Adjustable new energy vehicle battery pack protection device and method
By designing an adjustable new energy vehicle battery pack protection device and using an intelligent control system and multiple sensors to monitor and adjust components in real time, the problems of external impact and heat dissipation of the battery pack are solved, safety and stability are improved, battery life is extended, and costs are reduced.
Patent Information
- Application Number
- CN202510854711.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-06-25
AI Technical Summary
The existing new energy vehicle battery pack protection device has a simple structural design and low material strength, which cannot effectively resist external impact and collision. The heat dissipation system design is unreasonable, which leads to battery pack failure. The fixing method is unstable, affecting the normal operation of the battery and posing a safety hazard.
An adjustable new energy vehicle battery pack protection device is used, including a base, an intelligent control system, a protection box, a cooling fan, a heat-absorbing reinforcement plate, a water cooling device and a variety of sensors. The intelligent control system monitors and adjusts each component in real time to achieve stable installation of the battery pack, real-time heat dissipation and fault diagnosis.
It improves the safety and stability of the battery pack, extends the battery life, reduces the user's usage cost, and enhances the intelligence level of the battery pack.
Smart Images

Figure CN120376861B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile battery pack protection, and in particular to an adjustable new energy automobile battery pack protection device and method. Background Art
[0002] As global attention to environmental protection and sustainable development continues to grow, new energy vehicles, as a key means of transportation to reduce carbon emissions and lower dependence on traditional fossil fuels, are experiencing unprecedented development opportunities. With their high efficiency, environmental friendliness, and energy-saving advantages, new energy vehicles are gradually becoming the mainstream development direction of the automotive market.
[0003] As the core power source of new energy vehicles, the performance of the battery pack directly determines the vehicle's range, power output and overall safety. However, the existing new energy vehicle battery pack protection device has a simple structural design and low material strength, which cannot effectively resist external impacts and collisions, and can easily cause the battery box to deform and damage, and then cause battery pack failure. The heat dissipation system design is unreasonable and cannot dissipate the heat generated by the battery in a timely and effective manner, resulting in excessive battery temperature, affecting the battery's performance and life. The battery fixing method is not stable enough. During vehicle driving, due to vibration and impact, the battery is easily displaced or detached, which not only affects the normal operation of the battery but may also cause safety accidents.
[0004] To this end, we propose an adjustable new energy vehicle battery pack protection device and method to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to solve the problems existing in the prior art and to propose an adjustable new energy vehicle battery pack protection device and method.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] An adjustable new energy vehicle battery pack protection device includes a base and an intelligent control system, wherein a plurality of protection boxes are installed in the base, the lower ends of the protection boxes are connected to a cooling fan, a mounting frame is fixed in the protection box, and heat-absorbing reinforcement plates are installed at the upper and lower ends of the mounting frame, and the heat-absorbing reinforcement plates are composed of an anti-collision surface plate, a medium-density fiberboard, a fire-proof and moisture-proof bottom plate, a heat-absorbing felt and a rear mounting plate from the outside to the inside, two mounting clamping mechanisms are fixed on one side of the mounting frame, the clamping mechanism is installed with a buffer clamping mechanism, the buffer clamping mechanism is installed with a battery body, a water cooling device is installed on one side of the mounting frame, a support frame is installed in the base, a top plate is installed on the upper end of the support frame, a first mounting plate is installed on the upper end of the top plate, an explosion-proof plate is installed on the upper end of the first mounting plate, and a sensor group is installed on the battery body.
[0008] Preferably, a mounting groove is provided in the base, the protection box is installed in the mounting groove, and screws are installed at the four corners of the base.
[0009] Preferably, the sensor group includes a temperature sensor, a humidity sensor and a pressure sensor.
[0010] Preferably, the water cooling device includes a water cooling circulation device fixed on one side of the mounting frame, one end of the water cooling circulation device is connected to a coolant storage tank, one end of the water cooling circulation device is installed with a second mounting plate, one side of the second mounting plate is installed with a coolant circulation pipeline, one end of the coolant circulation pipeline is connected to the water cooling circulation device, and one side of the coolant circulation pipeline corresponds to the battery body.
[0011] Preferably, the explosion-proof plate is composed of a nano-reinforced composite material substrate, an intelligent phase change material protective layer, a buffer energy absorption layer and an electromagnetic shielding layer from top to bottom.
