Device and method for detecting tensile strength of insulator

By designing the insulator tensile strength detection device, the actual use status of insulators is simulated by clamping components and multi-bit simulation modules, the problem of detection result error is solved and accurate tensile strength detection is achieved.

CN120385560AActive Publication Date: 2025-07-29DALIAN ELECTRIC PORCELAIN (JIANGXI) CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510608657.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-07-29
Estimated Expiration
2045-05-13

AI Technical Summary

Technical Problem

The existing insulator tensile detection has a large error in the detection results due to the difference between the actual use state and the detection state.

Method used

A tensile strength detection device for insulators is designed, including a detection box, a fixed table, a movable table, a clamping assembly, a multi-position simulation module and an adaptive detection module, which can simulate the actual use status of insulators in different installation environments, ensure stability through clamping assembly, adjust the angle and position of the multi-position simulation module, and the adaptive detection module feedbacks tension data in real time, providing detection of two installation environments.

Benefits of technology

The tensile strength detection in the actual use state of simulated insulators is realized, ensuring the accuracy and reliability of the detection results, and avoiding detection errors caused by unstable clamping.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120385560A_ABST
    Figure CN120385560A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of insulator performance detection, particularly relates to a device for detecting tensile strength of an insulator and a method thereof, and provides the following scheme for solving the problem that the current insulator tensile strength detection results have relatively large errors due to actual use state differences: the device comprises a detection box, and the front side of the detection box is fixedly connected with a control box; the control box is used for starting and stopping elements in the detection box and analyzing and issuing a report; the fixed table is fixedly connected to one end, away from the control box, of the detection box; and the movable table is movably connected to the detection box and located between the fixed table and the control box. According to the device and method for detecting the tensile strength of the insulator, two different installation environments can be provided, the effect of simulating the actual use state of the insulator is achieved, the tensile strength of the insulator in actual use can be effectively obtained through detection in the state, and therefore the accuracy of the tensile detection result is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of insulator performance detection, and particularly to a device and a method for detecting the tensile strength of an insulator. Background Art

[0002] Insulators are crucial components in the power system. Their main function is to isolate the wire and the tower pole, prevent the wire from grounding, and thus ensure the normal operation of the power system. The tensile strength of the insulator is one of its key properties, which directly affects its durability and safety.

[0003] New composite material insulators have been widely used. When detecting their tensile strength, it is usually carried out on a horizontal tensile testing machine. Insulators are usually in a suspended state during use. There are obvious differences between the conventional horizontal pulling and their actual use state, so there will be large errors in the detection results. Summary of the Invention

[0004] The present invention discloses a device and a method for detecting the tensile strength of an insulator, aiming to solve the technical problem in the background art that the current tensile strength detection of insulators will cause large errors in the detection results due to the differences in the actual use state.

[0005] A device for detecting the tensile strength of an insulator proposed by the present invention includes: A detection box, on the front side of which a control box is fixedly connected. The control box is used to start and stop the components in the detection box and analyze and issue reports. A fixed table, fixedly connected to one end of the detection box away from the control box. A movable table, movably connected to the detection box, located between the fixed table and the control box. Two clamping assemblies, respectively arranged on the opposite sides of the fixed table and the movable table, for clamping the insulator. Anti - detachment assemblies are arranged on both of the two clamping assemblies for detecting the stability of the insulator after clamping. A multi - position simulation module, located between the fixed table and one clamping assembly, for simulating the actual installation environment of the insulator. An adaptive detection module, located between the movable table and the other clamping assembly, for angle adjustment and data feedback during the tensile strength detection process of the insulator.

[0006] In a preferred solution, the clamping assembly includes: A socket, at the front end of which a front seat is fixedly connected. An installation hole is provided on the front seat, and a clamping hydraulic cylinder is fixedly connected inside the installation hole. A driving frame, slidably connected inside the socket. The telescopic end of the clamping hydraulic cylinder is fixedly connected to the driving frame, and three movable connection blocks are movably connected to the driving frame.

