Intelligent building material quality detection device and method
Through intelligent building material quality inspection devices, transfer limit components and automatic inspection units are used to realize automatic fixation and flatness inspection of panels, which solves the problems of low intelligence and low efficiency in traditional inspection methods and improves the reliability and efficiency of inspection results.
Patent Information
- Application Number
- CN202510905903.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-02
AI Technical Summary
Traditional methods for detecting the flatness of plate-shaped building materials have a low level of intelligence and are not comprehensive enough, resulting in low detection efficiency and easy omission of problems.
An intelligent building material quality inspection device was designed, which included a positioning and retracting unit and an automatic inspection unit. It used transfer limit components, shielding energy transmission components, and reference extension components to realize the automatic fixation, flatness inspection, and placement of building panels.
It realizes the automated detection of the flatness of building panels, avoids omissions in detection, improves the reliability and efficiency of detection results, and saves labor costs.
Smart Images

Figure CN120403539B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building material detection, and in particular to an intelligent building material quality detection device and method. Background Art
[0002] There are many plate-like building materials in construction, such as steel structure panels, formwork, precast concrete panels, etc. Before leaving the factory, it is necessary to strictly control whether the product quality meets the design requirements. Unqualified plate-like building materials must be processed before they can be discharged. This is of great significance to the quality of construction.
[0003] When it comes to controlling the quality of sheet-like building materials, flatness is a key factor. Uneven surfaces can hinder assembly and create gaps, or even impact mechanical properties, leading to difficult-to-detect quality risks. Traditional flatness testing typically involves manual measurement at random points using tools like feeler gauges and levels. This lacks comprehensiveness and intelligence, leading to inefficient testing. Therefore, there is an urgent need to develop an intelligent building material quality testing device and method to overcome these shortcomings in current practical applications. Summary of the Invention
[0004] The object of the present invention is to provide an intelligent building material quality detection device and method to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An intelligent building material quality detection device includes: a mounting base; a positioning and retracting unit, the positioning and retracting unit is connected to the mounting base and is used to cooperate with the mounting base to complete the fixation and placement of the building board to be tested; an automatic detection unit, the automatic detection unit is arranged on the outside of the positioning and retracting unit and is connected to the mounting base, and is used to cooperate with the positioning and retracting unit to complete the automatic detection of the surface flatness of the building board; wherein the positioning and retracting unit includes: a transfer limit component, a shielding energy transmission component and a reference extension component, the transfer limit component is arranged between the automatic detection unit and the mounting base and is connected to the mounting base, the transfer limit component is also connected to the shielding energy transmission component arranged on the inner side of the mounting base, and is used to cooperate with the shielding energy transmission component to complete the fixation of the building board and complete the placement of the building board, a reference extension component is arranged between the shielding energy transmission component and the transfer limit component, the reference extension component is connected to the mounting base and the shielding energy transmission component, and is used to cooperate with the shielding energy transmission component to extend the top plane of the building board and cooperate with the automatic detection unit to complete the automatic detection of the surface flatness of the building board.
[0007] As a further solution of the present invention: The transfer limit component includes: a control motor, a threaded rod, a movable frame, a U-shaped frame, a clamping plate, a T-shaped slide bar, a circular slide bar, a connection cavity, a control pipe, a control piston and a retractable pipe. The U-shaped frame is arranged on the outer side of the top end of the mounting seat. A movable frame is fixedly connected to the outer side of the U-shaped frame. The movable frame is slidably connected to the top shell wall of the mounting seat and is threadedly connected to the threaded rod rotatably arranged inside the mounting seat. The threaded rod is fixedly connected to the output end of the control motor. The control motor is fixedly connected to the inside of the mounting seat. Clamping plates are symmetrically arranged inside the U-shaped frame. Connection cavities are arranged inside the inner side walls at both ends of the U-shaped frame. The connection cavities are communicated with the control pipes fixedly connected to the inside of the U-shaped frame. A control piston is slidably connected to the inside of the control pipe. A circular slide bar is fixedly connected to the control piston. The circular slide bar is slidably connected to the top shell wall of the U-shaped frame. A T-shaped slide bar connected to the shielding energy transmission component is fixedly connected to the outer side of the top end of the circular slide bar, which is used to cooperate with the shielding energy transmission component to realize the air flow inside the connection cavity. A retractable pipe is arranged between the U-shaped frame and the clamping plate. The retractable pipe is fixedly connected to the U-shaped frame and is communicated with the connection cavity. An induction air component connected to the clamping plate is slidably connected to the inside of the retractable pipe, which is used to cooperate with the air flowing inside the connection cavity to realize the clamping and fixing of the building board by the clamping plate.
[0008] As a further solution of the present invention: The shielding energy transmission component includes: a driving and controlling seat, an electric telescopic device, a shielding guard frame and an energy transmission rod. The driving and controlling seat is arranged inside the mounting seat. An electric telescopic device is fixedly connected between the driving and controlling seat and the mounting seat. Shielding guard frames are arranged on the outer sides at both ends of the driving and controlling seat respectively. The shielding guard frames are slidably connected to the top shell wall of the mounting seat. A T-shaped groove for slidably connecting with the T-shaped slide bar is also arranged on the shell wall. An energy transmission rod is arranged between the shielding guard frame and the driving and controlling seat. One end of the energy transmission rod is rotatably connected to the driving and controlling seat, and the other end is rotatably connected to the shielding guard frame.
[0009] As a further solution of the present invention: The shielding energy transmission component further includes: a connection box, a piston pipe, a piston part and a connecting rod. The connection box is arranged on the outer side of the driving and controlling seat and is fixedly connected to the mounting seat. A piston pipe is arranged between the connection box and the driving and controlling seat. The piston pipe is fixedly connected to the connection box. A piston part is slidably connected to the inside of the piston pipe. A connecting rod is slidably connected to the inside of the piston part. One end of the connecting rod is fixedly connected to the driving and controlling seat, and the other end is connected to the piston part through a spring. The connection box is also connected to the reference extension component.
