Glass mechanical property on-site detection rigid overall tool detection device and method

Through the combination of rigid overall tooling and portable tester, the problems of insufficient rigidity and inflexible measurement point adjustment of existing devices are solved, and the accuracy of multi-test point detection and results are achieved, and glass plates at different angles are adapted to improve the efficiency and accuracy of on-site inspection.

CN120404353APending Publication Date: 2025-08-01NANJING TECH UNIV +1
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Patent Information

Application Number
CN202510717024.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

The existing glass field detection devices have problems such as insufficient rigidity, poor adsorption force, inflexible adjustment of measurement point position, lack of key parameters and uncertain acquisition of critical loads, resulting in large errors in the detection results, low efficiency, and unsuitable for on-site operation.

Method used

A rigid integral tooling with four suction cup tooling and dovetail slider structure is adopted, combined with a portable mechanical performance tester and a replaceable spherical tungsten carbide indenter, through suction cup vacuum adsorption and dovetail slide adjustment, multi-measuring point displacement adjustment and key parameters detection are achieved, and the initial annular crack radius is recorded using an electronic digital magnifying glass, and the glass strength and residual stress are calculated in combination with formulas.

Benefits of technology

It improves the accuracy and efficiency of detection, simplifies the operation process, adapts to glass plates with different inclination angles, provides sufficient rigidity and adsorption force to ensure the stability and accuracy of the detection results.

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Abstract

The invention discloses a rigid integral tool detection device and method for glass mechanical property field detection, the rigid integral tool detection device comprises a rigid integral tool and a portable mechanical property tester, the rigid integral tool comprises a sucker tool, a sucker and a dovetail slide block; the suction cup is adsorbed on a glass plate to be detected, the suction cup is connected with the suction cup tool through the suction cup fixing bolt, the suction cup tool is connected with the dovetail sliding block through the sliding block fixing bolt, and the dovetail sliding block is connected with the portable mechanical property tester through the tester fixing bolt. X-coordinate movement and Y-coordinate movement are carried out when the portable mechanical property tester is used for measuring, so that the position adjustment of a test point is realized; the portable mechanical property tester is provided with the spherical pressure head in a matched manner, and the spherical pressure head is controlled by the electronic device to be vertically pressed down to be in contact with the surface of glass to be detected, so that micro-damage measurement is realized. According to the invention, manual operation is simplified, and on-site detection is realized; the displacement adjustment of multiple measuring points is realized, and one-time fixation and multi-point detection are realized.
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Description

Technical Field

[0001] The present invention relates to the on-site detection technology of the strength and residual stress of glass curtain walls, and specifically relates to a rigid integral tooling detection device and a detection method for on-site detection of glass strength and residual stress. Background Art

[0002] As an important material integrating structure and function, glass materials have been widely used in the construction field. When glass is subjected to tensile stress, it will continuously undergo elastic deformation until it reaches the failure limit and breaks. Moreover, the brittle characteristics of glass are obvious, the tensile strain limit value is low, and the strength shows significant non-uniformity. Therefore, the mechanical properties and residual stress of glass materials directly affect the durability and safety of glass. The on-site detection of components in actual engineering structures is particularly important and urgent.

[0003] It has been proven that the fracture strength of brittle materials such as glass can be estimated through simple contact tests. According to the Hertz indentation theory, the local strength of glass is usually controlled by the critical stress state. Based on this, the relationship between the local strength of glass and the critical indentation load is established to evaluate the local strength of glass. Therefore, the glass indentation method realizes the micro-damage on-site detection of the mechanical properties and residual stress of glass components. With the help of a spherical indenter loading device, standard test samples and laboratory conditions are not required.