[0012] Preferably, the explosion-proof plate is composed of a nano-reinforced composite material substrate, an intelligent phase change material protective layer, a buffer energy absorption layer and an electromagnetic shielding layer from top to bottom.
[0013] Preferably, the clamping mechanism includes two supporting plates fixed at one end of the mounting frame, a slide groove is provided on one side of the supporting plate, a slider is installed in the slide groove, two dampers are fixed on one side of the slide groove, and one end of the two dampers is commonly connected to one side of the slider.
[0014] Preferably, the buffer clamping mechanism includes two springs installed on one side of the slider, a moving block is installed in the slide groove, one end of the two springs is connected to one side of the moving block, one end of the moving block is connected to a connecting column, one end of the connecting column passes through the side wall of the supporting plate and extends to one side of the supporting plate, the lower ends of the two connecting columns are commonly connected to a U-shaped block, and the upper end of the battery body is in contact with the U-shaped block.
[0015] A method for an adjustable new energy vehicle battery pack protection device comprises the following steps:
[0016] S1. The intelligent control system monitors the temperature, pressure, and humidity parameters of the battery pack in real time through sensors distributed in various parts of the battery pack and protection device;
[0017] S2. The intelligent control system analyzes the monitored parameters in real time and compares them with the preset safety thresholds. When the battery pack temperature exceeds the set upper limit, it determines that heat dissipation needs to be strengthened.
[0018] S3. Based on the results of data analysis, the intelligent control system issues corresponding control instructions to adjust the various components of the protection device. When heat dissipation needs to be enhanced, the speed of the cooling fan is increased and the coolant flow of the water cooling equipment is increased;
[0019] S4. The intelligent control system continuously diagnoses faults of the protection device and battery pack. When an abnormality is detected, such as sensor failure or component damage, an alarm signal is issued in a timely manner and the fault information is recorded for subsequent maintenance and troubleshooting.
[0020] S5. The intelligent control system continuously feeds back and optimizes the control instructions based on actual operating conditions and monitoring data to improve the performance and reliability of the protection device.
[0021] The process of the present invention is:
[0022] 1. Installation stage: The battery body is clamped and fixed by the buffer clamping mechanism, and then installed on the mounting frame. The spring and damper in the buffer clamping mechanism can effectively buffer the vibration and impact during the vehicle's driving process, ensuring the stable installation of the battery body;
[0023] 2. Real-time monitoring stage: After the vehicle is started, the intelligent control system starts working. Through sensors distributed in various parts of the battery pack and protection device, the temperature, pressure, humidity and other parameters of the battery pack are monitored in real time. The sensor group includes temperature sensors, humidity sensors and pressure sensors, which can fully and accurately obtain the operating status information of the battery pack;
[0024] 3. Data Analysis and Decision-Making Stage: The intelligent control system analyzes the monitored parameters in real time and compares them with preset safety thresholds. When the battery pack temperature exceeds the set upper limit, it determines that heat dissipation needs to be strengthened. When the pressure sensor detects abnormal pressure changes, it determines that there may be a problem with the battery placement status.
[0025] 4. Adjustment and control stage: Based on the results of data analysis, the intelligent control system issues corresponding control instructions to adjust the various components of the protection device. When heat dissipation needs to be enhanced, the opening of the ventilation and heat dissipation vents is increased, the speed of the cooling fan is increased, and the flow rate of the coolant is increased. When an abnormal battery placement state is detected, an alarm is issued and corresponding processing is carried out;
[0026] 5. Fault diagnosis and feedback stage: The intelligent control system continuously diagnoses faults of the protection device and battery pack. When an abnormal situation is detected, such as sensor failure or component damage, it promptly issues an alarm signal and records the fault information for subsequent maintenance and troubleshooting. At the same time, the intelligent control system continuously provides feedback and optimizes the control instructions based on the actual operating conditions and monitoring data to improve the performance and reliability of the protection device.
[0027] The present invention has the following advantages:
[0028] 1. The explosion-proof plate prevents the battery pack from exploding in extreme situations and causing impact on the upper area. The design of the protective box and heat-absorbing reinforcement plate can provide fireproof, moisture-proof and anti-collision protection, further improving the safety of the battery pack;
[0029] 2. Through real-time monitoring and intelligent adjustment, problems that arise during the operation of the battery pack can be discovered and resolved in a timely manner, keeping the battery pack's temperature, pressure, humidity and other parameters within a safe range, and improving the stability and consistency of the battery pack;
[0030] 3. The heat dissipation design and the adjustment of the intelligent control system can effectively reduce the operating temperature of the battery pack, reduce the aging rate of the battery, extend the battery life, and reduce the user's cost;
[0031] 4. The intelligent control system can realize real-time monitoring, data analysis, fault diagnosis and control adjustment of the battery pack, which improves the intelligence level of the protection device and enhances its convenience.
