Compressed air washing vibrating screen
By introducing a rotatable V-shaped rod and an inclined mounting base into the vibrating screen, combined with high-pressure airflow and water washing design, the problem of clogging by sticky materials is solved, achieving efficient fine particle separation and stable equipment operation.
Patent Information
- Application Number
- CN202510879683.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2045-06-27
AI Technical Summary
Existing vibrating screens are ineffective at separating fine particles when processing materials containing sticky substances, especially under high moisture conditions, which can easily lead to screen clogging and make it difficult to achieve effective separation.
The design incorporates a rotatable V-shaped rod and an inclined mounting base, combined with a compression chamber and an interception chamber in the auxiliary mechanism. Through high-pressure airflow and water spray design, it achieves the dual effects of airflow impact and water washing. The design is further enhanced by a flexible tortuous tube and baffle design to ensure material flowability and screening efficiency.
It significantly reduces the risk of screen clogging, improves the separation efficiency of fine particles, realizes continuous screening and cleaning operations, and enhances equipment operating efficiency and stability.
Smart Images

Figure CN120381980B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ore washing and screening, in particular to a compressed air ore washing vibrating screen. BACKGROUND
[0002] Vibrating screens are widely used in the classification process of solid particles in various industrial productions. Vibrating screens can be generally divided into circular vibrating screens and rectangular vibrating screens in terms of shape. Circular vibrating screens are simple in mechanism and are suitable for the classification of small-flow materials. Rectangular vibrating screens can be made into large-area devices and can process large-flow materials. Ore washing vibrating screens are screening devices widely used in the field of mining and mainly consist of a screen box, a vibrating motor and a spring. The screen box is usually made of high-strength steel to ensure firmness and durability. The screen mesh has different mesh counts and materials according to requirements. The vibrating motor generates exciting force to make the materials vibrate on the screen surface. The materials smaller than the screen holes pass through the screen mesh to become undersize materials, and the materials larger than the screen holes are discharged from the screen surface.
[0003] The patent application with the publication number CN112090732A discloses a compressed air ore washing vibrating screen, which comprises a fixed frame, a conveying device arranged in the fixed frame, a sticky material outlet arranged at the end of the conveying device, a receiving hopper supported upward by the fixed frame, the conveying device being communicated upward with the receiving hopper, a box body connected upward with the fixed frame, the box body being communicated downward with the receiving hopper, a screen plate arranged at the bottom of the box body, a feed inlet connected with one end of the box body and a target material discharge outlet connected with the other end of the box body, a vibration exciter fixedly connected with the outer wall of the box body, a wind nozzle fixing plate arranged in the box body above the screen plate, a main air pipe arranged in the box body above the wind nozzle fixing plate, the main air pipe being connected with an air inlet pipe, a plurality of wind nozzles connected downward with the wind nozzle fixing plate, the wind nozzles being uniformly distributed on the wind nozzle fixing plate, and the air outlet directions of the wind nozzles being perpendicular to the screen plate and facing the screen plate.
[0004] The above patent can efficiently separate target materials and sticky materials. However, the ore carries sticky materials, the passing capacity of the sticky materials is poor, and even the screen mesh is quickly blocked to completely lose the separation function of the vibrating screen. The separation of fine particles of materials containing clay is difficult to achieve under the condition of high moisture. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a compressed air ore washing vibrating screen to solve the problems in the background art.
[0006] To achieve the above object, the present application is implemented by the following technical scheme: a compressed air ore washing vibrating screen, comprising a fixed seat, an outer wall of the fixed seat being fixedly connected with a vibrating mechanism;
[0007] The vibrating mechanism comprises:
[0008] a mounting seat, the mounting seat being fixedly connected with the outer wall of the fixed seat.
[0009] The outer wall of the vibrating part is fixedly connected with the outer wall of the mounting seat;
[0010] The first spring is fixedly connected between the mounting seat and the fixed seat;
[0011] The top of the mounting seat is fixedly connected with a rotating plate, and the top of the rotating plate is rotatably connected with a V-shaped rod. The rotatable V-shaped rod and the inclined mounting seat can make the ore roll during the screening process, reduce the retention and caking of viscous materials at the sieve hole, and simultaneously, the inclination angle of the V-shaped rod can guide the materials to quickly slide into the second recycling box, thereby significantly reducing the risk of screen clogging.