[0004] However, some limitations and deficiencies have emerged in the existing glass on-site detection devices and methods. 1. Insufficient rigidity and stability of the adsorption structure: The existing devices use simple fixed bases and brackets, with insufficient rigidity. During detection, the reaction force will cause deformation and loosening of the equipment, thus introducing errors; 2. Poor adsorption effect: The existing devices use suction cups to adsorb on the glass surface, relying on rotating the handle to apply pressure, with poor pressure control accuracy, low efficiency, and dependence on manual operation, which is not suitable for on-site operation; 3. The adjustment of the measuring point position is not flexible enough: Once the existing devices are installed, only a single measuring point can be detected. For the detection of multiple measuring points at different positions, the detection device must be repeatedly disassembled and assembled, and the procedure is relatively cumbersome; 4. The test lacks key parameters: The existing devices lack recommendations for relevant parameters such as indenter size and indentation depth for the detection of glass strength and residual stress; 5. There is uncertainty in obtaining the critical load: The existing devices need to obtain the critical load to test the glass strength, and the critical load needs to use an acoustic emission signal device to obtain the sound signal generated when the glass crack initiates, which will be affected by noise and affect the detection results. Summary of the Invention

[0005] Objective of the Invention: The present invention provides an on-site inspection rigid integral tooling inspection device and method for the mechanical properties of glass, which overcomes the limitations of insufficient rigidity and poor adsorption force of traditional devices, adapts to glass plates with different inclination angles, overcomes the limitations of the use scenario, simplifies manual operation, and realizes on-site inspection; realizes multi-measurement point displacement adjustment, realizes one-time fixation and multi-point detection; the indenter of the portable mechanical property tester adopts a replaceable spherical tungsten carbide indenter, which provides the key parameters of the indenter size and the penetration depth into the glass required for testing, and further improves the testing efficiency and accuracy.

[0006] Technical Solution Adopted by the Present Invention: An on-site inspection rigid integral tooling inspection device and method for the mechanical properties of glass, including a suction cup tooling, a suction cup, a dovetail slider, a portable mechanical property tester, a suction cup fixing bolt, a slider fixing bolt, and a tester fixing bolt;

[0007] The suction cup adsorbs on the glass plate to be inspected. The suction cup is connected to the suction cup tooling through a suction cup fixing bolt. The suction cup tooling is connected to the dovetail slider through a slider fixing bolt. The dovetail slider is connected to the portable mechanical property tester through a tester fixing bolt and moves in the X and Y coordinates during the measurement of the portable mechanical property tester to realize the position adjustment of the test point; the portable mechanical property tester is equipped with a spherical indenter, and the vertical downward pressure of the spherical indenter is controlled by an electronic device to contact the surface of the glass to be inspected, realizing micro-damage measurement.

[0008] Preferably, there are a total of four suction cups, and there are a total of two suction cup toolings as the force-bearing members of the entire structure. The suction cup tooling is a structure with a middle web and steel profiles at both ends. A bolt hole is opened at the lower end of the concave side of the steel profiles at both ends of the suction cup tooling, and each bolt hole is installed with a suction cup. A through hole is left in the web of the suction cup tooling for connecting the dovetail slider.

[0009] Preferably, the suction cup tooling is made of 304 stainless steel, with long-term reliability.

[0010] Preferably, the length L1 of the main structure of the suction cup tooling is 332 mm, the width W1 is 80 mm, and the height H1 is 60 mm;

[0011] The length L2 of the middle connecting plate of the main structure of the suction cup tooling is 192 mm, the width W1 is 10 mm, and the height H1 is 60 mm;

[0012] Each end of the main structure of the suction cup tooling is provided with a steel profile; the length L3 of each steel profile is 70 mm, the width W2 is 80 mm, the height H1 is 60 mm, and the thickness Z1 of the connecting plate is 10 mm; a groove is provided inside the steel profile, and the depth D1 of the groove along the length direction is 60 mm, the depth along the width direction is D2 is 60 mm, and the depth D3 along the height direction is 50 mm;

[0013] On both sides of the intermediate connecting plate of the main body structure, there is an M8 through-hole respectively. The distance T3 from the center of the hole to the edge of the connecting plate in the height direction is 30 mm, the distance T2 from the edge in the length direction is 56 mm, and the hole pitch T1 is 80 mm.

[0014] On the bottom plate of the steel groove at both ends of the main body structure, there is an M16 through-hole. The distance S1 from the center of the through-hole to the outer edge of the steel in the length direction is 30 mm, and the distance S2 from the edge in the width direction of the steel is 40 mm.

[0015] The intermediate connecting plate of the main body structure and the steel at both ends are connected by fillet weld A, and the leg size hf is 5 mm; the side plate and the bottom plate of the steel at both ends adopt a V-shaped groove and are connected by butt weld B.

