connected through a secondary transmission member.

[0019] The beneficial effects of the present invention are as follows: 1. Through the positioning ingot of the positioning and conveying unit, the workpiece to be processed is initially positioned, and the workpiece to be processed is moved to the loading station by the conveying linear module. Then, the moving unit sucks the workpiece to be processed at the loading station through the moving adsorption component and transfers it to the detection station of the balance detection unit. Subsequently, the balance detection unit detects the imbalance data of the workpiece to be processed and feeds back the detection result to the control unit. After the control unit obtains the imbalance data, through the moving adsorption component at the detection station, the workpiece to be processed is moved to the feeding table of the cutting and correction unit. At this time, the workpiece to be processed is inserted on the top of the auxiliary positioning rod. At the same time, the feeding lifting component moves the pressing vertical cylinder above the workpiece to be processed and cooperates with the pressing member to press the workpiece to be processed on the feeding table. 2. The auxiliary positioning rod of the auxiliary positioning lifting mechanism and the feeding lifting component cooperate with each other to perform auxiliary positioning on the workpiece to be processed before cutting, which not only ensures the accuracy of the cutting station set on the workpiece to be processed, but also ensures that the workpiece to be processed can be stably pressed during the correction cutting operation. At the same time, it cooperates with the feeding lifting component to perform lifting adjustment on the workpiece to be processed to control the machining feed amount in the vertical direction of the workpiece to be processed during the correction cutting operation. 3. The design of the auxiliary positioning rod of the auxiliary positioning and lifting mechanism passing through the tool allows the workpiece to be processed to be placed on the auxiliary positioning rod, and the tool body effectively extends into the inner side of the workpiece to be processed. Then, through the correction and adjustment component, the tool body is moved to the position of the workpiece to be corrected. Subsequently, the cutting motor drives the tool body to rotate. At the same time, in cooperation with the blank feeding and lifting component, the workpiece is gradually lifted, so that the tool body cuts and corrects the magnet of the workpiece to be processed from the inside to the outside; 4. The setting of its cleaning unit can effectively clean the inner side of the workpiece after cutting. Through the wind force, the cutting waste or dust attached to the inner side of the workpiece is blown out to ensure the cleanliness of the inner side of the product and avoid the situation where the cutting waste or dust is synchronously magnetized and magnetically adheres to the inner side of the product and is difficult to clean when the workpiece is magnetized; 5. Since each process from balance detection, balance correction, wind cleaning to product magnetization is carried out on one device and shares the same set of detection data, the accuracy of correcting the unbalanced position of the product is effectively improved, the yield rate of the product is ensured, and at the same time, the structural stability of the product during daily rotation and use is also ensured after the workpiece balance is corrected. Description of the Drawings

[0020] Figure 1 is a three-dimensional structural schematic diagram of the present invention.

[0021] Figure 2 is a front view structural schematic diagram of the present invention.

[0022] Figure 3 is a three-dimensional structural schematic diagram of the positioning and conveying unit of the present invention.

[0023] Figure 4 is a three-dimensional structural schematic diagram of the cutting and correction unit of the present invention.

[0024] Figure 5 is a connection relationship structural schematic diagram of the correction and adjustment component of the present invention.

[0025] Figure 6 is a cross-sectional structural schematic diagram of the cutting component of the present invention.

[0026] Figure 7 is a side view structural schematic diagram of the blank feeding and lifting component of the present invention.

[0027] Figure 8 is a structural schematic diagram of the bottom view of the blank feeding and lifting component of the present invention.

[0028] Figure 9 is a structural schematic diagram of the auxiliary positioning and supporting mechanism of the present invention.

[0029] Figure 10 is one of the connection structural schematic diagrams of the tool and the tool driving mechanism of the present invention.

[0030] Figure 11 It is the second schematic diagram of the connection structure between the tool and the tool driving mechanism of the present invention.

[0031] Figure 12 It is the schematic diagram of the connection structure between the tool and the driven wheel of the present invention.

[0032] Figure 13 It is the schematic diagram of the structure of the rotating member of the tool of the present invention.

[0033] Figure 14 It is the schematic diagram of the structure of the rotating mounting seat of the tool of the present invention.

[0034] Figure 15 It is the schematic diagram of the structure of the rotating shaft of the tool of the present invention.

[0035] Figure 16 It is the exploded structure schematic diagram of the tool holder, the tensioning member and the tool body of the present invention.

[0036] Figure 17 It is the schematic diagram of the structure of the tool holder of the present invention.

[0037] Figure 18 It is the three-dimensional structure schematic diagram of the cleaning unit of the present invention.

[0038] Figure 19 It is the partial sectional structure schematic diagram of the cleaning unit of the present invention.

[0039] Figure 20 It is Figure 19 The partial enlarged view at A in

[0040] Figure 21 It is the partial sectional structure schematic diagram of the air blowing cross bar and the air blowing member of the present invention.

[0041] Figure 22 It is the first three-dimensional structure schematic diagram of the fine adjustment unit of the present invention.

[0042] Figure 23 It is the second three-dimensional structure schematic diagram of the fine adjustment unit of the present invention.

[0043] Figure 24 It is the partial exploded structure schematic diagram of the fine adjustment unit of the present invention.

[0044] Figure 25 It is the three-dimensional structure schematic diagram of the moving unit of the present invention.

[0045] Figure 26 It is the schematic diagram of the connection relationship structure between the moving driving mechanism and one of the moving adsorption components of the present invention.

[0046] Figure 27 It is a schematic structural diagram of the connection relationship of the second mobile adsorption component of the present invention.

[0047] Figure 28 It is a schematic semi-sectional structural diagram of the vacuum adsorption structure of the present invention.