[0007] In a preferred embodiment, the clamping assembly further includes: Three clamping jaws, the front ends of the three clamping jaws are fixedly connected with pressing heads, and the three clamping jaws are respectively provided with turning holes and pulling holes. Short shafts are arranged inside the turning holes, and the clamping jaws and the front seat are rotationally connected through bearings. Connecting shafts are arranged on the three movable connecting blocks, and the connecting shafts are respectively located inside the pulling holes and are rotationally connected through bearings.

[0008] In a preferred embodiment, the anti-detachment assembly includes: An attachment block, arranged outside the socket, a through chute is opened on the attachment block, and a locking box is fixedly connected to the attachment block. A threaded hole is opened on the locking box, and the threaded hole penetrates through the locking box and communicates with the chute; A contact sensor, located outside the front seat, is used to contact the insulator after clamping to determine its position information, so as to prevent the insulator from slipping undetected after clamping and causing detachment; A cross frame, slidably connected to the chute of the attachment block, and one end is fixedly connected to the contact sensor; A locking bolt, rotatably connected through the inner wall thread in the threaded hole of the locking box, and the lower end of the locking bolt contacts the cross frame to fix the position of the cross frame.

[0009] In a preferred embodiment, the multi-position simulation module includes: A rotating table, rotatably connected to the fixed table. A rotating motor is fixedly connected to the fixed table. The output shaft of the rotating motor is connected with a rotating shaft through a coupling. The other end of the rotating shaft passes through the fixed table and is fixedly connected to the rotating table. A chute is opened on the rotating table, and the rotating table rotates to adjust the pulling angle of the insulator during detection; A lifting seat, slidably connected to the chute of the rotating table. A threaded hole is opened on the lifting seat. A lifting motor is fixedly connected to the rotating table. The output shaft of the lifting motor is connected with an adjusting screw rod through a coupling. The other end of the adjusting screw rod passes through the threaded hole of the lifting seat, and the lifting seat moves up and down to further adjust the pulling angle of the insulator during detection.

[0010] In a preferred embodiment, the multi-position simulation module further includes: A simulation seat, located between the lifting seat and the socket, the simulation seat is fixedly connected to the socket. A plug is fixedly connected to the side of the simulation seat close to the lifting seat. The plug and the inner cavity of the lifting seat are fixedly connected with the same steel wire rope. A fixing hole is opened on the plug, and a jack is opened on the lifting seat; A locking block, inserted into the jack and the fixing hole, is used to fix the connection state between the simulation seat and the lifting seat; The simulation seat is used to simulate the actual use environment of the insulator. The simulation seat and the lifting seat are fixed by the locking block for conventional pulling detection. The simulation seat and the lifting seat are fixed by the steel wire rope for pulling detection in the simulated actual state.

[0011] In a preferred embodiment, the adaptive detection module includes: A fixed seat, fixedly connected to the movable table; An adaptive seat, located between the sleeve seat and the movable table. The sleeve seat is fixedly connected to the adaptive seat, and a connecting ball is arranged on one side of the adaptive seat close to the movable table; A receiving seat, located between the fixed seat and the adaptive seat. A spherical mounting block is fixedly connected to one side of the receiving seat close to the adaptive seat. The connecting ball is movably connected within the spherical mounting block, and the receiving seat is used to maintain the movable connection state between the clamping assembly and the movable table; A tension sensor, fixedly connected between the fixed seat and the receiving seat, and used to detect and provide real-time feedback of the tension value during the process.

[0012] In a preferred embodiment, outer attachment frames are fixedly connected to both sides of the movable table. Two symmetric sliding grooves are opened on the upper side of the detection box. The outer attachment frames are respectively slidably connected within the two sliding grooves, and a threaded hole is opened on the movable table. A detection motor is fixedly connected to the outside of the detection box. The output shaft of the detection motor is connected to a detection lead screw through a coupling. The other end of the detection lead screw passes through the threaded hole of the movable table, and the rotation of the detection lead screw is used to drive the movement of the movable table.