[0016] Preferably, when the suction cup tooling uses a 2.5-mm indenter to detect the strength of ordinary glass, the indentation depth is 20 μm and the deformation is 0.87 μm; when using a 2.5-mm indenter to detect the strength of tempered glass, the indentation depth is 23 μm and the deformation is 1.02 μm; when using a 5-mm indenter to detect the strength of tempered glass, the indentation depth is 30 μm and the deformation is 1.33 μm; the deformation is less than 5% of the indentation depth. The suction cup tooling provides sufficient test stiffness for the equipment and ensures the accuracy of the test.

[0017] Preferably, the diameter of the suction cup is 160 mm.

[0018] Preferably, when the suction cup vertically detects the glass, the required adsorption force is 800 N and the actual safety adsorption force is 2000 N; when horizontally detecting the glass, the required adsorption force is 100 N and the actual safety adsorption force is 1600 N; the suction cup provides sufficient adsorption force for glass at different inclination angles and ensures the test stability of the device.

[0019] A detection method using the above-mentioned on-site detection rigid integral tooling detection device for glass mechanical properties includes the following steps:

[0020] Step 1: Fix the device and locate the measurement point

[0021] Fix the test equipment and the glass to be tested; during the test, manually control the displacement to roughly align the indenter with the center of the measurement point; then precisely adjust the position of the indenter through the rotating threads at both ends of the dovetail slider to ensure that it is on the same vertical line as the center of the test point, that is, align with the center of the point to be tested.

[0022] Step 2: Determine the key test parameters

[0023] Use a 2.5-mm diameter tungsten carbide spherical indenter to test the local strength of ordinary glass or the residual stress of tempered glass, and use a 5-mm diameter spherical indenter to test the local strength of tempered glass.

[0024] The radius of the initial annular crack needs to be obtained during the test process; when the initial annular crack of the glass appears under the action of a 2.5 mm indenter, the indentation depth is between 20 μm and 25 μm; when the initial annular crack of the glass appears under the action of a 5 mm indenter, the indentation depth is between 22 μm and 29 μm; before the formal test, select the minimum indentation depth within this range and gradually increase it until the initial annular crack appears.

[0025] Step 3: Test and determine the radius of the initial annular crack

[0026] Adopt the single - loading method. When the maximum indentation depth is reached, the loading stops and the unloading starts until the load is 0 kgf and the test stops; both the loading rate and the unloading rate are set to 0.01 mm / min.

[0027] Use an electronic digital magnifier to measure the radius of the initial annular crack that appears during the indentation test. Take the average value of 3 - 5 effective initial annular crack radii as the calculated value of the initial annular crack radius of the glass to be tested.

[0028] Step 4: Calculate the glass strength and residual stress

[0029] Substitute the calculated value of the initial annular crack radius of the glass to be tested into Equation (1) for calculation to obtain the local strength of the glass to be tested; measure the local strengths of tempered glass and ordinary glass, and then substitute them into Equation (2) to obtain the residual stress of the tempered glass.

[0030] The representative value of the test index is taken as the average value of the local strengths measured for 3 pieces of the same batch of glass at the same critical indentation depth, and the number of measurement points for each piece of glass is 3 - 5.

[0031]

[0032] In the formula, A c is the radius of the measured initial annular crack; R is the radius of the indenter; E * is the equivalent elastic modulus when the tungsten carbide indenter contacts the glass, which is a fixed value.

[0033] σ r = σ′0 - σ0 (2)

[0034] In the formula, σ′0 is the local strength of the tempered glass; σ0 is the local strength of the ordinary glass; σ r represents the average stress in the process zone, that is, the residual stress.

[0035] Preferably, in the on - site inspection rigid integral tooling inspection method for the mechanical properties of the glass, the indentation depth is gradually increased by 1 μm each time.

[0036] The beneficial effects of the present invention:

[0037] (1) The rigid integral tooling is stable and reliable. A stable and reliable sucker tooling structure is adopted, which has high rigidity and is not prone to deformation. Four suckers provide sufficient adsorption force between the sucker and the glass. Especially when facing the vertical glass detection, this set of rigid integral tooling can provide sufficient rigidity to ensure the accuracy of detection.