[0012] Preferably, the outer wall of the fixed seat is fixedly connected with a first recycling box and a second recycling box.
[0013] Preferably, the first recycling box is arranged at the bottom of the vibrating mechanism, and the second recycling box is arranged at the low position of the inclination of the V-shaped rod.
[0014] Preferably, the outer wall of the second recycling box is provided with a hole, and the outer wall of the second recycling box is rotatably connected with a door plate at the position of the hole.
[0015] Preferably, the top of the mounting seat is fixedly connected with an auxiliary mechanism, and the mounting seat is inclined. Then the V-shaped rod is installed on the mounting seat through the rotating plate. When the ore falls on the V-shaped rod, the vibration of the vibrating part will drive the shaking of the mounting seat, and then drive the shaking of the V-shaped rod and the rotating plate, thereby screening the ore on the V-shaped rod. Moreover, the V-shaped rod and the rotating plate are rotatably connected, so the V-shaped rod can shake. The shaking of the V-shaped rod reduces the ore and silt stuck between the V-shaped rods. The V-shaped rod is inclined, so it can guide the screened ore to fall into the second recycling box. The hole is arranged on the zigzag pipe for the ore to fall into the second recycling box.
[0016] Preferably, the auxiliary mechanism comprises a zigzag pipe, the top of the zigzag pipe is fixedly connected with an intercepting bin, the top of the intercepting bin is provided with a feeding inlet, and the feeding inlet and the intercepting bin are fixedly connected with a first support. The compression bin in the auxiliary mechanism periodically releases high-pressure airflow through the fan and the electromagnetic valve, and the water spraying design of the intercepting bin can realize the double effects of airflow impact and water washing. The high-pressure airflow directly washes the surface of the ore and the viscous materials in the gap between the V-shaped rods, and the water washing further softens and separates the clay, thereby effectively solving the separation problem of fine particles in high-moisture materials.
[0017] Preferably, the top of the feeding port is fixedly connected with a second support, the fixed seat fixes the intercepting bin, and the intercepting bin and the mounting seat are connected through a zigzag pipe, thereby limiting the ore in the intercepting bin and the zigzag pipe, thereby effectively screening the ore, and the zigzag pipe is made of elastic material, so that the zigzag pipe is extruded and contracted when the mounting seat moves, the top of the intercepting bin is provided with a feeding port, the ore to be screened can be put into the intercepting bin and the zigzag pipe from the feeding port, then the extrusion of the zigzag pipe is driven during the vibration of the mounting seat, at this time, the baffle is arranged in the feeding port, the limiting plate intercepts the baffle, thereby preventing the airflow from being discharged from the feeding port, at this time, the zigzag pipe is extruded and the space is reduced, the airflow is discharged from the gap of the rotating plate and the low part of the rotating plate respectively, thereby reducing the adhesion of the ore and the viscous material, the outer wall of the second support is fixedly connected with a second spring, the bottom of the second spring is fixedly connected with a baffle, the baffle is located in the feeding port, the inner wall of the feeding port is fixedly connected with a limiting plate at the top of the baffle, the zigzag pipe is made of elastic material, and periodic extrusion and contraction are generated with the vibration of the mounting seat, so that the material in the pipe continuously flows in the dynamic space change, the adhesion of the viscous material on the pipe wall is reduced, at the same time, the cooperation of the baffle and the second spring ensures that only the ore is allowed to enter during feeding, and the splashing of the material caused by airflow backflushing is avoided.
[0018] Preferably, the top of the intercepting bin is fixedly connected with a compression bin, the compression bin is in communication with the inside of the intercepting bin, the outer wall of the compression bin is fixedly connected with an electromagnetic valve, and the outer wall of the compression bin is fixedly connected with a fan; the system can automatically complete compressed air blowing and timely remove residual materials on the screen and the V-shaped rod without manual cleaning during shutdown, the combination of the double-tank design of the first and second recovery boxes realizes continuous operation of screening and cleaning, and the equipment operation efficiency and stability are significantly improved; the fan and the intercepting bin are fixedly connected with a third support.
[0019] The present application provides a compressed air washing vibrating screen.