[0032] In summary, the present invention can prevent the impact on the upper area caused by explosions in extreme cases, thereby improving safety protection. In addition, it can provide fire protection, moisture protection, and anti-collision protection, further improving the safety of the battery pack. It can also promptly discover and solve problems that arise during the operation of the battery pack, keep the temperature, pressure, humidity and other parameters of the battery pack within a safe range, improve the stability and consistency of the battery pack, reduce the aging rate of the battery, extend the service life of the battery, and reduce the user's usage cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is the overall structure distribution diagram of the present invention;
[0034] Figure 2 This is a diagram showing the internal structure of the protection box of the present invention;
[0035] Figure 3 This is a structural diagram of the coolant circulation pipeline of the present invention;
[0036] Figure 4 This is a structural diagram of the heat-absorbing reinforcement plate of the present invention;
[0037] Figure 5 This is a structural diagram of the explosion-proof plate of the present invention;
[0038] Figure 6 This is a structural diagram of the connection between the clamping mechanism and the buffer clamping mechanism of the present invention.
[0039] In the figure: 1 explosion-proof plate, 2 first mounting plate, 3 top plate, 4 protection box, 5 base, 6 cooling fan, 7 mounting slot, 8 support frame, 9 screw, 10 mounting frame, 11 battery body, 12 second mounting plate, 13 water-cooling circulation equipment, 14 coolant storage tank, 15 heat-absorbing reinforcement plate, 16 anti-collision surface plate, 17 medium-density fiberboard, 18 fire-proof and moisture-proof bottom plate, 19 heat-absorbing felt, 20 rear mounting plate, 21 nano-reinforced composite material substrate, 22 intelligent phase change material protective layer, 23 buffer energy absorption layer, 24 electromagnetic shielding layer, 25 coolant circulation pipeline, 26 damper, 27 slide groove, 28 slider, 29 spring, 30 moving block, 31 connecting column, 32 U-shaped block, 33 bearing plate. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0041] Reference Figure 1-6 An adjustable new energy vehicle battery pack protection device includes a base 5, a plurality of protection boxes 4 are installed in the base 5, and a cooling fan 6 is connected to the lower end of the protection box 4. The cooling fan 6 adopts a high-efficiency and low-noise design. The shape and material of the fan blades are carefully designed to generate strong wind force when rotating rapidly, thereby discharging the heat in the protection box 4 in time and reducing the noise generated during operation, thereby providing a quiet environment in the vehicle.
[0042] A mounting frame 10 is fixed in the protective box 4, and heat-absorbing reinforcement plates 15 are installed at the upper and lower ends of the mounting frame 10. The heat-absorbing reinforcement plates 15 are composed of an anti-collision panel 16, a medium-density fiberboard 17, a fire-proof and moisture-proof bottom plate 18, a heat-absorbing felt 19 and a rear mounting plate 20 from the outside to the inside. Two mounting clamping mechanisms are fixed on one side of the mounting frame 10, and the clamping mechanism is equipped with a buffer clamping mechanism. The buffer clamping mechanism is equipped with a battery body 11. A water cooling device is installed on one side of the mounting frame 10, and a support frame 8 is installed in the base 5. The upper end of the support frame 8 is equipped with a top plate. 3. A first mounting plate 2 is mounted on the upper end of the top plate 3, an explosion-proof plate 1 is mounted on the upper end of the first mounting plate 2, a sensor group is mounted on the battery body 11, and an anti-collision panel 16 is located at the front end of the heat absorbing plate. The outer wall of the front end can be provided with a decorative paint surface, which not only plays an aesthetic role, but also can protect the anti-collision panel to a certain extent. A plurality of equally spaced sound-transmitting holes are passed through the interior of the anti-collision panel, which can be compared to holes with certain special functions in the heat absorbing plate, which may help conduct or dissipate heat, can initially buffer the impact force of the outside world, and protect the internal structure;
[0043] The MDF board 17 is arranged at the rear end of the anti-collision panel. There are multiple sound-absorbing holes equidistantly penetrated inside. For the heat-absorbing board, it can be considered as a channel that helps heat exchange. The MDF board has a certain strength and can further disperse the impact force and enhance the stability of the overall structure.