[0010] As a further solution of the present invention: the reference extension assembly includes: a joint control tube, a cooperative control gas piece, a transmission control plate, a sliding seat, a transmission control rod, a directional plate, a regulator and a reference plate. The transmission control plate is arranged on the outside of one end of the connecting box away from the drive control seat, and is slidingly connected to the directional plate fixedly connected to the inner side of the mounting seat. A joint control tube is arranged between the transmission control plate and the connecting box. The joint control tube is fixedly connected to the connecting box, and a cooperative control gas piece is arranged in an inner sliding connection. The cooperative control gas piece is fixedly connected to the transmission control plate. A sliding seat is symmetrically arranged on the outside of one end of the transmission control plate away from the connecting box, and the sliding seat is slidingly connected to the top shell wall of the mounting seat. A transmission control rod is arranged between the sliding seat and the transmission control plate, one end of the transmission control rod is rotatably connected to the transmission control plate, and the other end is rotatably connected to the sliding seat. An regulator is fixedly connected to the inner side of the top of the sliding seat, and the top of the regulator is fixedly connected to the reference plate.
[0011] As a further solution of the present invention: the automatic detection unit includes: an adjusting motor, an adjusting rod, a supporting guide rail, a supporting frame, a lifting plate, an automatic retractor and a horizontal scanning leveling component. The supporting frame is arranged on the outside of the mounting seat and is slidingly connected to the supporting guide rail fixedly connected to the mounting seat. An adjusting rod is rotatably connected to the inner side of the supporting guide rail. The adjusting rod is threadedly connected to the frame wall of the supporting frame and is connected to the output end of the adjusting motor through a belt part. The adjusting motor is fixedly connected to the mounting seat. A lifting plate is arranged between the supporting frame and the mounting seat. The lifting plate is slidingly connected to the supporting frame and is connected to the supporting frame through the automatic retractor. A horizontal scanning leveling component connected to the support frame is arranged on the lifting plate.
[0012] As a further solution of the present invention: the horizontal sweeping leveling assembly includes: a movable plate, a synchronous guide seat, a sweeping motor, a connecting seat, a detection rod, a rack, a processor, a measuring probe, a circular plate and a connecting plate, the connecting seat is slidingly connected to the outside of the lifting plate, the top outer side of the connecting seat is fixedly connected to the synchronous guide seat, the inner side of the synchronous guide seat is slidingly connected to the movable plate, the movable plate is also slidingly connected to the top frame wall of the support frame, the outer side of the movable plate is fixedly connected to the sweeping motor, the output end of the sweeping motor is fixedly connected to the gear, the gear is meshed with the rack fixedly connected to the connecting seat, the inner side of the connecting seat is fixedly connected to the processor, a number of closely arranged detection rods are arranged on the outer side of the bottom end of the processor, a measuring probe is arranged between the detection rod and the processor, the measuring probe is electrically connected to the processor, the inner side of the detection rod is slidingly connected to the circular plate, a spring is fixedly connected between the circular plate and the detection rod, and the circular plate is also connected to the processor through the connecting plate.
[0013] An intelligent building material quality detection method is applied to the intelligent building material quality detection device as described above, characterized in that the method comprises the following steps:
[0014] Step 1: Control the motor to drive the threaded rod to rotate. The threaded rod can cooperate with the movable frame to realize the horizontal movement of the shaped frame. Before testing, the shaped frame moves to the side close to the building board, and the two side plywood is placed on both sides of the building board;
[0015] Step 2: The electric telescopic device can control the drive control seat to move horizontally. The drive control seat drives the protective frames on both sides to lift upward through the energy transmission rod. The lifted protective frames can play a shielding role. At the same time, the protective frames can drive the T-shaped slide to rise and fall synchronously. The T-shaped slide and the circular slide drive the control piston to move upward. When the control piston moves, it can drive the air inside the connecting cavity into the inside of the retractable tube, and then cooperate with the induction gas to drive the splint to move toward the side close to the building board, completing the clamping and fixing of the building board from the front and back sides. The T-shaped frame drives the building board to move to the mounting seat;
[0016] Step 3: When the drive control seat realizes the lifting of the protective baffle through the energy transmission rod, the drive control seat can also realize the movement of the piston inside the piston tube through the connecting rod, realize the flow of air inside the connection box, realize the movement of the cooperative control gas part inside the joint control tube, and the cooperative control gas part drives the transmission control plate to move. The transmission control plate realizes the relative movement of the sliding seats on both sides through the transmission control rod. The sliding seat drives the reference plate to move synchronously through the regulator. The reference plates on both sides respectively abut the outer walls of the two ends of the building board. Before the contact, the height of the reference plate has been adjusted by the regulator so that the top of the reference plate can be on the same horizontal plane as the top of the building board.