[0013] In a preferred embodiment, a waste box is arranged inside the detection box. Two symmetric blanking plates are arranged inside the waste box. Both blanking plates are in a slope shape, and a same collection bin is arranged at the lower ends of the two blanking plates.

[0014] A method for detecting the tensile strength of an insulator, using the device for detecting the tensile strength of an insulator as described above, includes the following steps: Step 1: Adjust the position of the movable table according to the length of the insulator to be detected, then fix the insulator using two clamping assemblies, and determine the position information of the insulator using the anti-disengagement assembly; Step 2: Start the detection motor to detect the tensile strength of the insulator. Here, the tensile force value during detection does not exceed the preset tensile strength; Step 3: After meeting the preset tensile strength, use the multi-bit simulation module to enter the actual environment simulation state, and adjust the movable table and the anti-disengagement assembly again; Step 4: Start the detection motor again to detect the tensile strength. During the process, the multi-bit simulation module provides assistance to ensure the simulation of the actual use environment.

[0015] As can be seen from the above, the device for detecting the tensile strength of an insulator provided by the present invention can provide two different installation environments, achieving the effect of simulating the actual use state of the insulator. Detecting in this state can effectively obtain the tensile strength of the insulator during actual use, thereby ensuring the accuracy of the tensile detection result. Description of the Drawings

[0016] Figure 1 Schematic diagram of the overall structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 2 Front view structure schematic diagram of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 3 Schematic diagram of the detection box structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 4 Schematic diagram of the clamping assembly structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 5 Schematic diagram of the anti - detachment assembly structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 6 Schematic diagram of the movable table structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 7 Schematic diagram of the adaptive detection module structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 8 Schematic diagram of the fixed table structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 9 Schematic diagram of the multi - position simulation module structure of a device for detecting the tensile strength of insulators proposed by the present invention; Figure 10 Schematic diagram of the lifting seat and simulation seat of a device for detecting the tensile strength of insulators proposed by the present invention.

[0017] In the figure: 1, detection box; 2, control box; 3, fixed table; 4, movable table; 5, clamping assembly; 501, sleeve seat; 502, front seat; 503, driving frame; 504, clamping jaw; 505, pressure head; 506, flipping hole; 507, pulling hole; 508, movable position connecting block; 509, clamping type hydraulic cylinder; 6, multi - position simulation module; 601, rotating table; 602, rotating motor; 603, lifting seat; 604, lifting motor; 605, adjusting position screw rod; 606, simulation seat; 607, inserting block; 608, steel wire rope; 609, locking block; 610, inserting hole; 611, fixing hole; 7, adaptive detection module; 701, fixed seat; 702, receiving seat; 703, tensile force sensor; 704, spherical mounting block; 705, adaptive seat; 706, connecting ball; 8, anti - detachment assembly; 801, attached block; 802, locking box; 803, contact sensor; 804, cross frame; 805, locking bolt; 9, external attached frame; 10, detection motor; 11, detection screw rod; 12, waste box; 13, blanking plate; 14, collection bin. Detailed implementation manners

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0019] A device for detecting the tensile strength of an insulator disclosed in the present invention is mainly applied to scenarios where the detection results of the tensile strength of the insulator will have large errors due to differences in actual use states.

[0020] Refer to Figures 1-10 , a device for detecting the tensile strength of an insulator, comprising: A detection box 1, a control box 2 is fixedly connected to the front side of the detection box 1, and the control box 2 is used to start and stop the components in the detection box 1 and analyze and issue a report; A fixed table 3, fixedly connected to one end of the detection box 1 away from the control box 2; A movable table 4, movably connected to the detection box 1, located between the fixed table 3 and the control box 2; Two clamping assemblies 5 are respectively arranged on the opposite sides of the fixed table 3 and the movable table 4 for clamping the insulator, and anti-disengagement assemblies 8 are arranged on both clamping assemblies 5 for detecting the stability of the insulator after clamping; A multi-position simulation module 6 is located between the fixed table 3 and one clamping assembly 5 for simulating the actual installation environment of the insulator; An adaptive detection module 7 is located between the movable table 4 and the other clamping assembly 5 for angle adjustment and data feedback during the tensile strength detection process of the insulator.