[0044] The fireproof and moisture-proof bottom plate 18 is located at the rear end of the MDF board to prevent external moisture and flames from damaging the interior of the heat absorbing board. It can also help stabilize the structure to a certain extent and resist deformation caused by impact.
[0045] The heat-absorbing felt 19 is a key part of heat absorption and is located at the rear end of the fireproof and moisture-proof bottom plate. It can effectively absorb heat and has a certain elasticity when it is hit, which can play a buffering role and reduce the impact of the impact on the heat absorption function.
[0046] The rear mounting plate 20 is located at the rear end of the heat absorbing felt and is used to install the heat absorbing plate to a specific position. It can provide support for the entire heat absorbing plate to ensure that it can work stably after installation. It also participates in the overall anti-collision structure and cooperates with other parts.
[0047] The base 5 is provided with a mounting groove 7, and the protective box 4 is installed in the mounting groove 7. Screws 9 are installed at the four corners of the base 5. The size of the mounting groove 7 is precisely adapted to the protective box 4, which can ensure that the protective box 4 is firmly installed therein and prevent displacement due to shaking during driving of the vehicle, thereby affecting the safety of the battery pack;
[0048] The sensor group includes a temperature sensor, a humidity sensor, and a pressure sensor. The sensors are highly accurate and reliable, and can accurately monitor the temperature, humidity, and pressure changes of the battery body 11 in real time, providing reliable data support for the intelligent control system.
[0049] The water cooling device includes a water cooling circulation device 13 fixed to one side of the mounting frame 10, one end of the water cooling circulation device 13 is connected to a coolant storage tank 14, one end of the water cooling circulation device 13 is mounted on a second mounting plate 12, and one side of the second mounting plate 12 is mounted on a coolant circulation pipeline 25, one end of the coolant circulation pipeline 25 is connected to the water cooling circulation device 13, one side of the coolant circulation pipeline 25 corresponds to the battery body 11, the coolant circulation pipeline 25 is closely attached to the surface of the battery body 11, and can efficiently remove the heat generated by the battery body 11. The coolant storage tank 14 can store sufficient coolant to ensure the continuous operation of the water cooling device;
[0050] The explosion-proof panel 1 is composed, from top to bottom, of a nano-reinforced composite substrate 21, an intelligent phase-change material protective layer 22, a buffering energy-absorbing layer 23, and an electromagnetic shielding layer 24. The nano-reinforced composite substrate 21 utilizes nanotechnology to modify fiber-reinforced composite materials, adding nano-scale reinforcing particles such as nano-silicon dioxide and nano-carbon tubes to the fiber matrix. These nanoparticles can be evenly dispersed in the fiber matrix, enhancing the interfacial bonding between the fiber and the matrix and improving the strength and toughness of the substrate. Compared to traditional fiber-reinforced composite materials, the nano-reinforced composite substrate has a 30%-50% improvement in impact resistance while maintaining the same weight, and also offers improved heat and corrosion resistance.
[0051] The intelligent phase change material protective layer 22 introduces intelligent phase change material into the protective layer of the explosion-proof panel. The material is solid at room temperature. When it encounters the high temperature generated by the explosion, it will rapidly undergo phase change, absorbing a large amount of heat, thereby reducing the temperature of the surface of the explosion-proof panel. At the same time, the intelligent phase change material can also automatically adjust its physical properties according to temperature changes, becoming harder at high temperatures, thereby enhancing the impact resistance of the explosion-proof panel. In addition, the intelligent phase change material also has the function of adsorbing toxic gases, which can effectively purify the harmful gases generated by the explosion;
[0052] The buffering energy absorbing layer 23 is added between the base plate and the protective layer. It is made of porous foam material (such as polyurethane foam, aluminum foam, etc.). The porous foam material has good energy absorption properties. When subjected to explosion impact, it can absorb a large amount of energy through the compression deformation of the foam, reducing the damage of the explosion impact force to the base plate and the protective layer. At the same time, the buffering energy absorbing layer can also play a role in sound insulation and heat insulation, further improving the comprehensive performance of the explosion-proof panel.
