Aluminum ingot pouring device

Abstract

The invention relates to the field of metal processing, and discloses an aluminum ingot pouring device which comprises a base, a supporting seat, a supporting plate, a flow guide shell and a valve, the supporting seat is fixedly installed on the right side of the upper surface of the base, the supporting plate is fixedly installed at the top end of the supporting seat, the flow guide shell is fixedly installed at the top end of the supporting plate, and a discharging port is formed in the right side of an inner cavity of the flow guide shell; and the valve slidably sleeves the right side of the inner cavity of the flow guide shell. The speed regulating mechanism is driven by the carrying mechanism to impact the vibration mechanism, and the vibration mechanism drives the vibration plate to vibrate, so that oxide with the density larger than that of molten aluminum in high-temperature molten aluminum flowing above the vibration plate sinks to the bottom end of the conical groove under the vibration of the vibration plate, and impurities with the density smaller than that of the high-temperature molten aluminum float on the surface layer of the high-temperature molten aluminum; therefore, the problems that in an existing aluminum ingot pouring device, when aluminum is heated, the aluminum reacts with oxygen in air to generate oxide, the purity of poured aluminum ingots is low, and the quality of final aluminum ingot finished products is poor are solved.

Description

Technical Field

[0001] This application relates to the technical field of metal processing, and particularly relates to an aluminum ingot casting device. Background Art

[0002] Aluminum ingot casting is a process in which molten aluminum liquid is cooled and solidified into aluminum ingots with certain dimensions and shapes through specific technological processes. This process is an important link in aluminum production and is directly related to the quality and application performance of the final product.

[0003] During the aluminum ingot casting process of existing equipment, the high-temperature molten aluminum liquid reacts with oxygen in the air to form oxides, reducing the purity and strength of the aluminum ingot and resulting in a decline in the product quality of subsequent aluminum ingot products. In the aluminum ingot casting of existing equipment, the molten aluminum liquid flows towards the mold in a parabolic shape. When the flow rate of the aluminum liquid increases or decreases, the parabola will shift and deviate from the mold, causing aluminum waste. In addition, existing equipment usually relies on cameras and circuit components to observe the height of the aluminum liquid in the mold and control the valve for the flow of the aluminum liquid. However, in the area where the aluminum liquid is melted and processed, the environmental temperature is extremely high, which easily causes damage to the cameras and circuit components, thus increasing the equipment maintenance cost. Frequent replacement of damaged parts not only affects the continuity and stability of production but also increases additional labor and material expenses. In addition, the reliability of electronic components decreases in a high-temperature environment, which further limits their application effect. Summary of the Invention

[0004] This application proposes an aluminum ingot casting device, which has the advantages of low material waste, high purity of the produced aluminum ingots, and low equipment maintenance cost, and is used to solve the problems of aluminum liquid flowing out of the mold, mixed impurity oxides in the aluminum liquid, and easy damage of electrical appliances in the high-temperature environment in the prior art.

[0005] To achieve the above object, this application adopts the following technical solution: An aluminum ingot casting device, comprising: A base and a support seat, the support seat is fixedly installed on the right side of the upper surface of the base; A support plate, the support plate is fixedly installed at the top of the support seat; A diversion shell, the diversion shell is fixedly installed at the top of the support plate, and a discharge port is opened on the right side of the inner cavity of the diversion shell; A valve, the valve is slidably sleeved on the right side of the inner cavity of the diversion shell; A vibration plate, the vibration plate is slidably sleeved in the middle of the inner cavity of the diversion shell, and a plurality of groups of tapered grooves are equidistantly opened on the upper surface of the vibration plate; A sleeve shell, the sleeve shell is fixedly installed in the middle of the bottom surface of the diversion shell, the sleeve shell is slidably sleeved with the vibration plate, and a sleeve is fixedly sleeved on the left side of the inner cavity of the sleeve shell; A diversion mechanism, the diversion mechanism is arranged on the left side of the bottom surface of the diversion shell; The loading mechanism is arranged on the left side of the upper surface of the base; The speed regulating mechanism is arranged on the right side of the loading mechanism; The vibration mechanism is arranged between the support base, the loading mechanism and the bottom surface of the vibration plate; The valve mechanism is arranged between the right side surfaces of the loading mechanism and the support base.

