A new type of wall material production milling machine

Abstract

The application discloses a novel wall material production slot milling machine and belongs to the technical field of building wall material manufacturing. The machine body is provided with a shielding component on the outside of a slot milling piece. The shielding component comprises a movable frame which is slidably sleeved on the outside of the slot milling piece. A moving groove is formed through the upper end of the movable frame. The slot milling piece is slidably connected to the inside of the moving groove. First limiting grooves are annularly arranged on the lower side of the movable frame. The movable frame and the slot milling piece move synchronously. The movable frame and the slot milling piece always wrap the area subjected to stone processing. The movable frame, the main baffle and the side baffle always cover the position of the stone slot milling, so that the stone block splashing caused by edge collapse during the slot milling process is avoided. The safety during the working process of the slot milling piece is improved, and other structures above the machine body are prevented from being damaged by the splashing stone block.

Description

Technical Field

[0001] This invention relates to the field of building wall material manufacturing technology, and more specifically, to a novel milling machine for producing wall materials. Background Technology

[0002] The grooving machine is mainly used for secondary processing after automatic lathes. It can be modified to perform processes such as milling flat grooves. It can also be equipped with drilling, tapping, chamfering and other processes. It is also called a composite machine or special machine tool. It can also be used for milling grooves on various metal materials, plastic materials and other non-standard metal materials. It is suitable for milling grooves and flattening on both ends of various shaft parts, such as D-shaped surfaces, parallel surfaces, grooves, parallel grooves, straight grooves, cross grooves, etc. For building wall materials, the grooving machine can also process stone.

[0003] The main function of a milling machine in wall material production is to precisely process the tenons and grooves of wall materials, enhancing structural stability, improving the aesthetics of the wall surface, and enabling efficient automated operation for mass production. The milling machine can accurately process the required tenon and groove dimensions of the wall material, ensuring a tight fit after splicing. This precision not only enhances the structural stability of the wall but also significantly improves its overall aesthetics. Compared to traditional manual milling or simple mechanical processing, the milling machine adopts an automated operation mode, greatly improving production efficiency. Operators only need to input parameters on the touch interface, and the equipment can automatically complete processes such as positioning, milling, and tool retraction. However, if chipping occurs during the stone milling process, it requires quick handling by the operator.

[0004] In existing technologies, the physical properties of stone, such as hardness and brittleness, have a significant impact on the processing. When the stone is hard, it will accelerate the wear of the cutting tools. When the wear of the cutting tools and the difference in the cutting parameters of the cutting tools are different, the stone will chip during the milling process. After the stone chipps, the flying small stones will pose a safety hazard. At the same time, the stone will also damage the equipment due to impact. Summary of the Invention

[0005] In view of the problems existing in the prior art, the purpose of this invention is to provide a new type of milling machine for producing wall materials.

[0006] To solve the above problems, the present invention adopts the following technical solution, which enables the movable frame to adjust its position accordingly when the milling part changes the milling position of the stone, so that the movable frame, the main baffle and the side baffle always cover the position of the stone milling groove, thus avoiding the stone from flying off due to edge chipping during the milling process.

[0007] A novel wall material milling machine includes a machine body and electric guide rails arranged on the front and rear sides of the machine body. A hoisting bracket is slidably sleeved on the outer side of the electric guide rail, a milling component is slidably sleeved on the outer side of the hoisting bracket, and a shielding component is provided on the outer side of the milling component.

[0008] The shielding component includes a movable frame that is slidably sleeved on the outside of the milled groove component. A moving groove is provided through the upper end of the movable frame. The milled groove component is slidably connected inside the moving groove. A first limiting groove is provided in a circular array on the lower side of the movable frame. A limiting plate is slidably connected inside the first limiting groove. A main baffle is fixedly connected to the lower side of the limiting plates on the left and right sides. A side baffle is fixedly connected to the lower side of the limiting plates on the front and rear sides. The main baffle and the side baffle are slidably connected inside the first limiting groove.