[0048] Explanation of the reference numerals in the drawings: 1 - Frame; 11 - Workbench; 2 - Control Unit; 3 - Balance Detection Unit; 4 - Positioning and Conveying Unit; 41 - Positioning Bracket; 42 - Conveying Linear Module; 43 - Positioning Plate; 44 - Positioning Spindle; 5 - Cutting and Correction Unit; 51 - Correction Base; 52 - Correction Adjustment Assembly; 521 - First Longitudinal Linear Module; 522 - First Longitudinal Slide Rail; 523 - First Longitudinal Slide Block; 524 - First Support Plate; 525 - First Transverse Linear Module; 526 - First Transverse Slide Rail; 527 - First Transverse Slide Block; 528 - Second Support Plate; 53 - Cutting Assembly; 531 - Tool; 5311 - Rotating Member; 5311a - Rotating Mounting Seat; 5311b - Sliding Protrusion; 5311c - Rotating Bearing; 5311d - First Locking Member; 5311e - Rotating Shaft; 5311f - Limiting Portion; 5311g - Inset Edge; 5311h - Chute; 5312 - Tool Holder; 5312a - Positioning Portion; 5312b - Fitting Portion; 5312c - Seat Port Through Hole; 5312d - Positioning Pin; 5312e - Internal Thread; 5313 - Tightening Member; 5313a - Shaped Hole; 5313b - External Thread; 5314 - Tool Body; 5314a - Positioning Hole; 5315 - First Spacer; 5316 - Second Spacer; 5317 - Second Locking Member; 532 - Driven Wheel; 533 - Cutting Motor; 534 - Driving Wheel; 535 - Transmission Belt; 536 - Vertical Plate; 537 - Positioning Guide Rail; 538 - Positioning Block; 538a - Bayonet; 539 - Auxiliary Positioning Rod; 53a - Positioning Cylinder; 53b - Adapter Plate; 53c - Clamping Block; 53d - Positioning Slide Block; 53e - Motor Mount; 54 - Stocking Lifting Assembly; 541 - Lifting Bracket; 542 - Lifting Guide Rail; 543 - Lifting Plate; 543a - Connecting Notch; 544 - Stocking Table; 544a - Tool Hole; 545 - Pressing Translation Cylinder; 546 - Pressing Vertical Cylinder; 547 - Pressing Member; 548 - Lifting Cylinder; 549 - Connecting Member; 54a - Lifting Slide Block; 54b - Pressing Bracket; 54c - Pressing Connecting Plate; 54d - First Mounting Seat; 54e - Guide Rod; 54ea - Extended End; 54eb - Card Slot; 54f - Guide Bushing; 6 - Cleaning Unit; 61 - Cleaning Bracket; 62 - Blowing Base; 62a - Discharge Pipe; 63 - Dust Collection Hood; 64 - Blowing Cross Bar; 65 - Blowing Positioning Rod; 66 - Blowing Member; 67 - Upper Cover; 671 - Limit Post; 672 - Embedded Member; 68 - Rotary Cylinder; 69 - Buffer; 6a - Rotary Rod; 6b - Cleaning Adjustment Plate; 6c - Rotary Hinge; 6d - Cylinder Bracket; 6e - Sealing Ring; 7 - Fine Tuning Unit; 71 - Fine Tuning Base Plate; 711 - Height Limit Sensor; 72 - Lifting Fine Tuning Motor; 72a - Fixing Member; 73 - First Fine Tuning Plate; 731 - Fine Tuning Linear Bearing; 732 - Height Sensing Piece; 733 - Lateral Limit Sensor; 74 - Lateral Fine Tuning Guide Rail; 75 - Second Fine Tuning Plate; 751 - Lateral Sensing Piece; 752 - Longitudinal Limit Sensor76 - Longitudinal fine - tuning guide rail; 77 - Fine - tuning panel; 771 - Panel adjustment hole; 772 - Dimension scale; 773 - Longitudinal sensing piece; 78 - Transverse fine - tuning motor; 79 - Longitudinal fine - tuning motor; 7a - First slider; 7b - Second slider; 7c - Transverse fine - tuning lead screw; 7ca - Transverse lead - screw seat; 7d - Longitudinal fine - tuning lead screw; 7da - Longitudinal lead - screw seat; 7e - Adjustment limit bar; 7f - Fine - tuning bushing; 8 - Magnetizing die; 9 - Moving unit; 91 - Moving bracket; 92 - Moving guide rail; 93 - Moving adsorption assembly; 931 - Moving slider; 932 - Moving fixed plate; 933 - Moving cylinder; 934 - Mounting plate; 935 - Mounting sleeve; 936 - Vacuum shaft; 936a - Shaft adjustment hole; 936b - Vacuum air path; 937 - Suction part; 938 - Vacuum nozzle; 939 - Limit sleeve; 93a - Air - source part; 93b - Vacuum gauge; 93c - First support part; 93d - Suction joint; 93e - Second support part; 94 - Moving motor; 95 - Moving lead screw; 96 - Main transmission part; 97 - Sub - transmission part; 9a - Moving lead - screw seat; 9b - Coupling; 9c - Lead - screw nut; 9d - Moving limit sensor; 9e - Moving sensing piece; 9f - Padding plate; Detailed implementation mode

[0049] The present invention will be further described below in conjunction with the accompanying drawings of the specification: As Figures 1-28 shown, the present invention relates to a fan - blade balance detection and correction device, including a frame 1 and a control unit 2. A workbench 11 is provided on the frame 1, and at least one balance detection unit 3 is provided on the workbench 11. The balance detection unit 3 is used to collect rotational balance data of the workpiece to be processed, record rotational imbalance data, and feedback the detection data to the control unit 2. A positioning and conveying unit 4 is provided on one side of the balance detection unit 3, and the positioning and conveying unit 4 is used to move the workpiece to be processed to the loading station. A cutting and correction unit 5 is provided on the other side of the balance detection unit 3, and the cutting and correction unit 5 is used to perform cutting and correction on the rotational imbalance position of the workpiece to be processed according to the detection data fed back by the control unit 2. A cleaning unit 6 is provided on one side of the cutting and correction unit 5, and the cleaning unit 6 is used to blow and collect dust from the corrected material. One side of the cleaning unit 6 is connected to the magnetizing die 8 through a fine - tuning unit 7, and the fine - tuning unit 7 is used to finely adjust and calibrate the working position of the magnetizing die 8. A moving unit 9 is also provided on one side of the frame 1, and the moving unit 9 is used to move the material in sequence through the positioning and conveying unit 4, the balance detection unit 3, the cutting and correction unit 5, the cleaning unit 6 to each working position of the magnetizing die 8 in real - time; among them, the aforementioned workpiece to be processed is generally a fan blade. It should be noted that the present invention can also correct the rotational balance of such workpieces as rotors, etc., and is not limited thereto here.

[0050] As Figures 1-2As shown in the figure, the positioning and conveying unit 4, the balance detection unit 3, the cutting and correction unit 5, the cleaning unit 6, and the fine-tuning unit 7 are arranged in the middle of the frame 1 in a pipeline-like sequence. The magnetizing mold 8 is installed on the fine-tuning unit 7. It should be noted that both the balance detection unit 3 and the magnetizing mold 8 are externally purchased and belong to well-known technologies. The specific structures of the balance detection unit 3 and the magnetizing mold 8 are not limited herein.

[0051] As Figures 1-3 shown in the figure, the positioning and conveying unit 4 includes a positioning bracket 41 connected to the workbench 11, a conveying linear module 42 provided on the positioning bracket 41, a positioning plate 43 installed on the conveying linear module 42, and a positioning spindle 44 fixed on the positioning plate 43. The positioning spindle 44 is used for preliminary positioning of the workpiece to be processed, and the conveying linear module 42 is used to cooperate with the positioning plate 43 to convey the workpiece to be processed on the positioning spindle 44 to the loading station.

