A swing parameter adaptive control method and device of a quenching air grid
By monitoring and generating quenching-related parameters of the wind grating oscillation device, adaptive control of the wind grating oscillation parameters is achieved, solving the wind spot problem and improving the optical and visual effects of the glass.
Patent Information
- Application Number
- CN202510906052.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-07-02
AI Technical Summary
Existing cooling grates cannot accurately control the oscillation parameters of the grates during the glass forming and tempering process, resulting in wind spots on the glass surface, which affects optical quality and visual effects.
By monitoring the quenching-related parameters of the wind grating swing device facing the target glass, component control parameters of the target wind grating swing group are generated, including the radial dimension of the ratchet assembly and the spindle control parameters, so as to achieve adaptive control of the wind grating swing parameters, specifically including precise adjustment of swing amplitude and frequency.
It improves the optical quality and visual effect of the quenched glass, reduces the generation of wind spots, and achieves precise control of the wind grid oscillation parameters.
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Figure CN120398398B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of glass tempering and quenching technology, and particularly relates to a swing parameter self-adaptive control method and device of a quenching air grid. BACKGROUND
[0002] In the process of curved glass forming, tempering and quenching, flat glass is first heated to a preset temperature in a heating furnace, and then is transported to a forming, tempering and quenching air grid. The air holes on the air grid blow air to the surface of the glass to realize the quenching process.
[0003] However, the existing quenching air grid is usually kept in a static position unchanged with the glass conveying roller, which is easy to cause the glass surface to leave marks of air blowing and quenching, i.e. quenching "wind spots", during the air blowing and quenching process of each air hole of the air grid. The swing parameters of the air grid cannot be accurately controlled, so that the generation of wind spots cannot be reduced according to the accurately controlled swing parameters of the air grid, which is not conducive to improving the optical quality and visual effect of the glass surface. Therefore, it is particularly important to propose a technical solution for improving the swing parameter self-adaptive control accuracy of the quenching air grid. SUMMARY
[0004] The present application provides a swing parameter self-adaptive control method and device of a quenching air grid, which can accurately control the swing parameters of the air grid, is conducive to reducing the generation of wind spots according to the accurately controlled swing parameters of the air grid, and is conducive to improving the optical quality and visual effect of the glass after quenching.
[0005] The present application discloses a swing parameter self-adaptive control method of a quenching air grid. The method is used for realizing the quenching of glass by controlling an air grid swing device. The air grid swing device includes a plurality of air grid swing units, each of which is provided with a ratchet assembly. The method includes the following steps:
[0006] Monitoring the quenching related parameters of the target glass faced by the air grid swing device, the quenching related parameters including the related change parameters of the target glass in the air grid swing device and / or the air outlet related parameters of the air grid swing device about the target glass;
[0007] According to the quenching related parameters, generating determined component control parameters corresponding to each target air grid swing group, each target air grid swing group including at least one air grid swing unit, the component control parameters being used for controlling the related parameters in the ratchet assembly of all air grid swing units in the corresponding target air grid swing group;
[0008] According to the component control parameter corresponding to each of the target wind rack swing groups, a corresponding swing control operation is performed on each of the target wind rack swing groups to realize adaptive control of swing parameters of each of the target wind rack swing groups, the swing parameters including swing amplitude and / or swing frequency.
[0009] As an optional implementation, in the first aspect of the present application, the wind rack swing device further comprises a plurality of wind rack swing units, and each of the wind rack swing units comprises a rack gear assembly and a rack gear bearing, wherein the rack gear assembly comprises a rack gear and a rack gear spindle.
[0010] According to the quenching-related parameters, the component control parameter corresponding to each of the determined one or more target wind rack swing groups is generated, including:
[0011] According to the air outlet-related parameters of the wind rack swing device, the radial dimension control parameter corresponding to the outer edge of the rack gear in each of the wind rack swing units is generated; and / or,
[0012] According to the related change parameters of the target glass, the spindle control parameter corresponding to the rack gear spindle in each of the target wind rack swing groups within the determined one or more target wind rack swing groups is generated, the related change parameters including glass position change parameters and / or glass temperature change parameters.
[0013] The component control parameter corresponding to each of the target wind rack swing groups includes the radial dimension control parameter corresponding to all the wind rack swing units in the target wind rack swing group and / or the spindle control parameter corresponding to the target wind rack swing group.
[0014] As an optional implementation, in the first aspect of the present application, the air outlet-related parameters of the wind rack swing device include the air hole spacing parameters of each of the wind rack swing units of the wind rack swing device.
[0015] According to the air outlet-related parameters of the wind rack swing device, the radial dimension control parameter corresponding to the outer edge of the rack gear in each of the wind rack swing units is generated, including:
[0016] For each of the wind rack swing units, the pole position capable of being swung by the wind rack swing unit is analyzed according to the air hole spacing parameters of the wind rack swing unit.
[0017] According to the pole position capable of being swung by the wind rack swing unit, the swing amplitude tolerance range of the wind rack swing unit is determined.
[0018] Based on a first correlation relationship between the radial dimension of the rack gear and the wind rack swing amplitude, the radial dimension regulation requirement of the outer edge of the rack gear of the rack gear assembly in the wind rack swing unit is determined according to the swing amplitude tolerance range of the wind rack swing unit.
[0019] According to the radial dimension regulation requirement, the size control parameter at the outer edge of the ratchet gear assembly of the air grid swing unit is generated.
[0020] As an optional implementation, in the first aspect of the present application, the method further comprises:
[0021] A corresponding controller is configured for each of the determined one or more target air grid swing groups, and the controller is used to control the ratchet shaft of all air grid swing units in the corresponding target air grid swing group; and the operation of generating the corresponding shaft control parameter of the ratchet shaft in each of the determined one or more target air grid swing groups according to the relevant change parameter of the target glass is triggered.
[0022] As an optional implementation, in the first aspect of the present application, the operation of generating the corresponding shaft control parameter of the ratchet shaft in each of the determined one or more target air grid swing groups according to the relevant change parameter of the target glass comprises:
[0023] For each of the target air grid swing groups, the shaft control parameter of all the ratchet shafts of the target air grid swing group is generated according to the relevant change parameter of the target glass;
[0024] Wherein, the shaft control parameter of each of the controllers at least includes the rotation speed control parameter of each of the controllers for the corresponding ratchet shaft; or,
[0025] The shaft control parameter of each of the controllers at least includes the rotation speed control parameter of each of the controllers for the corresponding ratchet shaft, and further includes the action sequence control parameter of each of the controllers for the corresponding ratchet shaft.
[0026] As an optional implementation, in the first aspect of the present application, the operation of generating the shaft control parameter of all the ratchet shafts of the target air grid swing group for each of the target air grid swing groups according to the relevant change parameter of the target glass comprises:
[0027] For each of the target air grid swing groups, the temperature change curve of the target glass in the target air grid swing group is determined according to the glass temperature change parameter and the glass position change parameter; and the rotation speed control parameter of all the ratchet shafts of the target air grid swing group for the target air grid swing group is generated according to the temperature change curve of the target glass in the target air grid swing group;
[0028] According to the glass position change parameter, wind rack swing sorting operations are performed on all the target wind rack swing groups to obtain wind rack swing sorting information, which is used to indicate the swing order of each target wind rack swing group in all the target wind rack swing groups; and according to the swing order of each target wind rack swing group, an action sequence control parameter of a controller of the target wind rack swing group for all the ratchet shafts of the target wind rack swing group is generated.
[0029] As an optional implementation, in the first aspect of the present application, the corresponding component control parameter of each target wind rack swing group is used to perform a corresponding swing control operation on each target wind rack swing group to achieve adaptive control of the swing parameter of each target wind rack swing group, including:
[0030] For each target wind rack swing group, the ratchet parameter of the ratchet assembly provided by all the wind rack swing units in the target wind rack swing group is controlled according to the corresponding component control parameter of the target wind rack swing group, and the ratchet parameter of the ratchet assembly includes the radial size of the outer edge of the ratchet included in the ratchet assembly and / or the shaft-related parameter of the ratchet shaft included in the ratchet assembly;
[0031] When the ratchet parameter includes the radial size, the swing amplitude control operation is performed on the target wind rack swing group by controlling the radial size of all the ratchet assemblies in the target wind rack swing group to achieve adaptive control of the swing amplitude of the target wind rack swing group; and / or,
[0032] When the ratchet parameter includes the shaft-related parameter, the swing frequency control operation is performed on the target wind rack swing group by controlling the shaft-related parameter of all the ratchet assemblies in the target wind rack swing group to achieve adaptive control of the swing frequency of the target wind rack swing group.