[0020] 1. The compressed air washing vibrating screen, by setting the rotatable V-shaped rod and the inclined mounting seat, the ore can roll with the shaking of the V-shaped rod during the screening process, reducing the retention and caking of viscous materials at the screen hole, at the same time, the inclined angle design of the V-shaped rod can guide the material to quickly slide into the second recovery box, significantly reducing the risk of screen clogging.
[0021] 2. The compressed air washing vibrating screen, the compression bin in the auxiliary mechanism periodically releases high-pressure airflow through the fan and the electromagnetic valve, combined with the water spraying design of the intercepting bin, it can realize the dual effects of airflow impact and water washing, the high-pressure airflow directly washes the viscous material on the surface of the ore and in the gap between the V-shaped rods, and the water washing further softens and separates the clay, effectively solving the separation problem of fine particles in high-moisture materials.
[0022] 3. The compressed air washing vibrating screen, by the elastic material made of the tortuous pipe, periodic extrusion contraction is generated with the vibration of the mounting base, the material in the pipe continuously flows in the dynamic space change, the adhesion of the viscous material on the pipe wall is reduced, at the same time, the cooperation design of the baffle and the second spring ensures that only the ore is allowed to enter during feeding, and the material splashing caused by the air flow backwash is avoided.
[0023] 4. The compressed air washing vibrating screen, by the timing opening of the electromagnetic valve, the system can automatically complete the compressed air blowing, and the residual material on the screen and the V-shaped rod is timely cleaned, manual cleaning is not required during shutdown, the double tank design of the first recovery tank and the second recovery tank is combined, the continuous operation of screening and cleaning is realized, and the equipment operation efficiency and stability are significantly improved. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic diagram of the shaft side three-dimensional structure of the application;
[0025] Figure 2 It is a schematic diagram of the vibration mechanism partial structure of the application;
[0026] Figure 3 It is a schematic diagram of the V-shaped rod partial structure of the application;
[0027] Figure 4 It is a schematic diagram of the back side three-dimensional structure of the application;
[0028] Figure 5 It is a schematic diagram of the back side three-dimensional structure of the application; Figure 4 It is a schematic diagram of the back side three-dimensional structure of the application;
[0029] Figure 6 It is a schematic diagram of the back side three-dimensional structure of the application;
[0030] Figure 7 It is a schematic diagram of the back side three-dimensional structure of the application; Figure 6
[0031] Figure 8 It is a schematic diagram of the baffle partial structure of the application.
[0032] In the figure: 1, fixed seat; 2, vibration mechanism; 21, vibration component; 22, mounting base; 23, V-shaped rod; 24, rotating plate; 25, first spring; 3, first recovery tank; 4, second recovery tank; 5, door plate; 6, auxiliary mechanism; 61, tortuous pipe; 62, intercepting bin; 63, first support; 64, feeding port; 65, second support; 66, second spring; 67, baffle; 68, limiting plate; 7, electromagnetic valve; 8, compression bin; 9, third support; 10, fan. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application.
[0034] Examples of the described embodiments are shown in the accompanying drawings, in which the same or similar elements or elements having the same or similar functions are denoted by the same or similar reference numerals throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application.
[0035] Embodiment one, please refer to Figures 1-8 The present application provides a technical solution: compressed air washing vibrating screen, comprising a fixed seat 1, the outer wall of the fixed seat 1 is fixedly connected with a vibrating mechanism 2;
[0036] The vibrating mechanism 2 comprises:
[0037] The mounting seat 22 is fixedly connected with the outer wall of the fixed seat 1, and the mounting seat 22 is inclinedly arranged. Then the V-shaped rod 23 is installed on the mounting seat 22 through the rotating plate 24. When the ore falls on the V-shaped rod 23, the vibrating component 21 is energized to start to drive the shaking of the mounting seat 22, and then drive the shaking of the V-shaped rod 23 and the rotating plate 24, and then screen the ore on the V-shaped rod 23;
[0038] The vibrating component 21 is fixedly connected with the outer wall of the mounting seat 22. The V-shaped rod 23 is rotatably connected with the rotating plate 24. Therefore, the V-shaped rod 23 can shake. The shaking of the V-shaped rod 23 reduces the ore and the sand stuck between the V-shaped rods 23. The V-shaped rod 23 is inclinedly arranged, so as to guide the screened ore to fall into the second recovery box 4. The hole is formed on the zigzag pipe 61 for the ore to fall into the second recovery box 4;
[0039] The first spring 25 is fixedly connected between the mounting seat 22 and the fixed seat 1.