[0052] When the positioning and conveying unit 4 is working, the positioning bracket 41 is at the initial position of the conveying linear module 42. The workpiece to be processed is grabbed by manual or manipulator, and the central axis of the workpiece to be processed is correspondingly inserted onto the positioning spindle 44. Then, the conveying linear module 42 moves the positioning plate 43 to the loading station. At this time, the workpiece to be processed on the positioning spindle 44 of the positioning plate 43 moves to the loading station with the positioning plate 43, and then is grabbed by the moving unit 9 and moved to the balance detection unit 3 at the next station to detect the "dynamic balance" of the workpiece to be processed and record its "unbalanced" position.

[0053] As Figures 1-2 shown in FIGS. 4-17, the cutting and correction unit 5 is composed of a correction base 51 connected to the workbench 11, a correction adjustment component 52 provided on the correction base 51, a cutting component 53 provided on the correction adjustment component 52, and a material placing and lifting component 54 provided on one side above the correction base 51. The material placing and lifting component 54 is used for placing, pressing, lifting, and lowering the workpiece to be processed. The correction adjustment component 52 is used to adjust the cutting component 53 to the rotation unbalanced position of the workpiece to be processed. The cutting component 53 is used to cut the rotation unbalanced position of the workpiece to be processed.

[0054] As Figure 4 、 5As shown in the figure, the correction adjustment component 52 includes a first longitudinal linear module 521 provided on one side of the correction base 51, a first longitudinal slide rail 522 provided on the other side of the correction base 51, a first longitudinal slider 523 slidably connected to the first longitudinal slide rail 522, a first support plate 524 connected between the first longitudinal slider 523 and the first longitudinal linear module 521, a first transverse linear module 525 installed on one side of the first support plate 524, a first transverse slide rail 526 installed on the other side of the first support plate 524, a first transverse slider 527 slidably connected to the first transverse slide rail 526, and a second support plate 528 connected between the first transverse slider 527 and the first transverse linear module 525. The cutting component 53 is provided on the second support plate 528.

[0055] During operation, the control unit 2, based on the "imbalance" data detected by the balance detection unit 3, controls the first longitudinal linear module 521 to operate, causing the first support plate 524 provided on the first longitudinal linear module 521 to achieve longitudinal displacement, and / or controls the first transverse linear module 525 to cause the second support plate 528 provided on the first transverse linear module 525 to achieve transverse displacement. Thus, the cutting component 53 on the second support plate 528 is moved to the position where the workpiece to be processed needs to perform cutting correction.

[0056] As Figure 4 、 6, as shown in FIGS. 9 - 12, the cutting assembly 53 consists of a cutting tool 531 passing through the second support plate 528, a driven wheel 532 provided at one end of the cutting tool 531, a cutting motor 533 mounted on the bottom surface of the second support plate 528, a driving wheel 534 fixed to the output end of the cutting motor 533, a transmission belt 535 connected between the driving wheel 534 and the driven wheel 532, a vertical plate 536 connected to the correction base 51, a positioning guide rail 537 provided on the vertical plate 536, a positioning block 538 slidably connected to the positioning guide rail 537 through a positioning slider 53d, an auxiliary positioning rod 539 provided at one end of the positioning block 538, and a positioning cylinder 53a connected to the other end of the positioning block 538. One end of the auxiliary positioning rod 539 passes through the cutting tool 531; wherein, the vertical plate 536 is connected to the correction base 51 through an adapter plate 53b; a bayonet 538a is provided at the other end of the positioning block 538, and the output end of the positioning cylinder 53a is connected to the bayonet 538a through a clamping block 53c; the vertical plate 536, the positioning guide rail 537, the positioning block 538, the auxiliary positioning rod 539, and the positioning cylinder 53a together constitute an auxiliary positioning and lifting mechanism. The auxiliary positioning and lifting mechanism cooperates with the blank feeding and lifting assembly 54 to perform auxiliary positioning on the workpiece to be processed in the vertical direction, which not only ensures the accuracy of the cutting station set for the workpiece to be processed, but also ensures that the workpiece to be processed can be stably clamped during the correction cutting operation. At the same time, it cooperates with the blank feeding and lifting assembly 54 to adjust the lifting of the workpiece to be processed to control the machining feed amount in the vertical direction of the workpiece to be processed during the correction cutting operation; the cutting motor 533, the driving wheel 534, and the transmission belt 535 constitute a tool driving mechanism. The tool driving mechanism drives the cutting tool 531 to rotate during the correction cutting operation; it should be noted that the aforementioned cutting motor 533 is connected to the second support plate 528 through a motor seat 53e. At least one surface of the motor seat 53e is provided with a through hole (not shown), and the through hole is used to reserve a clearance position for the transmission belt 535.

[0057] Further, as shown in Figure 4 , 6 , FIGS. 10 - 17, the cutting tool 531 includes a rotating member 5311, a tool holder 5312 provided at one end of the rotating member 5311, and a tool body 5314 connected to one end of the tool holder 5312 through a fastening member 5313. The rotating member 5311 is used to be fixed to the equipment and drive the tool body 5314 to rotate. The tool holder 5312 is used to replace tool bodies 5314 of different specifications. The fastening member 5313 is used to load and unload the tool body 5314. The tool holder 5312, the tool body 5314, and the fastening member 5313 constitute a convenient replacement structure for the cutting tool 531; the aforementioned driving wheel 534 is provided at the other end of the rotating member 5311, and the driven wheel 532 is used to provide power for the rotating member 5311.

[0058] Among them, as shown in Figures 12-17As shown, the rotating member 5311 is composed of a rotating mounting base 5311a, a rotating shaft 5311e rotatably connected to the rotating mounting base 5311a through at least one rotating bearing 5311c, and a first locking member 5311d fixed to one end of the rotating mounting base 5311a. A limiting portion 5311f is provided at one end of the rotating shaft 5311e, and a sliding groove 5311h is formed inside the limiting portion 5311f. The sliding groove 5311h is used to cooperate with the rotating shaft 5311e to be rotatably connected to the rotating mounting base 5311a. A sliding protrusion 5311b is annularly provided at one end of the rotating mounting base 5311a corresponding to the sliding groove 5311h, and the sliding protrusion 5311b is slidably connected in the sliding groove 5311h. The driven wheel 532 is fixedly connected to one end of the rotating shaft 5311e corresponding to the first locking member 5311d, and the limiting portion 5311f is connected to the tool holder 5312.

