A cutting device for metal materials
By designing an automatic saw blade replacement metal material cutting device, the problem of low cutting blade replacement efficiency in existing technologies has been solved, achieving efficient and safe cutting operations and a long saw blade life.
Patent Information
- Application Number
- CN202510733288.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2045-06-04
AI Technical Summary
Existing metal cutting devices are inefficient and inconvenient when changing cutting blades, which affects the efficiency of machine use.
A metal material cutting device was designed, comprising a base mechanism, a cutting mechanism, a saw blade mechanism, a grinder, and an automatic tool magazine assembly. The saw blade can be quickly replaced and installed through an automatic saw blade changing mechanism.
It improves the efficiency and safety of metal cutting, reduces energy consumption, extends the service life of saw blades, and expands the scope of application.
Smart Images

Figure CN120394988B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal material processing technology, specifically to a metal material cutting device. Background Technology
[0002] Metallic materials are materials that possess properties such as luster, ductility, and good electrical and thermal conductivity. They are generally divided into ferrous metals and non-ferrous metals. Ferrous metals include iron, chromium, manganese, etc. Among them, iron and steel are basic structural materials.
[0003] Patent CN114309793A discloses a cutting device for metal material production, including a support table, a drive shaft, and a rotating plate. Multiple symmetrically arranged support legs are fixedly installed on the bottom of the support table. A pair of symmetrically arranged side plates are fixedly installed on the front and rear sides of the upper surface of the support table. A first worm and a second worm are rotatably installed on the left and right sides between the pair of side plates. The first and second worms are configured to have identical parameters. One end of the first and second worms is respectively connected to the output ends of a first motor and a second motor. A worm wheel is disposed between the first and second worms, with both ends of the worm wheel meshing with the first and second worms respectively. The transmission mechanism includes a drive shaft with one end fixedly mounted in a worm gear and the other end of the drive shaft away from the worm gear fixedly connected to the bottom of a rotating plate. A forward and backward movement guide mechanism is located in the middle of the drive shaft. An adjustable clamping mechanism is located on the upper surface of the rotating plate. Symmetrically arranged support frames are fixedly mounted on the left and right sides of the upper surface of the support platform. A mounting frame is fixedly mounted on the top of the support frame, and a motor mounting cover is located on the lower side of the mounting frame. A cutting lifting transmission mechanism is located between the motor mounting cover and the mounting frame. A cutting motor is fixedly mounted inside the motor mounting cover, and the output end of the cutting motor is fixedly connected to the rotating shaft. One end of the rotating shaft extends through the motor mounting cover and is fixedly mounted with a cutting blade. Through the cooperation of the first worm, the second worm, and the worm gear, the worm gear can both rotate and move forward and backward. The drive shaft and the forward and backward movement guide mechanism drive the rotating plate to rotate and move, allowing the metal material clamped on the upper surface of the rotating plate to move forward and backward and rotate. This enables automatic cutting of the metal material and allows adjustment of the cutting angle, eliminating the need for manual pushing and improving the safety of metal cutting.
[0004] In the above technical solution, one end of the rotating shaft extends through the motor mounting cover and is fixedly mounted with a cutting blade. Different types of cutting blades are required for different metal materials. The cutting effect can be improved by using cutting blades that are suitable for the material. Currently, manually changing the cutting blade will greatly reduce the efficiency of the machine and make the machine inconvenient to use. Therefore, there is an urgent need for a metal material cutting device to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to provide a metal material cutting device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a metal material cutting device, comprising a base mechanism, a cutting mechanism, and a saw blade mechanism;
[0007] The base mechanism includes a base plate, a base is fixedly connected to the upper surface of the base plate, a lifter is installed on the upper surface of the base, and a cross slide for fixing metal materials is installed on the upper surface of the lifter.
[0008] The cutting mechanism includes a protective shell;
[0009] The saw blade mechanism includes a saw blade, and a shaft cylinder is fixedly connected through the middle of the surface of the saw blade.
[0010] The base is provided with a movable seat assembly for docking with the cutting mechanism on its side;
[0011] A grinder for grinding saw blades is installed in the middle of the upper inner wall of the protective shell.
