Pharmaceutical water circulation treatment device with self-cleaning and sterilizing functions
Through the combination of the displacement mechanism and the wall scraping mechanism, three-dimensional stirring and dynamic cleaning of pharmaceutical water is achieved, which solves the problems of low stirring efficiency and tank wall pollution, improves the filtration effect and reduces maintenance costs.
Patent Information
- Application Number
- CN202510607903.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing pharmaceutical water filtration devices have problems such as low stirring efficiency, insufficient flocculation reaction and tank wall contamination, resulting in poor filtration effect and high maintenance cost.
The displacement mechanism is used to drive the periodic lifting and lowering of the tank body, and the wall scraping mechanism is linked with the stirring rod to achieve three-dimensional stirring and dynamic scratch cleaning, ensuring uniform mixing of flocculant and water and real-time cleaning of the tank wall.
It significantly improves the uniformity and filtration effect of flocculation reaction, avoids flow dead zones and tank wall pollution, and reduces maintenance costs.
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Figure CN120398322A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water treatment, and specifically to a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions. Background Art
[0002] The characteristics of water used in the pharmaceutical industry are complex composition, high organic matter content, high toxicity, deep color, and high salt content. Especially, its biodegradability is very poor, and it is discharged intermittently, belonging to industrial wastewater that is difficult to treat. How to treat this kind of wastewater is a difficult problem in environmental protection today. Pharmaceutical water needs to be filtered before discharge to remove substances that will pollute the environment. The existing filtering devices have poor filtering effects and cannot effectively remove harmful substances in the wastewater.
[0003] The Chinese patent discloses a pharmaceutical water stratification filtering device (authorization publication number CN214990778U). Through the settings of stirring blades, feed inlets, and fine filtering plates, when in use, staff introduce wastewater into the stirring tank through the connecting water inlet pipe, then put flocculants from the feed inlets, start the motor to drive the stirring rod to rotate, thereby driving the stirring blades to stir, which can better make the impurities in the wastewater react with the flocculants. Then, it enters the filtering tank through the conveying pipe, filters out larger substances through the coarse filtering plate, and filters out smaller substances through the fine filtering plate, improving the filtering effect and effectively removing harmful substances in the wastewater.
[0004] However, it has certain drawbacks:
[0005] First, its fixed stirring design leads to significant stratification of the fluid in the tank. When the stirring blades only rotate horizontally, laminar flow states are easily formed for liquids with different densities, the contact area between the flocculants and impurities is limited, and the reaction efficiency is low. Especially when treating high-turbidity wastewater, the fixed stirring depth is difficult to penetrate the bottom sediment, causing a stirring blind area, resulting in insufficient flocculation reaction and ultimately affecting the subsequent filtering effect.
[0006] Second, during long-term operation, flocs and impurities continuously adhere to the tank wall, forming a dirt layer that is difficult to remove. These residues become a breeding ground for microorganisms, leading to secondary pollution of the water quality. It is necessary to regularly disassemble the tank body for manual scraping and washing, increasing the maintenance cost. Summary of the Invention
[0007] The purpose of the present invention is to provide a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions to solve the problems raised in the above background art.
[0008] To achieve the above purpose, the present invention provides the following technical solutions:
[0009] Pharmaceutical water circulation treatment device with self-cleaning and sterilization functions, including a base. The upper surface of the base is fixedly connected with a treatment tank body. The upper end of the treatment tank body is fixedly connected with a tank cover. The lower end of the front surface of the treatment tank body is fixedly connected with a valve communicating with its interior. The upper surface of the base is fixedly connected with a C-shaped frame outside the treatment tank body. The upper surface of the C-shaped frame is fixedly connected with a first motor. The output end of the first motor is fixedly connected with a stirring rod. A plurality of stirring blades are fixedly sleeved on the outer surface of the stirring rod from top to bottom. A water pump is installed in front of the base. The water inlet end of the water pump is fixedly connected with a first water pipe, and the water outlet end of the water pump is fixedly connected with a second water pipe. A filtering mechanism is arranged in front of the water pump;
[0010] Displacement mechanisms for driving the treatment tank body to lift are arranged on both the left and right sides of the treatment tank body on the upper surface of the base. The displacement mechanism includes a support plate. The rear surface of the support plate is fixedly connected with a second motor. The output end of the second motor is fixedly connected with a first gear. The front surface of the support plate is rotatably connected with a support rod below the first gear. A second gear is fixedly sleeved on the outside of the support rod, and a turntable is fixedly sleeved on the outside of the support rod in front of the second gear. A displacement member is arranged on the front surface of the support plate above the first gear.
