Ceramic production equipment with automatic scrap recycling mechanism
By designing an automatic scrap recycling mechanism in ceramic production equipment and monitoring the weight of the aggregate box with weight sensors, the problem of low automation of scrap recycling in clay is solved, automatic dumping is achieved and manpower is saved, and user experience is improved.
Patent Information
- Application Number
- CN202510898611.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-07-01
AI Technical Summary
On the ceramic production line, the recycling of clay scraps has problems such as low automation, untimely dumping and waste of manpower, which affects the user experience.
A ceramic production equipment with an automatic scrap recycling mechanism is designed, including scrap cutting, recycling, clamping, weighing and feeding mechanism, and the weight sensor is used to monitor the weight of the aggregate box to achieve automated dumping and recycling.
It realizes timely recycling of clay scraps, improves the degree of automation, saves manpower, and improves the user experience.
Smart Images

Figure CN120396090B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ceramic production equipment, in particular to a ceramic production equipment with an automatic scrap recovery mechanism. Background Art
[0002] On the ceramic production line, after the clay is rolled into shape by the ceramic rolling machine, some clay scraps will be laid on the edge of the ceramic mold. The clay scraps are often cut off with a wire rope and sucked away with the dust suction pipe of an industrial vacuum cleaner corresponding to the wire rope, and then stored in a dust box. However, the staff often judge the emptying of the dust box based on experience, and the dumping is often not timely, affecting the recycling of the clay scraps. In addition, when the staff dump the clay scraps into the clay kneading machine for recycling, manpower is wasted and the degree of automation is low, which brings a bad user experience. Summary of the Invention
[0003] In order to make up for the above shortcomings, the present invention provides a ceramic production equipment with an automatic scrap recovery mechanism, which aims to improve the ceramic production line. After the clay is rolled into shape by a ceramic rolling machine, a part of the clay scraps will be laid on the edge of the ceramic mold. The clay scraps are often cut off by a steel wire rope and sucked away by the dust suction pipe of an industrial vacuum cleaner corresponding to the steel wire rope, and then stored in a dust box. However, the staff often judge the dumping of the dust box based on experience, and the dumping is often not timely, affecting the recovery of the clay scraps; in addition, the staff wastes manpower when dumping the clay scraps into the clay kneading machine for recycling, and the degree of automation is also low.
[0004] The present invention is achieved in that:
[0005] The present invention provides a ceramic production device with an automatic scrap recovery mechanism, comprising a box body, a first belt transmission member, a bottom bracket, a base, a ceramic mold, a bottom plate, a first visual device, a second visual device, a clay kneading machine, a clamping block, a slide rail, a rolling mechanism, a scrap cutting mechanism, a clamping mechanism, a scrap recovery mechanism, a weighing mechanism, and a feeding mechanism, wherein the first belt transmission member is arranged on the box body, and the slide rail is fixed to the upper surface of the box body;
[0006] The bottom bracket is slidably arranged on the slide rail, one end of the bottom bracket is fixed to the belt of the first belt transmission member, the bottom bracket is slidably arranged on the upper surface of the box body through a roller, the base is rotatably arranged on the bottom bracket, the ceramic mold is clamped in the base, the clamping block is fixed on the lower surface of the base, one end of the bottom plate is fixed to the outer wall of the box body, the first visual device is installed on the ceramic rolling machine, the second visual device is installed on the second bracket, and the clay extruder is installed on the upper surface of the bottom plate;
[0007] The rolling mechanism is installed on the box body, and the rolling mechanism is used to roll the clay into shape;
[0008] The scrap cutting mechanism is installed on the box body, and is used to cut off the scraps on the formed clay;
[0009] The clamping mechanism is mounted on the box body, and is used to clamp the aggregate box and move it laterally;
[0010] The scrap material recovery mechanism is installed on the bottom plate and the second bracket, and is used to guide the cut scrap materials into the collection box;
[0011] The weighing mechanism is installed on the bottom plate, and the weighing mechanism is used to monitor the weight of the aggregate box in real time;
[0012] The feeding mechanism is installed on the bottom plate, and the feeding mechanism is used to pour the scraps in the aggregate box into the mud kneading machine.