[0012] The lower sides of both ends of the grinder are respectively provided with corresponding support shaft cylinders.
[0013] The grinding machine is equipped with corresponding power components for mounting shaft cylinders on both ends of the side;
[0014] The protective shell has a second rotator installed on the middle part of each of its two end faces, and the two second rotators are fixedly connected to a rail block.
[0015] Above the cutting mechanism is a blade magazine assembly for automatically changing saw blades. The blade magazine assembly includes a blade magazine mechanism, which includes a blade magazine. A magazine column is fixedly connected between the blade magazine and the base plate.
[0016] The tool magazine has two sets of tool holder assemblies arranged at its opening, and the tool magazine is equipped with a selection mechanism for selecting the tool holder assembly.
[0017] As a preferred technical solution of the present invention, the upper fixed frame of the base is connected to a baffle plate located above the cross slide, and the surface of the baffle plate is provided with a through cut adapted for the insertion of the saw blade.
[0018] The moving seat assembly includes a first electric rail with a sliding insertion rail block, and a first cylinder is fixedly connected to both ends of the first electric rail and the base plate respectively.
[0019] As a preferred embodiment of the present invention, each of the shaft frame assemblies includes a second cylinder that is fixedly connected to the grinder, and the output end of the second cylinder is fixedly connected to a support clamp that is suitable for connecting the shaft cylinder.
[0020] Each of the power components includes a second electric rail with a fixedly connected protective shell. A rail post is movably inserted into the lower side of the second electric rail. An end plate is movably sleeved at the end of the rail post. A cylindrical column adapted to be inserted into the end face of the end plate is fixedly connected to the middle of the end face. Embedded balls surrounding the cylindrical column are fixedly embedded at equal intervals on the edge of the end face of the end plate. A first rotator is installed on the end plate.
[0021] The end face of the shaft cylinder is provided with evenly spaced ball grooves that fit and fit the ball.
[0022] As a preferred embodiment of the present invention, each tool holder assembly includes a guide mechanism and a sinking mechanism;
[0023] The guide frame mechanism includes a frame base that is fixedly embedded in the lower wall of the tool magazine opening. The upper sides of both ends of the frame base are respectively fixedly connected to a ring rail, and a turntable is installed inside the ring of the ring rail.
[0024] Guide frames are fixedly connected to the opposite sides of the two turntables. A second toothed groove is provided on the side of the guide frame near the end of the mounting mechanism, and an arc groove is provided on the upper side of the side of the guide frame near the end of the mounting mechanism.
[0025] Each of the two guide frames has a side arm fixedly connected to the opposite side of the ring rail. An electric shaft is installed at the end of the side arm away from the ring rail. The electric shaft is fixedly connected to the corresponding support foot of the guide frame. A gap for a matching clamp is left between the support foot and the guide frame.
[0026] The mounting mechanism includes two symmetrical support leg assemblies, each of which corresponds to a guide frame;
[0027] Each of the aforementioned support leg assemblies includes a semi-circular arc plate seat, a base column is fixedly connected to the lower side of the arc plate seat, a base block is fixedly connected to the lower end of the base column, the base column and the base block are jointly inserted into a base cylinder of a fixed connecting frame, and a spring that wraps around the base column is fixedly connected between the base block and the base cylinder.
[0028] A sliding groove is provided on one side of the inner arc surface of the arc plate seat, and a third tooth groove is provided through the other side of the inner arc surface of the arc plate seat.
[0029] The inner arc surface of the arc plate seat is fitted with a semi-circular arc plate sleeve. A counterweight block adapted to insert into the sliding groove is fixedly connected to one side of the outer arc surface of the arc plate sleeve. A second toothed rack adapted to insert into the third toothed groove is fixedly connected to the other side of the outer arc surface of the arc plate sleeve. Anti-slip pads are fixedly embedded at equal intervals on the inner arc surface of the arc plate sleeve.