[0038] (2) Simplify manual operation. The sucker is pressurized by a vacuum pump, which does not rely on manual labor and is convenient for on-site detection. The portable mechanical property tester is directly connected to the computer to quickly analyze the detection results and obtain the results.

[0039] (3) The measuring point position can be adjusted flexibly. The portable mechanical property detector can move along the X and Y direction sliding guides on the dovetail slider, which is convenient for testing different positions of the glass after the tooling is fixed; there are scales marked on the dovetail slider, and the position of the indenter can be accurately adjusted through the rotating threads at both ends of the slider, with an accuracy of 0.1 mm, providing accurate positioning for the measuring point calibration.

[0040] (4) High detection efficiency. Select the indenter with appropriate size according to the strength or residual stress of the tested glass, and then confirm the indenter penetration depth parameter into the glass, which improves the testing efficiency.

[0041] (5) The test results are accurate and reliable. When the initial indentation depth is small, record the radius of the circular crack in the stable area through the electronic digital magnifier, and the strength and residual stress of the glass can be obtained by using the formula. Description of the Drawings

[0042] Figure 1 It is a schematic structural diagram of the detection device of the rigid integral tooling for on-site detection of the mechanical properties of the glass of the present invention;

[0043] Figure 2 is Figure 1 the side view;

[0044] Figure 3 is Figure 1 the top view;

[0045] Figure 4 is Figure 1 the perspective view;

[0046] Figure 5 It is a schematic diagram of the fixing of the sucker and the sucker tooling of the present invention;

[0047] Figure 6 It is a schematic diagram of the connection between the dovetail slider and the sucker tooling of the present invention;

[0048] Figure 7 It is a schematic diagram of the connection between the portable mechanical property tester and the rigid integral tooling of the present invention;

[0049] Figure 8Schematic diagram of the sucker tooling of the present invention;

[0050] Figure 9 is Figure 7 front view of;

[0051] Figure 10 is Figure 7 side view of;

[0052] Figure 11 is Figure 7 top view of;

[0053] Figure 12 Schematic diagram of the sucker of the present invention;

[0054] Figure 13 Schematic diagram of the dovetail slider of the present invention;

[0055] Figure 14 Schematic diagram of the portable mechanical property tester of the present invention;

[0056] Figure 15 Flow chart of the on-site detection method for the mechanical properties of the adsorption type glass curtain wall of the present invention;

[0057] Figure 16 Measuring point layout diagram of the detection device of the present invention for detecting ordinary glass plates;

[0058] Figure 17 Broken line distribution diagram of the initial annular crack radius obtained by the detection device of the present invention using a 2.5 mm indenter to detect 3 ordinary glass plates respectively;

[0059] Figure 18 Measuring point layout diagram of the detection device of the present invention for detecting tempered glass plates;

[0060] Figure 19 Broken line distribution diagram of the initial annular crack radius obtained by the detection device of the present invention using a 5 mm indenter to detect 3 tempered glass plates respectively;

[0061] Figure 20 Broken line distribution diagram of the initial annular crack radius obtained by the detection device of the present invention using a 2.5 mm indenter to detect 3 tempered glass plates respectively; Specific embodiments

[0062] The present invention will be further described below in conjunction with the specific embodiments and the drawings:

[0063] As Figures 1-4 shown, a rigid integral tooling detection device for on-site detection of the mechanical properties of glass includes a sucker tooling 1, a sucker 2, a dovetail slider 3, a portable mechanical property tester 4, a sucker fixing bolt 5, a slider fixing bolt 6, and a tester fixing bolt 7;

[0064] The suction cup 2 adsorbs on the glass plate to be detected. The suction cup 2 is connected to the suction cup tooling 1 through the suction cup fixing bolt 5. The suction cup tooling 1 is connected to the dovetail slider 3 through the slider fixing bolt 6. The dovetail slider 3 is connected to the portable mechanical property tester 4 through the tester fixing bolt 7 and moves in the X and Y coordinates during the measurement of the portable mechanical property tester 4 to achieve the position adjustment of the test point. The portable mechanical property tester 4 is equipped with a spherical indenter, and the vertical downward pressure of the spherical indenter is controlled by an electronic device to contact the surface of the glass to be detected, realizing micro-damage measurement.