[0040] The rotating plate 24 is fixedly connected with the top of the mounting seat 22. The V-shaped rod 23 is rotatably connected with the top of the rotating plate 24.
[0041] The outer wall of the fixed seat 1 is fixedly connected with the first recovery box 3 and the second recovery box 4.
[0042] The first recovery box 3 is arranged at the bottom position of the vibrating mechanism 2. The second recovery box 4 is arranged at the low position of the inclination of the V-shaped rod 23.
[0043] The outer wall of the second recycling box 4 is provided with a hole, and a door plate 5 is rotationally connected to the position of the hole of the outer wall of the second recycling box 4. The door plate 5 is arranged on the second recycling box 4, and the ore can be taken out after the work is finished. The first recycling box 3 can also be cleaned after the work is finished.
[0044] The mounting seat 22 is inclined, and then the V-shaped rod 23 is installed on the mounting seat 22 through the rotating plate 24. When the ore falls on the V-shaped rod 23, the vibration part 21 is powered on to start the shaking of the mounting seat 22, and then the V-shaped rod 23 and the rotating plate 24 are shaken, and then the ore on the V-shaped rod 23 is screened. Moreover, the V-shaped rod 23 and the rotating plate 24 are rotationally connected, so that the V-shaped rod 23 can shake. The shaking of the V-shaped rod 23 reduces the ore and the sand stuck between the V-shaped rods 23. The V-shaped rod 23 is inclined, so that the screened ore is guided to fall into the second recycling box 4. The hole is arranged on the curved pipe 61, and is used for the ore to fall into the second recycling box 4.
[0045] The door plate 5 is arranged on the second recycling box 4, and the ore can be taken out after the work is finished. The first recycling box 3 can also be cleaned after the work is finished.
[0046] Example two, please refer to Figures 1-8 On the basis of example one, the technical scheme of the present application is provided.
[0047] The top of the mounting seat 22 is fixedly connected with an auxiliary mechanism 6.
[0048] The auxiliary mechanism 6 comprises a curved pipe 61, which is fixedly connected to the top of the mounting seat 22. The top of the curved pipe 61 is fixedly connected with an intercepting bin 62. The top of the intercepting bin 62 is provided with a feeding inlet 64. The feeding inlet 64 and the intercepting bin 62 are fixedly connected with a first support 63. The intercepting bin 62 is connected with a water pipe. After connecting with a water source, water can be sprayed on the rotating plate 24.
[0049] The top of the feeding inlet 64 is fixedly connected with a second support 65. The outer wall of the second support 65 is fixedly connected with a second spring 66. The bottom of the second spring 66 is fixedly connected with a baffle 67. The baffle 67 is located in the feeding inlet 64. The inner wall of the feeding inlet 64 is fixedly connected with a limiting plate 68 at the position of the top of the baffle 67.
[0050] The fixed seat 1 fixes the intercepting bin 62, and the intercepting bin 62 is connected with the mounting seat 22 through the zigzag pipe 61, thereby limiting the ore in the intercepting bin 62 and the zigzag pipe 61, thereby effectively screening the ore, and the zigzag pipe 61 is made of corrosion-resistant EPDM, so that the zigzag pipe 61 is extruded and contracted when the mounting seat 22 moves, the feeding inlet 64 is arranged at the top of the intercepting bin 62, the ore to be screened can be put into the intercepting bin 62 and the zigzag pipe 61 through the feeding inlet 64, then the zigzag pipe 61 is extruded during the vibration of the mounting seat 22, at this time, the baffle 67 is arranged in the feeding inlet 64, the limiting plate 68 intercepts the baffle 67, thereby preventing the airflow from being discharged from the feeding inlet 64, at this time, the zigzag pipe 61 is extruded and the space is reduced, the airflow is discharged from the gap between the rotating plate 24 and the low part of the rotating plate 24, thereby reducing the adhesion of the ore and the viscous material;
[0051] When the ore is put into the feeding inlet 64, the baffle 67 is extruded and lowered due to the weight of the ore, thereby making the ore enter the zigzag pipe 61, and then the second spring 66 drives the baffle 67 to reset.