[0030] The selection mechanism includes a third electric rail fixedly connected to the tool magazine, a third cylinder movably inserted into the lower side of the third electric rail, a fourth electric rail fixedly connected to the output end of the third cylinder, and first toothed grooves respectively opened on both sides of the upper wall of the fourth electric rail.
[0031] The fourth electric rail is internally slidably inserted with a U-shaped selection clip, and the two front ends of the selection clip are respectively fixedly connected with first toothed racks that are adapted to be inserted into the first toothed groove.
[0032] The first rack is adapted to be inserted into the third tooth groove, and the first rack is adapted to be engaged with the second rack.
[0033] Compared with the prior art, the beneficial effects of the present invention are:
[0034] (1) A metal material cutting device that automatically replaces the saw blade mechanism through a cutting mechanism and a blade magazine assembly for different metal materials in order to improve the cutting efficiency of metal materials.
[0035] (2) A metal material cutting device, wherein the saw blade mechanism is transferred from the shaft frame assembly to the support foot, and then the guide frame is rotated to the upward deflection. Under the action of gravity, the saw blade mechanism automatically slides into the arc blade sleeve for placement, thereby completing the automatic disassembly of the saw blade mechanism and improving the unloading efficiency.
[0036] (3) A metal material cutting device, wherein when the guide is deflected upward, the shaft of the saw blade mechanism rolls along the guide towards the arc blade sleeve, and when the saw blade mechanism rolls to the end of the guide, it can be aligned and automatically roll into the arc blade sleeve, thereby improving the accuracy of the automatic positioning of the saw blade mechanism.
[0037] (4) A metal material cutting device, by the tendency of the arc blade sleeve to slide and tilt, the saw blade mechanism supported on the sinking frame mechanism is dislodged and carried by the guide frame. The guide frame is deflected downward so that the saw blade mechanism slides down to the support foot under the action of gravity. Then, the shaft cylinder is carried by the support clamp, the support foot is flipped to the side, the second cylinder is retracted to bring the saw blade mechanism into the protective shell, the power components on both sides are started and the saw blade mechanism is assembled. Then, the protective shell is flipped by the second rotator, and the cutting mechanism is returned to its position by the moving seat assembly, thus completing the switching of the saw blade mechanism and improving the automation performance of the saw blade mechanism switching.
[0038] (5) A metal material cutting device, wherein when the selection mechanism returns to its position and retracts the selection clamp, the first rack and the second rack move together, causing the arc blade sleeve to tilt and the saw blade mechanism to be sent onto the guide frame. The two sets of operation processes are linked together, thereby improving the efficiency of switching the saw blade mechanism.
[0039] (6) A metal material cutting device in which the arc sleeve tilts during the retraction of the selector clamp, but after the selector clamp leaves the sinking mechanism, the arc sleeve can return to its original position under the gravity of the counterweight without the need for additional power to return it to its original position, thus saving energy and reducing costs.
[0040] (7) A metal material cutting device, in the process of assembling the saw blade mechanism and the power component, the rail column moves along the second electric rail toward the saw blade mechanism. At this time, the grinding machine is started and drives the saw blade mechanism to rotate through contact with the saw blade, so that the ball and the ball groove are aligned and clamped, thereby improving the accuracy of the assembly of the saw blade mechanism.
[0041] (8) A metal material cutting device, wherein when the first rotator of the starting power component drives the saw blade mechanism to rotate and cut the metal material, friction occurs between the saw blade and the grinder, thereby grinding the saw blade, ensuring the sharpness of the saw blade, and improving the service life of the saw blade mechanism.