[0065] There are a total of four suction cups 2, and there are a total of two suction cup toolings 1 as the force-bearing components of the entire structure. The suction cup tooling 1 has a structure of a middle web and steel profiles at both ends. There is a bolt hole at the lower end of the concave side of the steel profiles at both ends of the suction cup tooling 1, and each bolt hole installs a suction cup 2. There are through holes left in the web of the suction cup tooling 1 for connecting the dovetail slider 3. The suction cup tooling 1 is made of 304 stainless steel and has long-term reliability.

[0066] The installation process of the on-site detection device for the mechanical properties of the adsorption type glass curtain wall of the present invention is as follows:

[0067] During detection, it is necessary to first remove the stains on the glass surface to ensure the smoothness and cleanliness of the glass surface. Prepare the suction cup tooling 1 (such as Figure 8 ), the suction cup 2 (such as Figure 12 ) and the suction cup fixing bolt 5. Align the raised bolt hole of the suction cup 2 and embed it into the through hole left at the lower end of the concave side of the steel profiles at both ends of the suction cup tooling 1, and fix it with the suction cup fixing bolt 5 (as shown in Figure 5 ). There are a total of two suction cup toolings 1 and a total of four suction cups 2, and all need to be assembled. Adsorb a set of assembled suction cup toolings 1 on the vertically placed glass plate. The suction cup 2 is vacuum adsorbed to ensure the rigidity requirements for the installation of the device. Align the two through holes on the web side of the suction cup tooling 1 with the two bolt holes on the side of the dovetail slider 3 (such as Figure 13 ), and install and fix the dovetail slider 3 with the slider fixing bolt 6. Connect the other set of installed suction cup toolings 1 to the dovetail slider 3 through the slider fixing bolt 6 as well (as shown in Figure 6 ). Finally, install the portable mechanical property tester 4 (such as Figure 14 ) on the 4 bolt holes left on the dovetail slider through the tester fixing bolt 7 to complete the assembly of the entire detection equipment (as shown in Figure 7 ).

[0068] As shown in Figure 8 , between the middle connecting plate and the steel profiles at both ends of the main structure, it is connected by fillet weld A, and the weld leg size hf is 5 mm; the side plates and the bottom plates of the steel profiles at both ends adopt a V-shaped groove and are connected by butt weld B.

[0069] As shown in Figures 9-11, the main structure of the suction cup tooling has a length L1 of 332 mm, a width W1 of 80 mm, and a height H1 of 60 mm; the middle connecting plate of the main structure of the suction cup tooling has a length L2 of 192 mm, a width W1 of 10 mm, and a height H1 of 60 mm; there is a section steel at each end of the main structure of the suction cup tooling; each section steel has a length L3 of 70 mm, a width W2 of 80 mm, a height H1 of 60 mm, and a connecting plate thickness Z1 of 10 mm; there is a groove inside the section steel, the depth D1 of the groove along the length direction is 60 mm, the depth along the width direction is D2 of 60 mm, and the depth D3 along the height direction is 50 mm; there is an M8 through hole on each side of the middle connecting plate of the main structure, the distance T3 from the center of the hole to the edge of the connecting plate in the height direction is 30 mm, the distance T2 from the edge in the length direction is 56 mm, and the hole pitch T1 is 80 mm; there is an M16 through hole on the bottom plate of the groove of the section steel at both ends of the main structure, the distance S1 from the center of the through hole to the outer edge of the section steel in the length direction is 30 mm, and the distance S2 from the edge of the section steel in the width direction is 40 mm;

[0070] As shown in Table 1, when the suction cup tooling uses a 2.5 mm indenter to detect the strength of ordinary glass, the indentation depth is 20 μm and the deformation is 0.87 μm; when using a 2.5 mm indenter to detect the strength of tempered glass, the indentation depth is 23 μm and the deformation is 1.02 μm; when using a 5 mm indenter to detect the strength of tempered glass, the indentation depth is 30 μm and the deformation is 1.33 μm; the deformation is less than 5% of the indentation depth.