[0011] As a further scheme of the present invention: The filtering mechanism includes a filter box body and a box cover fixedly connected to the upper end of the filter box body. The lower end of the left side surface of the filter box body is fixedly connected with a water outlet pipe communicating with its interior, and a support frame is fixedly connected to the inner side surface of the filter box body. A filter plate is placed above the support frame inside the filter box body.
[0012] As a further scheme of the present invention: The displacement member includes a sliding rod. A sliding seat is movably sleeved on the outside of the sliding rod, and a rotating plate is rotatably connected to the lower end of the front surface of the sliding rod. A support block is fixedly connected to the upper end of the sliding rod.
[0013] As a further scheme of the present invention: A wall scraping mechanism is arranged on the upper surface of the tank cover. The wall scraping mechanism includes a rotating pipe. A shell-type bearing is fixedly sleeved on the upper outside of the rotating pipe, and sliding holes are opened on both the front and rear side surfaces of the rotating pipe below the shell-type bearing. Sliding blocks are slidably connected inside the sliding holes. L-shaped scraping plates are fixedly connected to both the left and right side surfaces of the rotating pipe below the shell-type bearing.
[0014] As a further scheme of the present invention: The stirring rod movably penetrates through the upper surface of the tank cover. The stirring blades are located inside the base. One end of the first water pipe is fixedly connected to the valve.
[0015] As a further scheme of the present invention: The lower end of the support plate is fixedly connected to the upper surface of the base. The first gear is meshed with the second gear.
[0016] As a further solution of the present invention: One end of the second water pipe penetrates and is fixedly connected to the upper surface of the box cover.
[0017] As a further solution of the present invention: The rear end of the sliding seat is fixedly connected to the front surface of the support plate, the lower end of the rotating plate is rotatably connected to the outer edge of the front surface of the turntable, and one end of the support block is fixedly connected to one side surface of the treatment tank body.
[0018] As a further solution of the present invention: The rotating pipe movably penetrates the upper surface of the tank cover, the stirring rod movably passes through the rotating pipe, the shell type bearing is fixedly connected to the upper surface of the tank cover, the slider is fixedly connected to one side surface of the stirring rod, and the L-shaped scraping plate is movably attached to the inner surface of the treatment tank body.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] 1. The present invention drives the treatment tank body to lift periodically through the displacement mechanism, so that the stirring blades move up and down with the tank body while rotating horizontally, forming a three-dimensional stirring effect; this design breaks through the limitations of traditional fixed stirring, effectively eliminates the flow dead zone by using the fluid disturbance generated by the lifting of the tank body, significantly improves the mixing uniformity of the flocculant and the pharmaceutical water, and at the same time adjusts the stirring depth through mechanical lifting to avoid insufficient local reaction caused by density differences.
[0021] 2. The present invention drives the L-shaped scraping plate to rotate closely against the inner wall of the treatment tank synchronously during the stirring process through the linkage design of the scraping wall mechanism and the stirring rod, realizing dynamic scraping and cleaning; the L-shaped scraping plate automatically adjusts its position with the lifting of the tank body to ensure that the flocculants and impurities adhering to the tank wall can be effectively removed at different liquid levels, avoiding the formation of a biofilm pollution source due to the accumulation of residues; this mechanism does not require additional power input and realizes synchronous operation through the mechanical linkage with the stirring rod, which not only ensures the real-time cleaning of the inner wall of the tank, but also avoids the problems of increased energy consumption and structural complexity caused by the independent drive of the traditional scraping wall device. Description of the Drawings
[0022] Figure 1 It is a schematic structural diagram of a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions;
[0023] Figure 2 It is a schematic structural diagram of the stirring rod in a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions;
[0024] Figure 3 It is an exploded view of the filtering mechanism in a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions;
[0025] Figure 4 It is a schematic structural diagram of the displacement mechanism in a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions;
[0026] Figure 5 Schematic structural diagram of the support rod in a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions;
[0027] Figure 6 Schematic structural diagram of the scraping mechanism in a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions.