[0021] The device can provide two different installation environments to achieve the effect of simulating the actual use state of the insulator. Under this state, the detection can effectively obtain the tensile strength of the insulator during actual use, thus ensuring the accuracy of the tensile strength detection result; the clamping assembly 5 can provide clamping for the insulator during detection, and the anti-disengagement assembly 8 can ensure the position of the insulator after clamping and fixing, avoiding the insulator falling off due to untimely discovery.

[0022] Refer to Figure 3 , Figure 4 and Figure 5 , in a preferred embodiment, the clamping assembly 5 includes: A socket 501, a front seat 502 is fixedly connected to the front end of the socket 501, an installation hole is opened on the front seat 502, and a clamping hydraulic cylinder 509 is fixedly connected to the inside of the installation hole; A driving frame 503 is slidably connected to the inside of the socket 501, the telescopic end of the clamping hydraulic cylinder 509 is fixedly connected to the driving frame 503, and three movable position connecting blocks 508 are movably connected to the driving frame 503.

[0023] In the present invention, the clamping assembly 5 further includes: Three clamping claws 504, the front ends of the three clamping claws 504 are fixedly connected with pressing heads 505, the three clamping claws 504 are respectively provided with flipping holes 506 and pulling holes 507, short shafts are respectively arranged inside the flipping holes 506, the clamping claws 504 and the front seat 502 are rotationally connected through bearings, and connecting shafts are respectively arranged on the three movable position connecting blocks 508, and the connecting shafts are respectively rotationally connected inside the pulling holes 507 through bearings.

[0024] Specifically, place the top of the insulator at the position of the clamping claws 504, start the clamping hydraulic cylinder 509 to contract to drive the pulling frame 503 to approach the front seat 502, the movable position connecting block 508 deflects on the pulling frame 503 and applies a thrust forward to the clamping claws 504, and the three clamping claws 504 flip on the front seat 502 and approach each other to clamp the top of the insulator. In a specific application scenario, the clamping assembly 5 is applicable to the clamping and fixing link during the insulator detection, that is, the clamping assembly 5 uses three clamping claws 504 to clamp and fix from both ends of the insulator, so as to meet the subsequent tensile test operation. The three-claw fixing method can effectively ensure the stability of the insulator clamping and fixing, and at the same time, this fixing method can meet the clamping and fixing requirements of insulators of different specifications, improving the application range of the device.

[0025] Refer to Figure 4 and Figure 5 In a preferred embodiment, the anti-detachment assembly 8 includes: An attachment block 801, arranged outside the socket 501, a through chute is opened on the attachment block 801, and a locking box 802 is fixedly connected to the attachment block 801, a threaded hole is opened on the locking box 802, and the threaded hole penetrates through the locking box 802 and communicates with the chute. A contact sensor 803, located outside the front seat 502, is used to contact the clamped insulator to determine its position information, preventing the insulator from sliding and falling off without being detected after clamping. A cross frame 804, slidably connected in the chute of the attachment block 801, one end of which is fixedly connected to the contact sensor 803. A locking bolt 805, rotatably connected through the inner wall thread in the threaded hole of the locking box 802, the lower end of the locking bolt 805 contacts the cross frame 804 to fix the position of the cross frame 804.

[0026] Specifically, after the insulator is clamped, loosen the locking bolt 805, move the cross frame 804 so that the contact sensor 803 contacts the top of the insulator, and then tighten the locking bolt 805, and the control box 2 receives the status information of the contact sensor 803. In a specific application scenario, the anti - detachment component 8 is applicable to the locking link of the insulator's position after fixed installation. That is, the anti - detachment component 8 uses the contact - type sensor 803 to directly contact the top of the fixed insulator to determine its position information, avoiding the loosening of the clamping position during the subsequent pulling detection that cannot be detected in time, resulting in the insulator falling off from the clamping component 5 and causing damage to the device due to impact.