[0006] Preferably, the guiding mechanism includes a movable seat fixedly installed on the left side of the bottom surface of the guiding shell. Bearings are symmetrically and movably sleeved on the front and rear sides of the movable seat. Bolts are threadedly connected to the middle parts of the two bearings. Sliders are movably sleeved on the adjacent ends of the two bolts. A guiding shell is slidably sleeved in the middle parts of the two sliders. Connecting rods are symmetrically and fixedly installed on the right sides of the front and rear surfaces of the guiding shell. The above structure can adjust the angle of the parabola of the molten aluminum flowing out of the left end of the connecting rod during operation, so that the molten aluminum always flows to the middle position of the mold.

[0007] Preferably, the loading mechanism includes a sleeve plate fixedly installed on the left side of the upper surface of the base. Limiting plates are symmetrically and fixedly installed on the left and right sides of the sleeve plate. A guiding groove is formed in the middle of the right limiting plate. A first telescopic sleeve is fixedly installed in the middle of the upper surface of the sleeve plate. A first elastic member is fixedly installed on the bottom surface of the inner cavity of the first telescopic sleeve. The top end of the first elastic member is fixedly installed with a first telescopic rod. The first telescopic rod is slidably sleeved with the first elastic member. Hydraulic fluid is filled between the bottom surface of the inner cavity of the first elastic member and the bottom end of the first telescopic rod. The top end of the first telescopic rod is fixedly installed with a loading plate. The loading plate is slidably sleeved in the middle of the two limiting plates. Pressing blocks are symmetrically and fixedly installed on the front and rear sides of the loading plate. The pressing blocks are slidably sleeved with the connecting rods. A friction plate is fixedly installed in the middle of the right side of the loading plate. The friction plate is slidably sleeved with the guiding groove. The above structure can control the operation of the guiding mechanism, the speed regulating mechanism and the valve mechanism through the weight of the molten aluminum flowing into the mold during operation.

[0008] Preferably, the speed regulating mechanism includes two mounting plates symmetrically and fixedly installed on the right side surface of the right limiting plate. A first rotating shaft is movably sleeved in the middle of the two mounting plates. A friction wheel is fixedly sleeved in the middle of the first rotating shaft. Driving pulleys are symmetrically and fixedly sleeved on the front and rear sides of the two first rotating shafts. A second rotating shaft is movably sleeved on the upper parts of the two mounting plates. Driven pulleys are symmetrically and fixedly sleeved on the front and rear sides of the second rotating shaft. A belt is sleeved between the driving pulleys and the driven pulleys on the front and rear sides. A rotating wheel is fixedly sleeved in the middle of the second rotating shaft. Multiple groups of bump blocks are equidistantly fixedly installed on the circumferential surface of the curved surface of the rotating wheel. The above structure can transmit vibration to the vibration mechanism during operation, so that the vibration mechanism drives the vibration plate to vibrate and purify the molten aluminum.

[0009] Preferably, the vibration mechanism includes a second telescopic sleeve fixedly installed in the middle of the left side of the support base. A second elastic member is fixedly installed at the bottom of the inner cavity of the second telescopic sleeve. The top of the second elastic member is fixedly installed with a second telescopic rod which is slidably sleeved with the second telescopic sleeve. The top of the second telescopic rod is fixedly installed in the middle of the bottom surface of the vibration plate. A guide plate is fixedly sleeved in the middle of the second telescopic rod. When the rotating wheel drives a plurality of collision blocks to rotate, the plurality of collision blocks alternately collide with the guide plate. The above structure can drive the plate to vibrate up and down at a high frequency during operation, so that the molten aluminum, metal oxides and impurities flowing through the upper surface of the vibration plate are stratified, improving the purity of the subsequent cast aluminum block.

[0010] Preferably, the valve mechanism includes a hydraulic pipe fixedly sleeved at the bottom in front of the first telescopic sleeve. A third telescopic sleeve is fixedly installed in the middle of the right side surface of the support base. The right end of the hydraulic pipe is fixedly sleeved at the bottom of the third telescopic sleeve. A third telescopic rod is slidably sleeved in the middle of the third telescopic sleeve. The above structure can control the time and quantity of the molten aluminum flowing into the inner cavity of the diversion shell during operation, thereby controlling the thickness of the cast aluminum ingot.

[0011] Preferably, the diversion shell is made of heat-insulating material, and the length of the diversion shell is greater than 3 meters.

[0012] Preferably, a plurality of grooves are equidistantly formed on the upper surface of the carrier plate, and the first telescopic rod is made of heat-insulating material.

[0013] Preferably, a rough coating is provided on the left side surface of the friction plate, and a rough coating is provided on the side surface of the friction wheel.