[0033] The second aspect of the present application discloses a swing parameter adaptive control device of a quenching wind rack, which is used to achieve quenching of glass by controlling a wind rack swing device, the wind rack swing device including a plurality of wind rack swing units, each of which is provided with a ratchet assembly; wherein the swing parameter adaptive control device includes:
[0034] A monitoring module is configured to monitor a quenching-related parameter of a target glass facing the wind rack swing device, the quenching-related parameter including a related change parameter of the target glass in the wind rack swing device and / or an air outlet-related parameter of the wind rack swing device with respect to the target glass;
[0035] generating module configured to generate, according to the quenching-related parameters, component control parameters corresponding to each of the determined one or more target wind-rack swing groups, each of the target wind-rack swing groups comprising at least one of the wind-rack swing units, the component control parameters being used to control the relevant parameters in the ratchet components of all the wind-rack swing units in the corresponding target wind-rack swing group;
[0036] a control module configured to perform, according to the component control parameters corresponding to each of the target wind-rack swing groups, swing control operations on each of the target wind-rack swing groups to achieve adaptive control of swing parameters of each of the target wind-rack swing groups, the swing parameters including swing amplitude and / or swing frequency.
[0037] As an optional implementation, in the second aspect of the present application, the ratchet component at least comprises a ratchet and a ratchet spindle, and further comprises a spindle bearing, wherein the ratchet is provided with a ratchet tooth;
[0038] and the generating module comprises:
[0039] a first generating submodule configured to generate, according to the air-out-related parameters of the wind-rack swing device, radial dimension control parameters corresponding to the outer edge of the ratchet tooth in each of the wind-rack swing units;
[0040] a second generating submodule configured to generate, according to the related change parameters of the target glass, spindle control parameters corresponding to the ratchet spindle in each of the target wind-rack swing groups in the determined one or more target wind-rack swing groups, the related change parameters including glass position change parameters and / or glass temperature change parameters;
[0041] wherein the component control parameters corresponding to each of the target wind-rack swing groups comprise the radial dimension control parameters corresponding to all the wind-rack swing units in the target wind-rack swing group and / or the spindle control parameters corresponding to the target wind-rack swing group.
[0042] As an optional implementation, in the second aspect of the present application, the air-out-related parameters of the wind-rack swing device comprise air-hole spacing parameters of each of the wind-rack swing units of the wind-rack swing device;
[0043] and the first generating submodule generates, according to the air-out-related parameters of the wind-rack swing device, the radial dimension control parameters corresponding to the outer edge of the ratchet tooth in each of the wind-rack swing units in the following manner:
[0044] for each of the wind-rack swing units, according to the air-hole spacing parameters of the wind-rack swing unit, analyzing the pole position that can be swung by the wind-rack swing unit;
[0045] determine a swing amplitude allowable range of the wind screen swing unit according to the pole position that the wind screen swing unit can swing;
[0046] determine a radial dimension regulation requirement at the outer edge of the ratchet of the ratchet assembly in the wind screen swing unit according to the swing amplitude allowable range of the wind screen swing unit based on the first correlation between the preset radial dimension of the ratchet and the swing amplitude of the wind screen;
[0047] generate the dimension control parameter at the outer edge of the ratchet of the ratchet assembly in the wind screen swing unit according to the radial dimension regulation requirement.
[0048] As an optional implementation, in the second aspect of the present application, the generation module further comprises:
[0049] The configuration submodule is configured to configure a corresponding controller for each of the determined one or more target wind screen swing groups, and the controller is configured to control the ratchet arbor of all the wind screen swing units in the corresponding target wind screen swing group; and trigger the second generation submodule to perform the operation of generating the arbor control parameter corresponding to the ratchet arbor in each of the determined one or more target wind screen swing groups according to the relevant change parameter of the target glass.
[0050] As an optional implementation, in the second aspect of the present application, the second generation submodule generates the arbor control parameter corresponding to the ratchet arbor in each of the determined one or more target wind screen swing groups according to the relevant change parameter of the target glass in the following manner:
[0051] For each of the target wind screen swing groups, the controller of the target wind screen swing group generates the arbor control parameter for all the ratchet arbors of the target wind screen swing group according to the relevant change parameter of the target glass;
[0052] wherein the arbor control parameter of each of the controllers at least includes the rotation speed control parameter of each of the controllers for the corresponding ratchet arbor; or,
[0053] The arbor control parameter of each of the controllers at least includes the rotation speed control parameter of each of the controllers for the corresponding ratchet arbor, and further includes the action sequence control parameter of each of the controllers for the corresponding ratchet arbor.
[0054] As an optional implementation, in the second aspect of the present application, the second generation submodule generates the arbor control parameter of the controller of each of the target wind screen swing groups for all the ratchet arbors of the target wind screen swing group according to the relevant change parameter of the target glass in the following manner:
[0055] For each of the target wind-shaft swing groups, a temperature change curve of the target glass in the target wind-shaft swing group is determined according to the glass temperature change parameter and the glass position change parameter, and a rotation speed control parameter of a controller of the target wind-shaft swing group for all the ratchet shafts in the target wind-shaft swing group is generated according to the temperature change curve of the target glass in the target wind-shaft swing group.
[0056] According to the glass position change parameter, a wind-shaft swing sequencing operation is performed on all the target wind-shaft swing groups to obtain wind-shaft swing sequencing information, which is used to indicate a swing sequence of each of the target wind-shaft swing groups, and an action sequence control parameter of a controller of each of the target wind-shaft swing groups for all the ratchet shafts in the target wind-shaft swing group is generated according to the swing sequence of the target wind-shaft swing group.
[0057] As an optional implementation, in the second aspect of the present application, the control module performs a corresponding swing control operation on each of the target wind-shaft swing groups according to the corresponding component control parameter of the target wind-shaft swing group, so as to realize adaptive control of the swing parameter of each of the target wind-shaft swing groups in the following manner:
[0058] For each of the target wind-shaft swing groups, a ratchet parameter of a ratchet assembly provided by all the wind-shaft swing units in the target wind-shaft swing group is controlled according to the corresponding component control parameter of the target wind-shaft swing group, the ratchet parameter of the ratchet assembly including a radial size of a ratchet tooth outer edge included in the ratchet assembly and / or a shaft-related parameter of a ratchet shaft included in the ratchet assembly.
[0059] When the ratchet parameter includes the radial size, a swing amplitude control operation is performed on the target wind-shaft swing group by controlling the radial size of all the ratchet assemblies in the target wind-shaft swing group, so as to realize adaptive control of the swing amplitude of the target wind-shaft swing group; and / or,
[0060] When the ratchet parameter includes the shaft-related parameter, a swing frequency control operation is performed on the target wind-shaft swing group by controlling the shaft-related parameter of all the ratchet assemblies in the target wind-shaft swing group, so as to realize adaptive control of the swing frequency of the target wind-shaft swing group.
[0061] The third aspect of the present application discloses another kind of swing parameter adaptive control device of quenching wind-shaft, and the device includes:
[0062] A memory storing executable program code;
[0063] a processor coupled with the memory;
[0064] The processor invokes the executable program code stored in the memory to execute part or all of the steps of the swing parameter adaptive control method of the quenching wind grid according to any one of the first aspect of the present application.
[0065] The fourth aspect of the present application discloses a computer storage medium, which stores computer instructions, and when the computer instructions are invoked, part or all of the steps of the swing parameter adaptive control method of the quenching wind grid according to any one of the first aspect of the present application are executed.
[0066] Compared with the prior art, the present application has the following beneficial effects:
[0067] The present application quickly and accurately generates the determined component control parameter corresponding to each target wind grid swing group (each target wind grid swing group includes at least one wind grid swing unit) in one or more target wind grid swing groups by monitoring the quenching related parameters of the target glass facing the wind grid swing device, which is beneficial to improve the accuracy and reliability of the generated component control parameter corresponding to each target wind grid swing group, so as to perform the corresponding swing control operation on each target wind grid swing group according to the component control parameter corresponding to each target wind grid swing group, to realize the adaptive control of the swing parameter (including swing amplitude and / or swing frequency) of each target wind grid swing group, which can efficiently and accurately realize the adaptive control of the swing parameter of each target wind grid swing group based on the accurately generated component control parameter, accurately control the swing parameter of the wind grid, and thus reduce the generation of wind spots according to the accurately controlled swing parameter of the wind grid, thereby improving the optical quality and visual effect of the quenched glass. BRIEF DESCRIPTION OF DRAWINGS
[0068] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0069] Figure 1 is a flowchart of a swing parameter adaptive control method of a quenching wind grid disclosed by the embodiments of the present application;
[0070] Figure 2 is a frame diagram of a first control mode of a wind grid swing device disclosed by the embodiments of the present application;
[0071] Figure 3is a frame schematic diagram of a second control mode of a wind grid swing device disclosed by the embodiment of the present application;
[0072] Figure 4 is a frame schematic diagram of a third control mode of a wind grid swing device disclosed by the embodiment of the present application;
[0073] Figure 5 is a flow schematic diagram of another quenching wind grid swing parameter adaptive control method disclosed by the embodiment of the present application;
[0074] Figure 6 is a structure schematic diagram of a wind grid swing unit disclosed by the embodiment of the present application;
[0075] Figure 7 is a structure schematic diagram of a quenching wind grid swing parameter adaptive control device disclosed by the embodiment of the present application;
[0076] Figure 8 is a structure schematic diagram of another quenching wind grid swing parameter adaptive control device disclosed by the embodiment of the present application;
[0077] Figure 9 is a structure schematic diagram of still another quenching wind grid swing parameter adaptive control device disclosed by the embodiment of the present application.
