Automatic soaking machine

Abstract

The invention relates to the technical field of soaking machines, in particular to an automatic soaking machine, comprising: a frame comprising a vertical channel steel and a walking track, the vertical channel steel is provided with a chute, and the walking track is of a bent plate structure; the lifting mechanism comprises a dragging motor, a lifting roller set, a fixed wheel, a wheel seat and a belt, and the dragging motor drives the lifting roller set to drive the belt to ascend and descend; the soaking platform assembly comprises a traction frame, a mounting rod seat and a fork plate, the traction frame is connected to the sliding groove in a sliding mode, and the fork plate is arranged on the mounting rod seat; the walking trolley assembly comprises a first transverse groove plate, rolling wheels, a walking driving shaft rod and a walking gear, and the rolling wheels roll along the walking track; and the material receiving assembly comprises a second transverse groove plate, a conveying gear, a conveying driving shaft rod and a driving gear, and the conveying gear is driven through a transmission belt. The automatic soaking machine is efficient, stable and high in adaptability, the efficiency and reliability of the soaking process are remarkably improved, and the automatic soaking machine is suitable for industrial production scenes.

Description

Technical Field

[0001] The present invention relates to the technical field of automatic soaking machines, and in particular to an automatic soaking machine. Background Art

[0002] In the existing brick production or processing process, soaking is an important technological process. By fully immersing the brick body in water to make it water-saturated, the excessive absorption of mortar moisture during masonry is reduced, thereby ensuring the normal hydration of the mortar and improving the bonding strength and overall stability of the masonry. Traditional soaking methods usually rely on manual operation or simple mechanical devices, and have the following problems: Low efficiency: Manual handling and soaking of bricks are time-consuming and laborious, and it is difficult to meet the needs of large-scale production.

[0003] Inaccurate positioning: Mechanical devices are prone to deviation during transportation and soaking, resulting in uneven soaking of bricks or damage to the pallet.

[0004] Poor adaptability: The fork plates or conveying mechanisms of traditional equipment cannot be flexibly adjusted, and it is difficult to adapt to different specifications of pallets and bricks.

[0005] Low automation level: The existing technology lacks integrated automatic conveying, lifting and soaking functions, and relies on the cooperation of multiple devices, increasing the operation complexity and failure risk. Summary of the Invention

[0006] The main purpose of the present invention is to overcome the deficiencies in the existing technology and provide an automatic soaking machine. The automatic soaking machine is efficient, stable and highly adaptable, significantly improving the efficiency and reliability of the soaking process and being suitable for industrial production scenarios.

[0007] The technical solution adopted by the present invention to achieve its technical purpose is: an automatic soaking machine, comprising: A frame, including vertical channel steel and a walking track. The vertical channel steel is provided with a chute, and the walking track is of a bent plate structure; The vertical channel steel provides support and guiding functions, and the chute is used to guide the lifting movement of the traction frame; the walking track provides a moving path for the walking trolley assembly.

[0008] A lifting mechanism, including a pulling motor, a lifting roller set, a fixed wheel, a wheel seat and a belt. The pulling motor drives the lifting roller set to drive the belt to lift; The pulling motor realizes the lifting of the fixed wheel through the lifting roller set and the belt, thereby driving the up and down movement of the soaking platform assembly.

[0009] A soaking platform assembly, including a traction frame, a mounting rod seat and a fork plate. The traction frame is slidably connected to the chute, and the fork plate is arranged on the mounting rod seat; The traction frame rises and falls along the sliding groove. The fork plate is used to lift the pallet, and the mounting rod seat provides the installation and adjustment functions for the fork plate.

[0010] The walking trolley assembly includes a first transverse groove plate, rollers, a walking drive shaft rod, and a walking gear. The rollers roll along the walking track; the rollers move on the walking track, driving the receiving component to transport the pallet and bricks to the soaking station.

[0011] The receiving component includes a second transverse groove plate, a conveying gear, a conveying drive shaft rod, and a driving gear. The conveying gear is driven by a transmission belt. The conveying gear realizes the automatic conveying of the pallet and bricks through the transmission belt, and the driving gear provides power.

[0012] Preferably, the fork plate is of a bent structure, and its vertical plate part is slidably sleeved on the mounting rod seat, and the horizontal plate part is used to lift the pallet.

[0013] The vertical plate part can slidably adjust the spacing of the fork plate to adapt to pallets of different specifications; the horizontal plate part is used to lift the pallet.

[0014] Preferably, the traction frame is of a rectangular frame structure, with a wheel seat fixedly connected to its top and a bottom cross beam supporting the fork plate.