[0014] Preferably, the rotating wheel adopts a shelled design, and both the collision block and the guide plate are made of wear-resistant materials.

[0015] The beneficial effects of the present invention are as follows: 1. When the molten aluminum flowing into the mold above the carrier plate increases, at this time, the carrier plate compresses the first elastic member through the first telescopic rod to contract and move downward. The carrier plate drives the friction plate to move downward. The friction plate drives the speed regulating mechanism to impact the vibration mechanism. The vibration mechanism drives the vibration plate to vibrate. Under the vibration of the vibration plate, the oxides with a density greater than that of the molten aluminum in the high-temperature molten aluminum sink to the bottom end of the conical groove, and the impurities with a density less than that of the high-temperature molten aluminum float on the surface of the high-temperature molten aluminum. Thus, the impurities floating on the surface of the high-temperature molten aluminum flow out of the device through the opening on the left side of the diversion shell. The high-temperature molten aluminum in the middle layer flows to the diversion mechanism through the discharge port. The oxides at the bottom end of the conical groove move downward with the vibration plate. When the bottom end of the conical groove is lower than the bottom surface in the middle of the diversion shell, the oxides at the bottom end of the conical groove flow into the sleeve shell and then flow out of the device through the sleeve, thereby improving the purity of the subsequent cast aluminum ingot.

[0016] 2. When the amount of molten aluminum flowing into the mold above the carrier plate increases in the present invention, at this time, the carrier plate compresses the first elastic member through the first telescopic rod and moves downward, the carrier plate drives the pressing block to move downward, and the pressing block compresses the diversion mechanism to rotate clockwise, so that the parabola of the molten aluminum flowing out of the left end of the guide shell moves to the right, so that the molten aluminum always flows to the middle position of the mold moving downward, avoiding the molten aluminum flowing out of the mold and causing waste of molten aluminum. In addition, when the molten aluminum in the mold is about to overflow, the carrier plate is about to descend to the lowest position. At this time, the third telescopic rod moves upward to contact the valve and pushes the valve upward to close the right end of the diversion shell and stop injecting molten aluminum into the inner cavity of the diversion shell, so as to control the volume of molten aluminum flowing into the mold, overcoming the problem that the existing equipment observes the height of molten aluminum in the mold through a camera and circuit components and controls the volume of molten aluminum flowing into the mold. However, in the molten aluminum melting and processing area, the environmental temperature is high, which easily damages the camera and circuit components, resulting in an increase in equipment maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings forming a part of the specification depict the embodiments disclosed in the present application and, together with the specification, are used to explain the principles disclosed in the present application in a clear and understandable manner.

[0018] Referring to the drawings, the present disclosure can be more clearly understood from the following detailed description, wherein: Figure 1 is a schematic diagram of the overall external structure of the present invention; Figure 2 is a schematic diagram of the diversion mechanism structure of the present invention; Figure 3 is a schematic diagram of the carrier mechanism structure of the present invention; Figure 4 is a schematic diagram of the speed regulation mechanism structure of the present invention; Figure 5 is a schematic diagram of the vibration mechanism structure of the present invention; Figure 6 is a schematic diagram of the bolt structure of the present invention.

[0019] Wherein: 1. Base; 2. Support base; 3. Support plate; 4. Flow guide shell; 401. Discharge port; 5. Valve; 6. Vibration plate; 601. Conical groove; 7. Sheath; 701. Sleeve; 8. Flow guide mechanism; 801. Movable seat; 802. Bearing; 803. Bolt; 804. Slide block; 805. Guide shell; 806. Connecting rod; 9. Loading mechanism; 901. Sleeve plate; 902. Limiting plate; 903. First telescopic sleeve; 904. First elastic member; 905. First telescopic rod; 906. Loading plate; 907. Pressing block; 908. Friction plate; 10. Speed regulation mechanism; 1001. Mounting plate; 1002. First rotating shaft; 1003. Friction wheel; 1004. Driving pulley; 1005. Second rotating shaft; 1006. Driven pulley; 1007. Belt; 1008. Runner; 1009. Impact block; 11. Vibration mechanism; 1101. Second telescopic sleeve; 1102. Second elastic member; 1103. Second telescopic rod; 1104. Guide plate; 12. Valve mechanism; 1201. Hydraulic pipe; 1202. Third telescopic sleeve; 1203. Third telescopic rod. Specific embodiments

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.