[0013] In one embodiment of the present invention, the rolling mechanism includes a ceramic rolling machine, a first cylinder, a first motor, a first ferrule, a first bracket, a second cylinder, a first transverse axis, a first frame, a second transverse axis, a circular ring disk and a ceramic ring, the frame of the ceramic rolling machine is fixed to the outer wall of the box, one end of the first bracket is fixed in the box, one end of the first frame is rotatably arranged on the frame of the ceramic rolling machine, and the first cylinder is fixed on the frame of the ceramic rolling machine;
[0014] The end of the piston rod of the first cylinder is fixed on the lower surface of the first motor, the upper end of the output shaft of the first motor is fixed on the lower surface of the first ferrule, the upper end of the cylinder barrel of the second cylinder is rotatably set on the lower surface of the first bracket, one end of the first transverse axis and one end of the second transverse axis are both fixed on the first frame, the end of the piston rod of the second cylinder is rotatably set on the first transverse axis, the other end of the second transverse axis is fixed on the annular disk, and the ceramic ring is rotatably set on the annular disk.
[0015] In one embodiment of the present invention, the scrap cutting mechanism includes a third cylinder, a transverse plate, a second motor, a column, a second ferrule, a second belt transmission member, a second bracket, a first connecting frame and a wire rope, wherein the third cylinder is fixed to the upper surface of the base plate, the end of the piston rod of the third cylinder is fixed to the lower surface of the transverse plate, and the second motor is fixed to the upper surface of the transverse plate;
[0016] The lower end of the column is rotatably set on the upper surface of the horizontal plate, the upper end of the column is fixed on the lower surface of the second sleeve, the output shaft of the second motor and the column are connected together through the second belt transmission member, one end of the second bracket is fixed in the box, the first connecting frame is fixed on the second bracket, the wire rope is fixed on the first connecting frame, and the second sleeve and the block are arranged correspondingly.
[0017] In one embodiment of the present invention, the clamping mechanism includes a first U-shaped plate, a fourth cylinder, a second U-shaped plate, a fifth cylinder and a first clamping arm, the first U-shaped plate is fixed to the outer wall of the box body, the fourth cylinder is fixed to the outer wall of the first U-shaped plate, the end of the piston rod of the fourth cylinder is fixed to the outer wall of the second U-shaped plate, the fifth cylinder is fixed to the outer wall of the second U-shaped plate, and the end of the piston rod of the fifth cylinder is fixed to the outer wall of the first clamping arm.
[0018] In one embodiment of the present invention, the weighing mechanism includes a first circular plate, a weight sensor and a second circular plate, the first circular plate is fixed on the upper surface of the base plate, and the weight sensor is installed between the first circular plate and the second circular plate.
[0019] In one embodiment of the present invention, a plurality of weight sensors are provided, and the plurality of weight sensors are axially equidistantly arranged on the first circular plate.
[0020] In one embodiment of the present invention, the scrap material recovery mechanism includes an industrial vacuum cleaner, a third bracket, a three-way vacuum pipe, a collection box, a partition and a sixth cylinder. The third bracket is fixed on the upper surface of the base plate and the outer wall of the industrial vacuum cleaner. The collection box is placed on the upper surface of the second circular plate. The collection box and the industrial vacuum cleaner are abutted together. The upper end of the collection box and the lower end of the industrial vacuum cleaner are connected. The sixth cylinder is fixed on the outer wall of the industrial vacuum cleaner. The partition is slidably arranged on the industrial vacuum cleaner. The piston rod end of the sixth cylinder is fixed on the outer wall of the partition.
[0021] In one embodiment of the present invention, a sealing gasket is further included, and the sealing gasket is arranged between the industrial vacuum cleaner and the partition.
[0022] In one embodiment of the present invention, the feeding mechanism includes a second frame, a third frame, a seventh cylinder, a second connecting frame, an eighth cylinder and a second clamping arm, the second frame is fixed on the upper surface of the base plate, one end of the third frame is rotatably set on the second frame, the lower end of the seventh cylinder is rotatably set on the second frame, the piston rod end of the seventh cylinder is rotatably set on the outer wall of the third frame, the second connecting frame is fixed on the outer wall of the third frame, the eighth cylinder is fixed on the outer wall of the second connecting frame, and the piston rod end of the eighth cylinder is fixed on the outer wall of the second clamping arm.