[0015] The rectangular frame structure provides stability. The wheel seat is connected to the lifting mechanism, and the bottom cross beam supports the load-bearing of the fork plate.

[0016] Preferably, the inside of the roller is provided with a track groove matching the walking track, and the track groove ensures the smooth movement of the roller on the walking track and prevents derailment.

[0017] Preferably, both ends of the walking drive shaft rod are connected to the rollers and fix the walking gear. The walking gear drives the rollers to rotate through the walking drive shaft rod, realizing the movement of the walking trolley assembly.

[0018] Preferably, both ends of the conveying drive shaft rod are connected to the conveying gear and fix the driving gear. The driving gear drives the conveying gear to rotate through the conveying drive shaft rod, realizing the transportation function of the transmission belt.

[0019] Preferably, the lifting roller group drives the fixed wheel to rise and fall through a belt, and the traction motor drives the lifting roller group to wind and unwind the belt, realizing the lifting movement of the fixed wheel.

[0020] Preferably, the walking trolley assembly is driven by a walking motor to drive the walking gear to drive the rollers to move. The walking motor provides power, and the automatic movement of the walking trolley assembly is realized through the walking gear and the rollers.

[0021] Preferably, the receiving component is driven by a servo motor for the driving gear, and the driving gear drives the conveying gear to transmit. The servo motor provides precise power, and the automatic conveying of the pallet and bricks is realized through the driving gear and the conveying gear.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows: Through the collaborative work of the traveling trolley assembly and the material receiving assembly, this automatic soaking machine realizes the automatic transportation, precise positioning, and lifting and soaking of pallets and bricks, greatly reducing manual intervention, being highly efficient and automated, and improving production efficiency.

[0023] For this automatic soaking machine, the traction frame ascends and descends along the chute of the vertical channel steel. With the matching design of the rollers and the traveling track, it is precise and stable, ensuring the smoothness and positioning accuracy during the movement process and avoiding problems such as deviation or derailment.

[0024] For this automatic soaking machine, the fork plate realizes the adjustment of the lateral distance through the mounting rod seat, can be flexibly adapted, and thus can adapt to pallets of different specifications, enhancing the versatility of the equipment.

[0025] This automatic soaking machine has a high degree of structural optimization. It adopts a structure of driving the lifting roller group and the belt by a traction motor, and a transmission gear system driven by a servo motor. The power transmission is efficient and easy to control, reducing energy consumption and maintenance costs.

[0026] This automatic soaking machine is designed in an integrated manner, highly integrating functional modules such as the frame, lifting mechanism, and soaking platform assembly, simplifying the operation process and at the same time leaving room for subsequent process expansion. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional structural schematic diagram of the overall structure of the automatic soaking machine.

[0028] Figure 2 It is a three-dimensional structural schematic diagram of the frame of the automatic soaking machine.

[0029] Figure 3 It is a three-dimensional structural schematic diagram of the traveling trolley assembly and the material receiving assembly of the automatic soaking machine.

[0030] Figure 4 It is Figure 3 A three-dimensional structural schematic diagram of the left-side view of the traveling trolley assembly and the material receiving assembly in

[0031] Wherein: 1 - Frame; 101 - Vertical channel steel; 1011 - Slide groove; 102 - Top channel steel; 103 - Connecting plate; 104 - Support plate frame; 105 - Track rod; 106 - Travel track; 2 - First transverse groove plate; 201 - Roller; 202 - Concave plate; 203 - Travel drive shaft rod; 204 - Travel gear; 3 - Second transverse groove plate; 301 - Padding plate; 302 - Bridging plate; 303 - Conveyor gear; 304 - Conveyor drive shaft rod; 305 - Drive gear; 4 - Towing frame; 401 - Mounting rod base; 402 - Fork plate; 5 - Towing motor; 501 - Lifting roller set; 502 - Fixed wheel; 503 - Wheel seat; 504 - Belt. Detailed implementation mode

[0032] To make the objectives, technical solutions and advantages of the present invention clearer and more explicit, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the scope of the present invention. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present invention.

[0033] In the description of the present invention, it should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0034] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for differential description and cannot be understood as indicating or implying relative importance. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more, unless otherwise specifically defined. "Several" means one or more, unless otherwise specifically defined.