[0059] As Figure 12 , 13 shown, the rotating bearings 5311c are respectively provided at both ends of the rotating shaft 5311e, and at least one first spacer 5315 is provided between the rotating bearings 5311c at both ends. A second spacer 5316 is further provided on the rotating bearing 5311c near the first locking member 5311d. The second spacer 5316 is used to form a gap between the first locking member 5311d and the driven wheel 532. The driven wheel 532 is mounted on the rotating shaft 5311e through at least one second locking member 5317. Among them, the setting of the rotating bearing 5311c can effectively support the rotating shaft 5311e in the rotating mounting base 5311a. At the same time, the rotating shaft 5311e is effectively centered in the rotating mounting base 5311a (that is, the central axis of the rotating shaft 5311e is basically coincident with the central axis of the rotating mounting base 5311a), ensuring that the rotational power of the rotating shaft 5311e can be normally output to the tool body 5314 to ensure the normal cutting effect of the tool body 5314 and avoid vibration or noise generated during rotation due to the inclined installation of the rotating shaft 5311e of the tool 531.

[0060] As Figure 12 , 16As shown in FIGS. 17, one end of the tool holder 5312 is provided with a positioning portion 5312a, which is fixedly connected to the limiting portion 5311f of the rotating shaft 5311e to form a detachable structure. A seat through hole 5312c is formed in the tool holder 5312 from one end face to the other end face. The tool body 5314 is fixed to the other end of the seat through hole 5312c of the tool holder 5312 through a tightening member 5313. An embedded edge 5311g is further provided inside the limiting portion 5311f of the rotating shaft 5311e. A fitting portion 5312b is protruded on the positioning portion 5312a corresponding to the embedded edge 5311g. The fitting portion 5312b is connected to the embedded edge 5311g to form a concave-convex mating connection structure. An internal thread 5312e (not shown) is provided inside the other end of the seat through hole 5312c of the tool holder 5312. An external thread 5313b (not shown) is provided at one end of the tightening member 5313. The external thread 5313b is fixedly connected to the internal thread 5312e. Among them, a shaped hole 5313a is provided in the middle of the tightening member 5313. At least one positioning pin 5312d is provided on the end face of the other end of the tool holder 5312. A positioning hole 531a is formed in the tool body 5314. The positioning hole 531a is sleeved on the positioning pin 5312d. It should be noted that the split design between the tool holder 5312 and the rotating shaft 5311e facilitates the installation of tool bodies 5314 of different models. During the processing, the user can replace the tool body 5314 suitable for processing according to the size of the workpiece to be processed. At the same time, the tool body 5314 and the tightening member 5313 cooperate and are connected to the tool holder 5312, also forming a detachable structure, which is convenient for the quick replacement of the tool body 5314 of the same model in daily use. The detachable design from the tool body 5314 to the tool holder 5312 effectively avoids the waste of resources caused by the operation of the need to replace the whole set of traditional cutting tools 531, making the replacement of the tool body 5314 easier and more convenient.

[0061] In addition, it should be noted that, as Figure 13 、 15 shown, the aforementioned rotating shaft 5311e is a tubular structure, which cooperates with the shaped hole 5313a of the tightening member 5313 and the seat through hole 5312c of the tool holder 5312, so that the middle part of the tool 531 of the present invention is a structure with both ends penetrating, leaving a clearance for the auxiliary positioning rod 539 to pass through the tool 531, so that the aforementioned "auxiliary positioning lifting mechanism" can better cooperate with the blanking lifting assembly 54 to "clamp" the workpiece to be processed. During the correction cutting operation, the auxiliary positioning rod 539 is in the state of passing through the tool 531. At this time, under the action of the correction adjustment assembly 52, the tool 531 adjusts the cutting position horizontally or longitudinally, and the auxiliary positioning rod 539 will not interfere with the horizontal adjustment of the tool 531.

[0062] During operation, the output end of the cutting motor 533 drives the driving wheel 534 to rotate. The driving wheel 534 drives the driven wheel 532 to rotate through the transmission belt 535. The rotating driven wheel 532 transmits power to the connected rotating shaft 5311e, driving the rotating shaft 5311e to rotate. At this time, the rotating shaft 5311e drives the tool holder 5312 to rotate, thereby driving the tool body 5314 connected to the tool holder 5312 to rotate, and cutting the inner side of the workpiece to be processed. Specifically, when correcting the fan blade, the rotating tool body 5314 performs a reduction micro-cutting on the inner side of the "unbalanced" position of the magnetic ring of the fan blade. Here, the feed rate of the cutting is calculated by the control unit 2 based on the "unbalanced" data measured by the balance detection unit 3, and is not limited here.

[0063] As Figure 4 , 7 , 8 shows, the blank feeding lifting assembly 54 includes a lifting bracket 541 connected to the correction base 51, at least two lifting guide rails 542 provided on one surface of the lifting bracket 541, a lifting plate 543 slidably connected to the lifting guide rails 542 through lifting sliders 54a, a blank feeding table 544 fixedly connected to the lifting plate 543, a pressing translation cylinder 545 installed on one side of the blank feeding table 544 through a pressing bracket 54b, a pressing vertical cylinder 546 provided at the output end of the pressing translation cylinder 545 through a pressing connecting plate 54c, a pressing member 547 fixed to the output end of the pressing vertical cylinder 546, a lifting cylinder 548 fixed to the bottom surface of the correction base 51 through a first mounting seat 54d, a connecting member 549 provided at the output end of the lifting cylinder 548, and at least one guide rod 54e provided on both sides of the connecting member 549. The pressing member 547 is used to cooperate with the pressing translation cylinder 545 and the pressing vertical cylinder 546 to limit the workpiece to be processed at the processing station on the blank feeding table 544. A tool hole 544a is provided on the blank feeding table 544, and the tool hole 544a is used to reserve an avoidance space for the cutting assembly 53 to correct the workpiece to be processed; wherein, each of the guide rods 54e is respectively passed through the correction bottom plate through a guide bushing 54f to form an extended end 54ea, and each of the extended ends 54ea is respectively clamped on both sides of the lifting plate 543. Connection cutouts 543a are provided at the positions where the lifting plate 543 is connected to the guide rods 54e on both sides, and clamping grooves 54eb connected to the connection cutouts 543a are respectively provided at the extended ends 54ea of each of the guide rods 54e.