[0071] Table 1

[0072]

[0073] The diameter of the suction cup is 160 mm.

[0074] As shown in Table 2, when the suction cup vertically detects the glass, the required adsorption force is 800 N, and the actual safe adsorption force is 2000 N; when horizontally detecting the glass, the required adsorption force is 100 N, and the actual safe adsorption force is 1600 N.

[0075] Table 2

[0076]

[0077] As Figure 15 shown, a detection method for a detection device of a rigid integral tooling for on-site detection of the mechanical properties of glass as described above includes the following steps:

[0078] Step 1: Fix the device and locate the measurement points

[0079] Fix the test equipment and the glass to be tested; during the test, manually control the displacement to roughly align the indenter with the center of the measurement point; then precisely adjust the position of the indenter through the rotating threads at both ends of the dovetail slider to ensure that it is on the same vertical line as the center of the test point, that is, align with the center of the point to be tested;

[0080] Step 2: Determination of key test parameters

[0081] Use a tungsten carbide spherical indenter with a diameter of 2.5 mm to test the local strength of ordinary glass or the residual stress of tempered glass, and use a spherical indenter with a diameter of 5 mm to test the local strength of tempered glass;

[0082] The radius of the initial circular crack needs to be obtained during the test process; the indentation depth when the initial circular crack appears in the glass under the action of the 2.5-mm indenter is in the range of 20 μm to 25 μm; the indentation depth when the initial circular crack appears in the glass under the action of the 5-mm indenter is in the range of 22 μm to 29 μm; before the formal test, select the minimum indentation depth within this range and gradually increase it until the initial circular crack appears;

[0083] Step 3: Test to determine the radius of the initial circular crack

[0084] Adopt the single-load method. When the maximum indentation depth is reached, the loading stops and the unloading starts until the load reaches 0 kgf and the test stops; the loading rate and the unloading rate are both set to 0.01 mm / min;

[0085] Use an electronic digital magnifier to measure the radius of the initial circular crack that appears during the indentation test, and take the average value of 3 - 5 effective initial circular crack radii as the calculated value of the initial circular crack radius of the glass to be tested;

[0086] Step 4: Calculate the glass strength and residual stress

[0087] Substitute the calculated value of the initial circular crack radius of the glass to be tested into Equation (1) for calculation to obtain the local strength of the glass to be tested; measure the local strength of tempered glass and ordinary glass, and then substitute it into Equation (2) to obtain the residual stress of the tempered glass;

[0088] The representative value of the test index is taken as the average value of the local strengths measured for 3 pieces of glass of the same batch at the same critical indentation depth, and the number of measurement points for each piece of glass is 3 - 5;

[0089]

[0090] In the formula, A c is the radius of the measured initial circular crack; R is the radius of the indenter; E * is the equivalent elastic modulus when the tungsten carbide indenter contacts the glass, which is a fixed value;

[0091] σr = σ′0 - σ0 (2)

[0092] In the formula, σ′0 is the local strength of tempered glass; σ0 is the local strength of ordinary glass; σ r represents the average stress in the process zone, which is the residual stress.

[0093] Example 1

[0094] Refer to Figure 16 , according to the method of calculating glass strength and residual stress by measuring the initial circular crack radius of glass as described above, the strength of 3 pieces of ordinary glass with dimensions of 120 mm × 100 mm and a thickness of 10 mm was detected; 12 measuring points were arranged on each glass plate, with a distance of 30 mm between the measuring points, and they were evenly arranged on the glass panel; a 2.5 mm indenter was used to measure the strength of ordinary glass.

[0095] The initial circular crack radius of each measuring point was obtained by the above indentation method, and the initial circular crack radius measured with a 2.5 mm indenter was recorded in Figure 17 ; Substitute into formula (1) and take the average value to obtain the glass strength of 113.3 MPa.

[0096] Refer to Figure 18 , the strength of 3 pieces of tempered glass with dimensions of 300 mm × 200 mm and a thickness of 10 mm was detected; according to the requirements of "Tempered Glass for Building Doors, Windows and Curtain Walls" (JG / T 455-2014), 3 measuring points were arranged on each piece of glass, the measuring points were arranged along the center line of the glass plate, and the distance between the measuring points was 50 mm; a 5 mm indenter was used to test the strength of tempered glass.