[0009] Furthermore, the shape of the first limiting groove is adapted to the shape of the limiting plate, and the front and rear sides of the upper end of the machine body are provided with first embedding grooves, and the lower side of the side baffle slides in contact with the first embedding groove.

[0010] Furthermore, the interior of the active frame is provided with an observation component, which includes first observation windows disposed on the left and right sides of the active frame.

[0011] Furthermore, a second observation window is provided on the inner surface of the main baffle. After the second observation window moves upward, it corresponds to the position of the first observation window. Rollers are tumblingly connected to the lower sides of both the main baffle and the side baffle, and the rollers tumblingly overlap the upper end of the machine body.

[0012] Furthermore, trapezoidal blocks are fixedly connected to both the front and rear sides of the upper left part of the machine body. The inclined surface of the trapezoidal block faces the main baffle. After the roller rolls, it presses and contacts the inclined surface and the upper side of the trapezoidal block.

[0013] Furthermore, the machine body is provided with a collection component both inside and outside, and the collection component includes a connecting plate arranged in a rectangular array and fixedly connected to the lower end of the movable frame.

[0014] Furthermore, a second embedding groove is provided on both the front and rear sides of the lower end of the inner surface of the machine body. A collection frame is slidably connected inside the second embedding groove. A second limiting groove is provided on both the left and right sides inside the collection frame. The connecting plate is slidably connected inside the second limiting groove. A storage groove is provided on the front and rear sides corresponding to the opposite surfaces of the collection frame.

[0015] Furthermore, the connecting plate is L-shaped, the shape of the second embedding groove is adapted to the shape of the collection frame, and the lower side of the inlet of the storage groove is inclined.

[0016] Furthermore, the inner and outer sides of the collection frame are equipped with detection components, and the detection components include an installation groove opened inside the storage slot on the side away from the movable frame.

[0017] Furthermore, a squeezing plate is slidably connected inside the mounting groove, and a detection bracket is fixedly connected to the side of the squeezing plate away from the storage groove. The detection bracket passes through the side of the collection frame near the movable frame. Pressure sensors are arranged in a linear array inside the mounting groove, and the pressure sensors are in squeezing contact with the squeezing plate.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] (1) The present invention uses a movable frame that moves synchronously with the milling part and always covers the area of ​​the milling part and the stone processing area. Since the movable frame will adjust its position when the milling part changes the milling position of the stone, the movable frame, the main baffle and the side baffle will always cover the position of the stone milling groove, avoiding the stone from flying due to edge chipping during the milling process. This not only improves the safety of the milling part during operation, but also prevents other structures above the machine from being damaged by flying stones.

[0020] (2) The present invention retracts into the limiting groove through the first observation window and corresponds to the second observation window. When the movable frame covers the stone, the interior of the movable frame can be observed in real time through the first and second observation windows. When the movable frame moves to the position of the trapezoidal block, the main baffle will be gradually lifted by the trapezoidal block, so that the interior of the movable frame is completely exposed, so as to facilitate maintenance and replacement of the internal structure of the movable frame.

[0021] (3) The present invention uses a collection frame that moves with the movable frame. The collection frame collects the coolant and stone blocks generated during the stone milling process through the collection trough. Since the collection frame is always in sync with the milling part while the milling part is processing the stone, the collection trough can collect the waste and coolant generated during the stone milling process in a timely manner. At the same time, the stone blocks that splash due to edge breakage will also be collected and enter the collection trough through the flow of coolant. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the present invention;

[0023] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0024] Figure 3 This is a cross-sectional structural diagram of the body of the present invention;

[0025] Figure 4 This is a cross-sectional view of the active frame of the present invention;

[0026] Figure 5 This is a cross-sectional view of the first limiting groove of the present invention;

[0027] Figure 6 This is a schematic diagram of the structure of the collection frame of the present invention;

[0028] Figure 7 This is a cross-sectional view of the collection frame of the present invention;

[0029] Figure 8 This is a cross-sectional view of the storage slot of the present invention.