[0053] Electromagnetic shielding layer 24 For places where electronic equipment is concentrated, such as substations and communication rooms, an electromagnetic shielding layer is added to the explosion-proof panel. The electromagnetic shielding layer is made of conductive fiber fabric or metal foil, which can effectively shield the electromagnetic pulses generated by the explosion and protect the electronic equipment from interference and damage;
[0054] The clamping mechanism includes two supporting plates 33 fixed to one end of the mounting frame 10. A slide groove 27 is provided on one side of the supporting plate 33. A slider 28 is installed in the slide groove 27. Two dampers 26 are fixed to one side of the slide groove 27. One end of the two dampers 26 is connected to one side of the slider 28. The dampers 26 can provide a certain resistance when the slider 28 slides, slowing down the movement speed of the slider 28, thereby effectively buffering the vibration and impact during the vehicle's driving and protecting the battery body 11 from damage.
[0055] The buffer clamping mechanism includes two springs 29 installed on one side of the slider 28, and a moving block 30 is installed in the slide groove 27. One end of the two springs 29 is connected to one side of the moving block 30, and one end of the moving block 30 is connected to a connecting column 31. One end of the connecting column 31 passes through the side wall of the supporting plate 33 and extends to one side of the supporting plate 33. The lower ends of the two connecting columns 31 are commonly connected to a U-shaped block 32. The upper end of the battery body 11 is in contact with the U-shaped block 32. The spring 29 has good elasticity and can automatically adjust the position of the U-shaped block 32 according to the vibration conditions during the vehicle driving process, ensuring that the battery body 11 is always firmly clamped, while further buffering vibration and impact.
[0056] A method for an adjustable new energy vehicle battery pack protection device comprises the following steps:
[0057] S1. The intelligent control system monitors the temperature, pressure, and humidity parameters of the battery pack in real time through sensors distributed in various parts of the battery pack and protection device;
[0058] S2. The intelligent control system analyzes the monitored parameters in real time and compares them with the preset safety thresholds. When the battery pack temperature exceeds the set upper limit, it determines that heat dissipation needs to be strengthened.
[0059] S3. Based on the results of data analysis, the intelligent control system issues corresponding control instructions to adjust the various components of the protection device. When heat dissipation needs to be enhanced, the opening of the ventilation and heat dissipation ports is increased, the speed of the cooling fan is increased, and the flow rate of the coolant is increased;
[0060] S4. The intelligent control system continuously diagnoses faults of the protection device and battery pack. When an abnormality is detected, such as sensor failure or component damage, an alarm signal is issued in a timely manner and the fault information is recorded for subsequent maintenance and troubleshooting.
[0061] S5. The intelligent control system continuously feeds back and optimizes the control instructions based on actual operating conditions and monitoring data to improve the performance and reliability of the protection device.
[0062] The process of the present invention is:
[0063] 1. Installation stage: The battery body is clamped and fixed by the buffer clamping mechanism, and then installed on the mounting frame. The spring and damper in the buffer clamping mechanism can effectively buffer the vibration and impact during the vehicle's driving process, ensuring the stable installation of the battery body;
[0064] 2. Real-time monitoring phase: After the vehicle is started, the intelligent control system begins to work, using sensors distributed throughout the battery pack and protective devices to monitor the battery pack's temperature, pressure, humidity and other parameters in real time. The sensor group includes temperature sensors, humidity sensors and pressure sensors, which can fully and accurately obtain information on the battery pack's operating status;
[0065] 3. Data Analysis and Decision-Making Stage: The intelligent control system analyzes the monitored parameters in real time and compares them with preset safety thresholds. When the battery pack temperature exceeds the set upper limit, it determines that heat dissipation needs to be strengthened. When the pressure sensor detects abnormal pressure changes, it determines that there may be a problem with the battery placement status.
[0066] 4. Adjustment and control stage: Based on the results of data analysis, the intelligent control system issues corresponding control instructions to adjust the various components of the protection device. When heat dissipation needs to be enhanced, the opening of the ventilation and heat dissipation vents is increased, the speed of the cooling fan is increased, and the flow rate of the coolant is increased. When an abnormal battery placement state is detected, an alarm is issued and corresponding processing is carried out;
[0067] 5. Fault diagnosis and feedback stage: The intelligent control system continuously diagnoses faults of the protection device and battery pack. When an abnormal situation is detected, such as sensor failure or component damage, it promptly issues an alarm signal and records the fault information for subsequent maintenance and troubleshooting. At the same time, the intelligent control system continuously provides feedback and optimizes the control instructions based on the actual operating conditions and monitoring data to improve the performance and reliability of the protection device.
