EPS (Expandable Polystyrene) composite decorative component with fireproof flame-retardant structure
By using a segmented composite structure of partition plates, corrugated plates, EPS frames and fiberglass mesh cloth in EPS decorative components, combined with a self-locking mechanism, a modular design is formed, which solves the problem of insufficient fire resistance of EPS decorative components, and achieves higher safety and stability and fire-retardant effects.
Patent Information
- Application Number
- CN202510785778.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-07-29
AI Technical Summary
The fire resistance of EPS decorative components is poor, making it difficult to meet the safety needs of certain occasions with high fire protection requirements.
EPS composite decorative components using segmented composite structures, including partitions, corrugated plates, EPS frames, fiberglass mesh cloth and decorative layers, combined with a self-locking mechanism, form a modular design to improve fire-proof and flame-retardant performance.
Effectively prevent the overall combustion and collapse of the EPS frame, improving the safety and stability of the EPS composite decorative components and fire-retardant performance.
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Figure CN120384615A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of decoration, and in particular to an EPS composite decorative component with a fireproof and flame-retardant structure. Background Art
[0002] EPS decorative components are mainly used in door frames, window frames, eaves lines, waist lines and courtyard columns of villas, European-style communities, hotels and commercial streets. Simple construction is an important advantage of EPS decorative components. No embedded parts or rivets are required during construction. Special bonding mortar can be used to directly bond them to the wall base. EPS components can be cut and spliced at will during construction, and can also be bonded to the outside of the exterior wall after the exterior wall insulation layer is completed.
[0003] When EPS decorative components are in use, since the EPS polystyrene foam material itself is flammable, its fire resistance is relatively poor and only meets the B1 flame retardant standard. In some occasions with high fire protection requirements, such as large public buildings, EPS may not meet the fire protection requirements, which may cause safety hazards in practical use and has shortcomings. Summary of the Invention
[0004] (1) Purpose of the invention
[0005] In order to solve the technical problems existing in the background technology, the present invention proposes an EPS composite decorative component with a fire-proof and flame-retardant structure, which has the characteristics of a segmented composite structure that improves the fire-proof and flame-retardant performance of the EPS decorative component.
[0006] (II) Technical solution
[0007] In order to solve the above technical problems, the present invention provides an EPS composite decorative component with a fire-retardant structure, comprising a partition, and positioning plates are symmetrically installed at the ends of the partition;
[0008] The partitions are provided with corrugated plates at intervals, the EPS component comprises an EPS frame attached to the corrugated plates, and the inner cavity of the EPS frame is filled with EPS filler;
[0009] The decorative part includes a glass fiber mesh cloth wrapped around the entire periphery of the partition, the corrugated plate and the EPS frame, and a decorative layer is provided on the outer side of the glass fiber mesh cloth;
[0010] The self-locking mechanism includes a first bolt and a rubber piece that passes through the upper and lower parts of the partition, the corrugated plate, the EPS frame and the decorative part combination, and one end of the first bolt that passes through the positioning plate on the back is connected to a sealing plate.
[0011] Preferably, the EPS frame is a crisscross frame structure, the hollow parts of the frame are evenly filled with the EPS filler, and the EPS frame and the EPS filler are formed separately.
[0012] Preferably, at least three sections of the EPS frame are provided, including a front section, a middle section, and a rear section. Two adjacent EPS frames are separated by the corrugated board.
[0013] Preferably, an air gap is left at the end face where the EPS frame contacts the corrugated board, and the protrusion specifications of the front and rear end faces of the EPS frame are the same.
[0014] Preferably, the combination of the partition board and the positioning board is in an "L" shape as a whole, and the combination of the corrugated board and the EPS frame is installed at equal intervals between the corners surrounded by the partition board and the positioning board.
[0015] Preferably, the outer layer of the fiberglass mesh cloth is coated with a separation layer, the outer layer of the separation layer is coated with an adhesive layer, and the outer layer of the adhesive layer is adhered with the decorative layer.
[0016] Preferably, one end of the first bolt rod passing through the decorative layer is in a slotted structure, a shaft frame is installed in the slot, a shaft rod passes through the middle of the shaft frame, and a rotatable limit plate is sleeved outside the shaft rod.
[0017] Preferably, a total of four groups of the limit plates are provided, and the unfolded limit plates are in a "cross" structure. A gasket is installed in the gap between the "cross" - structured limit plates and the decorative layer where they are attached.
