Clothing conveying robot with dot matrix disc and using method of clothing conveying robot

Abstract

The clothing conveying robot comprises a conveying area, a base is arranged on the ground, a rotating arm is arranged on the base, and the lattice disc is arranged at the end of the rotating arm; the dot matrix plate comprises a plate body, a plurality of adsorption heads are arranged on the plate body, and an air suction fan is arranged at the rear end of each adsorption head; a main console is arranged on the base, a camera is arranged on the disc body, and the main console is used for driving the air suction fan to adsorb clothes pieces; a transverse conveying basket is arranged behind the conveying area, an electric push rod is arranged on the outer side of the conveying basket, and the end of the electric push rod abuts against the edge of the pattern. By means of the dot matrix disc, garment pieces can be adsorbed, meanwhile, according to the influence comparison between an input pattern and camera shooting, the dot matrix disc rotates to drive the garment pieces to rotate to the corresponding positions, and finally the garment pieces are placed in the basket body. Meanwhile, the garment pieces are limited to a certain degree through extrusion of the electric push rod on the basket body, the garment pieces are prevented from inclining or toppling over, and it can be guaranteed that the garment pieces are rapidly utilized in the follow-up process.

Description

Technical Field

[0001] The present invention relates to the technical field of clothing robots, and particularly to a clothing conveying robot with a dot matrix plate and its usage method. Background Art

[0002] In the prior art, the transportation of garment pieces is usually carried out by an automatically running trolley. After the sewing process in a clothing production factory, workers need to place the sewn garment pieces into a designated basket, align and stack the garment pieces, and then transport them to the next process by the trolley after stacking to a certain extent for convenient taking and using.

[0003] For example, a clothing carrying trolley with the application number CN202321523858.7 discloses a moving vehicle frame, on which at least one vertically upward guide post is provided. An electric motor is also provided on the upper surface of the moving vehicle frame, the electric motor is electrically connected to a battery, a screw rod is coaxially connected to the rotating shaft of the electric motor, and a driving switch electrically connected to the electric motor is provided on the armrest of the moving vehicle frame; A storage basket is also placed on the moving vehicle frame, a guide sleeve is provided in the storage basket, the guide post is slidably inserted into the guide sleeve, and a nut sleeve is also provided in the storage basket, and the screw rod is screwed into the nut sleeve. Through the above structure, the operation of workers not bending down to pick up clothes during ironing is realized, the lumbar spine load of workers is reduced, and the working environment of workers is improved.

[0004] In such an existing situation, the process of workers stacking garment pieces requires alignment and then placement, and stacking too high easily causes the garment pieces to tilt or fall. In the era of intelligent manufacturing, more and more robots are applied in factories, and using robots has gradually become an option in the process of clothing or garment piece transportation. How to optimize the overall transportation process, increase efficiency, and save time has become a problem that modern clothing factories need to consider. Summary of the Invention

[0005] The purpose of the present invention is to provide a clothing conveying robot with a dot matrix plate and its usage method.

[0006] The above technical purpose of the present invention is achieved through the following technical solutions: A clothing conveying robot with a dot matrix plate includes a conveying area behind the sewing station. A base is provided on the ground on one side of the conveying area, a rotating arm is provided on the base, and a dot matrix plate is provided at the end of the rotating arm; The dot matrix plate includes a rotatable disk body, and a plurality of suction heads are provided on the disk body, and a suction fan is provided at the rear end of the suction head; A main control console is provided on the base, the main control console controls the suction fan, a camera is provided on the disk body, the camera is connected to the main control console, the main control console is used to input patterns, adapt to the images transmitted by the camera, and drive the suction fan to adsorb garment pieces and drive the disk body to rotate and adjust the orientation; There is a horizontal conveying basket arranged behind the conveying area. A plurality of electric push rods pushing inward are arranged on the outer side of the conveying basket. A vertical rod is arranged at the end of the electric push rod, and the end of the electric push rod abuts against the edge of the pattern.

[0007] It is further arranged that: a main pipe is arranged on the air suction fan. A plurality of branch pipes are arranged on the main pipe. The adsorption head is arranged at the end of the air duct. Solenoid valves are arranged at the joints of the main pipe and the branch pipes.

[0008] It is further arranged that: the branch pipe is a soft pipe.

[0009] It is further arranged that: the conveying area includes a plurality of rotating rollers, and the rotating speed of the rotating rollers gradually increases from front to back.