[0068] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An adjustable new energy vehicle battery pack protection device, comprising a base (5) and an intelligent control system, characterized in that: A plurality of protection boxes (4) are installed in the base (5), the lower end of the protection box (4) is connected to a cooling fan (6), a mounting frame (10) is fixed in the protection box (4), and heat-absorbing reinforcement plates (15) are installed at the upper and lower ends of the mounting frame (10), and the heat-absorbing reinforcement plates (15) are composed of an anti-collision surface plate (16), a medium-density fiberboard (17), a fireproof and moisture-proof bottom plate (18), a heat-absorbing felt (19) and a rear mounting plate (20) from the outside to the inside. One side of the mounting frame (10) is fixed There are two mounting clamping mechanisms, the clamping mechanism is installed with a buffer clamping mechanism, the buffer clamping mechanism is installed with a battery body (11), a water cooling device is installed on one side of the mounting frame (10), a support frame (8) is installed in the base (5), a top plate (3) is installed on the upper end of the support frame (8), a first mounting plate (2) is installed on the upper end of the top plate (3), an explosion-proof plate (1) is installed on the upper end of the first mounting plate (2), and a sensor group is installed on the battery body (11); The explosion-proof plate (1) is composed of, from top to bottom, a nano-reinforced composite material substrate (21), an intelligent phase change material protective layer (22), a buffer energy absorption layer (23), and an electromagnetic shielding layer (24); The clamping mechanism comprises two supporting plates (33) fixed to one end of the mounting frame (10), a slide groove (27) is provided on one side of the supporting plate (33), a slider (28) is installed in the slide groove (27), two dampers (26) are fixed on one side of the slide groove (27), and one end of the two dampers (26) is commonly connected to one side of the slider (28); The buffer clamping mechanism includes two springs (29) installed on one side of the slider (28), a moving block (30) is installed in the slide groove (27), one end of the two springs (29) is connected to one side of the moving block (30), one end of the moving block (30) is connected to a connecting column (31), one end of the connecting column (31) passes through the side wall of the supporting plate (33) and extends to one side of the supporting plate (33), the lower ends of the two connecting columns (31) are commonly connected to a U-shaped block (32), and the upper end of the battery body (11) is abutted in the U-shaped block (32).
2. The adjustable new energy vehicle battery pack protection device according to claim 1, characterized in that: The base (5) is provided with a mounting groove (7), the protection box (4) is installed in the mounting groove (7), and screws (9) are installed at the four corners of the base (5).
3. The adjustable new energy vehicle battery pack protection device according to claim 1, characterized in that: The sensor group includes a temperature sensor, a humidity sensor, and a pressure sensor.
4. The adjustable new energy vehicle battery pack protection device according to claim 1, characterized in that: The water cooling device includes a water cooling circulation device (13) fixed on one side of the mounting frame (10), one end of the water cooling circulation device (13) is connected to a coolant storage tank (14), one end of the water cooling circulation device (13) is mounted with a second mounting plate (12), one side of the second mounting plate (12) is mounted with a coolant circulation pipeline (25), one end of the coolant circulation pipeline (25) is connected to the water cooling circulation device (13), and one side of the coolant circulation pipeline (25) corresponds to the battery body (11).
5. A method for using the adjustable new energy vehicle battery pack protection device according to claim 1, characterized in that: The following steps are involved: S1. The intelligent control system monitors the temperature, pressure, and humidity parameters of the battery pack in real time through sensors distributed in various parts of the battery pack and protection device; S2. The intelligent control system analyzes the monitored parameters in real time and compares them with the preset safety thresholds. When the battery pack temperature exceeds the set upper limit, it determines that heat dissipation needs to be strengthened. S3. Based on the results of the data analysis, the intelligent control system issues corresponding control instructions to adjust the various components of the protection device. When heat dissipation needs to be enhanced, the speed of the cooling fan (6) is increased to increase the coolant flow of the water cooling device; S4. The intelligent control system continuously diagnoses faults of the protection device and battery pack. When abnormal conditions, sensor failures, or component damage are detected, an alarm signal is issued in a timely manner and fault information is recorded for subsequent maintenance and troubleshooting. S5. The intelligent control system continuously feeds back and optimizes the control instructions based on actual operating conditions and monitoring data to improve the performance and reliability of the protection device.
Citation Information
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