[0030] Explanation of the labels in the diagram:

[0031] 1. Body; 11. Electric guide rail; 12. Lifting bracket; 13. Milled groove component; 2. Covering component; 21. Movable frame; 22. Moving groove; 23. First limiting groove; 24. Limiting plate; 25. Main baffle; 26. Side baffle; 27. First embedding groove; 28. Observation component; 281. First observation window; 282. Second observation window; 283. Trapezoidal block; 284. Roller; 29. ​​Collection component; 291. Connecting plate; 292. Collection frame; 293. Second embedding groove; 294. Second limiting groove; 295. Storage groove; 3. Detection component; 31. Mounting groove; 32. Extrusion plate; 33. Detection bracket; 34. Pressure sensor. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0033] Please see Figures 1 to 8 A novel wall material milling machine includes a machine body 1 and electric guide rails 11 arranged on the front and rear sides of the machine body 1. A hoisting bracket 12 is slidably sleeved on the outer side of the electric guide rail 11, a milling component 13 is slidably sleeved on the outer side of the hoisting bracket 12, and a shielding component 2 is provided on the outer side of the milling component 13.

[0034] The shielding component 2 includes a movable frame 21 that is slidably sleeved on the outside of the milled groove component 13. A moving groove 22 is provided through the upper end of the movable frame 21. The milled groove component 13 is slidably connected inside the moving groove 22. A first limiting groove 23 is provided in a circular array on the lower side of the movable frame 21. A limiting plate 24 is slidably connected inside the first limiting groove 23. A main baffle 25 is fixedly connected to the lower side of the left and right limiting plates 24. A side baffle 26 is fixedly connected to the lower side of the front and rear limiting plates 24. The main baffle 25 and the side baffle 26 are slidably connected inside the first limiting groove 23.

[0035] The shape of the first limiting groove 23 is adapted to the shape of the limiting plate 24. The front and rear sides of the upper end of the body 1 are provided with first embedding grooves 27, and the lower side of the side baffle 26 slides in contact with the first embedding groove 27.

[0036] By adopting the above technical solution, after the stone is placed inside the machine body 1, the operator can start the machine body 1 to control the electric guide rail 11, so that the hoisting bracket 12 drives the milling part 13 to move left and right above the machine body 1 and the stone. At the same time, the operator can also control the milling part 13 to move back and forth outside the hoisting bracket 12. The movable frame 21 is fitted onto the outside of the milling part 13 through the movable groove 22. As the milling part 13 moves back and forth, it slides back and forth inside the movable groove 22. When the milling part 13 moves to the position where the stone is to be milled, the hoisting bracket 12 drives the milling part 13 and the movable frame 21 to move downward. Then, the milling part 13 is started. After the milling part 13 contacts the stone, it begins to mill the stone. Because the main baffle 25 and the side baffle 26, which slide inside the first limiting groove 23 through the limiting plate 24, are in contact with the upper side of the machine body 1, they can slide above the machine body 1. As the movable frame 21 moves downward, the limiting plate 24, the main baffle 25, and the side baffle 26 slide relative to the first limiting groove 23. At this time, the movable frame 21 will always wrap around the outside of the milling component 13 in conjunction with the main baffle 25 and the side baffle 26. The area of ​​the stone being milled will also be covered by the movable frame 21, the main baffle 25, and the side baffle 26. As the milling component 13 adjusts its milling position, the movable frame 21 will also move with the milling component 13. Since the movable frame 21 will adjust its position accordingly when the milling component 13 changes the milling position of the stone, the movable frame 21, the main baffle 25, and the side baffle 26 will always cover the position of the stone milling groove, avoiding the stone from flying due to edge chipping during the milling process. This not only improves the safety of the milling component 13 during operation but also prevents other structures above the machine body 1 from being damaged by flying stones.

[0037] like Figures 2 to 5 As shown, the interior of the active frame 21 is provided with an observation component 28, which includes a first observation window 281 disposed on the left and right sides of the active frame 21.