[0023] In one embodiment of the present invention, a material guide hopper is further included, and the material guide hopper is fixed on the feed port of the clay extruder, and the third frame and the material guide hopper are arranged correspondingly.
[0024] The beneficial effects of the present invention are as follows: the ceramic production equipment with an automatic scrap recycling mechanism obtained by the present invention through the above design uses a weight sensor to monitor the weight of the aggregate box in real time, ensuring that the aggregate box can be dumped in time, that is, ensuring that the recycling of clay scraps will not be affected; in addition, the clay scraps can be automatically recycled into the clay kneading machine, saving manpower while having a high degree of automation, bringing users a better use experience. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of a ceramic production device with an automatic scrap recycling mechanism provided by an embodiment of the present invention;
[0027] Figure 2 A diagram showing the relationship between the housing, the first belt transmission member, and the bottom bracket provided in an embodiment of the present invention;
[0028] Figure 3 A diagram showing the relationship between the base, the base, and the ceramic mold provided in an embodiment of the present invention;
[0029] Figure 4 A cross-sectional view of a base provided in an embodiment of the present invention;
[0030] Figure 5 A schematic diagram of the three-dimensional structure of a rolling mechanism provided in an embodiment of the present invention;
[0031] Figure 6 A diagram showing the relationship between the bottom plate, the box body, and the scrap cutting mechanism provided in an embodiment of the present invention;
[0032] Figure 7 A schematic diagram of the three-dimensional structure of a scrap cutting mechanism provided in an embodiment of the present invention;
[0033] Figure 8 A diagram showing the relationship between the box, scrap material recovery mechanism, weighing mechanism, feeding mechanism and clay kneading machine provided in an embodiment of the present invention;
[0034] Figure 9 A schematic diagram of the three-dimensional structure of the clamping mechanism and scrap material recovery mechanism provided in an embodiment of the present invention;
[0035] Figure 10 A diagram showing the relationship between the scrap recycling mechanism and the base plate provided in an embodiment of the present invention;
[0036] Figure 11 A cross-sectional view of the aggregate box and the second circular plate provided for an embodiment of the present invention;
[0037] Figure 12 A diagram showing the relationship between a feeding mechanism and a clay kneading machine provided in an embodiment of the present invention;
[0038] Figure 13 A schematic diagram of the three-dimensional structure of the feeding mechanism provided in an embodiment of the present invention.
[0039] In the figure: 110-box; 120-first belt transmission member; 130-bottom support; 140-base; 150-ceramic mold; 160-rolling mechanism; 161-ceramic rolling machine; 162-first cylinder; 163-first motor; 164-first ferrule; 165-first bracket; 166-second cylinder; 167-first horizontal axis; 168-first frame; 169-second horizontal axis; 1690-ring disk; 1691-ceramic ring; 170-bottom plate; 180-scrap cutting mechanism; 181-third cylinder; 182-horizontal plate; 183-second motor; 184-column; 185-second ferrule; 186-second belt transmission member; 187-second bracket; 188-first connecting frame; 189-wire rope; 190-first visual device; 191-second visual device; 192 - clamping mechanism; 1921- first U-shaped plate; 1922- fourth cylinder; 1923- second U-shaped plate; 1924- fifth cylinder; 1925- first clamping arm; 193- scrap recycling mechanism; 1931- industrial vacuum cleaner; 1932- third bracket; 1933- three-way vacuum pipe; 1934- material collection box; 1935- sealing gasket; 1936- partition; 1937- sixth cylinder; 1 94-weighing mechanism; 1941-first circular plate; 1942-weight sensor; 1943-second circular plate; 195-feeding mechanism; 1951-second frame; 1952-third frame; 1953-seventh cylinder; 1954-second connecting frame; 1955-eighth cylinder; 1956-second clamping arm; 196-mud kneading machine; 197-guide hopper; 198-block; 199-slide rail. DETAILED DESCRIPTION
[0040] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0041] Example