[0017] Step 4: The automatic retractor drives the connecting base to move up and down synchronously through the lifting plate. The connecting base drives the detection rod to move downward, and the bottom end abuts against the top surface of the building board. The measuring probe can detect the distance between the processor and the top of the detection rod at this time. If the surface of the building board is flat, the distance between each point is consistent;
[0018] Step 5. The sweeping motor can drive the gear to rotate alternately clockwise and counterclockwise. The gear cooperates with the rack to realize the reciprocating motion of the connecting seat. The adjusting motor drives the adjusting rods on both sides to rotate synchronously through the pulley and belt. The adjusting rod drives the support frame to move along the support guide rail. The connecting seat will drive the detection rod to move synchronously. During the movement, part of the detection rod will move to the reference plate to achieve a smooth transition of the detection data and effectively avoid the problem of missed detection. When there are bulges or depressions on the surface of the building board, the measurement data will be abnormal, which means that the tested building board does not meet the standards.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The transfer limit assembly first contacts one end of the building board, and the shielding energy transmission assembly can drive the transfer limit assembly to clamp and fix the material. Then, the transfer limit assembly pulls the building board onto the mounting seat. When the shielding energy transmission assembly can shield and protect the building board from both sides, the shielding energy transmission assembly can also drive the reference extension assembly at the same time. Before driving, the top plane of the reference extension assembly will be adjusted to be flush with the top plane of the building board. Then, under the drive of the shielding energy transmission assembly, the reference extension assembly maintains a tight connection with both ends of the building board, and the top ends are located in the same horizontal plane. Then, the automatic detection unit During the left and right horizontal movement, it moves forward and backward rapidly simultaneously, and cooperates with the reference extension component to complete the automatic detection of the flatness of the surface of the building board. After the detection is completed, the transfer limit component pushes the building board out of the mounting seat and performs detection on the subsequent building boards. This application sets a positioning and retracting unit and cooperates with the automatic detection unit. It can not only perform automatic flatness detection on the building board, but also effectively avoid the problem of missed detection, ensure the reliability and authority of the detection results, and realize the automatic picking and placing of the building board, which greatly saves labor costs and ensures detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a structural diagram of an intelligent building material quality detection device.
[0022] Figure 2 It is a cross-sectional view of an intelligent building material quality detection device.
[0023] Figure 3 This is a structural diagram of the transfer and limiting components in the intelligent building material quality inspection device.
[0024] Figure 4 This is a partial cross-sectional view of the transfer and limiting component in the intelligent building material quality detection device.
[0025] Figure 5 This is a structural diagram of the protective energy transmission component in the intelligent building material quality inspection device.
[0026] Figure 6 This is a cross-sectional view of the energy transmission box in the intelligent building material quality detection device.
[0027] Figure 7 This is a structural diagram of the benchmark extension component in the intelligent building material quality detection device.
[0028] Figure 8 This is a structural diagram of the automatic detection unit in the intelligent building material quality detection device.
[0029] Figure 9 This is a structural diagram of the sweeping leveling component in the intelligent building material quality inspection device.
[0030] Figure 10 This is a schematic diagram of the internal structure of the connecting seat in the intelligent building material quality detection device.
[0031] Figure 11 for Figure 10 Schematic diagram of the enlarged structure at point A in the middle.
[0032] In the figure: 1. Mounting seat; 2. Automatic detection unit; 3. Building board; 4. Positioning and retracting unit; 5. Transfer limit assembly; 6. Guard and energy transmission assembly; 7. Reference extension assembly; 8. Control motor; 9. Threaded rod; 10. Movable frame; 11. Frame; 12. Clamp; 13. T-shaped slide; 14. Round slide; 15. Connecting chamber; 16. Control tube; 17. Control piston; 18. Retracting tube; 19. Inductive gas parts; 20. Connecting box; 21. Drive control seat; 22. Electric telescopic device; 23. Protective frame; 24. Energy transmission rod; 25. Piston tube; 26. Piston part; 27. Connecting rod; 28. Joint control tube; 29. Coordinated control gas part; 30. Transmission control plate; 31. Sliding seat; 32. Transmission control rod; 33. Orientation plate; 34. Regulator; 35. Reference plate; 36. Adjustment motor; 37. Adjustment rod; 38. Support guide rail; 39. Support frame; 40. Lifting plate; 41. Automatic retractor; 42. Sweeping leveling assembly; 43. Movable plate; 44. Synchronous guide seat; 45. Sweeping motor; 46. Connecting seat; 47. Probe rod; 48. Rack; 49. Processor; 50. Measuring probe; 51. Circular plate; 52. Connecting plate. DETAILED DESCRIPTION
[0033] The technical solution of this application is further described in detail below in conjunction with specific implementation methods.
[0034] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.
[0035] See also Figure 1 and Figure 2In one embodiment of the present invention, an intelligent building material quality inspection device and method include: a mounting base 1; a positioning and retracting unit 4, the positioning and retracting unit 4 is connected to the mounting base 1, and is used to cooperate with the mounting base 1 to complete the fixing and placement of the building board 3 to be tested; an automatic detection unit 2, the automatic detection unit 2 is arranged on the outside of the positioning and retracting unit 4, is connected to the mounting base 1, and is used to cooperate with the positioning and retracting unit 4 to complete the automatic detection of the surface flatness of the building board 3; wherein, the positioning and retracting unit 4 includes: a transfer limit component 5, a shielding energy transmission component 6 and a reference extension component 7, the transfer limit component Component 5 is arranged between the automatic detection unit 2 and the mounting base 1 and is connected to the mounting base 1. The transfer limit component 5 is also connected to the shielding energy transmission component 6 arranged on the inner side of the mounting base 1, and is used to cooperate with the shielding energy transmission component 6 to complete the fixation of the building board 3 and complete the taking and placing of the building board 3. A reference extension component 7 is arranged between the shielding energy transmission component 6 and the transfer limit component 5. The reference extension component 7 is connected to the mounting base 1 and is connected to the shielding energy transmission component 6. It is used to cooperate with the shielding energy transmission component 6 to realize the extension of the top plane of the building board 3 and cooperate with the automatic detection unit 2 to complete the automatic detection of the surface flatness of the building board 3.