[0038] The inner surface of the main baffle 25 is provided with a second observation window 282. After the second observation window 282 moves upward, it corresponds to the position of the first observation window 281. The lower sides of the main baffle 25 and the side baffle 26 are both connected to rollers 284, which roll and overlap the upper end of the body 1.

[0039] Trapezoidal blocks 283 are fixedly connected to both the front and rear sides of the upper left part of the machine body 1. The inclined surface of the trapezoidal block 283 faces the main baffle 25. After the roller 284 rolls, it makes contact with the inclined surface and the upper side of the trapezoidal block 283.

[0040] By adopting the above technical solution, when the movable frame 21 is at a high position, the main baffle 25 and the side baffle 26 will remain in contact with the upper side of the machine body 1 due to their own weight. At this time, the second observation window 282 inside the main baffle 25 will be directly exposed. At this time, the operator can observe the real-time status of the milled groove part 13 and the stone inside the movable frame 21 through the second observation window 282. If the movable frame 21 moves downward, the movable frame 21 will overlap with the main baffle 25 and the side baffle 26. At this time, the first observation window 281 and the second observation window 282 on the side of the movable frame 21 will overlap, allowing the operator to observe the status of the milled groove part 13 and the stone inside the movable frame 21 through the first observation window 281 and the second observation window 282. As the movable frame 21 moves the main baffle 25, the main baffle 25 and the side baffle 26 will remain in contact with the upper side of the machine body 1. 5. The side baffle 26 moves, and the main baffle 25 and the side baffle 26 move above the machine body 1 via the rollers 284 below them. When the rollers 284 located below the left main baffle 25 contact the inclined surface of the trapezoidal block 283, the main baffle 25 will be gradually lifted into the first limiting groove 23, so that the interior of the movable frame 21 can be directly exposed. Since the interior of the movable frame 21 can be observed in real time through the first observation window 281 and the second observation window 282 when the movable frame 21 is covering the stone, when the movable frame 21 moves to the position of the trapezoidal block 283, the main baffle 25 will be gradually lifted by the trapezoidal block 283, so that the interior of the movable frame 21 is completely exposed, so as to facilitate maintenance and replacement of the internal structure of the movable frame 21.

[0041] like Figures 4 to 8 As shown, the body 1 is equipped with a collection component 29 both inside and outside. The collection component 29 includes a connecting plate 291 arranged in a rectangular array and fixedly connected to the lower end of the movable frame 21.

[0042] The lower end of the inner surface of the body 1 is provided with a second embedding groove 293 on both the front and rear sides. A collection frame 292 is slidably connected inside the second embedding groove 293. A second limiting groove 294 is provided on both the left and right sides inside the collection frame 292. A connecting plate 291 is slidably connected inside the second limiting groove 294. A storage groove 295 is provided on the opposite side of the collection frame 292 at the front and rear.

[0043] The connecting plate 291 is L-shaped, the shape of the second embedding groove 293 is adapted to the shape of the collection frame 292, and the lower side of the entrance of the storage groove 295 is inclined.

[0044] By adopting the above technical solution, since the connecting plate 291 fixed below the movable frame 21 is embedded in the second limiting groove 294 inside the collection frame 292, when the movable frame 21 moves, the connecting plate 291 will drive the collection frame 292 to move inside the second limiting groove 294. At the same time, the opening direction of the collection groove 295 opened in the collection frame 292 is towards the stone, so that the waste and coolant generated during the stone milling process will flow into the collection groove 295. As the collection frame 292 moves, the collection groove 295 will be adjusted according to the position of the milling part 13 working on the stone, so that the collection groove 295 and the milling part 13 move synchronously. Since the position of the collection frame 292 is always synchronized with the milling part 13 while the milling part 13 is processing the stone, the collection groove 295 can collect the waste and coolant generated during the stone milling process in a timely manner. At the same time, the stones that are splashed due to edge breakage will also be collected and enter the collection groove 295 through the flow of coolant.