[0021] Please refer to Figures 1 to 6 As shown in the figure, an aluminum ingot casting device includes: A base 1 and a support base 2, and the support base 2 is fixedly installed on the right side of the upper surface of the base 1; A support plate 3, and the support plate 3 is fixedly installed at the top of the support base 2; A flow guide shell 4, and the flow guide shell 4 is fixedly installed at the top of the support plate 3. A discharge port 401 is provided on the right side of the inner cavity of the flow guide shell 4; Among them, the flow guide shell 4 is made of heat-insulating material, and the flow guide shell 4 is made of high-carbon steel, so as to reduce the heat loss of the high-temperature aluminum liquid flowing through the inner cavity of the flow guide shell 4 and avoid the cooling and solidification of the aluminum liquid flowing through the inner cavity of the flow guide shell 4. The length of the flow guide shell 4 is greater than 3 meters, so as to provide sufficient time for the separation of the aluminum liquid and its metal oxides in the inner cavity of the flow guide shell 4 in the subsequent process; A valve 5, and the valve 5 is slidably sleeved on the right side of the inner cavity of the flow guide shell 4; The vibrating plate 6 is slidably sleeved in the middle of the inner cavity of the diversion shell 4. Multiple groups of tapered grooves 601 are equidistantly arranged on the upper surface of the vibrating plate 6. Thus, when the vibrating plate 6 vibrates up and down, the high-temperature aluminum liquid flowing above the vibrating plate 6 will, under the vibration of the vibrating plate 6, cause the oxides with a density greater than that of the aluminum liquid in the high-temperature aluminum liquid to sink to the bottom end of the tapered groove 601, and the impurities with a density less than that of the high-temperature aluminum liquid to float on the surface layer of the high-temperature aluminum liquid. Therefore, the impurities floating on the surface layer of the high-temperature aluminum liquid flow out of the device through the opening on the left side of the diversion shell 4, the high-temperature aluminum liquid in the middle layer flows to the diversion mechanism 8 through the discharge port 401, and the oxides at the bottom end of the tapered groove 601 move downward with the vibrating plate 6. When the bottom end of the tapered groove 601 is lower than the bottom surface in the middle of the diversion shell 4, the oxides at the bottom end of the tapered groove 601 flow into the sleeve 7 and then flow out of the device through the sleeve 701; The sleeve 7 is fixedly installed in the middle of the bottom surface of the diversion shell 4. The sleeve 7 is slidably sleeved with the vibrating plate 6. A sleeve 701 is fixedly sleeved on the left side of the inner cavity of the sleeve 7; The diversion mechanism 8 is arranged on the left side of the bottom surface of the diversion shell 4; The loading mechanism 9 is arranged on the left side of the upper surface of the base 1; The speed regulation mechanism 10 is arranged on the right side of the loading mechanism 9; The vibration mechanism 11 is arranged between the support base 2, the loading mechanism 9 and the bottom surface of the vibrating plate 6; The valve mechanism 12 is arranged between the right side surfaces of the loading mechanism 9 and the support base 2.

[0022] Please refer to Figure 1 、 Figure 2 and Figure 6 As shown in, the diversion mechanism 8 includes a movable seat 801. The movable seat 801 is fixedly installed on the left side of the bottom surface of the diversion shell 4. Bearings 802 are symmetrically and movably sleeved on the front and rear sides of the movable seat 801. Bolts 803 are threadedly connected to the middle parts of the two bearings 802. The adjacent ends of the two bolts 803 are movably sleeved with sliders 804. A guide shell 805 is slidably sleeved in the middle parts of the two sliders 804. Link rods 806 are symmetrically and fixedly installed on the right sides of the front and rear surfaces of the guide shell 805. Among them, during use, by reversely rotating the bolts 803, the front and rear two bolts 803 move away from the guide shell 805, reducing the clamping force between the guide shell 805 and the slider 804. Thus, by moving the guide shell 805 left and right, the rotation axis of the guide shell 805 is changed, so that when the included angle between the guide shell 805 and the base 1 is at most 45 degrees, the molten metal flowing through the left end of the guide shell 805 falls on the middle part of the mold on the upper surface of the uppermost loading plate 906.