[0027] Referring to Figure 8 、 Figure 9 and Figure 10 In a preferred embodiment, the multi - bit analog module 6 includes: A rotating table 601, rotatably connected to the fixed table 3. A rotating motor 602 is fixedly connected to the fixed table 3. The output shaft of the rotating motor 602 is connected to a rotating shaft through a coupling. The other end of the rotating shaft passes through the fixed table 3 and is fixedly connected to the rotating table 601. A chute is provided on the rotating table 601, and the rotation of the rotating table 601 is used to adjust the pulling angle of the insulator during detection. A lifting seat 603, slidably connected to the chute of the rotating table 601. A threaded hole is provided on the lifting seat 603. A lifting motor 604 is fixedly connected to the rotating table 601. The output shaft of the lifting motor 604 is connected to an adjusting screw rod 605 through a coupling. The other end of the adjusting screw rod 605 passes through the threaded hole of the lifting seat 603. The lifting of the lifting seat 603 is used to further adjust the pulling angle of the insulator during detection.

[0028] In the present invention, the multi - bit analog module 6 further includes: An analog seat 606, located between the lifting seat 603 and the sleeve seat 501. The analog seat 606 is fixedly connected to the sleeve seat 501. A plug block 607 is fixedly connected to the side of the analog seat 606 close to the lifting seat 603. The plug block 607 and the inner cavity of the lifting seat 603 are fixedly connected by the same steel wire rope 608. A fixing hole 611 is provided on the plug block 607, and a jack 610 is provided on the lifting seat 603. A locking block 609, inserted into the jack 610 and the fixing hole 611, is used to fix the connection state between the analog seat 606 and the lifting seat 603. The analog seat 606 is used to simulate the actual use environment of the insulator. The analog seat 606 and the lifting seat 603 are fixed by the locking block 609 for conventional pulling detection, and the analog seat 606 and the lifting seat 603 are fixed by the steel wire rope 608 for pulling detection in the simulated actual state.

[0029] Specifically, the tensile strength detection is divided into conventional detection and detection under simulated conditions; Conventional detection: The plug block 607 is inserted into the jack 610 and the fixing hole 611, and the lifting seat 603 and the analog seat 606 are assembled into one body. At this time, the tensile strength of the insulator in the horizontal state is detected. Detection in simulation state: Pull out the locking block 609 so that the insertion block 607 disengages from the lifting seat 603. After adjusting the device, make the steel wire rope 608 in a taut state. Then start the lifting motor 604 to drive the position adjusting screw rod 605 to rotate, change the position of the lifting seat 603, simulate the suspension state of the insulator during actual use. During the detection process, start the rotation motor 602 to drive the rotating table 601 to rotate according to requirements, and the pulling angle of the insulator changes, simulating the pulling states of the insulator at different angles during actual use. In a specific application scenario, the multi-position simulation module 6 is applicable to simulating different installation environments during the detection process of the insulator. The multi-position simulation module 6 can provide two simulation environments during the detection process (tensile strength detection under normal horizontal state and tensile strength detection under actual use environment), detect the tensile strength of the insulator in different scenarios, and effectively ensure the accuracy of the tensile strength detection result of the insulator. The position of the lifting seat 603 can be adjusted by the lifting motor 604, and the detection under different suspension amplitudes can be realized. During the detection process, the lifting seat 603 can rotate along with the rotating table 601, and the detection under different suspension angles can be realized. The combination of the two can effectively simulate the actual installation environment and further ensure the accuracy of the tensile strength detection result of the insulator.