[0078] Wherein, the meaning of the reference signs is as follows: 1, wind grid swing unit; 10, wind grid support; 20, air knife; 21, air outlet hole; 31, transmission wheel; 32, transmission plate. DETAILED DESCRIPTION
[0079] In order to make the personnel in the technical field better understand the present application scheme, the technical scheme in the embodiment of the present application will be described clearly and completely below by combining the drawings in the embodiment of the present application. Obviously, the described embodiment is only a part of the embodiment of the present application, not all the embodiments. Based on the embodiment in the present application, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the present application.
[0080] The terms "first", "second" and the like in the specification and claims of the present application and the above-mentioned drawings are used to distinguish different objects, not to describe a specific order. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, device, product or end including a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units not listed, or optionally also includes other steps or units inherent to the process, method, product or end.
[0081] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. As will be apparent to those of ordinary skill in the art, embodiments described herein can be combinable with other embodiments.
[0082] The application discloses a quenching wind grid swing parameter adaptive control method and device, which can monitor quenching related parameters of target glass faced by a wind grid swing device for quenching, quickly and accurately generate determined component control parameters corresponding to each target wind grid swing group (each target wind grid swing group includes at least one wind grid swing unit), and improve the accuracy and reliability of the generated component control parameters corresponding to each target wind grid swing group, so that corresponding swing control operations are performed on each target wind grid swing group according to the component control parameters corresponding to each target wind grid swing group, to realize adaptive control of swing parameters (including swing amplitude and / or swing frequency) of each target wind grid swing group, efficiently and accurately realize adaptive control of the swing parameters of each target wind grid swing group based on the accurately generated component control parameters, accurately control the swing parameters of the wind grid, and thus reduce the generation of wind spots according to the accurately controlled swing parameters of the wind grid, to improve the optical quality and visual effect of quenched glass. The following will be described in detail. Embodiments
[0083] Please refer to Figure 1 , Figure 1 is a flowchart of a quenching wind grid swing parameter adaptive control method disclosed by the embodiments of the application. Wherein, Figure 1 The described quenching wind grid swing parameter adaptive control method is used to realize the quenching of glass by controlling the wind grid swing device (wherein the wind grid swing device is applied to a glass production equipment for the quenching and toughening of glass), the wind grid swing device includes a plurality of wind grid swing units, each wind grid swing unit is provided with a ratchet assembly; and the quenching wind grid swing parameter adaptive control method can be applied to a quenching wind grid swing parameter adaptive control device, wherein the device can include a control equipment or a control system (a local system or a cloud system) or a control server (a local server or a cloud server), and the embodiments of the application are not limited. As shown in the figure, Figure 1 The quenching wind grid swing parameter adaptive control method can include the following operations:
[0084] 101, monitoring quenching related parameters of target glass faced by a wind grid swing device for quenching.
[0085] Optionally, in the embodiment of the present application, the quenching related parameters comprise related change parameters of the target glass in the wind grid swinging device and / or air outlet related parameters of the wind grid swinging device with respect to the target glass. Optionally, the related change parameters comprise glass position change parameters and / or glass temperature change parameters, wherein the glass position change parameters are used to represent the real-time position of the target glass at different time points in the wind grid swinging device, and the glass temperature change parameters are used to represent the real-time temperature of the target glass at different time points in the wind grid swinging device. The air outlet related parameters of the wind grid swinging device comprise the air hole spacing parameters of each wind grid swinging unit in all wind grid swinging units of the wind grid swinging device, and the air hole spacing parameters can comprise the spacing between each two adjacent air holes in all air holes of the corresponding wind grid swinging unit, which is not limited in the embodiment of the present application.
[0086] 102. Generating the determined component control parameters corresponding to each target wind grid swinging group according to the quenching related parameters.
[0087] In the embodiment of the present application, each target wind grid swinging group comprises at least one wind grid swinging unit. Specifically, when each target wind grid swinging group comprises one wind grid swinging unit, the independent control of the ratchet assembly of each wind grid swinging unit can be realized; when any target wind grid swinging group comprises multiple wind grid swinging units, the common control of the ratchet assemblies of all wind grid swinging units in the target wind grid swinging group can be realized. Specifically, according to the layout of all wind grid swinging units in the wind grid swinging device, the swinging area of each wind grid swinging unit is analyzed, so that all wind grid swinging units are grouped according to the swinging areas of all wind grid swinging units and the preset swinging control range, to obtain one or more target wind grid swinging groups.
[0088] In the embodiment of the present application, the component control parameters are used to control the related parameters in the ratchet assemblies of all wind grid swinging units in the corresponding target wind grid swinging group. Optionally, the ratchet assembly at least comprises a ratchet and a ratchet spindle, wherein the ratchet has a ratchet tooth, and further, the ratchet assembly further comprises a spindle bearing.
[0089] Optionally, each air baffle swing unit is sequentially added with sliding bin fixing plate, sliding bin, air baffle swing upper push plate, air baffle swing lower push plate, air baffle assembly, air baffle swing passive end support plate, passive end support guide column and air baffle swing passive end fixing plate between the original air baffle fixing plates. The air baffle swing upper and lower push plates are fixedly connected with the air baffle unit assembly. The sliding bin is composed of sliding bin upper and lower cover plates, sliding bin side cover plates and the above-mentioned ratchet wheel assembly. Specifically, the air baffle swing upper and lower push plates are linked with the ratchet wheel in the sliding bin, and the ratchet wheel drives the push plate to reciprocate in the air baffle element line direction in the sliding bin under the action of the ratchet wheel spindle, and the air baffle assembly connected with the air baffle upper and lower push plates is driven to reciprocate by the upper and lower push plates, and the passive end guide rod support rod and other parts are used to assist, so that the air baffle is reciprocated.
[0090] Optionally, the component control parameters corresponding to each target air baffle swing group include the radial size control parameters corresponding to all the air baffle swing units in the target air baffle swing group and / or the spindle control parameters corresponding to the target air baffle swing group. The radial size control parameters corresponding to all the air baffle swing units in each target air baffle swing group are used to control the radial size of the ratchet wheel at the outer edge of the ratchet wheel assembly of all the air baffle swing units in the target air baffle swing group, and the spindle control parameters corresponding to the target air baffle swing group are used to control the spindle related parameters of the ratchet wheel spindle of the ratchet wheel assembly of all the air baffle swing units in the target air baffle swing group. Optionally, the spindle related parameters can include spindle sequence and / or spindle rotation speed. The embodiments of the present application are not limited.
[0091] 103. According to the component control parameters corresponding to each target air baffle swing group, the corresponding swing control operation is performed on each target air baffle swing group to realize the adaptive control of the swing parameters of each target air baffle swing group.
[0092] In the embodiments of the present application, the swing control operation includes swing amplitude control operation and / or swing frequency control operation, and the swing parameters include swing amplitude and / or swing frequency. Specifically, for any target air baffle swing group, when the component control parameters corresponding to the target air baffle swing group include the radial size control parameters corresponding to all the air baffle swing units in the target air baffle swing group, the swing amplitude control operation is performed on the target air baffle swing group according to the radial size control parameters corresponding to all the air baffle swing units in the target air baffle swing group to realize the adaptive control of the swing amplitude of the target air baffle swing group; when the component control parameters corresponding to the target air baffle swing group include the spindle control parameters corresponding to the target air baffle swing group, the swing frequency control operation is performed on the target air baffle swing group according to the spindle control parameters corresponding to the target air baffle swing group to realize the adaptive control of the swing frequency of the target air baffle swing group.
[0093] It can be seen that, in the embodiments of the present application,Figure 1 The swing parameter adaptive control method of the described quenching air grid can quickly and accurately generate determined component control parameters corresponding to each target air grid swing group (each target air grid swing group includes at least one air grid swing unit) in one or more target air grid swing groups by monitoring quenching-related parameters of the target glass facing the quenching air grid swing device, thereby improving the accuracy and reliability of the generated component control parameters corresponding to each target air grid swing group. Therefore, according to the component control parameters corresponding to each target air grid swing group, the corresponding swing control operation is performed on each target air grid swing group to achieve adaptive control of the swing parameters (including swing amplitude and / or swing frequency) of each target air grid swing group. The adaptive control of the swing parameters of each target air grid swing group can be efficiently and accurately achieved based on the accurately generated component control parameters, and the swing parameters of the air grid can be accurately controlled, thereby reducing the generation of wind spots according to the accurately controlled swing parameters of the air grid, and further improving the optical quality and visual effect of the quenched glass.
[0094] In an optional embodiment, the step 102 of generating determined component control parameters corresponding to each target air grid swing group in one or more target air grid swing groups according to quenching-related parameters can include:
[0095] generating a radial size control parameter corresponding to the outer edge of the ratchet in each air grid swing unit according to the air outlet-related parameters of the air grid swing device; and / or,
[0096] generating a spindle control parameter corresponding to the ratchet spindle in each target air grid swing group in the determined one or more target air grid swing groups according to the related change parameters of the target glass, and the related change parameters include glass position change parameters and / or glass temperature change parameters;
[0097] The component control parameters corresponding to each target air grid swing group include the radial size control parameters corresponding to all air grid swing units in the target air grid swing group and / or the spindle control parameters corresponding to the target air grid swing group.