[0018] Preferably, a rubber part is arranged on the end face where the second bolt rod is attached to the decorative layer, and the rubber part is a deformable part that deforms synchronously with the decorative layer.
[0019] Preferably, the sealing plate is used for the insertion combination of the horizontal first bolt rod and the second bolt rod, and the decorative layer covers the outer periphery of several combined partition boards, corrugated boards, and EPS frames.
[0020] The above - mentioned technical solution of the present invention has the following beneficial technical effects: The EPS component for decoration adopts a modular design, and the combined module is a composite multi - layer structure. When the outer - layer EPS frame catches fire, the flame combustion boundary is the partition board and the corrugated board, which can effectively prevent the overall combustion of the EPS frame from causing collapse. While improving the fire - proof and flame - retardant performance, the safety and stability of the EPS composite decoration component during use are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention;
[0022] Figure 2 It is a cross - sectional structural schematic diagram of the present invention;
[0023] Figure 3 It is a first schematic diagram of the combined structure of the present invention;
[0024] Figure 4 This is the second schematic diagram of the combined structure of the present invention;
[0025] Figure 5 This is the separation schematic diagram of the combined structure of the present invention;
[0026] Figure 6 This is the schematic diagram of the first bolt rod structure of the present invention;
[0027] Figure 7 This is the schematic diagram of the second bolt rod structure of the present invention.
[0028] Reference numerals:
[0029] 11, partition board; 12, positioning board; 2, corrugated board; 31, EPS frame; 32, EPS filler; 41, fiberglass mesh cloth; 42, separation layer; 43, adhesive layer; 44, decorative layer; 51, first bolt rod; 52, shaft bracket; 53, shaft rod; 54, limiting plate; 55, second bolt rod; 56, rubber part; 6, sealing plate. Detailed implementation manners
[0030] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in conjunction with specific implementation manners and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention. In addition, in the following descriptions, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present invention.
[0031] As Figures 1-7 shown, the EPS composite decorative member of the fireproof and flame-retardant structure proposed by the present invention includes a partition board 11, and positioning boards 12 are symmetrically installed at the ends of the partition board 11;
[0032] Corrugated boards 2 are arranged at intervals on the partition board 11. The EPS member includes an EPS frame 31 attached to the corrugated board 2, and the inner cavity of the EPS frame 31 is filled with an EPS filler 32;
[0033] The decorative part includes a fiberglass mesh cloth 41 covering the outer periphery of the combined whole of the partition board 11, the corrugated board 2 and the EPS frame 31, and a decorative layer 44 is arranged on the outer side of the fiberglass mesh cloth 41;
[0034] The self-locking mechanism includes a first bolt rod 51 and a rubber part 56 penetrating through the upper and lower parts of the combined whole of the partition board 11, the corrugated board 2, the EPS frame 31 and the decorative part, and a sealing plate 6 is connected to one end thereof penetrating through the back positioning board 12.
[0035] It should be noted that: The EPS frame 31 has a criss-cross frame structure. The hollow parts of the frame are evenly filled with EPS fillers 32. The EPS frame 31 and the EPS fillers 32 are formed separately. The directly formed EPS component is an integral structure and lacks mechanical support. When affected by external forces, the EPS component will undergo overall deformation. By forming the EPS component separately, first pour the EPS frame 31 with a criss-cross frame structure. The frame structure provides mechanical support, and fill the same material EPS fillers 32 in its hollow parts to play the shaping role of the EPS fillers 32 and ensure that the fillers in each hollow part are formed evenly.
[0036] It should be added that: The EPS frame 31 and the EPS fillers 32 are formed separately. During production, fireproof coatings can be sprayed or impregnated on the edges of the EPS frame 31 to form a fireproof and flame-retardant coating on its surface, solving the problem of synchronous combustion of the EPS frame 31 and the EPS fillers 32.