[0045] like Figures 6 to 8 As shown, the inner and outer sides of the collection box 292 are provided with a detection component 3. The detection component 3 includes an installation groove 31 opened inside the storage slot 295 on the side away from the movable frame 21.

[0046] An extrusion plate 32 is slidably connected inside the mounting slot 31. A detection bracket 33 is fixedly connected to the side of the extrusion plate 32 away from the storage slot 295. The detection bracket 33 passes through the side of the collection frame 292 near the movable frame 21. Pressure sensors 34 are arranged in a linear array inside the mounting slot 31. The pressure sensors 34 are in pressure contact with the extrusion plate 32.

[0047] By adopting the above technical solution, because the collection frame 292 is tightly fitted to the front and rear sides of the stone, and the detection bracket 33 penetrating the side of the collection frame 292 will also contact the side of the stone, when the stone chipps, the front and rear sides of the stone expand and squeeze the collection frame 292 and the detection bracket 33. After being squeezed, the detection bracket 33 will push the squeezing plate 32 into the mounting groove 31. However, the pressure sensor 34 inside the mounting groove 31 always supports the squeezing, making the squeezing plate 32 unable to move further, causing the squeezing plate 32 to lose its pressure sensor function. When the pressure applied by the device 34 suddenly increases, the pressure sensor 34 transmits the information to the machine body 1. Subsequently, the machine body 1 controls the electric guide rail 11, the hoisting bracket 12, and the milling component 13 to stop operating. During the milling process of the milling component 13, if the pressure sensor 34 suddenly increases, the milling component 13 and other structures will stop operating and provide information to the workers that the stone is chipping during the milling process. At this time, the workers can adjust the cutting parameters of the milling component 13 accordingly to reduce the occurrence of chipping during the milling process.

[0048] Working principle: After the stone is placed inside the machine body 1, the operator can start the machine body 1 to control the electric guide rail 11 and the hoisting bracket 12 to control the movement of the milling component 13. When the milling component 13 moves to the position where the stone is to be milled, the milling component 13 is activated. Because the main baffle 25 and the side baffle 26, which slide inside the first limiting groove 23 through the limiting plate 24, are in contact with the upper side of the machine body 1 and can slide above the machine body 1, during the downward movement of the movable frame 21, the limiting plate 24, the main baffle 25, and the side baffle 26 slide relative to the inside of the first limiting groove 23. At this time, the movable frame 21 will cooperate with the main baffle 25 and the side baffle 26 to always wrap around the outside of the milling component 13, while the stone... The area where the material is milled will also be covered by the movable frame 21, the main baffle 25, and the side baffle 26. At this time, the second observation window 282 inside the main baffle 25 will be directly exposed. The operator can then observe the real-time status of the milled part 13 and the stone inside the movable frame 21 through the second observation window 282. The main baffle 25 and the side baffle 26 move above the machine body 1 via the rollers 284 below them. When the roller 284 located below the left main baffle 25 contacts the inclined surface of the trapezoidal block 283, the main baffle 25 will be gradually lifted into the first limiting groove 23. The movable frame 21 will overlap with the main baffle 25 and the side baffle 26. At this time, the side of the movable frame 21... The first observation window 281 and the second observation window 282 overlap, allowing staff to observe the milled part 13 and the stone condition inside the movable frame 21 through the first observation window 281 and the second observation window 282. This allows the interior of the movable frame 21 to be directly exposed. Because the connecting plate 291 fixed below the movable frame 21 is embedded in the second limiting groove 294 inside the collection frame 292, when the movable frame 21 moves, the connecting plate 291 will drive the collection frame 292 to move inside the second limiting groove 294, so that the waste residue and coolant generated during the stone milling process will flow into the collection tank 295. Because the collection frame 292 is tightly fitted to the front and rear sides of the stone. Meanwhile, the detection bracket 33, which runs through the side of the collection frame 292, will also come into contact with the side of the stone. When the stone chip, the front and back sides of the stone will expand and squeeze the collection frame 292 and the detection bracket 33. After being squeezed, the detection bracket 33 will push the extrusion plate 32 into the installation groove 31. However, the pressure sensor 34 inside the installation groove 31 will always support the extrusion, so that the extrusion plate 32 cannot continue to move. This causes the pressure applied by the extrusion plate 32 to the pressure sensor 34 to increase suddenly. At this time, the pressure sensor 34 will transmit the information to the machine body 1. Then the machine body 1 will control the electric guide rail 11, the hoisting bracket 12 and the milling groove part 13 to stop running.