[0010] It is further arranged that: an auxiliary control console is arranged on the conveying basket, and the auxiliary control console is signal-connected to the main control console.

[0011] The present invention also discloses a use method of a clothing conveying robot with a dot matrix disk, including the following steps S1: Input the sewn pattern into the main control console; S2: The camera shoots an image and transmits the image to the main control console. After the main control console confirms the orientation and angle of the garment piece in the image; S3: After the image is adapted to the pattern, drive the air suction fan to adsorb the garment piece and make adjustments; S4: After the adjustment is completed, place the garment piece into the conveying basket; S5: Convey the garment piece to the corresponding position.

[0012] It is further arranged that: in S3, during the adjustment process, adsorption is performed by two points in the vertical direction. After adsorption, the rotation speed is determined according to the number of missing points, and the height from the ground during rotation is limited to 3 cm; the number of missing points is the number of points corresponding to the missing part of the image relative to the pattern.

[0013] It is further arranged that: the two points in the vertical direction include a point formed by a plurality of adsorption heads.

[0014] In summary, the present invention has the following beneficial effects: Through the dot matrix disk, the adsorption of the garment piece can be realized. At the same time, by comparing the input pattern with the image shot by the camera, the dot matrix disk is rotated to drive the garment piece to rotate to the corresponding position and finally placed into the basket body. At the same time, the extrusion of the electric push rod on the basket body is used to impose a certain restriction on the garment piece to prevent it from tilting or falling, which can ensure the rapid utilization of the garment piece in the subsequent process. Description of the Drawings

[0015] Figure 1 It is the overall schematic diagram of the clothing conveying robot; Figure 2 It is the internal structure schematic diagram of the dot matrix disk.

[0016] In the figure: 1. Conveyor area; 2. Base; 3. Rotating arm; 4. Dot matrix disk; 5. Disk body; 6. Suction head; 7. Air suction fan; 8. Main control console; 9. Camera; 10. Conveyor basket; 11. Electric push rod; 12. Vertical rod; 13. Main pipe; 14. Branch pipe; 15. Solenoid valve; 16. Rotating roller; 17. Auxiliary control console; 18. Sewing station. Detailed implementation mode

[0017] The present invention will be further described in detail below with reference to the accompanying drawings.

[0018] A clothing conveying robot with a dot matrix disk includes a conveyor area located behind the sewing station. The conveyor area includes a plurality of rotating rollers, and the rotating speed of the rotating rollers gradually increases from front to back. After the staff stitches the garment pieces, they push the garment pieces onto this conveyor area. Since the rotating speed of the rotating rollers gradually increases from front to back, the wrinkles in the vertical direction of the garment pieces will be pulled apart, facilitating the subsequent conveying of the garment pieces by the robot. Among them, the rotating rollers are respectively controlled by individual motors to achieve the above effects.

[0019] A base is provided on the ground on one side of the conveyor area. A rotating arm is provided on the base, and a dot matrix disk is provided at the end of the rotating arm. The rotating arm is composed of multiple segments, and its structure is a conventional technical solution.

[0020] The dot matrix disk includes a rotatable disk body. The disk body is driven to rotate by a motor provided on one side of the end of the rotating wall, and the two are linked through, for example, gears.

[0021] A plurality of suction heads are provided on the disk body. An air suction fan is provided inside the disk body. The air suction fan includes a main pipe, and a plurality of branch pipes are provided on the main pipe. The suction heads are provided at the ends of the branch pipes, and solenoid valves are provided at the connections between the main pipe and the branch pipes. Among them, the branch pipes are made of soft pipes, and the soft pipes are used to facilitate the rotation of the disk body. Among them, a round plate with many holes is provided at the front end of the disk body, and the branch pipes are inserted and fixed in the holes.

[0022] A main control console is provided on the base. The main control console controls the air suction fan through the solenoid valve.

[0023] A camera is provided on the disk body. The camera is connected to the main control console and transmits the set image to the main control console.

[0024] The main control console is used to input the pattern after stitching and adapt it to the image transmitted by the camera. When there is a difference between the image and the pattern, it drives the air suction fan to adsorb the garment piece and at the same time drives the disk body to rotate and adjust the orientation. During the rotation process, the overlapping or wrinkled parts are thrown outwards, so as to ensure that the garment piece is flat and facilitate conveying.