[0035] In the description of the present invention, it should also be noted that, unless otherwise clearly specified and defined, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1

[0036] Please refer to Figures 1 - 2 , an automatic soaking machine, including a frame 1, the frame 1 includes vertical channel steels 101, chutes 1011, top channel steels 102, connecting plates 103, support plate frames 104, track rods 105, and walking tracks 106; There are two vertical channel steels 101 which are placed parallel to each other. The top of the vertical channel steels 101 is fixedly provided with a top channel steel 102, and a connecting plate 103 is fixedly provided at the top. On one side of the two vertical channel steels 101, support plate frames 104 are fixedly provided. The support plate frames 104 are arranged in a concave structure, and a track rod 105 is fixedly provided above it. The track rod 105 is fixedly located above the support plate frame 104, and one side wall of it is also fixed to one side wall of the vertical channel steel 101. A walking track 106 is fixedly provided above the track rod 105, and the walking track 106 is arranged in a bent plate structure symmetric on both sides.

[0037] A lifting mechanism is arranged inside the frame 1. The soaking lifting mechanism includes a pulling motor 5, a lifting roller set 501, a fixed wheel 502, a wheel seat 503, and a belt 504; The pulling motor 5 and the lifting roller set 501 are fixedly provided below the top channel steel 102. The pulling motor 5 is fixedly connected to the lifting roller set 501. The lifting roller set 501 is connected to the fixed wheel 502 for lifting through the belt 504. The fixed wheel 502 is fixedly arranged on the wheel seat 503. By driving the lifting roller set 501 to operate with the pulling motor 5, the lifting roller set 501 elongates and descends or contracts and ascends the belt 504, so as to adjust the lifting of the fixed wheel 502 and the wheel seat 503.

[0038] A soaking platform assembly is arranged below the lifting mechanism. The soaking platform assembly includes a traction frame 4, a mounting rod seat 401, and a fork plate 402; Below the fixed wheel 502 and the wheel seat 503, a traction frame 4 is provided, and the fixed wheel 502 is fixedly installed at the middle of the top of the traction frame 4 through the wheel seat 503; the traction frame 4 is arranged in a looped frame structure, and an installation rod seat 401 is fixedly arranged below its interior, and a plurality of fork plates 402 are arranged on the installation rod seat 401; the fork plates 402 are arranged in a bent structure, and the top of the vertical plate part of the fork plate 402 is sleeved on the installation rod seat 401, so that the fork plates 402 can move and adjust their positions on the installation rod seat 401, and further the distance between the plurality of fork plates 402 is adjustable, facilitating the lifting of pallets of different specifications; the bottom end of the vertical plate part of the fork plate 402 abuts against the bottommost cross beam of the traction frame 4, and when the horizontal plate part of the fork plate 402 forks bricks, it cooperates with the bottommost cross beam of the traction frame 4 to bear the weight.

[0039] Both sides of the traction frame 4 are slidably connected inside the chute 1011 opened inside the vertical channel steel 101. By driving the lifting roller group 501 to operate through the traction motor 5, the lifting roller group 501 elongates or contracts the belt 504 to lower or raise it, so that the fixed wheel 502, the wheel seat 503, the traction frame 4, the installation rod seat 401 and the fork plates 402 are adjusted in height; a water pool is arranged directly below the fork plates 402. When the fork plates 402 carry the pallet and the stacked bricks and descend, the fork plates 402, the pallet and the stacked bricks can be soaked in the water pool together.

[0040] Specifically, during use, by driving the driving gear 305 to rotate, the driving gear 305, the conveying drive shaft rod 304 and the conveying gear 303 can rotate together to realize the transmission and transportation of the conveyor belt, so as to cooperate with other workstations to complete the automatic transportation, receiving of the pallet and the stacked bricks. After receiving the materials, by driving the driving roller 201 to move along the walking track 106, the receiving component including the second transverse slot plate 3, the conveying gear 303, etc. drives the pallet carrying bricks to the soaking station, so that the fork plates 402 are inserted into the gaps of the pallet.

[0041] By driving the lifting roller group 501 to operate through the traction motor 5, the lifting roller group 501 elongates or contracts the belt 504 to lower or raise it, so that the fixed wheel 502, the wheel seat 503, the traction frame 4, the installation rod seat 401 and the fork plates 402 are adjusted in height; a water pool is arranged directly below the fork plates 402. When the fork plates 402 carry the pallet and the stacked bricks and descend, the fork plates 402, the pallet and the stacked bricks can be soaked in the water pool together.