[0030] Refer to Figure 3 、 Figure 6 and Figure 7 , in a preferred embodiment, the adaptive detection module 7 includes: A fixed seat 701, fixedly connected to the movable table 4; An adaptive seat 705, located between the sleeve seat 501 and the movable table 4. The sleeve seat 501 is fixedly connected to the adaptive seat 705, and a connecting ball 706 is provided on the side of the adaptive seat 705 close to the movable table 4; A receiving seat 702, located between the fixed seat 701 and the adaptive seat 705. A spherical mounting block 704 is fixedly connected to the side of the receiving seat 702 close to the adaptive seat 705. The connecting ball 706 is movably connected within the spherical mounting block 704. The receiving seat 702 is used to maintain the movable connection state between the clamping assembly 5 and the movable table 4; A tension sensor 703, fixedly connected between the fixed seat 701 and the receiving seat 702, for real-time feedback of the tension value during the detection process.

[0031] Specifically, during the detection process, the position of the connecting ball 706 in the spherical mounting block 704 will be adjusted automatically along with the change of the pulling state, and the detected tension data will be transmitted to the control box 2 in real time through the tension sensor 703; In a specific application scenario, the adaptive detection module 7 is applicable to the detection process. That is, the adaptive detection module 7 uses the connecting ball 706 and the spherical mounting block 704 to maintain the movable connection state between the clamping assembly 5 and the movable table 4, thus ensuring the smoothness of the subsequent detection process at different pulling angles; the tension sensor 703 can real-time feedback the tension value, making the tensile strength data of the insulator more accurate.

[0032] Referring to Figure 1 、 Figure 3 and Figure 6 In a preferred embodiment, outer attachment frames 9 are fixedly connected to both sides of the movable table 4. Two symmetric sliding grooves are formed in the upper side of the detection box 1. The outer attachment frames 9 are respectively slidably connected in the two sliding grooves. A threaded hole is formed in the movable table 4. A detection motor 10 is fixedly connected to the outside of the detection box 1. The output shaft of the detection motor 10 is connected to a detection lead screw 11 through a coupling. The other end of the detection lead screw 11 passes through the threaded hole of the movable table 4. The rotation of the detection lead screw 11 is used to drive the movement of the movable table 4.

[0033] Specifically, the detection motor 10 drives the detection lead screw 11 to rotate, the movable table 4 moves towards the control box 2, and the insulator is pulled; the detection motor 10 provides the driving force during the tensile test of the insulator.

[0034] Referring to Figure 1 and Figure 3 In a preferred embodiment, a waste box 12 is arranged inside the detection box 1. Two symmetric blanking plates 13 are arranged inside the waste box 12. Both of the two blanking plates 13 are in a slope shape, and a same collection bin 14 is arranged at the lower ends of the two blanking plates 13.

[0035] Specifically, during the detection, the fragments after the insulator breaks will fall on the blanking plate 13 and slide into the collection bin 14 for collection, which is convenient for subsequent cleaning.

[0036] A method for detecting the tensile strength of an insulator, using the device for detecting the tensile strength of an insulator as described above, includes the following steps: Step 1: Adjust the position of the movable table 4 according to the length of the insulator to be detected (the detection motor 10 drives the detection lead screw 11 to rotate, and the movable table 4 moves on the detection box 1). Subsequently, fix the insulator with two clamping assemblies 5 (place the top of the insulator at the position of the clamping jaw 504, start the clamping hydraulic cylinder 509 to contract, drive the traction frame 503 to approach the front seat 502, the movable connection block 508 deflects on the traction frame 503 and applies a thrust forward to the clamping jaw 504, and the three clamping jaws 504 flip on the front seat 502 and approach each other to clamp the top of the insulator), and use the anti-disengagement assembly 8 to determine the position information of the insulator (after the insulator is clamped, loosen the locking bolt 805, move the cross frame 804 so that the contact sensor 803 contacts the top of the insulator, and then tighten the locking bolt 805, and the control box 2 receives the status information of the contact sensor 803); Step 2: Start the detection motor 10 to detect the tensile strength of the insulator. At this time, the tensile force value does not exceed the preset tensile strength during the detection (the detection motor 10 drives the detection lead screw 11 to rotate, the movable table 4 moves towards the control box 2, the insulator is pulled, and the tension sensor 703 transmits the tension data to the control box 2); Step 3: After meeting the preset tensile strength, use the multi-bit simulation module 6 to enter the actual environment simulation state, and adjust the movable table 4 and the anti-disengagement assembly 8 again (pull out the lock block 609 so that the insert block 607 disengages from the lifting seat 603, adjust the position of the movable table 4 so that it moves towards the control box 2 until the steel wire rope 608 is in a taut state, and adjust the anti-disengagement assembly 8 again; then start the lifting motor 604 to drive the adjustment lead screw 605 to rotate, change the position of the lifting seat 603, and simulate the suspended state of the insulator during actual use); Step 4: Start the detection motor 10 again to detect the tensile strength. During the process, the multi-bit simulation module 6 provides assistance to ensure the simulation of the actual use environment (during the re-detection process, start the rotation motor 602 to drive the rotating table 601 to rotate according to the needs, the pulling angle of the insulator changes, simulating the pulling states of the insulator at different angles during actual use. During this process, the position of the connecting ball 706 in the spherical mounting block 704 will automatically adjust with the change of the pulling angle).