[0064] The initial state of the cutting correction unit 5 is that the aforementioned positioning cylinder 53a is in the raised state, the auxiliary positioning rod 539 is raised by the positioning block 538, and the lifting cylinder 548 lowers the blanking table 544 to the machining position of the cutting tool 531. At this time, the upper end surface of the auxiliary positioning rod 539 is basically flush with the upper surface of the blanking table 544. During use, the moving unit 9 moves the workpiece to be machined from the balance detection unit 3 to the position of the tool hole 544a corresponding to the blanking table 544 of the blanking lifting assembly 54, and places the workpiece to be machined on the top end of the auxiliary positioning rod 539. At this time, the tool body 5314 of the cutting tool 531 is located inside the workpiece to be machined near the top surface. Then, the control unit 2 feeds the pressing vertical cylinder 546 above the workpiece to be machined through the pressing translation cylinder 545, and then drives the pressing vertical cylinder 546 to make the pressing member 547 press the workpiece to be machined. Then, according to the "unbalance" data recorded by the control unit 2, the cutting tool 531 is displaced to the inside of the position where the workpiece to be machined needs to be corrected through the cooperation of the first longitudinal slide rail 522 and the first horizontal linear module 525. Subsequently, the cutting motor 533 drives the driven wheel 532 to rotate through the cooperation of the transmission wheel 534 and the transmission belt 535. The rotating driven wheel 532 drives the rotating shaft 5311e to rotate, so as to drive the tool body 5314 provided on the rotating shaft 5311e to rotate. Then, in combination with the lifting cylinder 548 and the guide rod 54e, the lifting plate 543 is lifted to gradually raise the blanking table 544 connected to the lifting plate 543. The gradual rise of the blanking table 544 drives the workpiece to be machined to rise together. Furthermore, the tool body 5314 cuts and corrects the magnet of the workpiece to be machined from the inside to the outside. After the correction is completed, the lifting cylinder 548 cooperates with each guide rod 54e to raise the blanking table 544 on the lifting plate 543 to lift the corrected workpiece and move it away from the cutting tool 531. Then, the pressing vertical cylinder 546 and the pressing translation cylinder 545 are reset in sequence to drive the pressing member 547 to reset, and in cooperation with the moving unit 9, the corrected workpiece is moved to the cleaning unit 6. Subsequently, the blanking lifting assembly 54 is reset to receive the next workpiece to be machined and perform a cyclic correction operation.

[0065] As Figures 18-21As shown, the cleaning unit 6 is composed of a cleaning bracket 61 connected to the workbench 11, a blowing base 62 provided on the cleaning bracket 61, a dust collection hood 63 fixed to the blowing base 62, a blowing cross bar 64 erected between the blowing base 62 and the dust collection hood 63, a blowing positioning rod 65 penetrating through the blowing cross bar 64, a blowing member 66 installed on one side of the blowing cross bar 64, an upper cover 67 hinged to one side of the cleaning bracket 61 through a rotating rod 6a, a rotating cylinder 68 connected to one end of the rotating rod 6a, and a buffer 69 provided at the top of the other side of the cleaning bracket 61. The upper cover 67 is provided with a limit post 671 corresponding to the setting position of the blowing positioning rod 65. The blowing positioning rod 65 is used to place the workpiece after correction. At the same time, the workpiece on the blowing positioning rod 65 is fixed in cooperation with the limit post 671. Among them, the cleaning bracket 61 is connected to the workbench 11 through a cleaning adjustment plate 6b. The setting of the cleaning adjustment plate 6b facilitates the station adjustment of the cleaning unit 6 on the workbench 11. The output end of the rotating cylinder 68 is hinged to one end of the rotating rod 6a through a rotating hinge member 6c. The rotating cylinder 68 is connected to one side of the cleaning bracket 61 through a cylinder bracket 6d. A cleaning air path 64a is provided inside the blowing cross bar 64, and one end of the cleaning air path 64a is communicated with the blowing member 66. The aforementioned limit post 671 is connected to the upper cover 67 in cooperation with an embedding member 672, and the embedding member 672 locks the limit post 671 through a screw (not shown). The bottom of the aforementioned blowing base 62 is communicated with a discharge pipe 62a, and one end of the discharge pipe 62a is connected to a waste box (not shown). One end of the cleaning air path of the aforementioned blowing cross bar 64 is connected to a blowing device through a conduit (not shown). The blowing device preferably uses an air pump, and the blowing device can be selected according to the actual need for air flow power during the cleaning process of the equipment, and is not limited thereto here. In addition, a sealing ring 6e is provided around the bottom edge of the upper cover 67. The sealing ring 6e can effectively prevent gas from flowing out from the connection between the dust collection hood 63 and the upper cover 67, ensuring the cleaning effect of the cleaning unit 6 on the workpiece.

[0066] During operation, the control unit 3 controls the moving unit 9 to transfer the workpiece that has been cut and corrected to the air-blowing positioning rod 65 of the cleaning unit 6. Then, upon receiving an instruction from the control unit 3, the rotary cylinder 68 cooperates with the rotary hinge 6c to push up one end of the rotary rod 6a, causing the upper cover 67 to snap onto the upper opening of the dust collection hood 63. At this time, the limit post 671 installed on the upper cover 67 presses against the workpiece to be cleaned. Then, the control unit 3 activates the air-blowing device to deliver air flow to the air-blowing member 66 through a conduit. The air flow is output from the output end of the air-blowing member 66 to the inside of the workpiece to be cleaned, and the cutting waste / dust, etc. attached to the inside of the workpiece after corrected cutting is cleaned by means of wind cleaning. After cleaning, the air-blowing device stops working. At this time, the output end of the rotary cylinder 68 resets, drives the rotary rod 6a through the rotary hinge 6c to open the upper cover, and the moving unit 9 transfers the workpiece to the next working station.

[0067] As Figures 22-24 shown, the fine-tuning unit 7 includes a fine-tuning bottom plate 71 connected to the workbench 11, a lifting fine-tuning motor 72 installed on the bottom surface of the fine-tuning bottom plate 71, a first fine-tuning plate 73 fixed to the output end of the lifting fine-tuning motor 72, at least one horizontal fine-tuning guide rail 74 provided on the first fine-tuning plate 73, a second fine-tuning plate 75 slidably connected to the horizontal fine-tuning guide rail 74 through a first slider 7a, at least one vertical fine-tuning guide rail 76 installed on the second fine-tuning plate 75, and a fine-tuning panel 77 slidably connected to the vertical fine-tuning guide rail 76 through a second slider 7b. The aforementioned magnetizing mold 8 is provided on the fine-tuning panel 77. Among them, one side of the first fine-tuning plate 73 is provided with a horizontal fine-tuning motor 78, and the output end of the horizontal fine-tuning motor 78 is connected to the opposite side of the second fine-tuning plate 75 through a horizontal fine-tuning screw rod 7c. One side of the vertical fine-tuning guide rail 76 is provided with a vertical fine-tuning motor 79, and the output end of the vertical fine-tuning motor 79 is connected to the opposite side of the fine-tuning panel 77 through a vertical fine-tuning screw rod 7d. Among them, at least two plate adjustment holes 771 are respectively provided on both sides of the fine-tuning panel 77, and the plate adjustment holes 771 on the same side are connected to at least one adjustment limit strip 7e through adjustment screws. Each adjustment limit strip 7e is limited according to the size of the magnetizing mold 8. At least one size scale 772 is provided near the plate adjustment holes 771 on the fine-tuning panel 77, and the size scale 772 is used to cooperate with the width between the adjustment limit strips 7e. At least two fine-tuning linear bearings 731 are further provided on the bottom surface of the first fine-tuning plate 73, and each fine-tuning linear bearing 731 is respectively passed through the fine-tuning bottom plate 71 through a fine-tuning bushing 7f to ensure the smoothness of the lifting of the first fine-tuning plate 73. The output end of the lifting fine-tuning motor 72 passes through the middle of the first fine-tuning plate 73 and is fixedly connected to the middle of the first fine-tuning plate 73 through a fixing member 72a, and one end of the fixing member 72a clamps the output end of the lifting fine-tuning motor 72.