[0036] In this embodiment, when the device is running, the transfer limiting component 5 first abuts against one end of the building board 3, and the shielding energy transmission component 6 can drive the transfer limiting component 5 to clamp and fix the material. Then, the transfer limiting component 5 pulls the building board 3 onto the mounting seat 1. When the shielding energy transmission component 6 can shield and protect the building board 3 from both sides, the shielding energy transmission component 6 can also drive the reference extension component 7 at the same time. Before driving, the top plane of the reference extension component 7 will be adjusted to be flush with the top plane of the building board 3. Then, under the drive of the shielding energy transmission component 6, the reference extension component 7 is tightly connected to both ends of the building board 3, and the top ends are located in the same horizontal plane. Then, The automatic detection unit 2 moves forward and backward rapidly during the left and right horizontal movement, and cooperates with the reference extension component 7 to complete the automatic detection of the surface flatness of the building board 3. After the detection is completed, the transfer limit component 5 pushes the building board 3 out of the mounting seat 1 and detects the subsequent building board 3. This application sets a positioning and retracting unit 4 and cooperates with the automatic detection unit 2. It can not only automatically detect the flatness of the building board 3, but also effectively avoid the problem of missed detection, thereby ensuring the reliability and authority of the detection results. It can also realize the automatic picking and placing of the building board 3, greatly saving labor costs and ensuring detection efficiency.
[0037] In one embodiment of the present invention, please refer to Figure 2 、 Figure 3 and Figure 4, the transfer limiting component 5 includes: a control motor 8, a threaded rod 9, a movable frame 10, a U-shaped frame 11, a clamping plate 12, a T-shaped sliding bar 13, a circular sliding rod 14, a connection cavity 15, a control pipe 16, a control piston 17, and a retractable pipe 18. The U-shaped frame 11 is arranged on the outer side of the top end of the mounting seat 1. A movable frame 10 is fixedly connected to the outer side of the U-shaped frame 11. The movable frame 10 is slidably connected to the top shell wall of the mounting seat 1 and is threadedly connected to the threaded rod 9 rotatably connected to the inner side of the mounting seat 1. The threaded rod 9 is fixedly connected to the output end of the control motor 8. The control motor 8 is fixedly connected to the inner side of the mounting seat 1. Clamping plates 12 are symmetrically arranged inside the U-shaped frame 11. Connection cavities 15 are arranged on the inner sides of the two end frames of the U-shaped frame 11. The connection cavities 15 are connected to the control pipes 16 fixedly connected to the inner side of the U-shaped frame 11. A control piston 17 is slidably connected to the inner side of the control pipe 16. A circular sliding rod 14 is fixedly connected to the control piston 17. The circular sliding rod 14 is slidably connected to the top frame wall of the U-shaped frame 11. A T-shaped sliding bar 13 connected to the shielding energy transmission component 6 is fixedly connected to the outer side of the top end of the circular sliding rod 14, which is used to cooperate with the shielding energy transmission component 6 to realize the flow of air inside the connection cavity 15. A retractable pipe 18 is arranged between the U-shaped frame 11 and the clamping plate 12. The retractable pipe 18 is fixedly connected to the U-shaped frame 11 and is connected to the connection cavity 15. An induction air component 19 connected to the clamping plate 12 is slidably connected to the inner side of the retractable pipe 18, which is used to cooperate with the air flowing inside the connection cavity 15 to realize the clamping and fixing of the building board 3 by the clamping plate 12.
[0038] In this embodiment, an opening for the movable frame 10 to pass through is provided on the top shell wall of the mounting seat 1. The induction air component 19 includes a first piston slidably connected to the inner side of the retractable pipe 18 and a first push rod fixedly connected to the first piston. The other end of the first push rod is fixedly connected to the adjacent clamping plate 12. The control motor 8 drives the threaded rod 9 to rotate, and the threaded rod 9 can cooperate with the movable frame 10 to realize the lateral movement of the U-shaped frame 11. Before detection, the U-shaped frame 11 moves towards the side close to the building board 3. The two clamping plates 12 are placed on both sides of the building board 3. The shielding energy transmission component 6 can cooperate with the T-shaped sliding bar 13 and the circular sliding rod 14 to drive the control piston 17 to move upward. When the control piston 17 moves, it can drive the air inside the connection cavity 15 to enter the inner side of the retractable pipe 18, and then cooperate with the induction air component 19 to drive the clamping plate 12 to move towards the side close to the building board 3, completing the clamping and fixing of the building board 3 from the front and back sides. Subsequently, the U-shaped frame 11 drives the building board 3 to move onto the mounting seat 1, completing the automatic picking and placing of the building board 3 and ensuring the stability of the building board 3 during detection. By setting the transfer limiting component 5, the automatic picking and placing of the building board 3 can be completed, and the building board 3 during detection can be limited, ensuring the reliability of the detection result and improving the convenience of detection.
[0039] In an embodiment of the present invention, please refer to Figure 2 and Figure 5 The shielding energy transmission component 6 includes: a drive control seat 21, an electric retractor 22, a protective baffle 23 and an energy transmission rod 24. The drive control seat 21 is arranged on the inner side of the mounting seat 1, and an electric retractor 22 is fixedly connected between the drive control seat 21 and the mounting seat 1. Protective baffles 23 are provided on the outer sides of both ends of the drive control seat 21. The protective baffle 23 is slidably connected to the top shell wall of the mounting seat 1, and a T-shaped slot slidably connected to the T-shaped slide 13 is also provided on the shell wall. An energy transmission rod 24 is provided between the protective baffle 23 and the drive control seat 21, and one end of the energy transmission rod 24 is rotatably connected to the drive control seat 21, and the other end is rotatably connected to the protective baffle 23.