[0052] The top of the intercepting bin 62 is fixedly connected with the compression bin 8, the compression bin 8 is in communication with the inside of the intercepting bin 62, the outer wall of the compression bin 8 is fixedly connected with the electromagnetic valve 7, the outer wall of the compression bin 8 is fixedly connected with the fan 10, and the fan 10 is fixedly connected with the third support 9 between the intercepting bin 62;
[0053] The water pipe is connected to the intercepting bin 62, and water can be sprayed on the rotating plate 24 after connecting the water source;
[0054] The fan 10 is powered on to blow the airflow into the compression bin 8, the airflow continuously enters the compression bin 8, the space of the compression bin 8 is fixed, and the airflow increases, thereby reducing the distance between the gas molecules, then the electromagnetic valve 7 is opened to make the gas in the compression bin 8 sprayed into the intercepting bin 62 and the zigzag pipe 61, thereby the impact of the airflow guides the viscous material on the ore to fall off, and the impact of the airflow also drives the V-shaped rod 23 to swing, so that the viscous material on the V-shaped rod 23 falls off;
[0055] The electromagnetic valve 7 is opened once every three minutes, and then the electromagnetic valve 7 is closed.
[0056] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A compressed air washing vibrating screen, comprising a fixed base (1), characterized in that: A vibration mechanism (2) is fixedly connected to the outer wall of the fixed base (1); The vibration mechanism (2) includes: Mounting base (22), which is fixedly connected to the outer wall of the fixed base (1); Vibration component (21), the outer wall of which is fixedly connected to the outer wall of mounting base (22); The first spring (25) is fixedly connected between the mounting base (22) and the fixed base (1); Rotating plate (24), the top of the mounting base (22) is fixedly connected to the rotating plate (24), and the top of the rotating plate (24) is rotatably connected to the V-shaped rod (23). An auxiliary mechanism (6) is fixedly connected to the top of the mounting base (22); The auxiliary mechanism (6) includes a tortuous tube (61), which is fixedly connected to the top of the mounting base (22). An interception chamber (62) is fixedly connected to the top of the tortuous tube (61). An inlet (64) is opened on the top of the interception chamber (62). A first bracket (63) is fixed between the inlet (64) and the interception chamber (62). The tortuous tube is made of elastic material. A second bracket (65) is fixedly connected to the top of the feed inlet (64), a second spring (66) is fixedly connected to the outer wall of the second bracket (65), a baffle (67) is fixedly connected to the bottom of the second spring (66), the baffle (67) is located in the feed inlet (64), and a limit plate (68) is fixedly connected to the inner wall of the feed inlet (64) at the top of the baffle (67).
2. The compressed air washing vibrating screen according to claim 1, characterized in that: The outer wall of the fixed base (1) is fixedly connected to the first recycling bin (3) and the second recycling bin (4).
3. The compressed air washing vibrating screen according to claim 2, characterized in that: The first recycling bin (3) is located at the bottom of the vibration mechanism (2), and the second recycling bin (4) is located at the lower part of the V-shaped rod (23) at an inclination.
4. The compressed air washing vibrating screen according to claim 3, characterized in that: The outer wall of the second recycling bin (4) has a hole, and a door panel (5) is rotatably connected to the outer wall of the second recycling bin (4) at the position of the hole.
5. The compressed air washing vibrating screen according to claim 1, characterized in that: The top of the interception chamber (62) is fixedly connected to a compression chamber (8), which is connected to the interior of the interception chamber (62). A solenoid valve (7) is fixedly connected to the outer wall of the compression chamber (8), and a fan (10) is fixedly connected to the outer wall of the compression chamber (8). A third bracket (9) is fixedly connected between the fan (10) and the interception chamber (62).
Citation Information
Patent Citations
Vibrating screen for washing ore with compressed air
CN112090732A
Mineral aggregate processing vibrating screen device
CN215313839U
Sieve belt unit for a harvesting machine or for a harvested crop transport unit
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