[0023] Please refer to Figure 1 、 Figures 3 to 5As shown in the figure, the load-carrying mechanism 9 includes a sleeve plate 901, which is fixedly installed on the left side of the upper surface of the base 1. Symmetrically fixed on the left and right sides of the sleeve plate 901 are limit plates 902. A guide groove is provided in the middle of the right limit plate 902. Fixedly installed in the middle of the upper surface of the sleeve plate 901 is a first telescopic sleeve 903. Fixedly installed on the bottom surface of the inner cavity of the first telescopic sleeve 903 is a first elastic member 904. Fixedly installed at the top end of the first elastic member 904 is a first telescopic rod 905. The first telescopic rod 905 is slidably sleeved with the first elastic member 904. Hydraulic fluid is filled between the bottom surface of the inner cavity of the first elastic member 904 and the bottom end of the first telescopic rod 905. Fixedly installed at the top end of the first telescopic rod 905 is a load-carrying plate 906. The load-carrying plate 906 is slidably sleeved in the middle of the two limit plates 902. Symmetrically fixed on the front and rear sides of the load-carrying plate 906 are pressing blocks ۹۰۷. The pressing blocks 907 are slidably sleeved with the connecting rods 806. Fixedly installed in the middle of the right side of the load-carrying plate 906 is a friction plate 908. The friction plate 908 is slidably sleeved with the guide groove; Among them, multiple groups of grooves are equidistantly provided on the upper surface of the load-carrying plate 906, thereby increasing the frictional resistance between the load-carrying plate 906 and the mold on its upper surface, and preventing the mold from moving to the front and rear sides of the load-carrying plate 906 and falling off the upper surface of the load-carrying plate 906 when the device vibrates, resulting in mold damage and casting failure. The first telescopic rod 905 is made of a heat-insulating material, and the first telescopic rod 905 is made of heat-insulating ceramics, thereby preventing the heat of the high-temperature aluminum liquid in the mold from being transferred to the first elastic member 904 through the mold, the load-carrying plate 906 and the first telescopic rod 905, causing the temperature of the first elastic member 904 to rise, its elasticity to weaken and damage; In addition, during use, when the aluminum liquid flowing into the middle of the mold through the diversion mechanism 8 increases, the weight borne by the load-carrying plate 906 increases. The load-carrying plate 906 compresses the first elastic member 904 through the first telescopic rod 905 and moves downward. At this time, the first telescopic rod 905 squeezes the hydraulic fluid at the bottom of the inner cavity of the first telescopic rod 905 to flow through the hydraulic pipe 1201 to the bottom of the inner cavity of the third telescopic sleeve 1202, pushing the third telescopic rod 1203 to move upward. At the same time, the load-carrying plate 906 drives the pressing block 907 and the friction plate 908 to move downward. The pressing block 907 pulls the connecting rod 806 to move downward. The connecting rod 806 pulls the guide housing 805 to rotate clockwise along the axis of the bearing 802. At this time, the left end of the guide housing 805 moves upward, and the right side of the guide housing 805 moves downward. The height difference between the left side and the right side of the guide housing 805 decreases. Therefore, the kinetic energy of the high-temperature aluminum liquid flowing from the right end to the left end of the guide housing 805 decreases, and the parabola of the high-temperature aluminum liquid flowing out of the left end of the guide housing 805 moves to the right. When the load-carrying plate 906 drives the mold to move downward, the parabola of the high-temperature aluminum liquid flowing out of the left end of the guide housing 805 is always at the center position of the mold, thereby preventing the aluminum liquid from falling off the mold and causing waste of aluminum liquid; In addition, when the molten aluminum in the mold is about to overflow, the carrier plate 906 is about to descend to the lowest position. At this time, the third telescopic rod 1203 moves upward to contact the valve 5 and pushes the valve 5 upward to close the right end of the diversion shell 4, stopping the injection of molten aluminum into the inner cavity of the diversion shell 4, thereby controlling the volume of molten aluminum flowing into the mold and overcoming the problem that the existing equipment observes the height of the molten aluminum in the mold through a camera and circuit components to control the volume of molten aluminum flowing into the mold. However, in the molten aluminum melting and processing area, the environmental temperature is high, which easily damages the camera and circuit components, resulting in an increase in equipment maintenance costs.