[0040] In this embodiment, the electric telescopic device 22 is an electric push rod, one end of which is fixedly connected to the inner wall of the mounting seat 1, and the other end is fixedly connected to the drive control seat 21. The protective block frame 23 is an L-shaped plate. The electric telescopic device 22 can control the drive control seat 21 to move horizontally, and the drive control seat 21 drives the protective block frames 23 on both sides to lift upward through the energy transmission rod 24. The lifted protective block frames 23 can play a shielding effect. At the same time, the protective block frames 23 can drive the T-shaped slide 13 to rise and fall synchronously. When the T-shaped frame 11 moves horizontally, the T-shaped slide 13 moves along the T-shaped groove and will not affect the clamping of the building board 3 by the splint 12. By setting the shielding energy transmission component 6, the splints 12 on both sides can be driven synchronously to complete the clamping and fixation of the building board 3, thereby ensuring the stability of the building board 3 during transfer and detection, and can also shield and protect the building board 3 from the front and back sides, further ensuring the reliability of the detection results.
[0041] In one embodiment of the present invention, please refer to Figure 5 and Figure 6 The shielding energy transmission assembly 6 also includes: a connecting box 20, a piston tube 25, a piston member 26 and a connecting rod 27. The connecting box 20 is arranged on the outside of the drive control seat 21 and is fixedly connected to the mounting seat 1. A piston tube 25 is provided between the connecting box 20 and the drive control seat 21. The piston tube 25 is fixedly connected to the connecting box 20. A piston member 26 is slidingly connected to the inside of the piston tube 25. A connecting rod 27 is slidingly connected to the inside of the piston member 26. One end of the connecting rod 27 is fixedly connected to the drive control seat 21, and the other end is connected to the piston member 26 through a spring. The connecting box 20 is also connected to the reference extension assembly 7.
[0042] In this embodiment, the piston member 26 includes a second piston slidingly connected to the inner side of the piston tube 25 and a second push rod fixedly connected to the second piston. The second push rod is slidingly connected to the connecting rod 27. A spring is fixedly connected between the connecting rod 27 and the second push rod. When the control seat 21 lifts the protective baffle 23 through the energy transmission rod 24, the control seat 21 can also realize the movement of the piston member 26 inside the piston tube 25 through the connecting rod 27, realize the flow of air inside the connecting box 20, and use the change of pressure inside the connecting box 20 to complete the drive of the reference extension component 7. By setting the protective energy transmission component 6, not only the drive of the transfer limit component 5 can be completed, but also the drive of the reference extension component 7 can be completed. The two cooperate with each other, so that the automatic detection unit 2 can perform comprehensive automatic detection of the flatness of the surface of the building board 3.
[0043] In one embodiment of the present invention, please refer to Figure 2 and Figure 7 The reference extension assembly 7 includes: a joint control tube 28, a cooperative control gas piece 29, a transmission control plate 30, a sliding seat 31, a transmission control rod 32, a directional plate 33, a regulator 34 and a reference plate 35. The transmission control plate 30 is arranged on the outside of the end of the connection box 20 away from the drive control seat 21, and is slidably connected to the directional plate 33 fixedly connected to the inside of the mounting seat 1. A joint control tube 28 is arranged between the transmission control plate 30 and the connection box 20. The joint control tube 28 is fixedly connected to the connection box 20, and a cooperative control is provided on the inside. The air control part 29 and the auxiliary air control part 29 are fixedly connected to the transmission and control plate 30. A sliding seat 31 is symmetrically provided on the outer side of the transmission and control plate 30 away from the connection box 20. The sliding seat 31 is slidingly connected to the top shell wall of the mounting seat 1. A transmission rod 32 is provided between the sliding seat 31 and the transmission and control plate 30. One end of the transmission rod 32 is rotatably connected to the transmission and control plate 30, and the other end is rotatably connected to the sliding seat 31. An adjuster 34 is fixedly connected to the inner side of the top of the sliding seat 31, and the top of the adjuster 34 is fixedly connected to the reference plate 35.
[0044] In this embodiment, the regulator 34 is an electric push rod, one end of the regulator 34 is fixedly connected to the sliding seat 31, and the other end is fixedly connected to the reference plate 35. The cooperative control gas piece 29 includes a third piston slidably connected to the inner side of the joint control tube 28 and a third push rod fixedly connected to the third piston. The other end of the third push rod is fixedly connected to the transmission control plate 30. In addition, the reference plates 35 on both sides are respectively arranged on the outside of the top ends of the two side clamps 12 and are located between the two side protective baffles 23. When the drive control seat 21 moves to realize the air flow inside the connection box 20, the cooperative control gas piece 29 can be realized. The movement of the inner side of the joint control tube 28 and the cooperative control gas part 29 drive the transmission plate 30 to move. The transmission plate 30 realizes the relative movement of the sliding seats 31 on both sides through the transmission rod 32. The sliding seat 31 drives the reference plate 35 to move synchronously through the adjuster 34. The reference plates 35 on both sides are respectively in contact with the outer walls of the two ends of the building board 3. Before the contact, the height of the reference plate 35 has been adjusted by the adjuster 34 so that the top of the reference plate 35 can be on the same horizontal plane as the top of the building board 3, thereby providing a horizontal reference for the automatic detection unit 2 to ensure the smooth progress of the detection process.
[0045] In one embodiment of the present invention, please refer to Figure 1 and Figure 8 The automatic detection unit 2 includes: an adjusting motor 36, an adjusting rod 37, a support guide rail 38, a support frame 39, a lifting plate 40, an automatic retractor 41 and a horizontal sweeping and leveling component 42. The support frame 39 is arranged on the outside of the mounting seat 1 and is slidably connected to the support guide rail 38 fixedly connected to the mounting seat 1. An adjusting rod 37 is rotatably connected to the inner side of the support guide rail 38. The adjusting rod 37 is threadedly connected to the frame wall of the support frame 39 and is connected to the output end of the adjusting motor 36 through a belt member. The adjusting motor 36 is fixedly connected to the mounting seat 1. A lifting plate 40 is arranged between the support frame 39 and the mounting seat 1. The lifting plate 40 is slidably connected to the support frame 39 and is connected to the support frame 39 through the automatic retractor 41. A horizontal sweeping and leveling component 42 connected to the support frame 39 is provided on the lifting plate 40.