[0042] See also Figures 1-13The present invention provides a technical solution: a ceramic production device with an automatic scrap recycling mechanism, including a box 110, a first belt transmission member 120, a base 130, a base 140, a ceramic mold 150, a bottom plate 170, a first visual device 190, a second visual device 191, a clay kneading machine 196, a clamping block 198, a slide rail 199, a rolling mechanism 160, a scrap cutting mechanism 180, a clamping mechanism 192, a scrap recycling mechanism 193, a weighing mechanism 194 and a feeding mechanism 195, the first belt transmission member 120 is provided on the box 110, and the slide rail 199 is fixed to the upper surface of the box 110;
[0043] The bottom bracket 130 is slidably mounted on the slide rail 199, one end of the bottom bracket 130 is fixed to the belt of the first belt transmission member 120, the bottom bracket 130 is slidably mounted on the upper surface of the box 110 via a roller, the base 140 is rotatably mounted on the bottom bracket 130, the ceramic mold 150 is clamped in the base 140, the clamping block 198 is fixed to the lower surface of the base 140, one end of the bottom plate 170 is fixed to the outer wall of the box 110, the first visual device 190 is mounted on the ceramic rolling machine 161, the second visual device 191 is mounted on the second bracket 187, and the clay kneading machine 196 is mounted on the upper surface of the bottom plate 170;
[0044] The rolling mechanism 160 is installed on the box body 110. The rolling mechanism 160 is used to roll the clay into shape. The rolling mechanism 160 includes a ceramic rolling machine 161, a first cylinder 162, a first motor 163, a first ferrule 164, a first bracket 165, a second cylinder 166, a first transverse axis 167, a first frame 168, a second transverse axis 169, a ring disk 1690 and a ceramic ring 1691. The frame of the ceramic rolling machine 161 is fixed to the outer wall of the box body 110, one end of the first bracket 165 is fixed in the box body 110, one end of the first frame 168 is rotatably set on the frame of the ceramic rolling machine 161, the first cylinder 162 is fixed to the frame of the ceramic rolling machine 161, the end of the piston rod of the first cylinder 162 is fixed to the lower surface of the first motor 163, the upper end of the output shaft of the first motor 163 is fixed to the lower surface of the first ferrule 164, the upper end of the cylinder barrel of the second cylinder 166 is rotatably set on the lower surface of the first bracket 165, one end of the first transverse shaft 167 and one end of the second transverse shaft 169 are both fixed to the first frame 168, the end of the piston rod of the second cylinder 166 is rotatably set on the first transverse shaft 167, the other end of the second transverse shaft 169 is fixed to the annular disk 1690, and the ceramic ring 1691 is rotatably set on the annular disk 1690;
[0045] The scrap cutting mechanism 180 is installed on the box body 110. The scrap cutting mechanism 180 is used to cut off the scraps on the formed clay. The scrap cutting mechanism 180 includes a third cylinder 181, a horizontal plate 182, a second motor 183, a column 184, a second ferrule 185, a second belt transmission member 186, a second bracket 187, a first connecting frame 188 and a wire rope 189. The third cylinder 181 is fixed to the upper surface of the base plate 170, and the end of the piston rod of the third cylinder 181 is fixed to the lower surface of the horizontal plate 182. The second motor 183 is fixed to the upper surface of the horizontal plate 182, the lower end of the column 184 is rotatably set on the upper surface of the horizontal plate 182, the upper end of the column 184 is fixed to the lower surface of the second clamping sleeve 185, the output shaft of the second motor 183 and the column 184 are connected together by a second belt transmission member 186, one end of the second bracket 187 is fixed in the box 110, the first connecting frame 188 is fixed to the second bracket 187, the wire rope 189 is fixed to the first connecting frame 188, and the second clamping sleeve 185 and the clamping block 198 are correspondingly arranged;
[0046] The clamping mechanism 192 is installed on the box body 110. The clamping mechanism 192 is configured to clamp the aggregate box 1934 and move it laterally. The clamping mechanism 192 includes a first U-shaped plate 1921, a fourth cylinder 1922, a second U-shaped plate 1923, a fifth cylinder 1924, and a first clamping arm 1925. The first U-shaped plate 1921 is fixed to the outer wall of the box body 110, the fourth cylinder 1922 is fixed to the outer wall of the first U-shaped plate 1921, the end of the piston rod of the fourth cylinder 1922 is fixed to the outer wall of the second U-shaped plate 1923, the fifth cylinder 1924 is fixed to the outer wall of the second U-shaped plate 1923, and the end of the piston rod of the fifth cylinder 1924 is fixed to the outer wall of the first clamping arm 1925.