[0025] A horizontal conveying basket is arranged behind the conveying area. The conveying basket is used for stacking the same garment pieces. In the conventional state, when the garment pieces are stacked to a certain extent, they are prone to tipping over, which is inconvenient for subsequent machinery to transfer or apply them. Therefore, a plurality of electric push rods that push inward are arranged on the outer side of the conveying basket. A vertical rod is arranged at the end of the electric push rod, and the end of the electric push rod abuts against the edge of the pattern, that is, it can hold the garment pieces to prevent tipping over. Among them, an auxiliary control console is arranged on the conveying basket. The auxiliary control console is signal-connected to the main control console. The main control console sends the pattern to the auxiliary control console. Thus, the auxiliary control console controls the movement of the electric push rod according to the edge position of the pattern, and further realizes the contact clamping of the garment pieces. This clamping method can ensure that the stacked garment pieces will not tip over and also ensure that the garment pieces can continue to be stacked.

[0026] The present invention also discloses a use method of a garment conveying robot with a dot matrix disk, including the following steps S1: Input the sewn pattern into the main control console; S2: The camera shoots an image and transmits the image to the main control console. After the main control console confirms the orientation and angle of the garment pieces in the image; S3: After the image is adapted to the pattern, drive the suction fan to adsorb the garment pieces and make adjustments. Among them, the adjustment process is to adsorb at two points in the vertical direction (this vertical direction refers to the direction along the movement direction of the garment piece). After adsorption, determine the rotation speed according to the number of missing points, and the height from the ground during rotation is limited to 3 cm.

[0027] Among them, the number of missing points is the number of points corresponding to the missing part of the image relative to the pattern. The more missing points, the greater the rotation speed.

[0028] The two points in the vertical direction are a point formed by several suction heads to increase the adsorption stability. For example, three suction heads are used to form a point, and finally two such points in the vertical direction are used for adsorption.

[0029] S4: After the adjustment is completed, place the garment pieces into the conveying basket, and the conveying basket operates; S5: Convey the garment pieces to the corresponding positions.

[0030] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. A clothing conveying robot with a dot matrix disk, characterized in that: It includes a conveying area located behind the sewing station. There is a base set on the ground on one side of the conveying area. A rotating arm is set on the base, and a dot matrix plate is set at the end of the rotating arm; the dot matrix plate includes a rotatable disk body, and a plurality of suction heads are set on the disk body. A suction fan is set at the rear end of the suction head. A main control console is set on the base. The main control console controls the suction fan. A camera is set on the disk body. The camera is connected to the main control console. The main control console is used to input the pattern, adapt to the image transmitted by the camera, and drive the suction fan to adsorb the garment piece and drive the disk body to rotate to adjust the orientation. A horizontal conveying basket is set behind the conveying area. A plurality of electric push rods that push inward are set on the outer side of the conveying basket. A vertical rod is set at the end of the electric push rod, and the end of the electric push rod abuts against the edge of the pattern.

2. The clothing conveying robot with a dot matrix plate according to claim 1, wherein: A main pipe is set on the suction fan. A plurality of branch pipes are set on the main pipe. The suction head is set at the end of the air pipe. Solenoid valves are set at the connection of the main pipe and the branch pipes.

3. The clothing conveying robot with a dot matrix plate according to claim 2, characterized in that: The branch pipe is a soft pipe.

4. The clothing conveying robot with a dot matrix disk according to claim 1, characterized in that: The conveying area includes a plurality of rotating rollers, and the rotating speed of the rotating rollers gradually increases from front to back.

5. The clothing conveying robot with a dot matrix disk according to claim 1, characterized in that: A secondary control console is set on the conveying basket, and the secondary control console is signal-connected to the main control console.

6. The usage method of a clothing conveying robot with a dot matrix disk, characterized in that: It includes the following steps S1: Input the sewn pattern into the main control console. S2: The camera shoots an image and transmits the image to the main control console. The main control console confirms the orientation and angle of the garment piece in the image. S3: After the image is adapted to the pattern, drive the suction fan to adsorb the garment piece and make adjustments. S4: After the adjustment is completed, place the garment piece into the conveying basket. S5: Convey the garment piece to the corresponding position.

7. The method of using a clothing conveying robot with a dot matrix plate according to claim 6, characterized in that: In S3, the adjustment process is to adsorb from two vertical points. After adsorption, determine the rotation speed according to the number of missing points, and the height from the ground during rotation is limited to 3 cm; the number of missing points is the number of points corresponding to the missing part of the image relative to the pattern.

8. The method for using a clothing conveying robot with a dot matrix plate according to claim 1, wherein: The two vertical points include a point formed by a plurality of suction heads.

Images