[0046] In this embodiment, the automatic retractor 41 is an electric push rod, which is symmetrically arranged at the top of both ends of the lifting plate 40. One end of the automatic retractor 41 is fixedly connected to the lifting plate 40, and the other end is fixedly connected to the support frame 39. The belt member includes a pulley fixedly connected to the output end of the adjusting motor 36 and the outer side of the adjusting rod 37. The pulleys are connected by a belt. The adjusting motor 36 drives the adjusting rods 37 on both sides to rotate synchronously through the pulley and the belt. The adjusting rod 37 drives the support frame 39 to move along the support guide rail 38 to realize the lateral movement of the horizontal scanning and leveling component 42, and the automatic retractor 41 can cooperate with the lifting plate 40 to realize the lifting and lowering of the horizontal scanning and leveling component 42, so that the horizontal scanning and leveling component 42 abuts against the top surface of the building board 3, and cooperates with the lateral movement of the support frame 39 to complete the detection of the surface level of the building board 3. By setting the automatic detection unit 2, the surface level of the fixed building board 3 can be automatically detected, which greatly improves the measurement efficiency.
[0047] In one embodiment of the present invention, please refer to Figure 9 、 Figure 10 and Figure 11 The horizontal sweeping and leveling assembly 42 includes: a movable plate 43, a synchronous guide seat 44, a sweeping motor 45, a connecting seat 46, a detection rod 47, a rack 48, a processor 49, a measuring probe 50, a circular plate 51 and a connecting plate 52. The connecting seat 46 is slidably connected to the outside of the lifting plate 40, and the outer side of the top of the connecting seat 46 is fixedly connected to the synchronous guide seat 44. The inner side of the synchronous guide seat 44 is slidably connected to the movable plate 43. The movable plate 43 is also slidably connected to the top frame wall of the support frame 39. The outer side of the movable plate 43 is fixedly connected to the sweeping motor 45. The sweeping motor The output end of the machine 45 is fixedly connected to the gear, and the gear is meshed with a rack 48 fixedly connected to the connecting seat 46. A processor 49 is fixedly connected to the inner side of the connecting seat 46, and a number of closely arranged detection rods 47 are provided on the outer side of the bottom end of the processor 49. A measuring probe 50 is provided between the detection rod 47 and the processor 49. The measuring probe 50 is electrically connected to the processor 49. A circular plate 51 is slidably connected to the inner side of the detection rod 47, and a spring is fixedly connected between the circular plate 51 and the detection rod 47. The circular plate 51 is also connected to the processor 49 through a connecting plate 52.
[0048] In this embodiment, when the lifting plate 40 is lifted or lowered, the connecting seat 46 is driven to lift or lower synchronously. The connecting seat 46 drives the detection rod 47 to move downward, and the bottom end abuts against the top surface of the building board 3. The measuring probe 50 can detect the distance between the processor 49 and the top of the detection rod 47 at this time. If the surface of the building board 3 is flat, the distance between each point is consistent. At the same time, the sweeping motor 45 can drive the gear to rotate alternately clockwise and counterclockwise, and the gear cooperates with the rack 48 to realize the reciprocating motion of the connecting seat 46. The connecting seat 46 will drive the detection rod 47 to move synchronously. During the process, part of the detection rod 47 will move to the reference plate 35 to ensure a smooth transition of the detection data and effectively avoid the problem of missed detection. When there are bulges or depressions on the surface of the building board 3, the measurement data will be abnormal, which means that the tested building board 3 does not meet the standards. By setting up the horizontal scanning leveling component 42, the problem of gaps between multiple detection heads or detection rods when moving along the board surface in the prior art can be overcome, avoiding omissions between adjacent lines during the detection process, ensuring the comprehensiveness of the detection, and thus improving the reliability of the detection results.
[0049] An intelligent building material quality detection method is applied to the intelligent building material quality detection device as described above, characterized in that the method comprises the following steps:
[0050] Step 1: Control the motor 8 to drive the threaded rod 9 to rotate. The threaded rod 9 can cooperate with the movable frame 10 to realize the horizontal movement of the shaped frame 11. Before the inspection, the shaped frame 11 moves to the side close to the building board 3, and the two side clamps 12 are placed on both sides of the building board 3;
[0051] Step 2: The electric telescopic device 22 can control the drive control seat 21 to move horizontally. The drive control seat 21 drives the protective baffles 23 on both sides to lift upward through the energy transmission rod 24. The lifted protective baffles 23 can play a shielding role. At the same time, the protective baffles 23 can drive the T-shaped slide 13 to rise and fall synchronously. The T-shaped slide 13 and the circular slide 14 drive the control piston 17 to move upward. When the control piston 17 moves, it can drive the air inside the connecting chamber 15 to enter the inside of the retractable tube 18, and then cooperate with the induction gas part 19 to drive the splint 12 to move closer to the building board 3. The building board 3 is clamped and fixed from the front and back sides, and the T-shaped frame 11 drives the building board 3 to move onto the mounting seat 1;
[0052] Step 3: When the drive control seat 21 lifts the protective baffle 23 through the energy transmission rod 24, the drive control seat 21 can also realize the movement of the piston 26 inside the piston tube 25 through the connecting rod 27, realize the flow of air inside the connection box 20, and realize the movement of the auxiliary control gas piece 29 inside the joint control tube 28. The auxiliary control gas piece 29 drives the transmission control plate 30 to move. The transmission control plate 30 realizes the relative movement of the sliding seats 31 on both sides through the transmission control rod 32. The sliding seat 31 drives the reference plate 35 to move synchronously through the adjuster 34. The reference plates 35 on both sides respectively abut the outer walls of the two ends of the building board 3. Before the contact, the height of the reference plate 35 has been adjusted by the adjuster 34 so that the top of the reference plate 35 can be located at the same horizontal plane as the top of the building board 3.