[0047] The scrap recycling mechanism 193 is installed on the bottom plate 170 and the second bracket 187. The scrap recycling mechanism 193 is used to guide the cut scraps into the collection box 1934. The scrap recycling mechanism 193 includes an industrial vacuum cleaner 1931, a third bracket 1932, a three-way vacuum pipe 1933, a collection box 1934, a partition 1936 and a sixth cylinder 1937. The third bracket 1932 is fixed to the upper surface of the bottom plate 170 and the outer wall of the industrial vacuum cleaner 1931. The collection box 1934 is placed on the upper surface of the second circular plate 1943. The collection box 1934 is placed on the upper surface of the second circular plate 1943. 34 and the industrial vacuum cleaner 1931 are in contact with each other, the upper end of the collecting box 1934 is in communication with the lower end of the industrial vacuum cleaner 1931, the sixth cylinder 1937 is fixed to the outer wall of the industrial vacuum cleaner 1931, the partition 1936 is slidably provided on the industrial vacuum cleaner 1931, the end of the piston rod of the sixth cylinder 1937 is fixed to the outer wall of the partition 1936, and the sixth cylinder 1937 also includes a sealing gasket 1935, which is provided between the industrial vacuum cleaner 1931 and the partition 1936. The provision of the sealing gasket 1935 ensures the sealing between the industrial vacuum cleaner 1931 and the partition 1936;
[0048] A weighing mechanism 194 is mounted on the base plate 170 and is used to monitor the weight of the aggregate bin 1934 in real time. The weighing mechanism 194 includes a first circular plate 1941, a weight sensor 1942, and a second circular plate 1943. The first circular plate 1941 is fixed to the upper surface of the base plate 170, and the weight sensor 1942 is mounted between the first circular plate 1941 and the second circular plate 1943. A plurality of weight sensors 1942 are provided, and the plurality of weight sensors 1942 are axially equidistantly arranged on the first circular plate 1941.
[0049] The feeding mechanism 195 is installed on the bottom plate 170. The feeding mechanism 195 is used to pour the scraps in the collecting box 1934 into the mud kneading machine 196. The feeding mechanism 195 includes a second frame 1951, a third frame 1952, a seventh cylinder 1953, a second connecting frame 1954, an eighth cylinder 1955 and a second clamping arm 1956. The second frame 1951 is fixed on the upper surface of the bottom plate 170, one end of the third frame 1952 is rotatably set on the second frame 1951, and the lower end of the seventh cylinder 1953 is rotatably set on the second frame 1951. The seventh air cylinder 1953 is rotatably mounted on the second frame 1951, the piston rod end of the seventh air cylinder 1953 is rotatably mounted on the outer wall of the third frame 1952, the second connecting frame 1954 is fixed to the outer wall of the third frame 1952, the eighth air cylinder 1955 is fixed to the outer wall of the second connecting frame 1954, the piston rod end of the eighth air cylinder 1955 is fixed to the outer wall of the second clamping arm 1956, and further includes a guide hopper 197, which is fixed to the feed port of the clay extruder 196. The third frame 1952 and the guide hopper 197 are correspondingly arranged;
[0050] In this embodiment, the first belt drive 120, the ceramic roller 161, the first cylinder 162, the first motor 163, the second cylinder 166, the third cylinder 181, the second motor 183, the first visual device 190, the second visual device 191, the fourth cylinder 1922, the fifth cylinder 1924, the industrial vacuum cleaner 1931, the sixth cylinder 1937, the weight sensor 1942, the seventh cylinder 1953, the eighth cylinder 1955 and the clay kneading machine 196 are all controlled by the control cabinet.