[0042] Among them, after the fork plates 402 lift the pallet, the walking trolley resets, and the walking trolley component including the first transverse slot plate 2, the roller 201, etc. retracts and resets to make room for subsequent operations. Embodiment 2

[0043] Please refer to Figure 1 、 Figure 3 、 Figure 4 Based on the above embodiments, for this automatic soaking machine, a walking trolley assembly is provided on the frame 1. The walking trolley assembly includes a first transverse groove plate 2, rollers 201, a concave plate 202, a walking drive shaft rod 203, and a walking gear 204; Above both of the two track rods 105, there are provided two first transverse groove plates 2 parallel to them. The first transverse groove plates 2 are provided in two parallel ones. At both ends of the bottom of the first transverse groove plate 2, there are fixedly provided concave plates 202, and the two parallel first transverse groove plates 2 are connected into one body through the concave plates 202. At both ends of the side surface of the first transverse groove plate 2, there are fixedly installed rotatable rollers 201. Inside the rollers 201, there is provided a track groove that fits with the walking track 106, and through the track groove, the rollers 201 can walk smoothly on the walking track 106. In a direction perpendicular to the first transverse groove plate 2, there is provided a walking drive shaft rod 203. Both ends of the walking drive shaft rod 203 pass through the first transverse groove plate 2 and are fixedly connected to the rollers 201. On the outer wall of the walking drive shaft rod 203, there is also fixedly installed a walking gear 204. By providing a walking motor and a first connecting gear (the walking motor and the connecting gear are not shown in the figure), the walking gear 204 can be driven to rotate. The walking gear 204, the walking drive shaft rod 203, and the rollers 201 can rotate together, and the automatic walking of the walking trolley assembly can be realized.

[0044] Specifically, when in use, by providing a walking motor and a first connecting gear (the walking motor and the connecting gear are not shown in the figure), the walking gear 204 can be driven to rotate. When the walking gear 204 rotates, the walking drive shaft rod 203 and the rollers 201 can rotate together with the walking gear 204. Thus, the rollers 201 can walk smoothly on the walking track 106 through the track groove, and further, the automatic walking of the walking trolley assembly is realized.

[0045] The solutions in this embodiment can be selectively combined and used with the solutions in other embodiments. Embodiment 3

[0046] Please refer to Figures 1 - 4 Based on the above embodiments, for this automatic soaking machine, a material receiving assembly is provided above the walking trolley assembly. The material receiving assembly includes a second transverse groove plate 3, a backing plate 301, a bridging plate 302, a conveying gear 303, a conveying drive shaft rod 304, and a driving gear 305; Above each of the two first horizontal groove plates 2, a second horizontal groove plate 3 parallel to it is provided, and there are also two parallel second horizontal groove plates 3; both ends of the bottom of the second horizontal groove plate 3 are fixed above the concave plate 202 through a backing plate 301, and both ends of the side are fixed to the top of the first horizontal groove plate 2 through a bent bridging plate 302, so that the walking trolley assembly and the material receiving assembly are connected as a whole through the backing plate 301 and the bridging plate 302; a conveying gear 303 is rotatably arranged inside both ends of the second horizontal groove plate 3, and the conveying gears 303 inside both ends of each second horizontal groove plate 3 are drivingly connected through a transmission belt (not shown in the figure); a conveying drive shaft 304 is arranged in a direction perpendicular to the second horizontal groove plate 3, and both ends of the conveying drive shaft 304 pass through the second horizontal groove plate 3 and are fixedly connected to the conveying gear 303, and a drive gear 305 is also fixedly installed on the outer wall of the conveying drive shaft 304.

[0047] By providing a servo motor and a second connecting gear (the servo motor and the second connecting gear are not shown in the figure), the drive gear 305 can be driven to rotate. When the drive gear 305 rotates, the conveying drive shaft 304 and the conveying gear 303 can rotate together with the drive gear 305, and the transmission belt (not shown in the figure) can be driven to transport, so that automatic transport and material receiving can be realized in cooperation with other workstations (the received materials are pallets and bricks stacked on the pallets). The automatic transport and material receiving process is similar to the material transfer between conveyor belts; after receiving the materials, in cooperation with the walking trolley assembly, the pallet and the bricks on the pallet are transported to the position of the fork plate 402, so that the fork plate 402 is inserted into the gap of the pallet; then, the traction motor 5 drives the lifting roller set 501 to operate, so that the fork plate 402 is lifted to pick up the pallet and the bricks on the pallet; after that, the walking trolley assembly retreats to the reset position, and finally the traction motor 5 drives the fork plate 402 to descend, and the pallet and the bricks on the pallet are immersed in the water tank for soaking.

[0048] Specifically, when in use, by providing a servo motor and a second connecting gear (the servo motor and the second connecting gear are not shown in the figure), the drive gear 305 can be driven to rotate. When the drive gear 305 rotates, the conveying drive shaft 304 and the conveying gear 303 can rotate together with the drive gear 305, and the transmission belt (not shown in the figure) can be driven to transport, so that automatic transport and material receiving can be realized in cooperation with other workstations (the received materials are pallets and bricks stacked on the pallets). The automatic transport and material receiving process is similar to the material transfer between conveyor belts.