[0098] In the embodiment of the present application, specifically, when the quenching-related parameters include the air outlet-related parameters of the air grid swing device with respect to the target glass, the radial size control parameter corresponding to the outer edge of the ratchet in each air grid swing unit is generated according to the air outlet-related parameters of the air grid swing device;
[0099] When the quenching-related parameters include the related change parameters of the target glass in the air grid swing device, the spindle control parameter corresponding to the ratchet spindle in each target air grid swing group in the determined one or more target air grid swing groups is generated according to the related change parameters of the target glass;
[0100] When the quenching-related parameters include the air outlet-related parameters of the air-rack swinging device with respect to the target glass and the related change parameters of the target glass in the air-rack swinging device, the radial size control parameters corresponding to the outer edges of the ratchets in each air-rack swinging unit are generated according to the air outlet-related parameters of the air-rack swinging device, and the corresponding spindle control parameters of the ratchet spindles in each target air-rack swinging group in the determined one or more target air-rack swinging groups are generated according to the related change parameters of the target glass.
[0101] It can be seen that the optional embodiment can quickly and accurately generate the radial size control parameters corresponding to the outer edges of the ratchets in each air-rack swinging unit according to the air outlet-related parameters of the air-rack swinging device, and quickly and accurately generate the spindle control parameters of the ratchet spindles in each target air-rack swinging group in the determined one or more target air-rack swinging groups according to the related change parameters of the target glass, wherein the radial size control parameters and the spindle control parameters corresponding to each target air-rack swinging group are used as the component control parameters corresponding to the target air-rack swinging group. The diversity and flexibility of generating the component control parameters corresponding to each target air-rack swinging group can be improved based on diversified quenching-related parameters, and the generation accuracy and reliability of the component control parameters can be improved, thereby further improving the control accuracy and reliability of the swinging parameters of the grouped air-rack swinging units.
[0102] In the optional embodiment, as an optional implementation, the air outlet-related parameters of the air-rack swinging device include the air hole spacing parameters of each air-rack swinging unit of the air-rack swinging device. And generating the radial size control parameters corresponding to the outer edges of the ratchets in each air-rack swinging unit according to the air outlet-related parameters of the air-rack swinging device includes:
[0103] For each air-rack swinging unit, the pole position that can be swung by the air-rack swinging unit is analyzed according to the air hole spacing parameters of the air-rack swinging unit;
[0104] The swinging amplitude tolerance range of the air-rack swinging unit is determined according to the pole position that can be swung by the air-rack swinging unit;
[0105] Based on the first correlation relationship between the radial size of the ratchet and the air-rack swinging amplitude, the radial size regulation requirement of the outer edges of the ratchet components in the air-rack swinging unit is determined according to the swinging amplitude tolerance range of the air-rack swinging unit;
[0106] The size control parameters of the outer edges of the ratchet components of the air-rack swinging unit are generated according to the radial size regulation requirement.
[0107] In the embodiment of the present application, the size of the swing amplitude of the air grid can be determined according to the air hole spacing of the air holes on the air grid. Specifically, the size of the swing amplitude of the air grid cannot be an integer multiple of the air hole spacing, and is generally 1.5 times, 2.5 times, etc. In this way, by limiting the size of the swing amplitude of the air grid, the extreme point position of any air hole swing can not be superimposed and repeated with the initial position of the adjacent air hole that swings first. For example, assuming that there are a first air hole A, a second air hole B, a third air hole C, and a fourth air hole D arranged in sequence from left to right in an arbitrary air grid swing unit, and the swing direction of the air grid swing unit is from the first air hole A to the second air hole D. When the air grid swing unit swings, by setting the allowable range of the swing amplitude, the extreme point position of the first air hole A after swinging is not superimposed with the initial position of the second air hole B. In this way, the situation that the outflow amount of a position is continuously excessive due to the superposition of the outflow of multiple air holes at the position, thereby causing the glass surface to leave a wind spot under the influence of the position, can be reduced.
[0108] It can be seen that the optional embodiment can analyze the extreme point position that can be swung by each air grid swing unit according to the air hole spacing parameter of the air grid swing unit, and determine the swing amplitude allowable range of the air grid swing unit according to the extreme point position that can be swung by the air grid swing unit. The determination accuracy and reliability of the swing amplitude allowable range of the air grid can be improved by analyzing the extreme point position that can be swung by the air grid. Then, based on the first correlation between the preset radial size of the ratchet and the swing amplitude of the air grid, the radial size regulation requirement at the outer edge of the ratchet of the ratchet assembly in the air grid swing unit is determined according to the swing amplitude allowable range of the air grid swing unit. The determination accuracy and reliability of the radial size regulation requirement at the outer edge of the ratchet in the ratchet can be improved by combining the accurately determined swing amplitude allowable range and the preset corresponding relationship between the radial size of the ratchet and the swing amplitude of the air grid. Finally, the size control parameter of the outer edge of the ratchet of the ratchet assembly of the air grid swing unit is accurately and reliably generated according to the accurately determined radial size regulation requirement.
[0109] In the optional embodiment, as another optional implementation, the method can further include:
[0110] A corresponding controller is configured for each target air grid swing group in the determined one or more target air grid swing groups, and an operation of generating the corresponding shaft control parameter of the ratchet shaft of each target air grid swing group in the determined one or more target air grid swing groups according to the relevant change parameter of the target glass is triggered.
[0111] In the embodiment of the present application, the controller is used to control the ratchet shafts of all the wind-shutter swinging units in the corresponding target wind-shutter swinging group. Optionally, the controller can be used to provide a power source for the ratchet shafts in the ratchet assembly, and then control the rotation speed of the ratchet shafts through the power source provided by the controller. Specifically, when the number of the target wind-shutter swinging group is 1, it indicates that all the wind-shutter swinging units to be controlled in the wind-shutter swinging device are configured with one controller (the controller can be a speed controller, for example, a frequency converter) for control; when the number of the target wind-shutter swinging group is greater than 1, it indicates that multiple controllers are configured, and the specific configuration is as follows: one controller is configured for each target wind-shutter swinging group, so as to control the rotation speed of the corresponding shafts of all the wind-shutter swinging units in the target wind-shutter swinging group through the controller.
[0112] Specifically, according to the number of the target wind-shutter swinging group in the wind-shutter swinging device and the number of the wind-shutter swinging units in each target wind-shutter swinging group, the target control mode for the wind-shutter swinging device is determined, and then a corresponding controller is configured for each target wind-shutter swinging group based on the target control mode. Optionally, the target control mode of the wind-shutter swinging device can include one of a first control mode, a second control mode and a third control mode. For example, when the number of the target wind-shutter swinging group is not 1 and the number of the wind-shutter swinging units in each target wind-shutter swinging group is 1, the target control mode for the wind-shutter swinging device is determined as the first control mode, as shown in Figure 2 Figure 2 is a frame diagram of the first control mode of the wind-shutter swinging device disclosed in the embodiment of the present application, wherein n ratchet shafts of n wind-shutter swinging units are provided with n corresponding power sources (such as motors), and the n power sources are provided through n corresponding speed controllers (such as frequency converters) configured; Figure 3 Figure 3 is a frame diagram of the second control mode of the wind-shutter swinging device disclosed in the embodiment of the present application, wherein all the ratchet shafts of all the wind-shutter swinging units are provided with independent power sources, and the power sources are provided through a single speed controller configured; or when the number of the target wind-shutter swinging group is 1, the target control mode for the wind-shutter swinging device is determined as the third control mode, as shown in Figure 4 Figure 4 is a frame diagram of the third control mode of the wind-shutter swinging device disclosed in the embodiment of the present application, wherein all the ratchet shafts of the target wind-shutter swinging group are integrated to obtain a ratchet shaft group, and the ratchet shaft group is provided with an independent power source, and the power source is provided through a single speed controller configured.
[0113] It can be seen that the optional embodiment can configure a corresponding controller for each target wind-shutter oscillation group through the determined one or more target wind-shutter oscillation groups, so as to realize automatic control of the ratchet arbor parameters of all wind-shutter oscillation units in the corresponding target wind-shutter oscillation group through the controller.
[0114] In the optional embodiment, optionally, generating the arbor control parameters corresponding to the ratchet arbors in each target wind-shutter oscillation group in the determined one or more target wind-shutter oscillation groups according to the relevant change parameters of the target glass can include:
[0115] For each target wind-shutter oscillation group, generating the arbor control parameters of the controller of the target wind-shutter oscillation group for all ratchet arbors in the target wind-shutter oscillation group according to the relevant change parameters of the target glass.
[0116] The arbor control parameters of each controller at least include the rotation speed control parameters of each controller for the corresponding ratchet arbors; or,
[0117] The arbor control parameters of each controller at least include the rotation speed control parameters of each controller for the corresponding ratchet arbors, and further include the action sequence control parameters of each controller for the corresponding ratchet arbors.