[0053] Step 4: The automatic retractor 41 drives the connecting base 46 to move up and down synchronously via the lifting plate 40. The connecting base 46 drives the detection rod 47 to move downward, and the bottom end abuts against the top surface of the building board 3. The measuring probe 50 can detect the distance between the processor 49 and the top of the detection rod 47 at this time. If the surface of the building board 3 is flat, the distance between each point is consistent;
[0054] Step 5. The sweeping motor 45 can drive the gear to rotate alternately clockwise and counterclockwise. The gear cooperates with the rack 48 to realize the reciprocating motion of the connecting seat 46. The adjusting motor 36 drives the adjusting rods 37 on both sides to rotate synchronously through the pulley and belt. The adjusting rod 37 drives the support frame 39 to move along the support guide rail 38. The connecting seat 46 will drive the detection rod 47 to move synchronously. During the movement, part of the detection rod 47 will move to the reference plate 35 to achieve a smooth transition of the detection data and effectively avoid the problem of missed detection. When there are bulges or depressions on the surface of the building board 3, the measurement data will be abnormal, which means that the tested building board 3 does not meet the standards.
[0055] The above are only preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. An intelligent building material quality detection device, characterized in that: Comprising: Mounting base; Positioning retracting unit, which is connected to the mounting base and is used to cooperate with the mounting base to fix and pick up the building board to be measured; Automatic detection unit, which is arranged outside the positioning retracting unit and is connected to the mounting base, and is used to cooperate with the positioning retracting unit to complete the automatic detection of the surface flatness of the building board; Among them, the positioning retracting unit includes: transfer limiting component, shielding energy transmission component and reference extension component. The transfer limiting component is arranged between the automatic detection unit and the mounting base and is connected to the mounting base. The transfer limiting component is also connected to the shielding energy transmission component arranged inside the mounting base and is used to cooperate with the shielding energy transmission component to fix the building board and pick up and place the building board. A reference extension component is arranged between the shielding energy transmission component and the transfer limiting component. The reference extension component is connected to the mounting base and is also connected to the shielding energy transmission component and is used to cooperate with the shielding energy transmission component to extend the top plane of the building board and cooperate with the automatic detection unit to complete the automatic detection of the surface flatness of the building board; The transfer limiting component includes: control motor, threaded rod, movable frame, U-shaped frame, clamping plate, T-shaped slide bar, circular slide bar, connection cavity, control pipe, control piston and retracting pipe. The U-shaped frame is arranged outside the top end of the mounting base. A movable frame is fixedly connected to the outside of the U-shaped frame. The movable frame is slidably connected to the top shell wall of the mounting base and is threadedly connected to the threaded rod rotatably connected to the inside of the mounting base. The threaded rod is fixedly connected to the output end of the control motor. The control motor is fixedly connected to the inside of the mounting base. Clamping plates are symmetrically arranged inside the U-shaped frame. Connection cavities are arranged inside the two end frame walls of the U-shaped frame. The connection cavities are communicated with the control pipes fixedly connected to the inside of the U-shaped frame. A control piston is slidably connected to the inside of the control pipe. A circular slide bar is fixedly connected to the control piston. The circular slide bar is slidably connected to the top frame wall of the U-shaped frame. A T-shaped slide bar connected to the shielding energy transmission component is fixedly connected to the outside of the top end of the circular slide bar and is used to cooperate with the shielding energy transmission component to realize the flow of air inside the connection cavity. A retracting pipe is arranged between the U-shaped frame and the clamping plate. The retracting pipe is fixedly connected to the U-shaped frame and is communicated with the connection cavity. An induction air component connected to the clamping plate is slidably connected to the inside of the retracting pipe and is used to cooperate with the air flowing inside the connection cavity to realize the clamping and fixing of the building board by the clamping plate; The shielding energy transmission component includes: driving and controlling seat, electric telescopic device, protective shielding frame and energy transmission rod. The driving and controlling seat is arranged inside the mounting base. An electric telescopic device is fixedly connected between the driving and controlling seat and the mounting base. Protective shielding frames are arranged on the outer sides of both ends of the driving and controlling seat. The protective shielding frames are slidably connected to the top shell wall of the mounting base. A T-shaped groove for sliding connection with the T-shaped slide bar is also arranged on the shell wall. An energy transmission rod is arranged between the protective shielding frame and the driving and controlling seat. One end of the energy transmission rod is rotatably connected to the driving and controlling seat, and the other end is rotatably connected to the protective shielding frame; The shield energy transmission assembly further includes: a connecting box, a piston tube, a piston member and a connecting rod, wherein the connecting box is arranged outside the drive control seat and is fixedly connected to the mounting seat, a piston tube is arranged between the connecting box and the drive control seat, the piston tube is fixedly connected to the connecting box, a piston member is slidingly connected to the inside of the piston tube, a connecting rod is slidingly connected to the inside of the piston member, one end of the connecting rod is fixedly connected to the drive control seat, and the other end is connected to the piston member through a spring, and the connecting box is also connected to the reference extension assembly; The reference extension assembly includes: a joint control tube, a cooperative control gas piece, a transmission control plate, a sliding seat, a transmission control rod, a directional plate, a regulator and a reference plate. The transmission control plate is arranged on the outside of one end of the connecting box away from the drive control seat, and is slidingly connected to the directional plate fixedly connected to the inner side of the mounting seat. A joint control tube is arranged between the transmission control plate and the connecting box. The joint control tube is fixedly connected to the connecting box, and a cooperative control gas piece is arranged in the inner sliding connection. The cooperative control gas piece is fixedly connected to the transmission control plate. A sliding seat is symmetrically arranged on the outside of one end of the transmission control plate away from the connecting box, and the sliding seat is slidingly connected to the top shell wall of the mounting seat. A transmission control rod is arranged between the sliding seat and the transmission control plate, one end of the transmission control rod is rotatably connected to the transmission control plate, and the other end is rotatably connected to the sliding seat. An regulator is fixedly connected to the inner side of the top of the sliding seat, and the top of the regulator is fixedly connected to the reference plate.