[0068] Further, as Figures 22-24As shown, both ends of the horizontal fine-tuning screw rod 7c are respectively connected to the first fine-tuning plate 73 and the second fine-tuning plate 75 through the horizontal screw rod seats 7ca, and the aforementioned horizontal fine-tuning motor 78 is installed on one of the horizontal screw rod seats 7ca; both ends of the vertical fine-tuning screw rod 7d are respectively connected to the second fine-tuning plate 75 and the fine-tuning panel 77 through the vertical screw rod seats 7da, and the aforementioned vertical fine-tuning motor 79 is installed on one of the vertical screw rod seats 7da.

[0069] Furthermore, as Figures 22-24 shown, one side of the fine-tuning bottom plate 71 is provided with a height limit sensor 711, and a height sensing piece 732 is provided on the side of the first fine-tuning plate 73 corresponding to the height limit sensor 711. The height sensing piece 732 is used to cooperate with the height limit sensor 711 for height adjustment and limit; a horizontal limit sensor 733 is provided on one side of the first fine-tuning plate 73, and a horizontal sensing piece 751 is provided on the side of the second fine-tuning plate 75 corresponding to the horizontal limit sensor 733. The horizontal sensing piece 751 is used to cooperate with the horizontal limit sensor 733 for horizontal displacement limit; a vertical limit sensor 752 is provided on one side of the second fine-tuning plate 75, and a vertical sensing piece 773 is provided on the side of the fine-tuning panel 77 corresponding to the vertical limit sensor 752. The vertical sensing piece 773 is used to cooperate with the vertical limit sensor 752 for vertical displacement limit.

[0070] Before the device works, it is necessary to first fine-tune and correct the magnetizing die 8 station through the fine-tuning unit 7. Specifically, according to the specifications of the workpiece to be magnetized, when the user needs to adjust the height of the magnetizing die 8, an instruction is sent to the lifting fine-tuning motor 72 through the control unit 3. The output end of the lifting fine-tuning motor 72 feeds towards the first fine-tuning plate 73. Under the guiding action of the cooperation between each fine-tuning linear bearing 731 and the fine-tuning bushing 7f, the first fine-tuning plate 73 rises and falls smoothly, causing the magnetizing die 8 provided on the fine-tuning panel 77 to rise and fall synchronously; furthermore, the height of the magnetizing die 8 is adjusted; when the user needs to adjust the lateral position of the magnetizing die 8, an instruction is sent to the lateral fine-tuning motor 78 through the control unit 3. The lateral fine-tuning motor 78 drives the connected lateral fine-tuning lead screw 7c to rotate. At the same time, with the design of the sliding structure of the lateral fine-tuning guide rails 74 and the first slider 7a provided on both sides of the first fine-tuning plate 73, the second fine-tuning plate 75 reciprocates horizontally in the X-axis direction of the present invention, and thus, the lateral position of the magnetizing die 8 is adjusted; when the user needs to adjust the longitudinal position of the magnetizing die 8, an instruction is sent to the longitudinal fine-tuning motor 79 through the control unit 3. The longitudinal fine-tuning motor 79 drives the connected longitudinal fine-tuning lead screw 7 to rotate. At the same time, with the design of the sliding structure of the horizontal and longitudinal fine-tuning guide rails 76 and the second slider 7b provided on both sides of the second fine-tuning plate 75, the fine-tuning panel 77 reciprocates longitudinally in the Y-axis direction of the present invention, and thus, the longitudinal position of the magnetizing die 8 is adjusted; in addition, it should be noted that the adjustment limit strips 7e provided on both sides of the surface of the fine-tuning panel 77 are connected to the plate adjustment holes in an adjustable manner through screws. By adjusting the distance between the two adjustment limit strips 7e, the size of the magnetizing die 8 can be matched, so as to clamp both sides of the magnetizing die 8, and then the magnetizing die 8 is limited between the two adjustment limit strips 7e; at the same time, in order to further stabilize the magnetizing die 8, locking screws can also be respectively locked to the magnetizing die 8 from the sides of the two adjustment limit strips 7e to further stabilize the magnetizing die 8; in the present invention, by adjusting the height position, lateral / longitudinal position of the fine-tuning unit 7, the magnetizing station of the magnetizing die 8 can be effectively adjusted to accurately match the magnetizing station of the workpiece to be magnetized conveyed by the moving unit 9, making the transfer position of the workpiece by the moving unit 9 more accurate and ensuring the effective connection of each processing link of the present invention.

[0071] As Figures 25-28As shown in the figure, the moving unit 9 is composed of a moving bracket 91 fixed on the workbench 11, at least one moving guide rail 92 provided on one side of the moving bracket 91, at least two moving adsorption components 93 slidably connected to the moving guide rail 92, a moving motor 94 provided on the other side of the moving bracket 91, a moving lead screw 95 installed at the output end of the moving motor 94, and a main transmission member 96 drivingly connected to the moving lead screw 95. The moving adsorption components 93 are drivingly connected to each other through a secondary transmission member 97. Among them, both ends of the moving lead screw 95 are respectively connected to the moving bracket 91 through moving lead screw seats 9a, the output end of the moving motor 94 is connected to one end of the moving lead screw 95 through a coupling 9b, and the main transmission member 96 is in threaded driving connection with the moving lead screw 95 through a lead screw nut 9c. At least two moving limit sensors 9d are respectively provided on the bottom surface of the moving bracket 91 through pads 9f. A moving sensing piece 9e is provided on the main transmission member 96 facing the side where the moving limit sensors 9d are arranged. The moving sensing piece 9e cooperates with the two moving limit sensors 9d to limit the reciprocating feed stroke of the main transmission member 96, so as to ensure the accuracy of the workpiece station switching to be processed, avoid the moving adsorption components 93 exceeding the stroke, and ensure the normal operation of the present invention.