[0028] In the figure: 1, base; 2, treatment tank body; 3, tank cover; 4, valve; 5, C-shaped frame; 6, motor 1; 7, stirring rod; 8, stirring blade; 9, water pump; 10, water pipe 1; 11, water pipe 2; 12, filtering mechanism; 13, filter box body; 14, box cover; 15, water outlet pipe; 16, support frame; 17, filter plate; 18, displacement mechanism; 19, support plate; 20, motor 2; 21, gear 1; 22, support rod; 23, gear 2; 24, turntable; 25, displacement member; 26, slide bar; 27, slide seat; 28, rotating plate; 29, support block; 30, scraping mechanism; 31, rotating pipe; 32, shell bearing; 33, slide hole; 34, slider; 35, L-shaped scraping plate. Detailed implementation manners
[0029] Please refer to Figures 1 to 3 , in the embodiment of the present invention, a pharmaceutical water circulation treatment device with self-cleaning and sterilization functions includes a base 1. The upper surface of the base 1 is fixedly connected with a treatment tank body 2. The upper end of the treatment tank body 2 is fixedly connected with a tank cover 3. The lower end of the front surface of the treatment tank body 2 is fixedly connected with a valve 4 communicating with its interior. The upper surface of the base 1 is located outside the treatment tank body 2 and fixedly connected with a C-shaped frame 5. The upper surface of the C-shaped frame 5 is fixedly connected with a motor 1 6. The output end of the motor 1 6 is fixedly connected with a stirring rod 7. The stirring rod 7 movably penetrates through the upper surface of the tank cover 3. A plurality of stirring blades 8 are fixedly sleeved on the outer surface of the stirring rod 7 from top to bottom. The stirring blades 8 are located inside the base 1. A water pump 9 is installed in front of the base 1. The water inlet end of the water pump 9 is fixedly connected with a water pipe 1 0. One end of the water pipe 1 0 is fixedly connected to the valve 4. The water outlet end of the water pump 9 is fixedly connected with a water pipe 2 11. A filtering mechanism 12 is arranged in front of the water pump 9. The filtering mechanism 12 includes a filter box body 13 and a box cover 14 fixedly connected to the upper end of the filter box body 13. One end of the water pipe 2 11 penetrates and is fixedly connected to the upper surface of the box cover 14. The lower end of the left side surface of the filter box body 13 is fixedly connected with a water outlet pipe 15 communicating with its interior. And a support frame 16 is fixedly connected to the inner side surface of the filter box body 13. A filter plate 17 is placed above the support frame 16 inside the filter box body 13;
[0030] The treatment tank body 2 and the tank cover 3 are fixed by bolts;
[0031] A feed pipe communicating with its interior is fixedly connected to the upper left side surface of the tank cover 3 for discharging pharmaceutical water, flocculant, etc.;
[0032] The valve 4 is preferably an electric valve;
[0033] The stirring blade 8 is used to stir the pharmaceutical water, flocculant, etc., so as to make them mix evenly and improve the treatment effect;
[0034] The water pump 9 is a centrifugal pump, which is used to pump the pharmaceutical water after flocculation treatment into the filter tank body 13;
[0035] The filter tank body 13 and the tank cover 14 are fixed by bolts;
[0036] The filter plate 17 is used to filter impurities in the pharmaceutical water; the filter plate 17 is a composite plate, which can be respectively a polypropylene melt-blown non-woven fabric layer (intercepting large flocculated particles), an activated carbon fiber layer (adsorbing organic matters, residual chlorine, pigments and odors), a polyvinylidene fluoride microfiltration membrane (removing fine suspended matters, colloids and some microorganisms), and a hollow fiber ultrafiltration membrane (deeply intercepting viruses, endotoxins and macromolecular organic matters) from top to bottom;
[0037] The water outlet pipe 15 is provided with a valve, which is used to discharge the filtered pharmaceutical water after being opened.
