Continuous integral ironing device for curtain

Abstract

The invention discloses a curtain continuous integral ironing device which comprises a machine shell, a conveying mechanism, a controller, a steam ironing mechanism and a rolling ironing mechanism, the conveying mechanism is arranged in the machine shell and provided with a net belt capable of continuously conveying curtain cloth from an inlet to an outlet, and the steam ironing mechanism and the rolling ironing mechanism are sequentially arranged from the inlet to the outlet. The steam ironing mechanism is provided with a spray head which faces the mesh belt to spray steam to the curtain cloth in the full-width direction, the rolling ironing mechanism is provided with ironing rollers which are arranged on the two opposite sides of the mesh belt to conduct electric heating rolling on the curtain cloth in the full-width direction, and the controller is electrically connected with the conveying mechanism, the steam ironing mechanism and the rolling ironing mechanism. The ironing quality, the ironing efficiency and the ironing safety can be considered.

Description

Technical Field

[0001] The present invention relates to the technical field of home textile manufacturing, especially the technical field of curtain ironing. Background Art

[0002] Curtain fabric is the main material for making curtains, usually woven alone or mixed by various fiber materials (such as cotton, linen, silk, polyester, nylon, etc.), and has multiple functions such as light shading, heat insulation and decoration; in the traditional curtain production process, the ironing of the fabric is an important link; usually, before shipping, workers will hang the fabric and then use a handheld steam iron (such as the hanging ironing machine with the publication number CN105200751A and an electric hanging ironing device with the publication number CN109252341A) to locally iron the wrinkles on the fabric; however, there are the following problems with this ironing design: 1) Uneven ironing: Due to manual operation, it is difficult to ensure the uniformity of ironing, and it is easy to have the situation of missed ironing or over-ironing, affecting the appearance and quality of the fabric; 2) Low efficiency: The handheld ironing device requires workers to process each wrinkle one by one, which is not only time-consuming and laborious, but also has a low production efficiency; 3) Safety hazards: There is a risk of scalding workers during the use of the handheld steam ironing device. Especially after long-term operation, workers may increase the probability of operation errors due to fatigue.

[0003] Based on the above problems, there is an urgent need for an ironing device suitable for continuously ironing curtain fabric in a curtain factory, so as to improve the ironing quality and efficiency, and at the same time reduce the probability of ironing safety accidents. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems in the prior art, and propose a continuous integral curtain ironing device, which can take into account the ironing quality, ironing efficiency and ironing safety.

[0005] To achieve the above purpose, the present invention proposes a continuous integral curtain ironing device, including a machine shell, a conveying mechanism, a controller, a steam ironing mechanism and a roller pressing ironing mechanism. The conveying mechanism is built in the machine shell and has a mesh belt that can continuously convey curtain fabric from the inlet to the outlet. The steam ironing mechanism and the roller pressing ironing mechanism are arranged in sequence from the inlet to the outlet. The steam ironing mechanism has a nozzle that sprays steam towards the mesh belt in the full width of the curtain fabric. The roller pressing ironing mechanism has ironing rollers arranged on opposite sides of the mesh belt to perform electrothermal rolling on the full width of the curtain fabric. The controller is electrically connected to the conveying mechanism, the steam ironing mechanism and the roller pressing ironing mechanism respectively.

[0006] Preferably, the nozzle includes a steam collecting pipe and a spray pipe. On the one hand, the steam collecting pipe is connected to a steam supply device through a conduit passing through the machine shell, and on the other hand, a plurality of spray pipes are used to spray steam from different positions respectively.

[0007] Preferably, the nozzle is isolated by a partition plate inside the machine shell, and the partition plate has openings through which the mesh belt and the curtain cloth can pass.

[0008] Preferably, feeding mechanisms are respectively provided at positions close to the inlet and the outlet in the machine shell. The feeding mechanism is composed of a plurality of feeding rollers arranged on opposite sides of the mesh belt and a feeding motor for driving at least one of the feeding rollers to rotate. The machine shell is also respectively provided with feeding platforms at the inlet and the outlet.