[0024] Please refer to Figures 1 to 4 As shown, the speed regulating mechanism 10 includes two mounting plates 1001. The two mounting plates 1001 are symmetrically and fixedly mounted on the right side surface of the right limiting plate 902. A first rotating shaft 1002 is movably sleeved in the middle of the two mounting plates 1001. A friction wheel 1003 is fixedly sleeved in the middle of the first rotating shaft 1002. Driving pulleys 1004 are symmetrically and fixedly sleeved on the front and rear sides of the two first rotating shafts 1002. A second rotating shaft 1005 is movably sleeved in the upper part of the two mounting plates 1001. Driven pulleys 1006 are symmetrically and fixedly sleeved on the front and rear sides of the second rotating shaft 1005. A belt 1007 is sleeved between the driving pulleys 1004 and the driven pulleys 1006 on the front and rear sides. A runner 1008 is fixedly sleeved in the middle of the second rotating shaft 1005. Multiple groups of bump blocks 1009 are fixedly mounted at equal intervals on the circumferential surface of the curved surface of the runner 1008; Among them, a rough coating is provided on the left side surface of the friction plate 908, and a rough coating is provided on the side surface of the friction wheel 1003, thereby increasing the frictional resistance between the friction wheel 1003 and the friction plate 908 and preventing the friction plate 908 from driving the friction wheel 1003 to rotate when the carrier plate 906 drives the friction plate 908 to move downward, and preventing relative sliding between the friction plate 908 and the friction wheel 1003. The transmission ratio between the friction wheel 1003 and the runner 1008 is greater than 10, thereby increasing the rotation speed of the runner 1008 driving the bump blocks 1009, enabling multiple groups of bump blocks 1009 to quickly reduce and collide with the guide plate 1104, causing the guide plate 1104 to vibrate up and down at a high frequency. The guide plate 1104 drives the second telescopic rod 1103 to vibrate up and down at a high frequency, and the second telescopic rod 1103 drives the vibration plate 6 to vibrate up and down at a high frequency, thereby stratifying the molten aluminum, metal oxides, and impurities flowing through the upper surface of the vibration plate 6 and improving the purity of the subsequent cast aluminum block. The runner 1008 adopts a shelled design, thereby reducing the weight of the device and the manufacturing cost of the device.

[0025] Please refer to Figures 1 to 5As shown, the vibration mechanism 11 includes a second telescopic sleeve 1101. The second telescopic sleeve 1101 is fixedly installed in the middle of the left side of the support base 2. A second elastic member 1102 is fixedly installed at the bottom of the inner cavity of the second telescopic sleeve 1101. The top of the second elastic member 1102 is fixedly installed with a second telescopic rod 1103. The second telescopic rod 1103 is slidably sleeved with the second telescopic sleeve 1101. The top of the second telescopic rod 1103 is fixedly installed in the middle of the bottom surface of the vibration plate 6. A guide plate 1104 is fixedly sleeved in the middle of the second telescopic rod 1103. When the runner 1008 drives a plurality of collision blocks 1009 to rotate, the plurality of collision blocks 1009 alternately collide with the guide plate 1104; Among them, both the collision block 1009 and the guide plate 1104 are made of wear-resistant materials. The collision block 1009 and the driving pulley 1004 are made of tungsten alloy, so as to reduce the friction generated by the collision between the collision block 1009 and the guide plate 1104 and improve the service life of the collision block 1009 and the guide plate 1104. In addition, when in use, when the collision block 1009 contacts the guide plate 1104, the collision block 1009 presses the guide plate 1104 to move downward, the guide plate 1104 presses the second telescopic rod 1103 to move downward, and the second telescopic rod 1103 presses the second elastic member 1102 to contract. When the collision block 1009 separates from the guide plate 1104, the second telescopic rod 1103 returns, pushing the second elastic member 1102 to move upward, the second elastic member 1102 pushes the second telescopic rod 1103 to move upward, and the second telescopic rod 1103 pushes the guide plate 1104 to reset.

[0026] Please refer to Figure 1 and Figure 5 As shown, the valve mechanism 12 includes a hydraulic pipe 1201. The hydraulic pipe 1201 is fixedly sleeved at the bottom in front of the first telescopic sleeve 903. A third telescopic sleeve 1202 is fixedly installed in the middle of the right side of the support base 2. The right end of the hydraulic pipe 1201 is fixedly sleeved at the bottom of the third telescopic sleeve 1202. A third telescopic rod 1203 is slidably sleeved in the middle of the third telescopic sleeve 1202. Among them, the third telescopic rod 1203 is located directly below the valve 5, so as to realize that when the molten aluminum in the mold is about to overflow, the third telescopic rod 1203 moves upward to contact the valve 5 and pushes the valve 5 upward, closing the right end of the diversion shell 4 and stopping injecting molten aluminum into the inner cavity of the diversion shell 4. In addition, by designing the diversion shell 4 with a length greater than 3 meters, the time for the molten aluminum to flow from the right side to the left side of the diversion shell 4 after the closing valve 5 moves downward is increased, providing enough time for replacing the new mold.