[0051] Specifically, the working principle of the ceramic production equipment with an automatic scrap recycling mechanism is as follows: when in use, clay of a specified weight is placed in the ceramic mold 150, the first belt transmission member 120 works, and the belt of the first belt transmission member 120 rotates while the base 140 and the ceramic mold 150 move accordingly. When the first visual device 190 on the ceramic roller 161 detects that there is clay in the ceramic mold 150, the first visual device 190 transmits a signal to the control cabinet, and the control cabinet controls the first belt transmission member 120, the ceramic roller 161, the first cylinder 162, the first motor 163 and the second cylinder 166 to work, the first belt transmission member 120 stops working, and the piston rod of the second cylinder 166 extends to drive the annular disk 16 90 and the ceramic ring 1691 move downward, the ceramic ring 1691 fits tightly on the ceramic mold 150, the piston rod of the first cylinder 162 extends to drive the first clamping sleeve 164 to move upward and be sleeved on the clamping block 198, the first motor 163 works to drive the base 140 and the ceramic mold 150 to rotate, the ceramic roller 161 works, and the ceramic roller 161 and the first motor 163 work together to realize the clay molding. After a specified time, the control cabinet controls the second cylinder 166 to work, and the piston rod of the second cylinder 166 retracts to make the ceramic ring 1691 away from the ceramic mold 150. The control cabinet controls the first belt transmission member 120 to continue working, so that the molded clay continues to move forward. When the second visual device 191 detects the presence of the molded clay, the second visual device The device 191 transmits the signal to the control cabinet, and the control cabinet controls the third cylinder 181, the second motor 183 and the industrial vacuum cleaner 1931 to work. The piston rod of the third cylinder 181 extends to drive the second sleeve 185 to move upward and be sleeved on the block 198. The piston rod of the third cylinder 181 continues to move upward, so that the wire rope 189 fits on the upper surface of the ceramic mold 150. At the same time, the base 140 and the ceramic mold 150 are lifted to a specified height. The control cabinet controls the second motor 183 to work. The rotation of the output shaft of the second motor 183 drives the second belt transmission member 186 to rotate. The second belt transmission member 186 drives the column 184 to rotate, thereby realizing the rotation of the base 140 and the ceramic mold 150. Under the action of the wire rope 189, the scrap is cut off, and the three-way The vacuum tube 1933 guides the clay scraps into the collection box 1934. The weight sensor 1942 detects the weight of the collection box 1934 in real time. When the weight sensor 1942 detects that the weight of the collection box 1934 has reached the set maximum value, the collection box 1934 transmits a signal to the control cabinet. The control cabinet controls the fourth cylinder 1922, the fifth cylinder 1924, the sixth cylinder 1937, the eighth cylinder 1955 and the seventh cylinder 1953 to operate. The piston rod of the sixth cylinder 1937 retracts, causing the partition 1936 to enter the industrial vacuum cleaner 1931, thereby isolating the clay scraps. That is, the clay scraps cannot enter the collection box 1934. The piston rod of the fourth cylinder 1922 extends to drive the first clamping arm 1925 to move horizontally.The piston rod of the fifth cylinder 1924 extends to drive the first clamping arm 1925 to clamp the aggregate box 1934, and the piston rod of the fourth cylinder 1922 continues to extend, so that the aggregate box 1934 and the industrial vacuum cleaner 1931 are staggered. When the piston rod of the fourth cylinder 1922 extends to the maximum distance, the piston rod of the fifth cylinder 1924 retracts to the initial position, and then the piston rod of the fourth cylinder 1922 retracts to the initial position. Then, the piston rod of the eighth cylinder 1955 extends to drive the second clamping arm 1956 to clamp the aggregate box 1934, and then the piston rod of the seventh cylinder 1953 extends to drive the aggregate box 1934 to flip over, so that the clay scraps in the aggregate box 1934 are dumped into the guide hopper 197 and enter the clay kneading machine 196, thereby realizing the recycling of the clay scraps. Then, following the reverse steps above, the aggregate box 1934 and partition 1936 return to their initial positions. At the same time, the clay scraps are scraped into the aggregate box 1934. The control cabinet controls the seventh cylinder 1953, the eighth cylinder 1955, the sixth cylinder 1937, the fifth cylinder 1924, the fourth cylinder 1922, and the third cylinder 181 to return to their initial positions. The ceramic production equipment with an automatic scrap recovery mechanism uses a weight sensor 1942 to monitor the weight of the aggregate box 1934 in real time to ensure that the aggregate box 1934 can be dumped in time, that is, to ensure that the recovery of the clay scraps will not be affected. In addition, the clay scraps can be automatically recycled into the clay kneading machine 196, saving manpower while having a high degree of automation, giving users a better user experience.