[0042] (9) A metal material cutting device, which can be used with a variety of different saw blade mechanisms by arranging multiple sets of blade holder components in the blade magazine, thereby enabling it to work on a variety of cutting types and materials, thus improving its applicability. Attached Figure Description
[0043] Figure 1 This is a schematic diagram of the structure of the present invention;
[0044] Figure 2 This is a schematic diagram of the base mechanism connection of the present invention;
[0045] Figure 3 This is a schematic diagram of the tool magazine assembly of the present invention;
[0046] Figure 4 This is a schematic diagram of the base mechanism of the present invention;
[0047] Figure 5 This is a schematic diagram of the cutting mechanism of the present invention;
[0048] Figure 6 This is a schematic diagram of the interior of the protective shell of the present invention;
[0049] Figure 7 This is a schematic diagram of the saw blade mechanism of the present invention;
[0050] Figure 8 This is a schematic diagram of the tool magazine mechanism of the present invention;
[0051] Figure 9 This is a schematic diagram of the selection mechanism in this invention;
[0052] Figure 10 This is a schematic diagram of the tool holder assembly of the present invention;
[0053] Figure 11 This is a schematic diagram of the guide frame mechanism of the present invention;
[0054] Figure 12 For the present invention Figure 11 Enlarged view of point A;
[0055] Figure 13 For the present invention Figure 11 Enlarged view of point B;
[0056] Figure 14 This is a schematic diagram of the sinking frame mechanism of the present invention;
[0057] Figure 15 This is a schematic diagram of the loading of the mounting frame mechanism of the present invention;
[0058] Figure 16 This is a schematic diagram of the docking of the sinking frame mechanism of the present invention;
[0059] Figure 17 This is a schematic diagram of the mechanism docking for the present invention.
[0060] In the diagram: 1. Base mechanism; 101. Base plate; 102. Base; 103. Baffle; 104. Cutting edge; 105. Lifter; 106. Cross slide; 107. First electric rail; 108. First cylinder; 2. Cutting mechanism; 201. Protective shell; 202. Grinding machine; 203. Second cylinder; 204. Support clamp; 205. Second electric rail; 206. Rail post; 207. End plate; 208. Cylindrical column; 209. Embedded ball; 210. First rotator; 211. Second rotator; 212. Rail block; 3. Saw blade mechanism; 301. Saw blade; 302. Shaft cylinder; 303. Ball groove; 4. Tool magazine mechanism; 401. Tool magazine; 402. Magazine column; 5. Selection mechanism; 501. Third electric rail; 502. Third cylinder; 503. Fourth electric rail; 504. First tooth groove; 505. Selection clamp; 506. First rack; 6. Guide frame mechanism; 601. Frame base; 602. Ring rail; 603. Turntable; 604. Guide frame; 605. Second tooth groove; 606. Arc groove; 607. Side arm; 608. Electric shaft; 609. Support foot; 7. Sinking frame mechanism; 701. Arc plate seat; 702. Base column; 703. Base block; 704. Base cylinder; 705. Spring; 706. Slide groove; 707. Third tooth groove; 708. Arc plate sleeve; 709. Counterweight; 710. Second rack; 711. Anti-slip pad. Detailed Implementation
[0061] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0062] Example: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 A metal material cutting device includes a base mechanism 1, a cutting mechanism 2 and a saw blade mechanism 3;
[0063] The base mechanism 1 includes a base plate 101, a base 102 is fixedly connected to the upper surface of the base plate 101, a lifter 105 is installed on the upper surface of the base 102, and a cross slide 106 for fixing metal materials is installed on the upper surface of the lifter 105.
[0064] The cutting mechanism 2 includes a protective shell 201;
[0065] The saw blade mechanism 3 includes a saw blade 301, and a shaft cylinder 302 is fixedly connected through the middle of the surface of the saw blade 301;
[0066] The side of the base 102 is provided with a movable seat assembly for docking with the cutting mechanism 2;
[0067] A grinder 202 for grinding the saw blade 301 is installed in the middle of the upper inner wall of the protective shell 201;
[0068] The lower sides of both ends of the grinder 202 are respectively provided with shaft bracket assemblies that support the shaft cylinder 302.
[0069] The grinding machine 202 has power components for corresponding clamping shaft cylinders 302 on both sides;
[0070] The protective shell 201 has a second rotator 211 installed on the middle part of the two end faces, and the two second rotators 211 are fixedly connected to the rail block 212.
[0071] Above the cutting mechanism 2 is a blade magazine assembly for automatically changing the saw blade mechanism 3. The blade magazine assembly includes a blade magazine mechanism 4, which includes a blade magazine 401. A magazine column 402 is fixedly connected between the blade magazine 401 and the base plate 101.