[0038] In Figure 1 , Figure 2 , Figure 4 and Figure 5 : On the upper surface of the base 1, displacement mechanisms 18 for driving the treatment tank body 2 to lift are arranged on both the left and right sides of the treatment tank body 2. The displacement mechanism 18 includes a support plate 19. The lower end of the support plate 19 is fixedly connected to the upper surface of the base 1. The rear surface of the support plate 19 is fixedly connected with a second motor 20. The output end of the second motor 20 is fixedly connected with a first gear 21. A support rod 22 is rotatably connected to the front surface of the support plate 19 below the first gear 21. A second gear 23 is fixedly sleeved on the outside of the support rod 22. The first gear 21 is meshed with the second gear 23. A turntable 24 is fixedly sleeved on the outside of the support rod 22 in front of the second gear 23. A displacement member 25 is arranged on the front surface of the support plate 19 above the first gear 2j. The displacement member 25 includes a slide rod 26. A slide seat 27 is movably sleeved on the outside of the slide rod 26. The rear end of the slide seat 27 is fixedly connected to the front surface of the support plate 19. The lower end of the front surface of the slide rod 26 is rotatably connected to the outer edge of the front surface of the turntable 24. The upper end of the slide rod 26 is fixedly connected with a support block 29. One end of the support block 29 is fixedly connected to one side surface of the treatment tank body 2;
[0039] The second motor 20 is equipped with a brake, that is, after power-off, the motor shaft cannot rotate, and it is used to drive the first gear 21 to rotate;
[0040] The rotation of the turntable 24 can drive the slide rod 26 to move up and down through the rotating plate 28, thereby driving the processing tank body 2 to move up and down, enabling the stirring blade 8 to generate a displacement in the vertical direction while performing horizontal stirring, increasing the stirring range, avoiding the flow dead zone caused by fluid stratification or density difference, and improving the mixing uniformity;
[0041] When the slide rod 26 descends to the lowest end, the lower surface of the processing tank body 2 just fits the upper surface of the base 1.
[0042] In Figure 1 、 Figure 2 and Figure 6 : A scraping mechanism 30 is provided on the upper surface of the tank cover 3. The scraping mechanism 30 includes a rotating pipe 31. The rotating pipe 31 movably penetrates the upper surface of the tank cover 3. The stirring rod 7 movably passes through the rotating pipe 31. A shell-type bearing 32 is fixedly sleeved on the upper end of the outer side of the rotating pipe 31. The shell-type bearing 32 is fixedly connected to the upper surface of the tank cover 3. Slide holes 33 are opened on the front and rear surfaces of the rotating pipe 31 below the shell-type bearing 32. A slider 34 is slidably connected inside the slide hole 33. The slider 34 is fixedly connected to one side surface of the stirring rod 7. L-shaped scraping plates 35 are fixedly connected to the left and right surfaces of the rotating pipe 31 below the shell-type bearing 32. The L-shaped scraping plates 35 are movably attached to the inner surface of the processing tank body 2;
[0043] The rotating pipe 31 is fixedly connected to the inner ring of the shell-type bearing 32 (the inner ring and the outer ring of the bearing are in a mutually rotating state), so it is in a mutually rotating state with the shell-type bearing 32;
[0044] When the stirring rod 7 rotates, it can drive the rotating pipe 31 to rotate through the slider 34, thereby driving the L-shaped scraping plates 35 to clean the inner wall of the processing tank body 2 and preventing impurities from adhering to the inner wall of the processing tank body 2;
[0045] When the processing tank body 2 is at the lowest position, the slider 34 is located at the upper end position inside the slide hole 33; when the processing tank body 2 is at the highest position, the slider 34 is located at the lower end position inside the slide hole 33.
[0046] The working principle of the present invention is:
[0047] After the pharmaceutical water and the flocculant are injected into the processing tank body 2 through the feed pipe of the tank cover 3, the first motor 6 drives the stirring rod 7 to drive the multi-layer stirring blades 8 to perform horizontal rotary stirring. At the same time, the second motors 20 of the two displacement mechanisms 18 drive the turntable 24 to rotate through the gear set, driving the slide rod 26 to move up and down, causing the overall lifting of the processing tank body 2. This lifting movement enables the stirring blades 8 to form a three-dimensional stirring trajectory in the tank, breaking the flow dead zone of traditional fixed stirring and ensuring the full mixing of liquids with different densities in the tank;
[0048] During the stirring process, the rotation of the stirring rod 7 drives the rotating pipe 31 and the L-shaped scraper 35 to rotate synchronously through the cooperation of the slider 34 and the sliding hole 33. The L-shaped scraper 35 rotates closely against the inner wall of the treatment tank body 2, scraping off the adhered flocculants in real time to prevent impurity accumulation. When the treatment tank body 2 is lifted or lowered, the relative sliding of the sliding hole 33 and the slider 34 enables the scraper to always maintain effective contact with the tank wall, ensuring that the inner wall can be thoroughly cleaned regardless of whether the tank body is in the high position or the low position.
[0049] After the mixing is completed, the water pump 9 pumps the liquid out through the valve 4 and sends it into the filter box body 13 through the second water pipe 11. The purified water filtered by the filter plate 17 is discharged from the water outlet pipe 15, and the continuous purification of pharmaceutical water is achieved through physical filtration and mechanical cleaning.