[0052] The above description is merely an embodiment of the present invention and is not intended to limit the scope of protection of the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention. It should be noted that similar reference numerals and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined or explained in subsequent figures.
Claims
1. A ceramic production equipment with an automatic scrap recycling mechanism, characterized in that: The invention comprises a box body (110), a first belt transmission member (120), a bottom support (130), a base (140), a ceramic mold (150), a bottom plate (170), a first visual device (190), a second visual device (191), a clay kneading machine (196), a clamping block (198), a slide rail (199), a rolling mechanism (160), a scrap cutting mechanism (180), a clamping mechanism (192), a scrap recycling mechanism (193), a weighing mechanism (194) and a feeding mechanism (195), wherein the first belt transmission member (120) is arranged on the box body (110), and the slide rail (199) is fixed on the upper surface of the box body (110); The base (130) is slidably arranged on the slide rail (199), one end of the base (130) is fixed on the belt of the first belt transmission member (120), the base (130) is slidably arranged on the upper surface of the box (110) through a roller, the base (140) is rotatably arranged on the base (130), the ceramic mold (150) is clamped in the base (140), the clamping block (198) is fixed on the lower surface of the base (140), one end of the bottom plate (170) is fixed on the outer wall of the box (110), the first visual device (190) is installed on the ceramic rolling machine (161), the second visual device (191) is installed on the second bracket (187), and the clay kneading machine (196) is installed on the upper surface of the bottom plate (170); The rolling mechanism (160) is installed on the box (110), and the rolling mechanism (160) is used to roll the clay into shape; The scrap cutting mechanism (180) is installed on the box body (110), and the scrap cutting mechanism (180) is used to cut off the scraps on the formed clay; The clamping mechanism (192) is mounted on the box body (110), and the clamping mechanism (192) is configured to clamp the aggregate box (1934) and move it laterally; The scrap material recovery mechanism (193) is installed on the bottom plate (170) and the second bracket (187), and the scrap material recovery mechanism (193) is used to guide the cut scrap materials into the collection box (1934); The weighing mechanism (194) is mounted on the bottom plate (170), and the weighing mechanism (194) is used to monitor the weight of the aggregate box (1934) in real time; The feeding mechanism (195) is installed on the bottom plate (170), and the feeding mechanism (195) is used to pour the scraps in the collection box (1934) into the mud kneading machine (196).
2. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 1, characterized in that: The rolling mechanism (160) includes a ceramic rolling machine (161), a first cylinder (162), a first motor (163), a first ferrule (164), a first bracket (165), a second cylinder (166), a first transverse axis (167), a first frame (168), a second transverse axis (169), a circular ring disk (1690) and a ceramic ring (1691); the frame of the ceramic rolling machine (161) is fixed on the outer wall of the box (110); one end of the first bracket (165) is fixed in the box (110); one end of the first frame (168) is rotatably arranged on the frame of the ceramic rolling machine (161); and the first cylinder (162) is fixed on the frame of the ceramic rolling machine (161); The end of the piston rod of the first cylinder (162) is fixed on the lower surface of the first motor (163), the upper end of the output shaft of the first motor (163) is fixed on the lower surface of the first sleeve (164), the upper end of the cylinder barrel of the second cylinder (166) is rotatably set on the lower surface of the first bracket (165), one end of the first transverse axis (167) and one end of the second transverse axis (169) are both fixed on the first frame (168), the end of the piston rod of the second cylinder (166) is rotatably set on the first transverse axis (167), the other end of the second transverse axis (169) is fixed on the annular disk (1690), and the ceramic ring (1691) is rotatably set on the annular disk (1690).
3. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 1, characterized in that: The scrap cutting mechanism (180) includes a third cylinder (181), a transverse plate (182), a second motor (183), a column (184), a second ferrule (185), a second belt transmission member (186), a second bracket (187), a first connecting frame (188) and a steel wire rope (189), wherein the third cylinder (181) is fixed on the upper surface of the base plate (170), the end of the piston rod of the third cylinder (181) is fixed on the lower surface of the transverse plate (182), and the second motor (183) is fixed on the upper surface of the transverse plate (182); The lower end of the column (184) is rotatably arranged on the upper surface of the horizontal plate (182), the upper end of the column (184) is fixed on the lower surface of the second sleeve (185), the output shaft of the second motor (183) and the column (184) are connected together through the second belt transmission member (186), one end of the second bracket (187) is fixed in the box body (110), the first connecting frame (188) is fixed on the second bracket (187), the wire rope (189) is fixed on the first connecting frame (188), and the second sleeve (185) and the block (198) are arranged correspondingly.
4. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 1, characterized in that: The clamping mechanism (192) includes a first U-shaped plate (1921), a fourth cylinder (1922), a second U-shaped plate (1923), a fifth cylinder (1924) and a first clamping arm (1925), wherein the first U-shaped plate (1921) is fixed on the outer wall of the box body (110), the fourth cylinder (1922) is fixed on the outer wall of the first U-shaped plate (1921), the end of the piston rod of the fourth cylinder (1922) is fixed on the outer wall of the second U-shaped plate (1923), the fifth cylinder (1924) is fixed on the outer wall of the second U-shaped plate (1923), and the end of the piston rod of the fifth cylinder (1924) is fixed on the outer wall of the first clamping arm (1925).
5. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 1, characterized in that: The weighing mechanism (194) includes a first circular plate (1941), a weight sensor (1942) and a second circular plate (1943), wherein the first circular plate (1941) is fixed on the upper surface of the base plate (170), and the weight sensor (1942) is installed between the first circular plate (1941) and the second circular plate (1943).
6. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 5, characterized in that: A plurality of weight sensors (1942) are provided, and the plurality of weight sensors (1942) are axially equidistantly arranged on the first circular plate (1941).
7. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 5, characterized in that: The scrap recycling mechanism (193) includes an industrial vacuum cleaner (1931), a third bracket (1932), a three-way vacuum pipe (1933), a material collection box (1934), a partition (1936) and a sixth cylinder (1937), wherein the third bracket (1932) is fixed on the upper surface of the bottom plate (170) and the outer wall of the industrial vacuum cleaner (1931), the material collection box (1934) is placed on the upper surface of the second circular plate (1943), and the The material collection box (1934) and the industrial vacuum cleaner (1931) are abutted together, the upper end of the material collection box (1934) and the lower end of the industrial vacuum cleaner (1931) are connected, the sixth cylinder (1937) is fixed on the outer wall of the industrial vacuum cleaner (1931), the partition (1936) is slidably arranged on the industrial vacuum cleaner (1931), and the piston rod end of the sixth cylinder (1937) is fixed on the outer wall of the partition (1936).
8. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 7, characterized in that: Also included is a sealing gasket (1935), which is disposed between the industrial vacuum cleaner (1931) and the partition (1936).
9. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 1, characterized in that: The feeding mechanism (195) includes a second frame (1951), a third frame (1952), a seventh cylinder (1953), a second connecting frame (1954), an eighth cylinder (1955) and a second clamping arm (1956), wherein the second frame (1951) is fixed on the upper surface of the base plate (170), one end of the third frame (1952) is rotatably set on the second frame (1951), the lower end of the seventh cylinder (1953) is rotatably set on the second frame (1951), the piston rod end of the seventh cylinder (1953) is rotatably set on the outer wall of the third frame (1952), the second connecting frame (1954) is fixed on the outer wall of the third frame (1952), the eighth cylinder (1955) is fixed on the outer wall of the second connecting frame (1954), and the piston rod end of the eighth cylinder (1955) is fixed on the outer wall of the second clamping arm (1956).
10. The ceramic production equipment with an automatic scrap recycling mechanism according to claim 9, characterized in that: It also includes a material guide hopper (197), which is fixed on the feed port of the clay extruder (196), and the third frame (1952) and the material guide hopper (197) are arranged correspondingly.
Citation Information
Patent Citations
Cutting and recycling system for leftover materials of autoclaved aerated concrete blocks
CN114536527A
Ceramic clay forming device for ceramic production and forming process of ceramic clay forming device
CN118952417A