[0072] Further, as Figures 25-28As shown, the movable adsorption assembly 93 includes a movable fixing plate 932 slidably connected to a movable guide rail 92 through a movable slider 931, a movable cylinder 933 mounted on the movable fixing plate 932, a mounting plate 934 provided at the output end of the movable cylinder 933, a vacuum shaft 936 fixed to one end of the mounting plate 934 through a mounting sleeve 935, a vacuum nozzle 938 connected to the vacuum shaft 936 through a suction member 937, and a limit sleeve 939 sleeved outside the vacuum nozzle 938. The vacuum shaft 936 is communicated with the suction member 937 and the vacuum nozzle 938, and the vacuum shaft 936 is connected to a vacuum gauge 93b through a conduit (not shown). Among them, each of the movable fixing plates 932 is respectively connected to a suction joint 93d through a first support member 93c. One end of the suction joint 93d is communicated with the vacuum shaft 936 through a conduit, and the other end of the suction joint 93d is mounted on the movable bracket 91 through a second support member 93e. The other end of the suction joint 93d is communicated with an air source member 93a through a conduit (not shown). The suction joint 93d is preferably a corrugated pipe joint (model M25). The air source member 93a is connected to a vacuum device (not shown) through a conduit (not shown). One end of the main transmission member 96 is fixedly connected to one of the movable fixing plates 932. Each of the movable adsorption assemblies 93 is respectively arranged corresponding to the processing stations of the positioning and conveying unit 4, the balance detection unit 3, the cutting and correction unit 5, the cleaning unit 6, and the fine adjustment unit 7. The movable motor 94, the movable lead screw 95, the lead screw nut 9c, and the main transmission member 96 constitute a movable driving mechanism, and the movable driving mechanism provides power for each of the movable adsorption assemblies 93 to reciprocate at each station of the positioning and conveying unit 4, the balance detection unit 3, the cutting and correction unit 5, the cleaning unit 6, and the fine adjustment unit 7. The mounting sleeve 935, the vacuum shaft 936, the suction member 937, the vacuum nozzle 938, and the limit sleeve 939 constitute a vacuum adsorption structure, and the vacuum adsorption structure cooperates with the vacuum device to perform vacuum adsorption on each workpiece when transferring the workpiece at each station. At the connection end of the vacuum shaft 936 and the suction member 937, a vacuum air path 936b is opened from outside to inside, and the vacuum air path 936b is communicated with the suction member 937. One end of the vacuum air path 936b is connected to the vacuum device through a conduit.

[0073] When the workpieces at each station need to be moved, the control unit 3 sends a movement instruction to the movement motor 94, and the movement motor 94 starts to work. At this time, the movement motor 94 drives the movement lead screw 95 to rotate through the coupling 9b. The rotating movement lead screw 95, in cooperation with the lead screw nut 9c, causes the main transmission member 96 and the movement lead screw 95 to reciprocate, thereby driving the movement adsorption assembly 93 connected to the main transmission member 96 to reciprocate. At this time, each movement adsorption assembly 93 linked by the auxiliary transmission member 97 moves along with the movement adsorption assembly 93 connected to the main transmission member 96. Each movement adsorption assembly 93 cooperates with the movement slider 931 to slide along the movement guide rail 92. When each movement adsorption assembly 93 slides to the corresponding station, the movement motor 94 pauses rotation, so that each movement adsorption assembly 93 is located above each station; then, the control unit 3 sends an instruction to each movement cylinder 933, so that the output ends of each movement cylinder 933 approach the workpieces at each station and come into contact with the workpieces. Then, the vacuum device is started, and the vacuum adsorption structure composed of the vacuum shaft 936, the suction member 937, and the vacuum nozzle 938 respectively performs vacuum adsorption on each workpiece at the corresponding position. Subsequently, each movement cylinder 933 resets, and the movement motor 94 restarts, moving each movement adsorption assembly 93 from the previous station to the next station. Then, the output ends of the movement cylinders 933 move vertically downward again, so that the workpieces adsorbed by each vacuum nozzle 938 approach the setting positions of the next station. Then, the vacuum device stops working, canceling the adsorption effect of each vacuum nozzle 938 on each workpiece, and placing each workpiece on the station. Finally, under the cooperation of the movement motor 94 and the movement lead screw 95, each movement adsorption assembly 93 resets, ready to suck the workpieces at the next batch of stations to be transferred. This process is repeated to achieve smooth connection between the positioning and conveying unit 4, the balance detection unit 3, the cutting and correction unit 5, the cleaning unit 6, and each station of the magnetization mold 8.

[0074] In addition, it should also be noted that one end of the vacuum shaft 936 is provided with an axis adjustment hole 936a, which cooperates with the mounting sleeve 935 to adjust the relative height position of the vacuum shaft 936 and the connected mounting sleeve 935 up and down to match the adsorption height requirements of workpieces to be processed with different specifications.

[0075] The present invention discloses a fan blade balance detection and correction device, which includes a positioning and conveying unit 4, a balance detection unit 3, a cutting and correction unit 4, a cleaning unit 6, and a magnetizing mold 8. Under the connection of a moving unit 9, a smooth assembly line operation is formed, enabling a workpiece in a non-magnetic state in the initial state to automatically flow through each station of the positioning and conveying unit 4, the balance detection unit 3, the cutting and correction unit 4, the cleaning unit 6, and the magnetizing mold 8, and obtaining a magnetized finished product. The automation of the workpiece from balance detection, balance correction, wind cleaning to product magnetizing is realized, effectively improving the detection and correction efficiency of the product. At the same time, since each process from balance detection, balance correction, wind cleaning to product magnetizing is carried out on one device and shares the same set of detection data, the accuracy of correcting the imbalance position of the product is effectively improved, ensuring the yield rate of the product.

[0076] The above description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention. Therefore, without departing from the design spirit of the present invention, any equivalent changes or decorations made by those of ordinary engineering and technical personnel in the art to the structure, features, and principles described in the present invention shall fall within the protection scope of the patent application of the present invention.