[0009] Preferably, the feeding mechanism and the roller pressing and ironing mechanism are respectively adjusted in distance through a position adjusting mechanism for the relatively arranged feeding rollers and ironing rollers.

[0010] Preferably, the position adjusting mechanism includes a base plate, a slide rail, a slider, a position adjusting motor, a lead screw, a nut, and a connecting rod. The base plate is located inside the machine shell and is provided with a slide rail and a position adjusting motor. The slider is slidably connected to the slide rail and is fixed to the nut. The nut is threadedly connected to the outside of the lead screw and is indirectly connected to the feeding roller or the ironing roller through the connecting rod.

[0011] Preferably, the position adjusting mechanism further includes a guide rod and a guide sleeve. The guide sleeve is fixed to the outer shell and is penetrated by the guide rod. The guide rod is connected to the feeding roller or the ironing roller.

[0012] Preferably, the mesh belt is an endless belt and is supported by a plurality of belt rollers rotatably connected to the machine shell. At least one of the belt rollers is connected to a transmission motor, and a belt cleaning mechanism for cleaning the mesh belt is also installed inside the machine shell.

[0013] Preferably, the belt cleaning mechanism includes a brush roller and a cleaning comb. The brush roller is rotatably connected inside the machine shell and can, on the one hand, use the bristles to brush the mesh holes of the mesh belt and, on the other hand, sweep the bristles through the comb teeth of the cleaning comb.

[0014] Preferably, the belt cleaning mechanism further includes a comb seat and a positioning bolt. The cleaning comb is slidably connected to the comb seat. The comb seat is fixed to the outer shell. The positioning bolt can screw the screw through the comb seat and tighten the cleaning comb from the handle.

[0015] Advantages of the present invention: 1) By using a conveying mechanism with a mesh belt, the curtain fabric is passed from the inlet to the outlet inside the casing successively through a steam ironing mechanism and a roller pressing ironing mechanism. On the one hand, the steam ironing mechanism can use the nozzles to face the mesh belt to spray steam onto the entire width of the curtain fabric, enabling the steam to quickly penetrate the fabric and iron and soften the fibers and remove most of the wrinkles. On the other hand, the roller pressing ironing mechanism can use the ironing rollers arranged on the opposite sides of the mesh belt to perform electrothermal roller pressing on the entire width of the curtain fabric to iron out heavy or stubborn wrinkles at high temperature. It has the characteristics of uniform ironing (the fabric can be uniformly heated and ironed throughout the conveying process, avoiding the problems of missed ironing or over-ironing), relatively high ironing efficiency (the fabric is continuously conveyed on the conveyor belt without manual processing one by one, greatly improving the production efficiency), relatively low labor intensity (workers do not need to perform manual ironing operations for a long time, reducing the labor intensity and the risk of operation errors), and relatively high safety (since the manual operation is reduced, safety hazards such as scalding can be correspondingly reduced); 2) By installing a partition with a plate opening inside the casing to separately isolate the nozzles of the steam ironing mechanism, it can not only make the steam gather as much as possible and spray onto the curtain fabric, reducing steam waste and ensuring the steam ironing treatment effect, but also avoid the steam interference to the adjacent material guiding mechanism and roller pressing ironing mechanism to a certain extent; 3) By installing a belt grooming mechanism composed of a brush roller, a grooming comb, a comb seat and positioning bolts, during the cyclic movement of the mesh belt, the brush roller can be used to synchronously brush the mesh holes of the mesh belt to prevent impurities such as short fibers and fluff from accumulating on the surface of the mesh belt and affecting the wrinkle removal effect of the curtain fabric. The grooming comb can be used to timely comb down the above impurities from the brush roller to ensure the normal operation of the brush roller, and the grooming comb can also be quickly removed for cleaning.