[0037] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present invention.

Claims

1. A device for detecting the tensile strength of an insulator, characterized in that, Including: A detection box, with a control box fixedly connected to the front side of the detection box. The control box is used to start and stop the components inside the detection box and analyze and issue reports. A fixed table, fixedly connected to one end of the detection box away from the control box. A movable table, movably connected to the detection box, located between the fixed table and the control box. Two clamping assemblies, respectively arranged on the opposite sides of the fixed table and the movable table, for clamping insulators. Anti-detachment assemblies are arranged on both of the two clamping assemblies to detect the stability of the insulators after clamping. A multi-position simulation module, located between the fixed table and one clamping assembly, for simulating the actual installation environment of the insulators. An adaptive detection module, located between the movable table and the other clamping assembly, for angle adjustment and data feedback during the tensile test of the insulators.

2. The device for detecting the tensile strength of an insulator according to claim 1, wherein, The clamping assembly includes: A socket, with a front seat fixedly connected to the front end of the socket. An installation hole is opened on the front seat, and a clamping hydraulic cylinder is fixedly connected inside the installation hole. A driving frame, slidably connected inside the socket. The telescopic end of the clamping hydraulic cylinder is fixedly connected to the driving frame, and three movable connection blocks are movably connected to the driving frame.

3. The device for detecting the tensile strength of an insulator according to claim 2, wherein The clamping assembly further includes: Three clamping claws, with pressing heads fixedly connected to the front ends of the three clamping claws. Turning holes and pulling holes are arranged on all three clamping claws. Short shafts are arranged inside the turning holes, and the clamping claws and the front seat are rotatably connected through bearings. And connecting shafts are arranged on all three movable connection blocks, and the connecting shafts are respectively located inside the pulling holes and are rotatably connected through bearings.

4. The device for detecting the tensile strength of an insulator according to claim 3, characterized in that, The anti-detachment assembly includes: An attached block, arranged on the outside of the socket. A through chute is opened on the attached block, and a locking box is fixedly connected to the attached block. A threaded hole is opened on the locking box, and the threaded hole penetrates through the locking box and communicates with the chute. A contact sensor, located on the outside of the front seat, for contacting the clamped insulator to determine its position information, preventing the insulator from sliding undetected after clamping and causing detachment. A cross frame, slidably connected in the chute of the attached block, with one end fixedly connected to the contact sensor. A locking bolt, rotatably connected through the inner wall thread in the threaded hole of the locking box. The lower end of the locking bolt contacts the cross frame to fix the position of the cross frame.