Claims

1. A fan blade balance detection and correction device, comprising a frame and a control unit. A workbench is provided on the frame, and it is characterized in that: At least one balance detection unit is provided on the workbench. This balance detection unit is used to collect rotational balance data of the workpiece to be processed, record rotational imbalance data, and feedback the detection data to the control unit. A positioning and conveying unit is provided on one side of the balance detection unit, and this positioning and conveying unit is used to move the workpiece to be processed to the loading station. A cutting and correction unit is provided on the other side of the balance detection unit, and this cutting and correction unit is used to perform cutting correction on the rotational imbalance position of the workpiece to be processed according to the detection data fed back by the control unit. A cleaning unit is provided on one side of the cutting and correction unit, and this cleaning unit is used to blow dust and collect dust from the corrected workpiece. One side of the cleaning unit is connected to the magnetizing mold through a fine-tuning unit, and this fine-tuning unit is used to finely adjust and calibrate the working position of the magnetizing mold. A moving unit is also provided on one side of the frame, and this moving unit is used to move the workpiece in sequence through the positioning and conveying unit, balance detection unit, cutting and correction unit, cleaning unit to each working position of the magnetizing mold in real time.

2. The fan blade balance detection and correction device according to claim 1, wherein: The positioning and conveying unit, balance detection unit, cutting and correction unit, cleaning unit, and fine-tuning unit are arranged in sequence in a pipeline manner in the middle of the frame, and the magnetizing mold is installed on this fine-tuning unit.

3. The fan blade balance detection and correction device according to claim 1, wherein: The positioning and conveying unit includes a positioning bracket connected to the workbench, a conveying linear module provided on the positioning bracket, a positioning plate installed on the conveying linear module, and a positioning spindle fixed on the positioning plate. This positioning spindle is used to perform preliminary positioning on the workpiece to be processed, and the conveying linear module is used to cooperate with the positioning plate to convey the workpiece on the positioning spindle to the loading station.

4. The fan blade balance detection and correction device according to claim 1, wherein: The cutting and correction unit is composed of a correction base connected to the workbench, a correction adjustment assembly provided on the correction base, a cutting assembly provided on the correction adjustment assembly, and a workpiece placing and lifting assembly provided on one side above the correction base. This workpiece placing and lifting assembly is used to place, press, lift, and lower the workpiece to be processed. The correction adjustment assembly is used to adjust the cutting assembly to the rotational imbalance position of the workpiece to be processed. The cutting assembly is used to perform cutting on the rotational imbalance position of the workpiece to be processed.

5. The fan blade balance detection and correction device according to claim 4, characterized in that: The correction adjustment assembly includes a first longitudinal linear module provided on one side of the correction base, a first longitudinal slide rail provided on the other side of the correction base, a first longitudinal slide block slidably connected to the first longitudinal slide rail, a first support plate connected between the first longitudinal slide block and the first longitudinal linear module, a first transverse linear module installed on one side of the first support plate, a first transverse slide rail installed on the other side of the first support plate, a first transverse slide block slidably connected to the first transverse slide rail, and a second support plate connected between the first transverse slide block and the first transverse linear module. The cutting assembly is provided on the second support plate.

6. The fan blade balance detection and correction device according to claim 5, characterized in that: The cutting assembly consists of a cutting tool passing through the second support plate, a driven wheel provided at one end of the cutting tool, a cutting motor installed on the bottom surface of the second support plate, a transmission wheel fixed to the output end of the cutting motor, a transmission belt connected between the transmission wheel and the driven wheel, a vertical plate connected to the correction base, a positioning guide rail provided on the vertical plate, a positioning block slidably connected to the positioning guide rail through a positioning slider, an auxiliary positioning rod provided at one end of the positioning block, and a positioning cylinder connected to the other end of the positioning block. One end of the auxiliary positioning rod passes through the cutting tool.

7. The fan blade balance detection and correction device according to claim 4, characterized in that: The blank feeding and lifting assembly includes a lifting bracket connected to the correction base, at least two lifting guide rails provided on one surface of the lifting bracket, a lifting plate slidably connected to the lifting guide rails through lifting sliders, a blank feeding table fixedly connected to the lifting plate, a pressing and translating cylinder installed on one side of the blank feeding table through a pressing bracket, a pressing and vertical cylinder provided at the output end of the pressing and translating cylinder through a pressing connecting plate, a pressing member fixed to the output end of the pressing and vertical cylinder, a lifting cylinder fixed to the bottom surface of the correction base through a first mounting seat, a connecting member provided at the output end of the lifting cylinder, and at least one guide rod provided on both sides of the connecting member respectively. The pressing member is used to cooperate with the pressing and translating cylinder and the pressing and vertical cylinder to limit the workpiece to be processed at the processing station on the blank feeding table. A tool hole is provided on the blank feeding table, and the tool hole is used to reserve a clearance position for the cutting assembly to correct the workpiece to be processed; wherein, each of the guide rods passes through the correction base plate to form an extended end, and each of the extended ends is respectively clamped on both sides of the lifting plate.

8. The fan blade balance detection and correction device according to claim 4, wherein: The cleaning unit consists of a cleaning bracket connected to the workbench, a blowing base provided on the cleaning bracket, a dust collection hood fixed to the blowing base, a blowing cross bar erected between the blowing base and the dust collection hood, a blowing positioning rod passing through the blowing cross bar, a blowing member installed on one side of the blowing cross bar, an upper cover hinged to one side of the cleaning bracket through a rotating rod, a rotating cylinder connected to one end of the rotating rod, and a buffer provided at the top of the other side of the cleaning bracket. The upper cover is provided with a limit post corresponding to the setting position of the blowing positioning rod.

9. The fan blade balance detection and correction device according to claim 1, characterized in that: The fine-tuning unit includes a fine-tuning base plate connected to the workbench, a fine-tuning motor installed on the bottom surface of the fine-tuning base plate, a first fine-tuning plate fixed to the output end of the fine-tuning motor, at least one horizontal fine-tuning guide rail provided on the first fine-tuning plate, a second fine-tuning plate slidably connected to the horizontal fine-tuning guide rail through a first slider, at least one vertical fine-tuning guide rail installed on the second fine-tuning plate, and a fine-tuning panel slidably connected to the vertical fine-tuning guide rail through a second slider. The magnetizing mold is provided on the fine-tuning panel. Among them, a horizontal fine-tuning motor is provided on one side of the first fine-tuning plate, and the output end of the horizontal fine-tuning motor is connected to the opposite side of the second fine-tuning plate through a horizontal fine-tuning lead screw. A vertical fine-tuning motor is provided on one side of the vertical fine-tuning guide rail, and the output end of the vertical fine-tuning motor is connected to the opposite side of the fine-tuning panel through a vertical fine-tuning lead screw.

10. The fan blade balance detection and correction device according to claim 1, characterized in that: The mobile unit is composed of a mobile bracket fixed on the workbench, at least one mobile guide rail arranged on one side of the mobile bracket, at least two mobile adsorption components slidably connected to the mobile guide rail, a mobile motor arranged on the other side of the mobile bracket, a mobile screw rod installed on the output end of the mobile motor, and a main transmission member connected to the mobile screw rod, and each of the mobile adsorption components is connected to each other through a secondary transmission member.

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