[0118] Specifically, when the arbor control parameters of each controller only include the rotation speed control parameters of the controller for the corresponding ratchet arbors, it means that the action sequence of different target wind-shutter oscillation groups does not need to be considered, and all controllers simultaneously control the rotation speed of the ratchet arbors of all wind-shutter oscillation units in the corresponding target wind-shutter oscillation group; when the arbor control parameters of each controller include both the rotation speed control parameters and the action sequence control parameters of the controller for the corresponding ratchet arbors, it means that the action sequence of different target wind-shutter oscillation groups needs to be considered, and for any controller, when it is determined that the controller needs to control according to the action sequence control parameters corresponding to the controller, the controller controls all ratchet arbors corresponding to the controller according to the rotation speed control parameters corresponding to the controller, so as to realize automatic control of the oscillation frequency of the wind-shutter oscillation unit in which the ratchet arbors corresponding to the controller are located.
[0119] It can be seen that the optional embodiment can also automatically generate the arbor control parameters, such as the rotation speed control parameters, of the controller of each target wind-shutter oscillation group for all ratchet arbors in the target wind-shutter oscillation group according to the relevant change parameters of the target glass, and further can be the action sequence control parameters, which is beneficial to improve the diversity, accuracy and reliability of the generated arbor control parameters.
[0120] In the optional implementation, further optionally, for each target wind rack swing group, the rotation speed control parameter of the controller of the target wind rack swing group for all ratchet shafts of the target wind rack swing group can be generated according to the related change parameter of the target glass, and can include:
[0121] For each target wind rack swing group, a temperature change curve of the target glass in the target wind rack swing group is determined according to the glass temperature change parameter and the glass position change parameter; and a rotation speed control parameter of the controller of the target wind rack swing group for all ratchet shafts of the target wind rack swing group is generated according to the temperature change curve of the target glass in the target wind rack swing group.
[0122] According to the glass position change parameter, a wind rack swing sorting operation is performed on all target wind rack swing groups to obtain wind rack swing sorting information, the wind rack swing sorting information being used to indicate a swing order of each target wind rack swing group in all target wind rack swing groups; and an action sequence control parameter of the controller of the target wind rack swing group for all ratchet shafts of the target wind rack swing group is generated according to the swing order of each target wind rack swing group.
[0123] In the embodiment of the present application, specifically, according to the glass position change parameter of the target glass in the wind rack swing device, the glass temperature change parameter of the target glass in the wind rack swing device is analyzed to obtain a sub-temperature change parameter of the target glass in each target wind rack swing group in the wind rack swing device; and a temperature change curve of the target glass in the target wind rack swing group is determined according to the sub-temperature change parameter of the target glass in each target wind rack swing group.
[0124] It can be seen that the optional implementation can also accurately determine the temperature change curve of the target glass in each target wind rack swing group through the glass temperature change parameter and the glass position change parameter, so as to accurately generate the rotation speed control parameter of the controller of the target wind rack swing group for all ratchet shafts of the target wind rack swing group according to the accurately determined temperature change curve; and the sorting of all target wind rack swing groups is performed according to the glass position change parameter to obtain the swing order of each target wind rack swing group, and the action sequence control parameter of the controller of each target wind rack swing group is generated according to the swing order of each target wind rack swing group, so that the sorting accuracy of the action sequence of the controller is improved through the accurate sorting of the control sequence of each target wind rack swing group.
[0125] In the embodiment of the present application, specifically, for each target wind rack swing group, the rotation speed control parameter of the controller of the target wind rack swing group for all ratchet shafts of the target wind rack swing group can be generated according to the temperature change curve of the target glass in the target wind rack swing group, and can include:
[0126] For each target wind rack swing group, according to the temperature change curve of the target glass in the target wind rack swing group, the temperature change trend of the target glass in the target wind rack swing group is predicted, and the temperature change trend of the target glass is used to represent the expected temperature change of the target glass at a plurality of future time nodes;
[0127] Based on the second correlation relationship between the preset glass temperature and the wind rack swing frequency, according to the temperature change trend of the target glass in the target wind rack swing group, the swing frequency requirement parameter of the target wind rack swing group at each future time node is determined;
[0128] Based on the third correlation relationship between the preset wind rack swing frequency and the spindle speed, according to the swing frequency requirement parameter of the target wind rack swing group at each future time node, the spindle speed requirement parameter of all ratchet spindles of the target wind rack swing group at each future time node is determined;
[0129] According to the spindle speed requirement parameter of all ratchet spindles of the target wind rack swing group at each future time node, the speed control parameter of the controller of the target wind rack swing group for all ratchet spindles of the target wind rack swing group is generated.
[0130] In the embodiment of the application, since the glass quenching and tempering is a process of rapid cooling of high-temperature glass in a short time, the temperature change curve of the target glass usually refers to the temperature drop curve. Specifically, according to the temperature drop curve of the target glass, the temperature trend of the target glass is determined, so as to predict the expected temperature change of the target glass at a plurality of future time nodes, and then match the corresponding swing frequency based on the second correlation relationship, for example: the glass surface is required to be reduced from 630 DEG C to 450 DEG C in the next 10 seconds, and the swing frequency is required to be reduced from 0.25 times per second to 0.1 times per second in the next 10 seconds. Subsequently, according to the swing frequency required to be controlled at each future time node, the rotation speed required by the ratchet spindle for controlling the swing frequency required at each time node is determined as the spindle speed requirement parameter, so as to generate the speed control parameter of the controller for controlling the ratchet spindle according to the spindle speed requirement parameter. In this way, by controlling the output of the frequency converter at different time nodes, the wind rack can be reciprocated at different swing frequencies at different time nodes in the glass quenching process.
[0131] It can be seen that the optional embodiment can predict the temperature change trend of the target glass in the target wind rack swing group through the temperature change curve of the target glass in the target wind rack swing group, such as the expected temperature change of the target glass at a plurality of future time nodes, can accurately predict the temperature change trend of the glass through the glass temperature change curve, and determine the swing frequency requirement parameter of the target wind rack swing group at each future time node according to the temperature change trend of the target glass in the target wind rack swing group based on the second correlation between the preset glass temperature and the wind rack swing frequency, can improve the determination accuracy and reliability of the required swing frequency at each time node by correlating the glass temperature and the wind rack swing frequency, and then determine the spindle speed requirement parameter of all ratchet spindles of the target wind rack swing group at each future time node according to the swing frequency requirement parameter of the target wind rack swing group at each future time node based on the third correlation between the preset wind rack swing frequency and the spindle speed, can improve the determination accuracy and reliability of the spindle speed at each time node by correlating the wind rack swing frequency and the spindle speed, and generate the speed control parameter of the controller for all ratchet spindles of the target wind rack swing group according to the spindle speed requirement parameter of all ratchet spindles of the target wind rack swing group at each future time node, which is beneficial to accurately generate the speed control parameter of the controller for the ratchet spindle according to the accurately determined spindle speed at each time node.
[0132] Embodiment two
[0133] Please refer to Figure 5 , Figure 5 is a flowchart of a quenching wind rack swing parameter adaptive control method disclosed by the embodiments of the present application. Among them, Figure 5 The quenching wind rack swing parameter adaptive control method described is used to realize the quenching of glass by controlling the wind rack swing device (wherein the wind rack swing device is applied to glass production equipment for quenching and tempering of glass), the wind rack swing device includes a plurality of wind rack swing units, each wind rack swing unit is provided with a ratchet assembly; and the quenching wind rack swing parameter adaptive control method can be applied to a quenching wind rack swing parameter adaptive control device, wherein the device can include a control equipment or a control system (local system or cloud system) or a control server (local server or cloud server), and the embodiments of the present application are not limited. As shown in Figure 5 The quenching wind rack swing parameter adaptive control method can include the following operations:
[0134] 201, monitoring the quenching related parameters of the target glass faced by the wind rack swing device for quenching.
[0135] 202. Based on the quenching-related parameters, generate the component control parameters corresponding to each target air grating swing group in one or more target air grating swing groups.
[0136] In this embodiment of the invention, for other descriptions of steps 201-202, please refer to the detailed description of steps 101-102 in Embodiment 1. This embodiment of the invention is not limited.
[0137] 203. For each target wind grating swing group, control the ratchet parameters of the ratchet assembly set in all wind grating swing units in the target wind grating swing group according to the component control parameters corresponding to the target wind grating swing group.
[0138] In this embodiment of the invention, the ratchet parameters of the ratchet assembly include the radial dimension of the outer edge of the ratchet teeth contained in the ratchet assembly and / or the spindle-related parameters of the ratchet spindle contained in the ratchet assembly.
[0139] In this embodiment of the invention, specifically, for each target air grating swing group, when the component control parameters corresponding to the target air grating swing group include the radial dimension control parameters corresponding to the outer edge of the ratchet in all air grating swing units within the target air grating swing group, the radial dimension of the ratchet in the ratchet assembly of all air grating swing units within the target air grating swing group is controlled according to the radial dimension control parameters corresponding to the outer edge of the ratchet in the ratchet in the ratchet swing units within the target air grating swing group; when the component control parameters corresponding to the target air grating swing group include the spindle control parameters corresponding to the ratchet spindle in the target air grating swing group, the spindle-related parameters of the ratchet spindle in the ratchet assembly of all air grating swing units within the target air grating swing group are controlled by the controller corresponding to the target air grating swing group.