[0072] The tool magazine 401 has two sets of tool holder assemblies arranged at the magazine opening, and the magazine is equipped with a selection mechanism 5 for selecting the tool holder assembly.
[0073] Please see Figure 4 The base 102 has a fixed bracket above it with a baffle 103 located above the cross slide 106. The surface of the baffle 103 has a through cut 104 for the saw blade 301 to pass through.
[0074] The moving base assembly includes a first electric rail 107 with a sliding insertion rail block 212, and a first cylinder 108 is fixedly connected between the two ends of the first electric rail 107 and the base plate 101.
[0075] Please see Figure 6 , Figure 7 Each shaft frame assembly includes a second cylinder 203 that is fixedly connected to the grinder 202, and the output end of the second cylinder 203 is fixedly connected to a support 204 that is adapted to be fitted to the shaft cylinder 302.
[0076] Each power assembly includes a second electric rail 205 fixedly connected to a protective shell 201. A rail post 206 is movably inserted into the lower side of the second electric rail 205. An end plate 207 is movably sleeved at the end of the rail post 206. A cylindrical column 208 adapted to be inserted into the shaft cylinder 302 is fixedly connected to the middle of the end face of the end plate 207. Embedded balls 209 surrounding the cylindrical column 208 are fixedly embedded at equal intervals on the edge of the end face of the end plate 207. A first rotator 210 is installed on the end plate 207.
[0077] The end face of the shaft cylinder 302 is provided with ball grooves 303 that are adapted to fit and fit the ball 209.
[0078] Please see Figure 9 , Figure 10 , Figure 11 , Figure 12 , Figure 13 , Figure 14 , Figure 15 , Figure 16 , Figure 17 Each tool holder assembly includes a guide mechanism 6 and a sinking mechanism 7;
[0079] The guide frame mechanism 6 includes a frame base 601 that is fixedly embedded in the lower wall of the tool magazine 401. The upper sides of both ends of the frame base 601 are respectively fixedly connected to a ring rail 602, and a turntable 603 is installed inside the ring of the ring rail 602.
[0080] Two turntables 603 are respectively fixedly connected to guide frames 604 on opposite sides. The guide frame 604 has a second toothed groove 605 on the side near the end of the sinking mechanism 7, and an arc groove 606 on the upper side of the end of the guide frame 604 near the sinking mechanism 7.
[0081] Two guide frames 604 are respectively fixedly connected to side arms 607 that fit the ring rail 602 on opposite sides. An electric shaft 608 is installed at the end of the side arm 607 away from the ring rail 602. The electric shaft 608 is fixedly connected to the corresponding support foot 609 of the guide frame 604. A gap is left between the support foot 609 and the guide frame 604 to fit the clamp 204.
[0082] The mounting mechanism 7 includes two symmetrical support leg assemblies, each of which corresponds to a guide frame 604;
[0083] Each support leg assembly includes a semi-circular arc plate seat 701, a base column 702 is fixedly connected to the lower side of the arc plate seat 701, a base block 703 is fixedly connected to the lower end of the base column 702, the base column 702 and the base block 703 are inserted into a base cylinder 704 of the fixed connection frame 601, and a spring 705 wrapped around the base column 702 is fixedly connected between the base block 703 and the base cylinder 704.
[0084] A groove 706 is provided on one side of the inner arc surface of the arc plate seat 701, and a third tooth groove 707 is provided through the other side of the inner arc surface of the arc plate seat 701.
[0085] The inner arc surface of the arc plate seat 701 is fitted with a semi-circular arc plate sleeve 708. A counterweight block 709 adapted to the insertion groove 706 is fixedly connected to one side of the outer arc surface of the arc plate sleeve 708. A second rack 710 adapted to the insertion third tooth groove 707 is fixedly connected to the other side of the outer arc surface of the arc plate sleeve 708. Anti-slip pads 711 are fixedly embedded at equal intervals on the inner arc surface of the arc plate sleeve 708.