[0037] In this embodiment, the EPS component for decoration adopts a modular design. Each module is separated by a partition board 11. At the same time, the partition board 11 can also play the role of positioning before assembly. The combination of the partition board 11 and the positioning board 12 is an "L-shaped" structure as a whole;
[0038] Install the EPS component formed by the EPS frame 31 and the EPS fillers 32 in cooperation with the corrugated board 2 at the partition board 11. One layer is the EPS component and one layer is the corrugated board 2. The corrugated board 2 is a physical partition that blocks the spread of flames along the path of the EPS component;
[0039] The EPS frame 31 is provided in three sections in this application, including a front section, a middle section, and a rear section. Adjacent two EPS frames 31 are separated by the corrugated board 2. The combined module is a composite multi-layer structure. When the outer EPS frame 31 catches fire, its flame combustion boundary is the partition board 11 and the corrugated board 2, which can effectively prevent the overall combustion of the EPS frame 31 from causing collapse, improve the fireproof and flame-retardant performance, and at the same time improve the safety and stability of the EPS composite decorative component during use.
[0040] It can be understood that when manufacturing the EPS composite decorative component, multiple EPS frames can be set according to process requirements. It should be noted that the EPS frame 31 and the EPS fillers 32 are formed separately, and a corrugated board 2 needs to be set between adjacent EPS frames 31 to act as a physical partition.
[0041] In one embodiment, five groups of corrugated boards 2 are provided, and five groups of corresponding EPS frames 31 are provided. The combination of the corrugated boards 2 and the EPS frames 31 is installed at equal intervals between the corners surrounded by the partition board 11 and the positioning board 12. The purpose of this setting is that the end faces of the five groups of corrugated boards 2 attached to the partition board 11 can act as a five-fold flame-retardant structure, effectively improving the flame-retardant performance.
[0042] As Figure 3 and Figure 4 shown, there is an air gap left on the end face where the EPS frame 31 contacts the corrugated board 2, and the protrusion specifications of the front and rear end faces of the EPS frame 31 are the same.
[0043] Among them, the purpose of leaving an air gap between the corrugated board 2 and the EPS frame 31 is that when thermal expansion and contraction occur due to changes in high and low temperature environments, the air gap can compensate for the deformation of the EPS foam material. On the other hand, the air gap can be used for heat conduction between the EPS frame 31 and the corrugated board 2 at high temperatures to prevent the EPS frame 31 from being in a high temperature environment all the time.
[0044] As Figure 2 shown, the outer layer of the fiberglass mesh cloth 41 is coated with a separation layer 42, the outer layer of the separation layer 42 is coated with an adhesive layer 43, and the outer layer of the adhesive layer 43 is adhered with a decorative layer 44.
[0045] A decoration part is sleeved on the outer periphery of the module after a plurality of corrugated boards 2 and EPS frames 31 are combined, including a fiberglass mesh cloth 41, a separation layer 42, an adhesive layer 43, and a decorative layer 44 from the inside to the outside;
[0046] The fiberglass mesh cloth 41 itself has high temperature resistance and flame retardant properties, and its fiber material can improve the impact resistance and prevent the base layer from cracking;
[0047] The separation layer 42 is set by coating a flame retardant coating, and is used to block the transfer of the flame of the decorative layer 44 to the EPS foam;
[0048] The adhesive layer 43 is used for pasting the decorative layer 44, and a fireproof adhesive material with flame retardant properties is selected for coating;
[0049] The decorative layer 44 can be selected and installed according to process requirements, such as a stone decorative layer, a paint decorative layer, and a wood grain decorative layer.
[0050] As Figure 6 shown, one end of the first bolt rod 51 passing through the decorative layer 44 is a slotted structure, an axle holder 52 is installed in the slot, a shaft rod 53 passes through the middle of the axle holder 52, and a rotatable limit plate 54 is sleeved outside the shaft rod 53.
[0051] In one embodiment, the first bolt rod 51 is used to position the upper part of the overall combination of the partition plate 11, corrugated plate 2, EPS frame 31 and decorative part. An adaptive locking mechanism is provided at its front end. The limiting plate 54 can rotate on the shaft frame 52 through the shaft rod 53. A total of four groups of limiting plates 54 are provided. The unfolded limiting plate 54 is in a "cross" structure. Except for the fixation of the bolt rod 51 in the inner cavity, step-by-step limiting and reinforcement are carried out in the up, down, left and right directions at its end, effectively preventing the EPS composite decorative component from loosening and ensuring the stability of its combination. A gasket is installed in the gap between the "cross" structure limiting plate 54 and the decorative layer 44 to buffer vibration and prevent the first bolt rod 51 from loosening.