[0140] In this embodiment of the invention, optionally, when the ratchet parameters in step 203 include the radial dimension, step 204 is triggered; when the ratchet parameters in step 204 include spindle-related parameters, step 205 is triggered. This embodiment of the invention does not impose any limitations.
[0141] 204. By controlling the radial dimensions of all ratchet assemblies in the target windshield swing group, the swing amplitude control operation is performed on the target windshield swing group to achieve adaptive control of the swing amplitude of the target windshield swing group.
[0142] 205. By controlling the spindle-related parameters in all ratchet assemblies of the target windshield swing group, the swing frequency control operation of the target windshield swing group is performed to achieve adaptive control of the swing frequency of the target windshield swing group.
[0143] In the embodiment of the present application, there is no sequence between step 205 and step 204, that is, step 205 can occur before step 204, after step 204, or simultaneously with step 204, which is not limited in the embodiment of the present application.
[0144] It can be seen that the implementation Figure 5 The described swing parameter adaptive control method of the quenching air grid can quickly and accurately generate the determined component control parameter corresponding to each target air grid swing group (each target air grid swing group includes at least one air grid swing unit) in one or more target air grid swing groups by monitoring the quenching related parameters of the target glass facing the quenching of the air grid swing device, which is beneficial to improve the accuracy and reliability of the generated component control parameter corresponding to each target air grid swing group, so as to perform the corresponding swing control operation on each target air grid swing group according to the component control parameter corresponding to each target air grid swing group, to realize the adaptive control of the swing parameter (including swing amplitude and / or swing frequency) of each target air grid swing group, which can efficiently and accurately realize the adaptive control of the swing parameter of each target air grid swing group based on the accurately generated component control parameter, and accurately control the swing parameter of the air grid, thereby facilitating the reduction of the generation of wind spots according to the accurately controlled swing parameter of the air grid, and further facilitating the improvement of the optical quality and visual effect of the quenched glass. In addition, the ratchet parameter of the ratchet assembly provided in all air grid swing units in the target air grid swing group can be accurately controlled according to the component control parameter corresponding to each target air grid swing group, so that the accurate control of the swing parameter of the target air grid swing group is realized by accurately controlling the ratchet parameter.
[0145] For example, as Figure 6 shown, Figure 6 is a structural schematic diagram of an air grid swing unit disclosed by the embodiment of the present application, wherein the air grid swing unit 1 includes an air grid support 10, an air knife 20, and a swing driving assembly. The air knife 20 is installed on the air grid support 10 and can swing along the swing direction D. The air knife 20 is provided with a plurality of air outlets 21.
[0146] Specifically, the swing driving assembly includes a driving member, a first transmission member (such as a ratchet assembly), and a second transmission member. The driving member is installed on the air grid assembly. The first transmission member is in transmission connection with the driving member, and the driving member can drive the first transmission member to rotate. The second transmission member is connected with the air knife 20 and is in transmission connection with the first transmission member. The second transmission member guides the air knife 20 to swing along the swing direction when the first transmission member rotates.
[0147] The first transmission member comprises a transmission wheel (e.g. a ratchet wheel) 31 and a transmission cavity, the transmission cavity is arranged on the air baffle support 10, and the transmission wheel 31 is rotatably arranged in the transmission cavity, and a first transmission part is arranged on the transmission wheel 31.
[0148] In addition, the second transmission member comprises a transmission plate 32, the transmission plate 32 is connected to the air knife 20, the transmission plate 32 penetrates the transmission cavity and is slidably connected to the transmission cavity in the swinging direction, a second transmission part is arranged on the transmission plate 32, and the first transmission part can press the second transmission part to make the transmission plate 32 move in the swinging direction when the transmission wheel 31 rotates.
[0149] On the basis of the above structure, when the air knife 20 is driven to swing back and forth, the transmission wheel 31 is driven to rotate by the driving member, the transmission wheel 31 can drive the first transmission part to rotate, the transmission plate 32 is arranged in the transmission cavity and slides relative to the transmission cavity in the swinging direction, the second transmission part on the transmission plate 32 can be arranged on the transmission track of the first transmission part, so that the first transmission part can rotate to abut against the second transmission part in the process of rotation, and after abutting against the second transmission part, the transmission wheel 31 continues to rotate to push the transmission plate 32, and since the transmission plate 32 has a sliding trend relative to the transmission cavity, the transmission plate 32 can slide in the swinging direction under the pushing action of the first transmission part of the transmission wheel 31, and then guide the air knife 20 connected thereto to slide.
[0150] In the embodiment of the present application, the number of ratchet teeth of the ratchet wheel can be 3, 5 or any other set value. Figure 6 The transmission wheel 31 in the above embodiment, i.e. the ratchet wheel, is taken as an example with three ratchet teeth. Further, the ratchet wheel can be provided with a plurality of pawls, and the radial size of the outer edge of the ratchet teeth can be controlled by controlling the position of the pawls, wherein the position of the pawls can be controlled by the controller or other control devices (e.g. an electromagnet or other devices capable of generating an attractive force on the pawls). The rotation speed of the ratchet wheel shaft can be controlled by an external controller.
[0151] Embodiment three
[0152] Please refer to Figure 7 , Figure 7 is a structural schematic diagram of a quenching air baffle swing parameter adaptive control device disclosed by the embodiment of the present application. In the diagram, Figure 7The swing parameter adaptive control device of the quenching air grid described is used to realize quenching of glass by controlling the air grid swing device (wherein the air grid swing device is applied to a glass production equipment for quenching and tempering of glass), the air grid swing device comprises a plurality of air grid swing units, each air grid swing unit is provided with a ratchet assembly; and the swing parameter adaptive control method of the quenching air grid can be applied to the swing parameter adaptive control device of the quenching air grid, wherein the device can comprise a control equipment or a control system (a local system or a cloud system) or a control server (a local server or a cloud server), and the embodiments of the present application are not limited. As shown in Figure 7 The swing parameter adaptive control device of the quenching air grid can comprise:
[0153] The monitoring module 301 is used to monitor the quenching related parameters of the target glass faced by the air grid swing device for quenching, the quenching related parameters comprising the related change parameters of the target glass in the air grid swing device and / or the air outlet related parameters of the air grid swing device about the target glass.
[0154] The generating module 302 is used to generate the determined component control parameters corresponding to each target air grid swing group in one or more target air grid swing groups according to the quenching related parameters, each target air grid swing group comprising at least one air grid swing unit, and the component control parameters being used to control the related parameters in the ratchet assemblies of all air grid swing units in the corresponding target air grid swing group.
[0155] The control module 303 is used to perform the corresponding swing control operation on each target air grid swing group according to the component control parameters corresponding to each target air grid swing group, so as to realize the adaptive control of the swing parameters of each target air grid swing group, the swing parameters comprising the swing amplitude and / or the swing frequency.
[0156] It can be seen that the embodiments Figure 7The swing parameter adaptive control device of the described quenching air grid can quickly and accurately generate the determined component control parameter corresponding to each target air grid swing group (each target air grid swing group includes at least one air grid swing unit) in one or more target air grid swing groups by monitoring the quenching related parameters of the target glass faced by the air grid swing device, thereby improving the accuracy and reliability of the generated component control parameter corresponding to each target air grid swing group, and thereby performing corresponding swing control operation on each target air grid swing group according to the component control parameter corresponding to each target air grid swing group, to realize adaptive control of the swing parameter (including swing amplitude and / or swing frequency) of each target air grid swing group. Based on the accurately generated component control parameter, the adaptive control of the swing parameter of each target air grid swing group can be efficiently and accurately realized, and the swing parameter of the air grid can be accurately controlled, thereby facilitating the reduction of wind spots according to the accurately controlled air grid swing parameter, and further facilitating the improvement of the optical quality and visual effect of the quenched glass.
[0157] In an optional embodiment, the ratchet assembly at least includes a ratchet and a ratchet arbor, and further includes an arbor bearing, wherein the ratchet is provided with a ratchet tooth. Figure 8 As shown in the figure, Figure 8 is another structure diagram of the swing parameter adaptive control device of the quenching air grid disclosed in the embodiment of the present application, wherein, as shown in the figure, Figure 8 The generation module 302 includes:
[0158] The first generation sub-module 3021 is configured to generate the radial dimension control parameter corresponding to the outer edge of the ratchet tooth in each air grid swing unit according to the air outlet related parameter of the air grid swing device.
[0159] The second generation sub-module 3022 is configured to generate the arbor control parameter corresponding to the ratchet arbor in each target air grid swing group in the determined one or more target air grid swing groups according to the related change parameter of the target glass, and the related change parameter includes the glass position change parameter and / or the glass temperature change parameter; wherein the component control parameter corresponding to each target air grid swing group includes the radial dimension control parameter corresponding to all air grid swing units in the target air grid swing group and / or the arbor control parameter corresponding to the target air grid swing group.