[0049] The solution in this embodiment can be selectively combined with the solutions in other embodiments for use.

[0050] The working principle and specific usage process of this automatic soaking machine: Automatic transportation and material receiving: By driving the driving gear 305 to rotate, the driving gear 305, the conveying drive shaft rod 304, and the conveying gear 303 can rotate together to achieve the transmission and transportation of the conveyor belt (not shown in the figure), so as to cooperate with other workstations to complete the automatic transportation and material receiving of the receiving pallet and the stacked bricks.

[0051] Transported to the soaking station: After receiving the material, the traveling trolley assembly drives the rollers 201 to move along the traveling track 106, driving the receiving component including the second transverse groove plate 3, the conveying gear 303, etc. to transport the pallet carrying the bricks to the soaking station.

[0052] The fork plate rises to lift the pallet: The traction motor 5 of the lifting mechanism drives the lifting roller set 501 to contract the belt 504, driving the traction frame 4 and the fork plate 402 with adjustable spacing to rise, and the fork plate 402 forks into the gap of the pallet to lift it.

[0053] The traveling trolley resets: The traveling trolley assembly including the first transverse groove plate 2, the rollers 201, etc. retreats and resets to make room for subsequent operations.

[0054] The pallet descends for soaking: The traction motor 5 runs in the reverse direction to lower the fork plate 402, immersing the pallet and the bricks into the water tank to complete the soaking.

[0055] Key adjustment and stability function: The fork plate 402 realizes lateral adjustment through the mounting rod seat 401 to adapt to pallets of different specifications.

[0056] Among them, the traction frame 4 stably rises and falls along the chute 1011 of the vertical channel steel 101 to ensure smooth movement. The overall realization of the automatic operation of pallet automatic conveying, precise positioning, and lifting and soaking.

[0057] It should be noted that although the above embodiments have been described in this article, the patent protection scope of the present invention is not limited thereby. Therefore, based on the innovative concept of the present invention, the changes and modifications made to the embodiments described in this article, or the equivalent structures, equivalent processes, or equivalent function transformations made by using the content of the specification and drawings of the present invention, directly or indirectly applying the above technical solutions to other related technical fields, are all included in the protection scope of the present invention patent.

Claims

1. An automated soaking machine, characterized in that, Comprising: A frame (1), including a vertical channel steel (101) and a walking track (106), the vertical channel steel (101) is provided with a chute (1011), and the walking track (106) is of a bent plate structure; A lifting mechanism, including a traction motor (5), a lifting roller set (501), a fixed wheel (502), a wheel seat (503) and a belt (504), the traction motor (5) drives the lifting roller set (501) to drive the belt (504) to lift; An immersion platform assembly, including a traction frame (4), a mounting rod seat (401) and a fork plate (402), the traction frame (4) is slidably connected to the chute (1011), and the fork plate (402) is arranged on the mounting rod seat (401); A walking trolley assembly, including a first transverse channel plate (2), rollers (201), a walking drive shaft rod (203) and a walking gear (204), the rollers (201) roll along the walking track (106); A material receiving assembly, including a second transverse channel plate (3), a conveying gear (303), a conveying drive shaft rod (304) and a driving gear (305), the conveying gear (303) is driven by a transmission belt.

2. The automated soaking machine according to claim 1, characterized in that, The fork plate (402) is of a bent structure, its vertical plate part is slidably sleeved on the mounting rod seat (401), and the horizontal plate part is used for fork-lifting the pallet.

3. The automated soaking machine according to claim 1, characterized in that, The traction frame (4) is of a looped frame structure, its top is fixedly connected to the wheel seat (503), and the bottom cross beam supports the fork plate (402).

4. The automated soaking machine according to claim 1, wherein, The inside of the roller (201) is provided with a track groove matching the walking track (106).

5. The automated soaking machine according to claim 1, wherein Both ends of the walking drive shaft rod (203) are connected to the rollers (201) and fix the walking gear (204).

6. The automated soaking machine according to claim 1, wherein Both ends of the conveying drive shaft rod (304) are connected to the conveying gears (303) and fix the driving gear (305).

7. The automated soaking machine according to claim 1, wherein, The lifting roller set (501) drives the fixed wheel (502) to lift through the belt (504).

8. The automated soaking machine according to claim 1, wherein The walking trolley assembly is driven by a walking motor to drive the walking gear (204) to drive the rollers (201) to move.

9. The automated soaking machine according to claim 1, characterized in that, The material receiving assembly is driven by a servo motor to drive the driving gear (305), and the driving gear (305) drives the conveying gear (303) to transmit.

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