[0027] Working principle: When the present invention is in use, when the amount of molten aluminum flowing into the mold above the carrier plate 906 increases, at this time, the carrier plate 906 compresses the first elastic member 904 through the first telescopic rod 905 and moves downward, the carrier plate 906 drives the pressing block 907 to move downward, and the pressing block 907 compresses the diversion mechanism 8 to rotate clockwise, so that the parabola of the molten aluminum flowing out of the left end of the guiding shell 805 moves to the right, so that the molten aluminum always flows to the middle position of the mold moving downward, avoiding the waste of molten aluminum caused by the molten aluminum flowing out of the mold. In addition, the downward moving carrier plate 906 drives the friction plate 908 to move downward, the friction plate 908 drives the speed regulating mechanism 10 to impact the vibration mechanism 11, and the vibration mechanism 11 drives the vibration plate 6 to vibrate, so that the molten aluminum, metal oxides and impurities flowing through the upper surface of the vibration plate 6 are stratified, improving the purity of the subsequent cast aluminum blocks. In addition, when the molten aluminum in the mold is about to overflow, the first telescopic rod 905 squeezes the hydraulic fluid at the bottom of the inner cavity of the first telescopic rod 905 to flow through the hydraulic pipe 1201 to the bottom of the inner cavity of the third telescopic sleeve 1202, pushing the third telescopic rod 1203 to move upward. The third telescopic rod 1203 contacts the valve 5 and pushes the valve 5 to move upward, closing the right end of the diversion shell 4 and stopping injecting molten aluminum into the inner cavity of the diversion shell 4, thereby realizing the control of the volume of molten aluminum flowing into the mold, overcoming the problem that the existing equipment observes the height of the molten aluminum in the mold through a camera and circuit elements and controls the volume of molten aluminum flowing into the mold, while the environment temperature in the molten aluminum melting processing area is high, resulting in the easy damage of the camera and circuit elements and increasing the equipment maintenance cost.

[0028] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. An aluminum ingot casting device, characterized in that, Comprising: A base (1) and a support base (2), the support base (2) being fixedly installed on the right side of the upper surface of the base (1); A support plate (3), the support plate (3) being fixedly installed at the top of the support base (2); A diversion shell (4), the diversion shell (4) being fixedly installed at the top of the support plate (3), and a discharge port (401) being provided on the right side of the inner cavity of the diversion shell (4); A valve (5), the valve (5) being slidably sleeved on the right side of the inner cavity of the diversion shell (4); A vibration plate (6), the vibration plate (6) being slidably sleeved in the middle of the inner cavity of the diversion shell (4), and a plurality of groups of tapered grooves (601) being equidistantly provided on the upper surface of the vibration plate (6); A sleeve shell (7), the sleeve shell (7) being fixedly installed in the middle of the bottom surface of the diversion shell (4), the sleeve shell (7) being slidably sleeved with the vibration plate (6), and a sleeve (701) being fixedly sleeved on the left side of the inner cavity of the sleeve shell (7); A diversion mechanism (8), the diversion mechanism (8) being provided on the left side of the bottom surface of the diversion shell (4); A loading mechanism (9), the loading mechanism (9) being provided on the left side of the upper surface of the base (1); A speed regulation mechanism (10), the speed regulation mechanism (10) being provided on the right side of the loading mechanism (9); A vibration mechanism (11), the vibration mechanism (11) being provided between the support base (2), the loading mechanism (9) and the bottom surface of the vibration plate (6); A valve mechanism (12), the valve mechanism (12) being provided between the loading mechanism (9) and the right side surface of the support base (2).

2. The aluminum ingot casting device according to claim 1, characterized in that, The diversion mechanism (8) includes a movable seat (801), the movable seat (801) being fixedly installed on the left side of the bottom surface of the diversion shell (4), bearings (802) being symmetrically and movably sleeved on the front and rear sides of the movable seat (801), bolts (803) being threadedly connected to the middle of both of the bearings (802), sliders (804) being movably sleeved on the adjacent ends of both of the bolts (803), a guide shell (805) being slidably sleeved in the middle of both of the sliders (804), and connecting rods (806) being symmetrically fixedly installed on the right sides of the front and rear surfaces of the guide shell (805).