[0049] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and its improved concepts, should be covered within the scope of protection of the present invention.

Claims

1. A novel wall material milling machine, comprising a machine body (1) and electric guide rails (11) arranged on the front and rear sides of the machine body (1), wherein a hoisting bracket (12) is slidably sleeved on the outer side of the electric guide rail (11), and a milling component (13) is slidably sleeved on the outer side of the hoisting bracket (12), characterized in that: The outer side of the milled groove part (13) is provided with a shielding part (2); The shielding component (2) includes a movable frame (21) that is slidably sleeved on the outside of the milled groove component (13). A moving groove (22) is provided through the upper end of the movable frame (21). The milled groove component (13) is slidably connected inside the moving groove (22). A first limiting groove (23) is provided in a circular array on the lower side of the movable frame (21). A limiting plate (24) is slidably connected inside the first limiting groove (23). A main baffle (25) is fixedly connected to the lower side of the limiting plate (24) on the left and right sides. A side baffle (26) is fixedly connected to the lower side of the limiting plate (24) on the front and rear sides. The main baffle (25) and the side baffle (26) are slidably connected inside the first limiting groove (23). The active frame (21) is provided with an observation component (28) inside, and the observation component (28) includes a first observation window (281) disposed on the left and right sides of the active frame (21). The inner surface of the main baffle (25) is provided with a second observation window (282). After the second observation window (282) moves upward, it corresponds to the position of the first observation window (281). The lower sides of the main baffle (25) and the side baffle (26) are both connected to rollers (284), and the rollers (284) roll and overlap the upper end of the body (1). Trapezoidal blocks (283) are fixedly connected to the front and rear sides of the upper left part of the body (1). The inclined surface of the trapezoidal block (283) faces the main baffle (25). After the roller (284) rolls, it presses against the inclined surface and the upper side of the trapezoidal block (283). The body (1) is provided with a collection component (29) both inside and outside. The collection component (29) includes a connecting plate (291) arranged in a rectangular array and fixedly connected to the lower end of the movable frame (21). The lower end of the inner surface of the body (1) is provided with a second embedding groove (293) on both the front and rear sides. A collection frame (292) is slidably connected inside the second embedding groove (293). A second limiting groove (294) is provided on both the left and right sides inside the collection frame (292). The connecting plate (291) is slidably connected inside the second limiting groove (294). A storage groove (295) is provided on both the front and rear sides corresponding to the opposite sides of the collection frame (292). The connecting plate (291) is L-shaped, the shape of the second embedding groove (293) is adapted to the shape of the collection frame (292), and the lower side of the entrance of the storage groove (295) is inclined. The inner and outer sides of the collection box (292) are provided with a detection component (3), and the detection component (3) includes an installation groove (31) opened inside the storage slot (295) on the side away from the movable frame (21). An extrusion plate (32) is slidably connected inside the mounting groove (31). A detection bracket (33) is fixedly connected to the side of the extrusion plate (32) away from the storage groove (295). The detection bracket (33) passes through the side of the collection frame (292) near the movable frame (21). Pressure sensors (34) are arranged in a linear array inside the mounting groove (31). The pressure sensors (34) are in pressure contact with the extrusion plate (32).

2. The novel wall material milling machine according to claim 1, characterized in that: The shape of the first limiting groove (23) is adapted to the shape of the limiting plate (24). The front and rear sides of the upper end of the body (1) are provided with first embedding grooves (27), and the lower side of the side baffle (26) slides in contact with the first embedding groove (27).

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