[0016] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the drawings. Brief Description of the Drawings

[0017] Figure 1 is the front view of the continuous integral ironing device for curtains of the present invention; Figure 2 is the internal working schematic diagram of the continuous integral ironing device for curtains of the present invention; Figure 3 is the assembly schematic diagram of the conduit and the nozzle of the continuous integral ironing device for curtains of the present invention; Figure 4 is the assembly schematic diagram of the position adjusting mechanism and the material guiding roller of the continuous integral ironing device for curtains of the present invention; Figure 5 is the assembly schematic diagram of the belt grooming mechanism, the mesh belt and the belt roller of the continuous integral ironing device for curtains of the present invention; In the figure: 1 - casing, 11 - partition board, 12 - material guiding platform, 2 - conveying mechanism, 21 - mesh belt, 22 - belt roller, 3 - material guiding mechanism, 4 - controller, 5 - steam ironing mechanism, 51 - steam supply device, 52 - conduit, 53 - nozzle, 531 - gas collecting pipe, 532 - spray pipe, 6 - roller pressing ironing mechanism, 7 - position adjusting mechanism, 71 - base plate, 72 - slide rail, 73 - slider, 74 - position adjusting motor, 75 - lead screw, 76 - nut, 77 - connecting rod, 78 - guide rod, 79 - guide sleeve, 8 - ribbon arranging mechanism, 81 - brush roller, 82 - arranging brush, 83 - brush seat, 84 - positioning bolt. Detailed implementation mode

[0018] Refer to Figures 1 to 5 , the continuous integral ironing device for curtains of the present invention includes a casing 1, a conveying mechanism 2, a controller 4, a steam ironing mechanism 5 and a roller pressing ironing mechanism 6. The conveying mechanism 2 is built in the casing 1 and has a mesh belt 21 capable of continuously conveying the curtain fabric from the entrance to the exit. The steam ironing mechanism 5 and the roller pressing ironing mechanism 6 are arranged in sequence from the entrance to the exit. The steam ironing mechanism 5 has a nozzle 53 facing the mesh belt 21 to spray steam onto the entire width of the curtain fabric. The roller pressing ironing mechanism 6 has ironing rollers arranged on opposite sides of the mesh belt 21 to perform electrothermal roller pressing on the entire width of the curtain fabric. The controller 4 is electrically connected to the conveying mechanism 2, the steam ironing mechanism 5 and the roller pressing ironing mechanism 6 respectively.

[0019] The nozzle 53 includes a gas collecting pipe 531 and a spray pipe 532. On the one hand, the gas collecting pipe 531 is connected to the steam supply device 51 through a conduit 52 arranged through the casing 1, and on the other hand, a plurality of spray pipes 532 are used to spray steam from different positions respectively.

[0020] The nozzle 53 is isolated by a partition board 11 inside the casing 1. The partition board 11 has a plate opening through which the mesh belt 21 and the curtain fabric can pass.

[0021] Material guiding mechanisms 3 are respectively arranged at positions close to the entrance and the exit in the casing 1. The material guiding mechanism 3 is composed of a plurality of material guiding rollers arranged on opposite sides of the mesh belt 21 and a material guiding motor for driving at least one of the material guiding rollers to rotate. The casing 1 is also respectively provided with material guiding platforms 12 at the entrance and the exit; wherein, the material guiding mechanism 3 can assist the conveying mechanism 2 to make the curtain fabric enter and exit the casing 1, and the material guiding platform 12 facilitates the worker to partially unfold the curtain fabric to further ensure that the curtain fabric can smoothly enter and exit the casing 1.

[0022] The material guiding mechanism 3 and the roller pressing ironing mechanism 6 respectively perform pitch adjustment on the relatively arranged material guiding rollers and ironing rollers through a position adjusting mechanism 7.

[0023] The positioning mechanism 7 includes a base plate 71, a slide rail 72, a slider 73, a positioning motor 74, a lead screw 75, a lead nut 76, and a connecting rod 77. The base plate 71 is located inside the machine housing 1 and is provided with the slide rail 72 and the positioning motor 74. The slider 73 is slidably connected to the slide rail 72 and is fixed to the lead nut 76. The lead nut 76 is threadedly connected to the outside of the lead screw 75 and is indirectly connected to the material guiding roller or the ironing roller through the connecting rod 77.