[0086] The selection mechanism 5 includes a third electric rail 501 fixedly connected to the tool magazine 401, a third cylinder 502 movably inserted into the lower side of the third electric rail 501, a fourth electric rail 503 fixedly connected to the output end of the third cylinder 502, and first toothed grooves 504 respectively opened on both sides of the upper wall of the fourth electric rail 503.
[0087] The fourth electric rail 503 has a U-shaped selection clip 505 that is slidably inserted inside. The front ends of both sides of the selection clip 505 are respectively fixedly connected to the first rack 506 that is adapted to be inserted into the first tooth groove 504.
[0088] The first rack 506 is adapted to be inserted into the third tooth groove 707, and the first rack 506 is adapted to be engaged with the second rack 710.
[0089] The working principle of this invention is as follows:
[0090] The metal material to be cut is fixed on the cross slide 106. The lifting device 105 and the cross slide 106 move the metal material to a suitable position. The metal material is cut by the part of the saw blade 301 that extends from the cut 104.
[0091] For different metal materials, the saw blade mechanism 3 is automatically replaced by the cutting mechanism 2 and the blade magazine assembly to improve the cutting efficiency of metal materials.
[0092] When the saw blade mechanism 3 needs to be replaced, the cutting mechanism 2 is first lifted by the first cylinder 108 to disengage it from the cutting edge 104. Then, the protective shell 201 is rotated 180 degrees by the second rotator 211. The sliding post 206 along the second electric rail 205 causes the cylinder 208 and the ball 209 to disengage from the shaft cylinder 302 and the ball groove 303, respectively. At this time, the saw blade mechanism 3 is only supported by the shaft frame assembly. The sliding rail block 212 along the first electric rail 107 aligns the saw blade mechanism 3 with the unloaded blade holder assembly. The ring rail 602 is then activated to rotate the turntable 603. The guide frame 604 is deflected downwards to align with the cutting mechanism 2. The electric shaft 608 is activated to drive the support foot 609 to rotate to the side. At this time, the second cylinder 203 is activated to extend and send the saw blade mechanism 3 into the front end of the guide frame 604. After the saw blade mechanism 3 is in place, the support foot 609 is flipped back to its original position by the electric shaft 608, thereby transferring the saw blade mechanism 3 from the shaft frame assembly to the support foot 609. Then, the guide frame 604 is rotated upwards, and the saw blade mechanism 3 automatically slides into the arc blade sleeve 708 under the action of gravity, completing the automatic disassembly of the saw blade mechanism 3 and improving the efficiency of blade removal.
[0093] Under the action of spring 705, in its natural state, the bottom block 703 is placed at the bottom of the bottom cylinder 704. At this time, the position of the arc blade sleeve 708 is flush with the guide frame 604 in the horizontal state. When the guide frame 604 deflects upward, the shaft cylinder 302 of the saw blade mechanism 3 rolls along the guide frame 604 toward the arc blade sleeve 708. When the saw blade mechanism 3 rolls to the end of the guide frame 604, it can be aligned and automatically roll into the arc blade sleeve 708, improving the accuracy of the automatic positioning of the saw blade mechanism 3.
[0094] The unloaded cutting mechanism 2 is moved to align with another tool holder assembly, and the third cylinder 502 is slid along the third electric rail 501 to align the selection clip 505 with the same tool holder assembly. The selection clip 505 is then extended from the fourth electric rail 503 and inserted into the sinker mechanism 7. Next, the third cylinder 502 is retracted to bring the selection clip 505 into contact with the arc plate seat 701, and the first rack 506 is inserted into the third tooth groove 707. The third cylinder 502 is retracted again to lift the arc plate seat 701 and the arc plate sleeve 708 onto the guide frame 604. Then, the selection clip 505 is retracted, causing the first rack 506 and its meshing second rack 710 to move together, causing the arc plate sleeve 708 to move between the counterweight 709 and the slide groove 706. Guided by the arc blade seat 701, the saw blade mechanism 3 supported on the sinking frame mechanism 7 is dislodged by the sliding tilt of the arc blade sleeve 708 and carried by the guide frame 604. The guide frame 604 is deflected downward, causing the saw blade mechanism 3 to slide down to the support foot 609 under the action of gravity. Then, after the shaft cylinder 302 is supported by the clamp 204, the support foot 609 is flipped to the side. The second cylinder 203 is retracted to bring the saw blade mechanism 3 into the protective shell 201. The power components on both sides are started and the saw blade mechanism 3 is assembled. Then, the protective shell 201 is flipped by the second rotator 211, and the cutting mechanism 2 is returned to its position by the moving seat assembly, completing the switching of the saw blade mechanism 3 and improving the automation performance of switching the saw blade mechanism 3.