3. An aluminum ingot casting device according to claim 2, characterized in that, The load-carrying mechanism (9) includes a sleeve plate (901), the sleeve plate (901) is fixedly installed on the left side of the upper surface of the base (1), the left and right sides of the sleeve plate (901) are symmetrically and fixedly installed with limit plates (902), a guide groove is provided in the middle of the right limit plate (902), the middle of the upper surface of the sleeve plate (901) is fixedly installed with a first telescopic sleeve (903), the bottom surface of the inner cavity of the first telescopic sleeve (903) is fixedly installed with a first elastic member (904), the top end of the first elastic member (904) is fixedly installed with a first telescopic rod (905), the first telescopic rod (905) is slidably sleeved with the first elastic member (904), hydraulic fluid is filled between the bottom surface of the inner cavity of the first elastic member (904) and the bottom end of the first telescopic rod (905), the top end of the first telescopic rod (905) is fixedly installed with a load-carrying plate (906), the load-carrying plate (906) is slidably sleeved in the middle of the two limit plates (902), the front and rear sides of the load-carrying plate (906) are symmetrically and fixedly installed with pressing blocks (907), the pressing blocks (907) are slidably sleeved with the connecting rod (806), the middle of the right side of the load-carrying plate (906) is fixedly installed with a friction plate (908), and the friction plate (908) is slidably sleeved with the guide groove.

4. An aluminum ingot casting device according to claim 3, characterized in that, The speed-regulating mechanism (10) includes two mounting plates (1001), the two mounting plates (1001) are symmetrically and fixedly installed on the right side surface of the right limit plate (902), a first rotating shaft (1002) is movably sleeved in the middle of the two mounting plates (1001), a friction wheel (1003) is fixedly sleeved in the middle of the first rotating shaft (1002), the front and rear sides of the two first rotating shafts (1002) are symmetrically and fixedly sleeved with driving pulleys (1004), a second rotating shaft (1005) is movably sleeved in the upper part of the two mounting plates (1001), the front and rear sides of the second rotating shaft (1005) are symmetrically and fixedly sleeved with driven pulleys (1006), a belt (1007) is sleeved between the front and rear driving pulleys (1004) and the driven pulleys (1006), a runner (1008) is fixedly sleeved in the middle of the second rotating shaft (1005), and multiple groups of bump blocks (1009) are fixedly installed at equal intervals on the circumferential surface of the curved surface of the runner (1008).

5. The aluminum ingot casting device according to claim 4, characterized in that, The vibration mechanism (11) includes a second telescopic sleeve (1101). The second telescopic sleeve (1101) is fixedly installed in the middle of the left side of the support base (2). A second elastic member (1102) is fixedly installed at the bottom of the inner cavity of the second telescopic sleeve (1101). The top of the second elastic member (1102) is fixedly installed with a second telescopic rod (1103). The second telescopic rod (1103) is slidably sleeved with the second telescopic sleeve (1101). The top of the second telescopic rod (1103) is fixedly installed in the middle of the bottom surface of the vibration plate (6). A guide plate (1104) is fixedly sleeved in the middle of the second telescopic rod (1103). When the rotating wheel (1008) drives a plurality of collision blocks (1009) to rotate, the plurality of collision blocks (1009) alternately collide with the guide plate (1104).

6. An aluminum ingot casting device according to claim 5, characterized in that, The valve mechanism (12) includes a hydraulic pipe (1201). The hydraulic pipe (1201) is fixedly sleeved at the bottom in front of the first telescopic sleeve (903). A third telescopic sleeve (1202) is fixedly installed in the middle of the right side surface of the support base (2). The right end of the hydraulic pipe (1201) is fixedly sleeved at the bottom of the third telescopic sleeve (1202). A third telescopic rod (1203) is slidably sleeved in the middle of the third telescopic sleeve (1202).

7. An aluminum ingot casting device according to claim 6, characterized in that, The flow guide shell (4) is made of heat insulation material, and the length of the flow guide shell (4) is greater than 3 meters.

8. An aluminum ingot casting device according to claim 7, characterized in that, A plurality of grooves are equidistantly arranged on the upper surface of the load-bearing plate (906), and the first telescopic rod (905) is made of heat insulation material.

9. The aluminum ingot casting device according to claim 8, characterized in that, A rough coating is provided on the left side surface of the friction plate (908), and a rough coating is provided on the side surface of the friction wheel (1003).

10. An aluminum ingot casting device according to claim 9, characterized in that, The rotating wheel (1008) adopts a shelled design, and both the collision block (1009) and the guide plate (1104) are made of wear-resistant materials.

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