2. The intelligent building material quality detection device according to claim 1, characterized in that: The automatic detection unit includes: an adjusting motor, an adjusting rod, a supporting guide rail, a supporting frame, a lifting plate, an automatic retractor and a horizontal sweeping and leveling component. The supporting frame is arranged on the outside of the mounting seat and is slidably connected to the supporting guide rail fixedly connected to the mounting seat. An adjusting rod is rotatably connected to the inner side of the supporting guide rail. The adjusting rod is threadedly connected to the frame wall of the supporting frame and is connected to the output end of the adjusting motor through a belt member. The adjusting motor is fixedly connected to the mounting seat. A lifting plate is arranged between the supporting frame and the mounting seat. The lifting plate is slidably connected to the supporting frame and is connected to the supporting frame through the automatic retractor. A horizontal sweeping and leveling component connected to the support frame is arranged on the lifting plate.
3. The intelligent building material quality detection device according to claim 2, characterized in that: The horizontal sweeping leveling assembly includes: a movable plate, a synchronous guide seat, a sweeping motor, a connecting seat, a detection rod, a rack, a processor, a measuring probe, a circular plate and a connecting plate. The connecting seat is slidably connected to the outside of the lifting plate, and a synchronous guide seat is fixedly connected to the outside of the top end of the connecting seat. The movable plate is slidably connected to the inner side of the synchronous guide seat. The movable plate is also slidably connected to the top frame wall of the support frame. The sweeping motor is fixedly connected to the outer side of the movable plate. The output end of the sweeping motor is fixedly connected to the gear, and the gear is meshed with the rack fixedly connected to the connecting seat. The processor is fixedly connected to the inner side of the connecting seat, and several closely arranged detection rods are arranged on the outer side of the bottom end of the processor. A measuring probe is provided between the detection rod and the processor, and the measuring probe is electrically connected to the processor. A circular plate is slidably connected to the inner side of the detection rod, and a spring is fixedly connected between the circular plate and the detection rod. The circular plate is also connected to the processor through the connecting plate.
4. An intelligent building material quality detection method, applied to the intelligent building material quality detection device according to claim 3, characterized in that: The method comprises the following steps: Step 1: Control the motor to drive the threaded rod to rotate. The threaded rod can cooperate with the movable frame to realize the horizontal movement of the shaped frame. Before testing, the shaped frame moves to the side close to the building board, and the two side plywood is placed on both sides of the building board; Step 2: The electric telescopic device can control the drive control seat to move horizontally. The drive control seat drives the protective frames on both sides to lift upward through the energy transmission rod. The lifted protective frames can play a shielding role. At the same time, the protective frames can drive the T-shaped slide to rise and fall synchronously. The T-shaped slide and the circular slide drive the control piston to move upward. When the control piston moves, it can drive the air inside the connecting cavity into the inside of the retractable tube, and then cooperate with the induction gas to drive the splint to move toward the side close to the building board, completing the clamping and fixing of the building board from the front and back sides. The T-shaped frame drives the building board to move to the mounting seat; Step 3: When the drive control seat realizes the lifting of the protective baffle through the energy transmission rod, the drive control seat can also realize the movement of the piston inside the piston tube through the connecting rod, realize the flow of air inside the connection box, realize the movement of the cooperative control gas part inside the joint control tube, and the cooperative control gas part drives the transmission control plate to move. The transmission control plate realizes the relative movement of the sliding seats on both sides through the transmission control rod. The sliding seat drives the reference plate to move synchronously through the regulator. The reference plates on both sides respectively abut the outer walls of the two ends of the building board. Before the contact, the height of the reference plate has been adjusted by the regulator so that the top of the reference plate can be on the same horizontal plane as the top of the building board. Step 4: The automatic retractor drives the connecting base to move up and down synchronously through the lifting plate. The connecting base drives the detection rod to move downward, and the bottom end abuts against the top surface of the building board. The measuring probe can detect the distance between the processor and the top of the detection rod at this time. If the surface of the building board is flat, the distance between each point is consistent; Step 5. The sweeping motor can drive the gear to rotate alternately clockwise and counterclockwise. The gear cooperates with the rack to realize the reciprocating motion of the connecting seat. The adjusting motor drives the adjusting rods on both sides to rotate synchronously through the pulley and belt. The adjusting rod drives the support frame to move along the support guide rail. The connecting seat will drive the detection rod to move synchronously. During the movement, part of the detection rod will move to the reference plate to achieve a smooth transition of the detection data and effectively avoid the problem of missed detection. When there are bulges or depressions on the surface of the building board, the measurement data will be abnormal, which means that the tested building board does not meet the standards.
Citation Information
Patent Citations
House building template and method
CN117868483A
Aluminum alloy plate flatness detection device for construction
CN219064401U