[0160] It can be seen that the optional embodiment can quickly and accurately generate the corresponding radial size control parameter of the outer edge of the ratchet wheel of each wind screen oscillating unit according to the wind screen oscillating device related parameters, and quickly and accurately generate the determined one or more target wind screen oscillating group corresponding to the corresponding radial size control parameter and the corresponding radial size control parameter of the ratchet wheel of each target wind screen oscillating group in the target wind screen oscillating group, wherein the corresponding radial size control parameter and the corresponding radial size control parameter of the ratchet wheel of each target wind screen oscillating group are used as the corresponding component control parameter of the target wind screen oscillating group, which can improve the diversity and flexibility of generating the corresponding component control parameter of each target wind screen oscillating group based on diversified quenching related parameters, and is beneficial to improve the generation accuracy and reliability of the component control parameter, thereby further improving the control accuracy and reliability of the subsequent oscillation parameters of the grouped wind screen oscillating units.
[0161] In the optional embodiment, as an optional implementation, the wind screen oscillating device related parameters include the wind hole spacing parameters of each wind screen oscillating unit of the wind screen oscillating device. And the first generation submodule 3021 generates the corresponding radial size control parameter of the outer edge of the ratchet wheel of each wind screen oscillating unit according to the wind screen oscillating device related parameters, and the specific way includes:
[0162] For each wind screen oscillating unit, according to the wind hole spacing parameters of the wind screen oscillating unit, the polar position that the wind screen oscillating unit can oscillate is analyzed;
[0163] According to the polar position that the wind screen oscillating unit can oscillate, the oscillation amplitude allowable range of the wind screen oscillating unit is determined;
[0164] Based on the first correlation between the preset radial size of the ratchet wheel and the wind screen oscillation amplitude, according to the oscillation amplitude allowable range of the wind screen oscillating unit, the radial size control requirement of the outer edge of the ratchet wheel assembly of the wind screen oscillating unit is determined;
[0165] According to the radial size control requirement, the size control parameter of the outer edge of the ratchet wheel assembly of the wind screen oscillating unit is generated.
[0166] It can be seen that the optional embodiment can analyze the pole position that can be swung by each wind screen swinging unit according to the air hole spacing parameter of the wind screen swinging unit, and determine the swinging amplitude allowable range of the wind screen swinging unit according to the pole position that can be swung by the wind screen swinging unit, so as to improve the determination accuracy and reliability of the allowable range of the wind screen swinging amplitude by analyzing the pole position that can be swung by the wind screen, and then determine the radial size regulation requirement of the ratchet gear assembly at the outer edge of the ratchet gear in the wind screen swinging unit according to the swinging amplitude allowable range of the wind screen swinging unit based on the first correlation between the preset radial size of the ratchet gear and the wind screen swinging amplitude, so as to improve the determination accuracy and reliability of the radial size regulation requirement of the ratchet gear at the outer edge of the ratchet gear by combining the accurately determined swinging amplitude allowable range and the preset corresponding relationship between the radial size of the ratchet gear and the wind screen swinging amplitude, and then accurately and reliably generate the size control parameter of the ratchet gear assembly at the outer edge of the ratchet gear of the wind screen swinging unit according to the accurately determined radial size regulation requirement.
[0167] In the optional embodiment, as another optional embodiment, as shown in Figure 8 The generating module 302 further includes:
[0168] The configuration sub-module 3023 is configured to configure a corresponding controller for each target wind screen swinging group determined, and the controller is configured to control the ratchet shaft of all wind screen swinging units in the corresponding target wind screen swinging group; and trigger the second generating sub-module 3022 to perform the operation of generating the corresponding shaft control parameter of the ratchet shaft in each target wind screen swinging group determined in the one or more target wind screen swinging groups according to the relevant change parameter of the target glass.
[0169] It can be seen that the optional embodiment can configure a corresponding controller for each target wind screen swinging group determined, so as to realize automatic control of the ratchet shaft parameter of all wind screen swinging units in the corresponding target wind screen swinging group through the controller.
[0170] In the optional embodiment, optionally, the second generating sub-module 3022 generates the corresponding shaft control parameter of the ratchet shaft in each target wind screen swinging group determined in the one or more target wind screen swinging groups according to the relevant change parameter of the target glass in the following manner:
[0171] For each target wind screen swinging group, the shaft control parameter of the controller of the target wind screen swinging group for all ratchet shafts in the target wind screen swinging group is generated according to the relevant change parameter of the target glass;
[0172] The shaft control parameter of each controller at least includes the rotation speed control parameter of each controller for the corresponding ratchet shaft; or,
[0173] The spindle control parameters of each controller at least include a rotation speed control parameter of each controller for the corresponding ratchet spindle, and further include an action sequence control parameter of each controller for the corresponding ratchet spindle.
[0174] It can be seen that the optional embodiment can automatically generate the spindle control parameters, such as the rotation speed control parameter and further the action sequence control parameter, of the controller of each target air-float group for all the ratchet spindles of the target air-float group according to the related change parameters of the target glass, which is beneficial to improve the diversity, accuracy and reliability of the generated spindle control parameters.
[0175] In the optional embodiment, further optionally, the second generation submodule 3022 generates the spindle control parameters of the controller of each target air-float group for all the ratchet spindles of the target air-float group according to the related change parameters of the target glass in the following specific manner:
[0176] For each target air-float group, the temperature change curve of the target glass in the target air-float group is determined according to the glass temperature change parameter and the glass position change parameter, and the rotation speed control parameter of the controller of the target air-float group for all the ratchet spindles of the target air-float group is generated according to the temperature change curve of the target glass in the target air-float group.
[0177] The air-float group swing sorting operation is performed on all the target air-float groups according to the glass position change parameter to obtain air-float group swing sorting information, which is used to indicate the swing order of each target air-float group in all the target air-float groups, and the action sequence control parameter of the controller of the target air-float group for all the ratchet spindles of the target air-float group is generated according to the swing order of each target air-float group.
[0178] It can be seen that the optional embodiment can also accurately determine the temperature change curve of the target glass in each target air-float group through the glass temperature change parameter and the glass position change parameter, so as to accurately generate the rotation speed control parameter of the controller of the target air-float group for all the ratchet spindles of the target air-float group according to the accurately determined temperature change curve; and the sorting of all the target air-float groups is performed according to the glass position change parameter to obtain the swing order of each target air-float group, and the action sequence control parameter of the controller of each target air-float group is generated according to the swing order of each target air-float group, so that the sorting accuracy of the action sequence of each controller is improved through the accurate sorting of the control sequence of each target air-float group.
[0179] In another optional embodiment, the control module 303 performs corresponding swing control operations on each target wind grid swing group according to the component control parameters corresponding to each target wind grid swing group, so as to realize adaptive control of the swing parameters of each target wind grid swing group in the following manner:
[0180] For each target wind grid swing group, the ratchet parameters of the ratchet assemblies provided by all the wind grid swing units in the target wind grid swing group are controlled according to the component control parameters corresponding to the target wind grid swing group, the ratchet parameters of the ratchet assemblies including the radial size at the outer edge of the ratchet assembly and / or the shaft related parameters of the ratchet shaft included in the ratchet assembly;
[0181] When the ratchet parameters include the radial size, the swing amplitude control operation is performed on the target wind grid swing group by controlling the radial size in all the ratchet assemblies in the target wind grid swing group, so as to realize adaptive control of the swing amplitude of the target wind grid swing group; and / or,
[0182] When the ratchet parameters include the shaft related parameters, the swing frequency control operation is performed on the target wind grid swing group by controlling the shaft related parameters in all the ratchet assemblies in the target wind grid swing group, so as to realize adaptive control of the swing frequency of the target wind grid swing group.
[0183] It can be seen that the optional embodiment can accurately control the ratchet parameters of the ratchet assemblies provided by all the wind grid swing units in each target wind grid swing group according to the component control parameters corresponding to each target wind grid swing group, so as to realize precise control of the swing parameters of the target wind grid swing group by accurately controlling the ratchet parameters.
[0184] Embodiment Four
[0185] Please refer to Figure 9 , Figure 9 is another structure diagram of the swing parameter adaptive control device of the quenching wind grid disclosed by the embodiments of the present application. As Figure 9 shown, the swing parameter adaptive control device of the quenching wind grid can include:
[0186] a memory 401 storing executable program codes;
[0187] a processor 402 coupled with the memory 401;
[0188] The processor 402 invokes the executable program codes stored in the memory 401 to execute part or all of the steps of the swing parameter adaptive control method of the quenching wind grid described in the embodiment one or the embodiment two of the present application.
[0189] Embodiment Five
[0190] The embodiment of the present application discloses a computer storage medium, which stores computer instructions, and when the computer instructions are invoked, part or all of the steps of the swing parameter adaptive control method of the quenching air grid are executed.
[0191] Embodiment six
[0192] The embodiment of the present application discloses a computer program product, which comprises a non-transitory computer readable storage medium storing a computer program, and the computer program is operable to cause a computer to execute part or all of the steps of the swing parameter adaptive control method of the quenching air grid described in the embodiment one or the embodiment two.