[0024] The positioning mechanism 7 further includes a guide rod 78 and a guide sleeve 79. The guide sleeve 79 is fixed to the housing 1 and is penetrated by the guide rod 78. The guide rod 78 is connected to the material guiding roller or the ironing roller.

[0025] The mesh belt 21 is an endless belt and is supported by a plurality of belt rollers 22 rotatably connected to the machine housing 1. At least one of the belt rollers 22 is connected to the conveying motor. A belt arranging mechanism 8 for cleaning the mesh belt 21 is also installed inside the machine housing 1.

[0026] The belt arranging mechanism 8 includes a brush roller 81 and a brush comb 82. The brush roller 81 is rotatably connected inside the machine housing 1 and can, on the one hand, brush the mesh holes of the mesh belt 21 with the bristles and, on the other hand, sweep the bristles through the comb teeth of the brush comb 82. In addition, a belt arranging motor can be added to actively drive the rotation of the brush roller 81. Similarly, an ironing motor can be added to actively drive the rotation of the ironing roller.

[0027] The belt arranging mechanism 8 further includes a comb seat 83 and a positioning bolt 84. The brush comb 82 is slidably connected to the comb seat 83. The comb seat 83 is fixed to the housing 1. The positioning bolt 84 can screw the screw through the comb seat 83 and press against the brush comb 82 from the handle. The housing 1 is also provided with a housing door disposed close to the belt arranging mechanism 8.

[0028] The working process of the present invention: When in use, directly gently push the curtain fabric into the machine housing 1 from the inlet, so that the curtain fabric passes through the steam ironing mechanism 5 and the roller pressing ironing mechanism 6 in sequence by means of the conveying mechanism 2 and the material guiding mechanism 3 to perform steam ironing treatment and roller pressing ironing treatment respectively. Among them, the steam ironing mechanism 5 can start the steam supply device 51 and first transport the high-temperature steam to the nozzle 53 through the conduit 52, and then make the nozzle 53 spray the steam onto the entire width of the curtain fabric through each spray pipe 532, so that the steam ironing softens the fibers and removes most of the wrinkles. The roller pressing ironing mechanism 6 can perform electrothermal ironing on the curtain fabric during the rotation of the ironing roller, so as to achieve fine shaping of the curtain fabric and further improve the wrinkle removal effect.

[0029] During operation, the tape arranging mechanism 8 can clean the mesh belt 21 in real time. Specifically, when the conveyor motor drives the belt roller 22 to rotate self - sufficiently to make the mesh belt 21 move in a circular motion along the specified route, on the one hand, the brush roller 81 can rotate self - sufficiently under the frictional action of the mesh belt 21 or the electric drive of the tape arranging motor to brush the mesh belt 21, and on the other hand, the arranging brush 82 can comb down the short fibers and fluff brushed out by the brush roller 81 from the mesh belt 21. Workers can regularly open the housing door and unscrew the positioning bolt 84, so as to pull out the arranging brush 82 from the brush seat 83 and clean the impurities wound on the arranging brush 82.

[0030] In addition, workers can also use the position - adjusting mechanism 7 to adjust the distance between the feeding guide rollers and ironing rollers of the feeding mechanism 3 and the roller - pressing and ironing mechanism 6 according to the thickness of the curtain fabric. Taking the adjustment of the feeding mechanism 3 as an example, the position - adjusting motor 74 can be used to drive the lead screw 75 to rotate forward and backward, so that the lead nut 76 moves up and down along the slide rail 72 through the slider 73 as the lead screw 75 rotates, thereby driving the feeding guide roller connected to the link 77 to approach or move away from another feeding guide roller corresponding to it by using the lead nut 76. The guide rod 78 will also move along the guide sleeve 79 during this process to assist in guiding.

[0031] The above embodiments are illustrative of the present invention, not restrictive thereof. Any solution obtained by simply transforming the present invention falls within the protection scope of the present invention.