[0095] When the selection mechanism 5 returns to its original position and retracts the selection clamp 505, the first rack 506 and the second rack 710 move together, causing the arc blade sleeve 708 to tilt and sending the saw blade mechanism 3 onto the guide frame 604. The two sets of operation processes are linked, improving the efficiency of switching the saw blade mechanism 3.
[0096] After the arc sleeve 708 tilts during the retraction of the selector clamp 505, it can return to its original position under the gravity of the counterweight block 709 after the selector clamp 505 leaves the sinking mechanism 7. No additional power is needed to return it to its original position, thus saving energy and reducing costs.
[0097] During the assembly of the saw blade mechanism 3 and the power assembly, the rail post 206 moves along the second electric rail 205 toward the saw blade mechanism 3. At this time, the grinding machine 202 is activated and drives the saw blade mechanism 3 to rotate through contact with the saw blade 301, so that the ball 209 and the ball groove 303 are aligned and fitted, improving the accuracy of the assembly of the saw blade mechanism 3.
[0098] When the first rotator 210 of the starting power unit drives the saw blade mechanism 3 to rotate and cut metal materials, friction occurs between the saw blade 301 and the grinder 202, thereby grinding the saw blade 301, ensuring the sharpness of the saw blade 301 and improving the service life of the saw blade mechanism 3.
[0099] By arranging multiple sets of tool holder assemblies within the tool magazine 401, it can be used with various different saw blade mechanisms 3, thereby enabling it to work on various cutting types and materials, thus improving its applicability.
[0100] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A metal material cutting device, comprising a base mechanism (1), a cutting mechanism (2) and a saw blade mechanism (3). The base mechanism (1) includes a base plate (101), a base (102) is fixedly connected to the upper surface of the base plate (101), a lifter (105) is installed on the upper surface of the base (102), and a cross slide (106) for fixing metal materials is installed on the upper surface of the lifter (105). The cutting mechanism (2) includes a protective shell (201); The saw blade mechanism (3) includes a saw blade (301), and a shaft cylinder (302) is fixedly connected through the middle of the surface of the saw blade (301). Its features are: The base (102) is provided with a movable seat assembly for docking the cutting mechanism (2) on its side; A grinder (202) for grinding the saw blade (301) is installed in the middle of the upper inner wall of the protective shell (201). The grinding machine (202) has shaft frame assemblies corresponding to the support cylinder (302) on its lower sides at both ends; The grinding machine (202) has power components for corresponding mounting cylinders (302) on both sides; The protective shell (201) has a second rotator (211) installed on the middle part of the two end faces respectively, and the two second rotators (211) are fixed together to the rail block (212). Above the cutting mechanism (2) is a blade magazine assembly for automatically changing the saw blade mechanism (3). The blade magazine assembly includes a blade magazine mechanism (4), which includes a blade magazine (401). A magazine column (402) is fixedly connected between the blade magazine (401) and the base plate (101). The tool magazine (401) has two sets of tool holder assemblies arranged at its opening, and the tool magazine (401) is equipped with a selection mechanism (5) for selecting the tool holder assembly.
2. The metal material cutting device according to claim 1, characterized in that: The base (102) is fixed above a baffle (103) located above the cross slide (106), and the surface of the baffle (103) is provided with a through cut (104) adapted to the insertion of the saw blade (301). The moving seat assembly includes a first electric rail (107) with a sliding insertion rail block (212), and a first cylinder (108) is fixedly connected between the two ends of the first electric rail (107) and the base plate (101).