5. The device for detecting the tensile strength of an insulator according to claim 4, wherein, The multi-position simulation module includes: A rotating table, rotatably connected to the fixed table. A rotating motor is fixedly connected to the fixed table. The output shaft of the rotating motor is connected to a rotating shaft through a coupling. The other end of the rotating shaft passes through the fixed table and is fixedly connected to the rotating table. And a chute is opened on the rotating table. The rotating table rotates to adjust the pulling angle of the insulator during detection. A lifting seat, slidably connected in the chute of the rotating table. A threaded hole is opened on the lifting seat, and a lifting motor is fixedly connected to the rotating table. The output shaft of the lifting motor is connected to an adjusting screw rod through a coupling. The other end of the adjusting screw rod passes through the threaded hole of the lifting seat. The lifting seat moves up and down to further adjust the pulling angle of the insulator during detection.

6. The device for detecting the tensile strength of an insulator according to claim 5, characterized in that, The multi-position simulation module further includes: A simulation seat, located between the lifting seat and the socket. The simulation seat is fixedly connected to the socket. An insertion block is fixedly connected to the side of the simulation seat close to the lifting seat. The insertion block and the inner cavity of the lifting seat are fixedly connected with the same steel wire rope. And a fixing hole is opened on the insertion block, and a jack is opened on the lifting seat. The locking block is inserted into the jack and the fixing hole and is used to fix the connection state between the simulation base and the lifting base. The simulation base is used to simulate the actual use environment of the insulator. The simulation base and the lifting base are fixed by the locking block for conventional traction detection. The simulation base and the lifting base are fixed by the steel wire rope for traction detection in the simulated actual state.

7. The device for detecting the tensile strength of an insulator according to claim 6, characterized in that, The adaptive detection module includes: A fixed seat fixedly connected to the movable table; An adaptive seat located between the sleeve seat and the movable table. The sleeve seat is fixedly connected to the adaptive seat, and a connecting ball is arranged on the side of the adaptive seat close to the movable table; A receiving seat located between the fixed seat and the adaptive seat. A spherical mounting block is fixedly connected to the side of the receiving seat close to the adaptive seat. The connecting ball is movably connected within the spherical mounting block. The receiving seat is used to maintain the movable connection state between the clamping assembly and the movable table; A tension sensor fixedly connected between the fixed seat and the receiving seat and used to feedback the tension value in real time during the detection process.

8. The device for detecting the tensile strength of an insulator according to claim 7, characterized in that, External brackets are fixedly connected to both sides of the movable table. Two symmetric sliding grooves are opened on the upper side of the detection box. The external brackets are respectively slidably connected within the two sliding grooves. A threaded hole is opened on the movable table. A detection motor is fixedly connected to the outside of the detection box. The output shaft of the detection motor is connected to a detection lead screw through a coupling. The other end of the detection lead screw passes through the threaded hole of the movable table. The rotation of the detection lead screw is used to drive the movement of the movable table.

9. The device for detecting the tensile strength of an insulator according to claim 8, characterized in that, A waste box is arranged inside the detection box. Two symmetric blanking plates are arranged inside the waste box. Both blanking plates are in a slope shape, and the lower ends of the two blanking plates are provided with the same collection bin.

10. A method for detecting the tensile strength of an insulator, which uses a device for detecting the tensile strength of an insulator as described in claim 9, characterized in that, It includes the following steps: Step 1: Adjust the position of the movable table according to the length of the insulator to be detected. Then, fix the insulator with the two clamping assemblies and determine the position information of the insulator with the anti-disconnection assembly; Step 2: Start the detection motor to detect the tensile strength of the insulator. Here, the tensile force value does not exceed the preset tensile strength during the detection; Step 3: After meeting the preset tensile strength, use the multi-position simulation module to enter the actual environment simulation state, and adjust the movable table and the anti-disconnection assembly again; Step 4: Start the detection motor again to detect the tensile strength. During the process, the multi-position simulation module provides assistance to ensure the simulation of the actual use environment.

Citation Information

Patent Citations

  • Insulator vibration fatigue performance test device

    CN106950020A

  • Insulator detection mechanism and method

    CN111089803A

  • Tensile stress detection equipment and method based on data line connector

    CN114754989A

  • Mechanical swing test device and method for insulator

    CN119470074A

  • Electric line anchoring system

    JP2013027057A