[0052] As Figure 7 shown, a rubber part 56 is provided on the end face of the second bolt rod 55 attached to the decorative layer 44. The rubber part 56 is a deformable part that deforms synchronously with the decorative layer 44.
[0053] Among them, the rubber part 56 is used for dynamic sealing of the lower part of the overall combination. The rubber part 56 can be attached to the special-shaped end face of the decorative layer 44 without specially designing corresponding fixing parts.
[0054] As Figure 1 and Figure 2 shown, the sealing plate 6 is used for the plug-in combination of the first bolt rod 51 and the second bolt rod 55 in the horizontal direction. The decorative layer 44 covers the outer periphery of several combined partition plates 11, corrugated plates 2, and EPS frames 31. Since the EPS composite decorative component is assembled by combining multiple modules, the positioning plates 12 on each partition plate 11 can serve as a combined structure. The sealing plate 6 cooperates with the first bolt rod 51 and the second bolt rod 55 protruding on the positioning plate 12 to assemble each module into one body, solving the splicing problem. Moreover, the sealing plate 6 is arranged behind the EPS composite decorative component and is a hidden design, maintaining the overall neat and beautiful appearance.
[0055] It should be understood that the above specific embodiments of the present invention are only used for exemplary illustration or explanation of the principles of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modification examples falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. The EPS composite decorative component with a fireproof and flame-retardant structure is characterized in that It includes a partition board (11), and positioning plates (12) are symmetrically installed at the ends of the partition board (11); Corrugated plates (2) are arranged at intervals on the partition board (11). The EPS member includes an EPS frame (31) arranged by attaching to the corrugated plates (2), and the inner cavity of the EPS frame (31) is filled with EPS filler (32); The decoration part includes a fiberglass mesh cloth (41) covering the outer periphery of the combined whole of the partition board (11), the corrugated plates (2) and the EPS frame (31), and a decoration layer (44) is arranged on the outer side of the fiberglass mesh cloth (41); The self-locking mechanism includes a first bolt rod (51) and a rubber part (56) passing through the upper and lower parts of the combined whole of the partition board (11), the corrugated plates (2), the EPS frame (31) and the decoration part. One end of the first bolt rod (51) passing through the back of the positioning plate (12) is connected with a sealing plate (6).
2. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, wherein The EPS frame (31) is a frame structure with vertical and horizontal intersections. The hollow parts of the frame are evenly filled with the EPS filler (32), and the EPS frame (31) and the EPS filler (32) are integrally formed.
3. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, wherein, At least three sections of the EPS frame (31) are provided, including a front section, a middle section and a rear section. Adjacent two EPS frames (31) are separated by the corrugated plates (2).
4. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, wherein, An air gap is left at the end face of the EPS frame (31) in contact with the corrugated plate (2), and the protrusion specifications of the front and rear end faces of the EPS frame (31) are the same.
5. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, characterized in that, The combined whole of the partition board (11) and the positioning plates (12) is an "L"-shaped structure, and the combined parts of the corrugated plates (2) and the EPS frame (31) are equidistantly installed between the corners surrounded by the partition board (11) and the positioning plates (12).
6. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, characterized in that, A separation layer (42) is covered on the outer layer of the fiberglass mesh cloth (41), an adhesive layer (43) is coated on the outer layer of the separation layer (42), and the decoration layer (44) is adhered to the outer layer of the adhesive layer (43).
7. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, wherein, One end of the first bolt rod (51) passing through the decoration layer (44) is a grooved structure, a shaft frame (52) is installed in the groove, a shaft rod (53) passes through the middle of the shaft frame (52), and a rotatable limit plate (54) is sleeved outside the shaft rod (53).
8. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 7, characterized in that, A total of four groups of the limit plates (54) are provided. The unfolded limit plates (54) are in a "cross" structure, and gaskets are installed in the gaps between the "cross" structure limit plates (54) and the decoration layer (44).
9. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, wherein A rubber part (56) is arranged on the end face of the second bolt rod (55) in contact with the decoration layer (44), and the rubber part (56) is a deformable part that deforms synchronously with the decoration layer (44).
10. The EPS composite decorative member with a fireproof and flame-retardant structure according to claim 1, characterized in that, The sealing plate (6) is used for the insertion combination of the horizontal first bolt rod (51) and the second bolt rod (55), and the decoration layer (44) covers the outer periphery of several combined partition boards (11), corrugated plates (2) and EPS frames (31).