[0193] The device embodiments described above are only schematic, wherein the modules described as separate components can or can not be physically separated, and the components displayed as modules can or can not be physical modules, that is, they can be located in one place, or distributed on multiple network modules. Part or all of the modules can be selected to achieve the purpose of the embodiment scheme according to actual needs. Those skilled in the art can understand and implement without creative labor.
[0194] Those skilled in the art can clearly understand the technical solutions of the various embodiments through the above specific description of the embodiments, and the various embodiments can be realized by means of software and necessary universal hardware platforms, and of course, can also be realized by hardware. Based on such understanding, the above technical solutions, essentially or in terms of contribution to the prior art, can be embodied in the form of a software product. The computer software product can be stored in a computer readable storage medium, which includes a Read-Only Memory (ROM), a Random Access Memory (RAM), a Programmable Read-only Memory (PROM), an Erasable Programmable Read Only Memory (EPROM), a One-time Programmable Read-Only Memory (OTPROM), an Electrically-Erasable Programmable Read-Only Memory (EEPROM), a Compact Disc Read-Only Memory (CD-ROM), or other optical disk storage, magnetic disk storage, magnetic tape storage, or any other medium that can be used to carry or store computer readable instructions.
[0195] Finally, it should be noted that: the above-mentioned embodiments disclosed only the preferred embodiments of the present application, only for the description of the technical solutions of the present application, and not limited; although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand; it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A swing parameter adaptive control method of a quenching air grid, characterized by, The method is used for quenching of glass by controlling a wind grid swinging device, the wind grid swinging device comprises a plurality of wind grid swinging units, each of the wind grid swinging units is provided with a ratchet assembly; wherein the method comprises: monitoring quenching related parameters of target glass facing the wind grid swinging device, the quenching related parameters comprising relevant change parameters of the target glass in the wind grid swinging device; generating determined component control parameters corresponding to each of one or more target wind grid swinging groups according to the quenching related parameters, each of the target wind grid swinging groups comprising at least one of the wind grid swinging units, the component control parameters being used for controlling relevant parameters in the ratchet assembly of all wind grid swinging units in the corresponding target wind grid swinging group, the ratchet assembly comprising at least a ratchet and a ratchet spindle, and further comprising a spindle bearing, wherein the ratchet is provided with a ratchet tooth, the component control parameters corresponding to each of the target wind grid swinging groups comprising radial size control parameters corresponding to all wind grid swinging units in the target wind grid swinging group and / or spindle control parameters corresponding to the target wind grid swinging group; performing corresponding swinging control operations on each of the target wind grid swinging groups according to the component control parameters corresponding to each of the target wind grid swinging groups, so as to realize adaptive control of swinging parameters of each of the target wind grid swinging groups, the swinging parameters comprising a swinging frequency; wherein the generating of the determined component control parameters corresponding to each of the one or more target wind grid swinging groups according to the quenching related parameters comprises: generating determined spindle control parameters corresponding to the ratchet spindle in each of the one or more target wind grid swinging groups according to relevant change parameters of the target glass, the relevant change parameters comprising glass position change parameters and / or glass temperature change parameters; and the method further comprises: configuring a corresponding controller for each of the one or more target wind grid swinging groups, the controller being used for controlling the ratchet spindle of all wind grid swinging units in the corresponding target wind grid swinging group; and triggering the operation of generating the determined spindle control parameters corresponding to the ratchet spindle in each of the one or more target wind grid swinging groups according to the relevant change parameters of the target glass; wherein the generating of the determined spindle control parameters corresponding to the ratchet spindle in each of the one or more target wind grid swinging groups according to the relevant change parameters of the target glass comprises: for each of the target wind grid swinging groups, generating spindle control parameters of the controller of the target wind grid swinging group for all the ratchet spindles of the target wind grid swinging group according to the relevant change parameters of the target glass; wherein the generating of the spindle control parameters of the controller of the target wind grid swinging group for all the ratchet spindles of the target wind grid swinging group according to the relevant change parameters of the target glass comprises: generating the spindle control parameters of the controller of the target wind grid swinging group for all the ratchet spindles of the target wind grid swinging group according to the relevant change parameters of the target glass. For each of the target wind rack swing groups, a temperature change curve of the target glass in the target wind rack swing group is determined according to the glass temperature change parameter and the glass position change parameter; and a speed control parameter of a controller of the target wind rack swing group for all the ratchet shafts in the target wind rack swing group is generated according to the temperature change curve of the target glass in the target wind rack swing group; According to the glass position change parameter, a wind rack swing sequencing operation is performed on all the target wind rack swing groups to obtain wind rack swing sequencing information, which is used to indicate a swing order of each of the target wind rack swing groups; and an action sequence control parameter of a controller of each of the target wind rack swing groups for all the ratchet shafts in the target wind rack swing group is generated according to the swing order of the target wind rack swing group.
2. The method of adaptive control of swing parameters of a quenching blast grid according to claim 1, characterized in that, The quenching-related parameters further include an air outlet-related parameter of the wind rack swing device with respect to the target glass; And the generating of the determined component control parameter corresponding to each of the one or more target wind rack swing groups according to the quenching-related parameters comprises: According to the air outlet-related parameter of the wind rack swing device, a radial size control parameter of the outer edge of the ratchet gear in each of the wind rack swing units is generated.
3. The method of adaptive control of oscillation parameters of a quenching blast grid according to claim 2, characterized in that, The air outlet-related parameter of the wind rack swing device includes a wind hole spacing parameter of each of the wind rack swing units of the wind rack swing device, and the swing parameter further includes a swing amplitude; And the generating of the radial size control parameter of the outer edge of the ratchet gear in each of the wind rack swing units according to the air outlet-related parameter of the wind rack swing device comprises: For each of the wind rack swing units, the pole position that can be swung by the wind rack swing unit is analyzed according to the wind hole spacing parameter of the wind rack swing unit; According to the pole position that can be swung by the wind rack swing unit, a swing amplitude allowable range of the wind rack swing unit is determined; Based on a first correlation relationship between a ratchet radial size and a wind rack swing amplitude, a radial size regulation requirement of the outer edge of the ratchet gear component in the wind rack swing unit is determined according to the swing amplitude allowable range of the wind rack swing unit; According to the radial size regulation requirement, a size control parameter of the outer edge of the ratchet gear component of the wind rack swing unit is generated.
4. The method according to any one of claims 1 to 3, characterized in that The performing of the corresponding swing control operation on each of the target wind rack swing groups according to the component control parameter corresponding to each of the target wind rack swing groups to realize the adaptive control of the swing parameter of each of the target wind rack swing groups comprises: For each of the target wind rack swing groups, a ratchet parameter of a ratchet gear component provided by all the wind rack swing units in the target wind rack swing group is controlled according to the component control parameter corresponding to the target wind rack swing group, the ratchet parameter of the ratchet gear component including a radial size of the outer edge of the ratchet gear included in the ratchet gear component and / or a shaft-related parameter of a ratchet shaft included in the ratchet gear component; When the ratchet parameters include the radial size, the swing amplitude control operation is performed on the target wind rack swing group by controlling the radial size of all the ratchet assemblies in the target wind rack swing group, so as to realize adaptive control of the swing amplitude of the target wind rack swing group; and / or, When the ratchet parameters include the spindle-related parameters, the swing frequency control operation is performed on the target wind rack swing group by controlling the spindle-related parameters of all the ratchet assemblies in the target wind rack swing group, so as to realize adaptive control of the swing frequency of the target wind rack swing group.
5. A swing parameter adaptive control device of a quenching air grid, characterized by, The swing parameter adaptive control device is used for realizing quenching of glass by controlling a wind rack swing device, the wind rack swing device comprising a plurality of wind rack swing units, each of which is provided with a ratchet assembly, and the swing parameter adaptive control device is used for performing the quenching wind rack swing parameter adaptive control method according to any one of claims 1-4; wherein the swing parameter adaptive control device comprises: a monitoring module configured to monitor quenching-related parameters of a target glass facing the wind rack swing device, the quenching-related parameters comprising relevant change parameters of the target glass in the wind rack swing device and / or air outlet-related parameters of the wind rack swing device with respect to the target glass; a generating module configured to generate determined component control parameters corresponding to each of one or more target wind rack swing groups according to the quenching-related parameters, each of the target wind rack swing groups comprising at least one of the wind rack swing units, and the component control parameters being used for controlling relevant parameters in the ratchet assemblies of all the wind rack swing units in the corresponding target wind rack swing group; a control module configured to perform corresponding swing control operations on each of the target wind rack swing groups according to the component control parameters corresponding to each of the target wind rack swing groups, so as to realize adaptive control of swing parameters of each of the target wind rack swing groups, the swing parameters comprising a swing frequency.
6. A swing parameter adaptive control device of a quenching air grid, characterized by, The device comprises: a memory storing executable program codes; a processor coupled with the memory; the processor invokes the executable program codes stored in the memory to execute the quenching wind rack swing parameter adaptive control method according to any one of claims 1-4.
7. A computer storage medium, characterized in that The computer storage medium stores computer instructions, which are invoked to execute the quenching wind rack swing parameter adaptive control method according to any one of claims 1-4.
Citation Information
Patent Citations
Cooling device that toughened glass used
CN207347396U