Claims

1. Continuous integral ironing device for curtains, characterized in that: It includes a casing (1), a conveying mechanism (2), a controller (4), a steam ironing mechanism (5) and a roller pressing ironing mechanism (6). The conveying mechanism (2) is built into the casing (1) and has a mesh belt (21) that can continuously convey curtain fabrics from the inlet to the outlet. The steam ironing mechanism (5) and the roller pressing ironing mechanism (6) are arranged in sequence from the inlet to the outlet. The steam ironing mechanism (5) has a nozzle (53) that faces the mesh belt (21) to spray steam over the entire width of the curtain fabric. The roller pressing ironing mechanism (6) has ironing rollers arranged on opposite sides of the mesh belt (21) to perform electrothermal rolling on the entire width of the curtain fabric. The controller (4) is electrically connected to the conveying mechanism (2), the steam ironing mechanism (5) and the roller pressing ironing mechanism (6) respectively.

2. The continuous integral ironing device for curtains according to claim 1, wherein: The nozzle (53) includes a gas collecting pipe (531) and a spray pipe (532). On the one hand, the gas collecting pipe (531) is connected to a steam supply device (51) through a conduit (52) arranged to pass through the casing (1), and on the other hand, it uses multiple spray pipes (532) to spray steam from different points respectively.

3. The continuous integral ironing device for curtains according to claim 2, characterized in that: The nozzle (53) is isolated by a partition plate (11) inside the casing (1). The partition plate (11) has an opening through which the mesh belt (21) and the curtain fabric can pass.

4. The continuous integral ironing device for curtains according to claim 1, characterized in that: Guide feeding mechanisms (3) are respectively arranged at positions in the casing (1) close to the inlet and the outlet. The guide feeding mechanism (3) is composed of several guide rollers arranged on opposite sides of the mesh belt (21) and a guide feeding motor that drives at least one of the guide rollers to rotate. Guide feeding platforms (12) are also respectively installed at the inlet and the outlet of the casing (1).

5. The continuous integral ironing device for curtains according to claim 4, wherein: The guide feeding mechanism (3) and the roller pressing ironing mechanism (6) respectively adjust the spacing between the relatively arranged guide rollers and ironing rollers through a position adjusting mechanism (7).

6. The continuous integral ironing device for curtains according to claim 5, characterized in that: The position adjusting mechanism (7) includes a base plate (71), a slide rail (72), a slider (73), a position adjusting motor (74), a lead screw (75), a nut (76) and a connecting rod (77). The base plate (71) is located inside the casing (1) and is equipped with a slide rail (72) and a position adjusting motor (74). The slider (73) is slidably connected to the slide rail (72) and is fixed to the nut (76). The nut (76) is threadedly connected to the outside of the lead screw (75) and is indirectly connected to the guide roller or the ironing roller through the connecting rod (77).

7. The continuous integral ironing device for curtains according to claim 6, wherein: The position adjusting mechanism (7) further includes a guide rod (78) and a guide sleeve (79). The guide sleeve (79) is fixed to the housing (1) and is penetrated by the guide rod (78). The guide rod (78) is connected to the guide roller or the ironing roller.

8. The continuous integral ironing device for curtains according to claim 1, characterized in that: The mesh belt (21) is an endless belt and is supported by several belt rollers (22) rotatably connected to the casing (1). At least one of the belt rollers (22) is connected to a conveying motor. A belt cleaning mechanism (8) for cleaning the mesh belt (21) is also installed inside the casing (1).

9. The continuous integral ironing device for curtains according to claim 8, wherein: The belt aligning mechanism (8) includes a brush roller (81) and a brush comb (82). The brush roller (81) is rotatably connected to the machine housing (1) and can, on the one hand, brush the mesh holes of the mesh belt (21) with the bristles and, on the other hand, sweep the bristles across the comb teeth part of the brush comb (82).

10. The continuous integral ironing device for curtains according to claim 9, wherein: The belt aligning mechanism (8) further includes a comb seat (83) and a positioning bolt (84). The brush comb (82) is slidably connected to the comb seat (83). The comb seat (83) is fixed to the outer housing (1). The positioning bolt (84) can screw the screw through the comb seat (83) and press against the brush comb (82) from the handle.

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