[0050] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0051] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A pharmaceutical water circulation treatment device with self - cleaning and sterilization functions, including a base (1). The upper surface of the base (1) is fixedly connected with a treatment tank body (2). The upper end of the treatment tank body (2) is fixedly connected with a tank cover (3). The lower end of the front surface of the treatment tank body (2) is fixedly connected with a valve (4) communicating with its interior. The upper surface of the base (1) on the outside of the treatment tank body (2) is fixedly connected with a C - shaped frame (5). The upper surface of the C - shaped frame (5) is fixedly connected with a first motor (6). The output end of the first motor (6) is fixedly connected with a stirring rod (7). A plurality of stirring blades (8) are fixedly sleeved on the outer surface of the stirring rod (7) from top to bottom. A water pump (9) is installed in front of the base (1). The water inlet end of the water pump (9) is fixedly connected with a first water pipe (10), and the water outlet end of the water pump (9) is fixedly connected with a second water pipe (11). A filtering mechanism (12) is arranged in front of the water pump (9). It is characterized in that On the upper surface of the base (1) on the left and right sides of the treatment tank body (2), a displacement mechanism (18) for driving the treatment tank body (2) to lift is arranged. The displacement mechanism (18) includes a support plate (19). The rear surface of the support plate (19) is fixedly connected with a second motor (20). The output end of the second motor (20) is fixedly connected with a first gear (21). The front surface of the support plate (19) below the first gear (21) is rotatably connected with a support rod (22). A second gear (23) is fixedly sleeved on the outside of the support rod (22), and a turntable (24) is fixedly sleeved on the outside of the support rod (22) in front of the second gear (23). A displacement member (25) is arranged on the front surface of the support plate (19) above the first gear (21).
2. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 1, wherein The filtering mechanism (12) includes a filter box body (13) and a box cover (14) fixedly connected to the upper end of the filter box body (13). The lower end of the left - hand surface of the filter box body (13) is fixedly connected with a water outlet pipe (15) communicating with its interior. A support frame (16) is fixedly connected to the inner surface of the filter box body (13). A filter plate (17) is placed above the support frame (16) inside the filter box body (13).
3. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 1, characterized in that, The displacement member (25) includes a sliding rod (26). A sliding seat (27) is movably sleeved on the outside of the sliding rod (26). The lower end of the front surface of the sliding rod (26) is rotatably connected with a rotating plate (28). A support block (29) is fixedly connected to the upper end of the sliding rod (26).
4. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 1, wherein On the upper surface of the tank cover (3), a wall - scraping mechanism (30) is arranged. The wall - scraping mechanism (30) includes a rotating pipe (31). An outer - shell bearing (32) is fixedly sleeved on the upper end of the outside of the rotating pipe (31). Slide holes (33) are opened on the front and rear surfaces of the rotating pipe (31) below the outer - shell bearing (32). Sliders (34) are slidably connected in the slide holes (33). L - shaped scraping plates (35) are fixedly connected to the left and right surfaces of the rotating pipe (31) below the outer - shell bearing (32).
5. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 1, characterized in that, The stirring rod (7) movably penetrates through the upper surface of the tank cover (3), the stirring blade (8) is located inside the base (1), and one end of the first water pipe (10) is fixedly connected to the valve (4).
6. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 1, wherein, The lower end of the support plate (19) is fixedly connected to the upper surface of the base (1), and the first gear (21) is meshed with the second gear (23).
7. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 2, characterized in that, One end of the second water pipe (11) penetrates and is fixedly connected to the upper surface of the box cover (14).
8. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 3, wherein, The rear end of the sliding seat (27) is fixedly connected to the front surface of the support plate (19), the lower end of the rotating plate (28) is rotatably connected to the outer edge of the front surface of the turntable (24), and one end of the support block (29) is fixedly connected to one side surface of the processing tank body (2).
9. The pharmaceutical water circulation treatment device with self-cleaning and sterilization functions according to claim 4, characterized in that, The rotating pipe (31) movably penetrates through the upper surface of the tank cover (3), the stirring rod (7) movably passes through the rotating pipe (31), the shell type bearing (32) is fixedly connected to the upper surface of the tank cover (3), the slider (34) is fixedly connected to one side surface of the stirring rod (7), and the L-shaped scraping plate (35) is movably attached to the inner surface of the processing tank body (2).
Citation Information
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