3. The metal material cutting device according to claim 1, characterized in that: Each of the aforementioned shaft carrier assemblies includes a second cylinder (203) fixedly connected to the grinder (202), and the output end of the second cylinder (203) is fixedly connected to a bracket (204) adapted to the mating shaft sleeve (302). Each of the power components includes a second electric rail (205) fixedly connected to a protective shell (201). A rail post (206) is movably inserted into the lower side of the second electric rail (205). An end plate (207) is movably sleeved at the end of the rail post (206). A cylinder post (208) adapted to insert a shaft cylinder (302) is fixedly connected to the middle of the end face of the end plate (207). Embedded balls (209) surrounding the cylinder post (208) are fixedly embedded at equal intervals on the edge of the end face of the end plate (207). A first rotator (210) is installed on the end plate (207).
4. The metal material cutting device according to claim 3, characterized in that: The end face of the shaft (302) is provided with ball grooves (303) that are adapted to fit and fit the ball (209).
5. A metal material cutting device according to claim 3, characterized in that: Each of the tool holder assemblies includes a guide mechanism (6) and a sinker mechanism (7). The guide frame mechanism (6) includes a frame (601) fixedly embedded in the lower wall of the tool magazine (401). The upper sides of both ends of the frame (601) are respectively fixedly connected to a ring rail (602), and a turntable (603) is installed inside the ring of the ring rail (602). The two turntables (603) are respectively fixedly connected to the opposite side of the guide frame (604). The guide frame (604) has a second tooth groove (605) on the side of the end near the sinking mechanism (7), and an arc groove (606) is provided on the upper side of the end near the sinking mechanism (7). The two guide frames (604) are respectively fixedly connected to the opposite side of the ring rail (602) with side arms (607) that fit the ring rail (602). The end of the side arm (607) away from the ring rail (602) is equipped with an electric shaft (608). The electric shaft (608) is fixedly connected to the corresponding guide frame (604) with a support foot (609). A gap is left between the support foot (609) and the guide frame (604) to fit the clamp (204).
6. The metal material cutting device according to claim 5, characterized in that: The mounting mechanism (7) includes two symmetrical support leg assemblies, each of which corresponds to a guide frame (604). Each of the aforementioned support leg assemblies includes a semi-circular arc plate seat (701), a base column (702) is fixedly connected to the lower side of the arc plate seat (701), a base block (703) is fixedly connected to the lower end of the base column (702), the base column (702) and the base block (703) are jointly inserted into a base cylinder (704) of a fixed connecting frame (601), and a spring (705) is fixedly connected between the base block (703) and the base cylinder (704) and wound around the base column (702). The inner arc surface of the arc plate seat (701) is provided with a sliding groove (706) on one side, and a third tooth groove (707) is provided through the other side of the inner arc surface of the arc plate seat (701). The inner arc surface of the arc plate seat (701) is fitted with a semi-circular arc plate sleeve (708). A counterweight block (709) adapted to the insertion groove (706) is fixedly connected to one side of the outer arc surface of the arc plate sleeve (708). A second rack (710) adapted to the insertion third tooth groove (707) is fixedly connected to the other side of the outer arc surface of the arc plate sleeve (708). Anti-slip pads (711) are fixedly embedded at equal intervals on the inner arc surface of the arc plate sleeve (708).
7. A metal material cutting device according to claim 6, characterized in that: The selection mechanism (5) includes a third electric rail (501) fixedly connected to the tool magazine (401), a third cylinder (502) is movably inserted into the lower side of the third electric rail (501), a fourth electric rail (503) is fixedly connected to the output end of the third cylinder (502), and a first toothed groove (504) is respectively opened on both sides of the upper wall of the fourth electric rail (503). The fourth electric rail (503) has a U-shaped selection clip (505) that is slidably inserted inside. The two front ends of the selection clip (505) are respectively fixedly connected with first racks (506) that are adapted to be inserted into the first toothed groove (504). The first rack (506) is adapted to be inserted into the third tooth groove (707), and the first rack (506) is adapted to be engaged with the second rack (710).
Citation Information
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