[0097] The initial circular crack radius of each measuring point was obtained by the above indentation method, and the initial circular crack radius measured with a 5 mm indenter was recorded in Figure 19 ; Substitute into formula (1) and take the average value to obtain the glass strength of 210.02 MPa.

[0098] Example 2

[0099] Refer to Figure 18 , according to the method of calculating glass strength and residual stress by measuring the initial circular crack radius of glass as described above, the residual stress of 3 pieces of tempered glass with dimensions of 300 mm × 200 mm and a thickness of 10 mm was detected; the arrangement of the measuring points was the same as that for the detection of tempered glass in Example 1.

[0100] The initial circular crack radius of each measuring point was obtained by the above indentation method, and the initial circular crack radius of tempered glass measured with a 2.5 mm indenter was recorded in Figure 20Substitute into formula (1) and calculate the average value to obtain the glass strength of 219.64 MPa. Substitute the strength values of tempered glass and ordinary glass into formula (2) to calculate the residual stress of tempered glass as 106.34 MPa.

[0101] It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention. Each component not clearly defined in this example can be implemented using existing technologies.

Claims

1. An on-site detection rigid integral tooling detection device for the mechanical properties of glass, characterized in that: It includes a suction cup tooling, suction cups, dovetail sliders, a portable mechanical property tester, suction cup fixing bolts, slider fixing bolts, and tester fixing bolts; The suction cups are adsorbed on the glass plate to be detected. The suction cups are connected to the suction cup tooling through the suction cup fixing bolts. The suction cup tooling is connected to the dovetail slider through the slider fixing bolts. The dovetail slider is connected to the portable mechanical property tester through the tester fixing bolts and moves in the X and Y coordinates during the measurement of the portable mechanical property tester. The portable mechanical property tester is fitted with a spherical indenter, and the vertical downward pressure of the spherical indenter is controlled by an electronic device to contact the surface of the glass to be detected.

2. The on-site inspection rigid integral tooling inspection device for the mechanical properties of glass according to claim 1, characterized in that: There are four suction cups in total, and two suction cup toolings in total. The suction cup tooling has a structure with a middle web and section steels at both ends. A bolt hole is opened at the lower end of the concave side of the section steels at both ends of the suction cup tooling, and each bolt hole installs a suction cup. A through hole for connecting the dovetail slider is left on the web of the suction cup tooling.

3. The on-site inspection rigid integral tooling inspection device for the mechanical properties of glass according to claim 2, characterized in that: The suction cup tooling is made of 304 stainless steel.

4. The on-site inspection rigid integral tooling inspection device for the mechanical properties of glass according to claim 3, wherein: The length L1 of the main structure of the suction cup tooling is 332 mm, the width W1 is 80 mm, and the height H1 is 60 mm; The length L2 of the middle connecting plate of the main structure of the suction cup tooling is 192 mm, the width W1 is 10 mm, and the height H1 is 60 mm; One section steel is provided at each end of the main structure of the suction cup tooling; the length L3 of each section steel is 70 mm, the width W2 is 80 mm, the height H1 is 60 mm, and the connecting plate thickness Z1 is 10 mm; a groove is provided inside the section steel, the depth D1 of the groove along the length direction is 60 mm, the depth along the width direction is D2 is 60 mm, and the depth D3 along the height direction is 50 mm; One M8 through hole is provided on each side of the middle connecting plate of the main structure. The distance T3 from the center of the hole to the edge of the connecting plate in the height direction is 30 mm, the distance T2 from the edge in the length direction is 56 mm, and the hole pitch T1 is 80 mm; One M16 through hole is provided on the bottom plate of the groove of the section steel at both ends of the main structure. The distance S1 from the center of the through hole to the outer edge of the section steel in the length direction is 30 mm, and the distance S2 from the edge of the section steel in the width direction is 40 mm; The middle connecting plate of the main structure and the section steels at both ends are connected by a fillet weld A, and the fillet size hf is 5 mm; the side plate and the bottom plate of the section steels at both ends adopt a V-shaped groove and are connected by a butt weld B.

5. The on-site inspection rigid integral tooling inspection device for the mechanical properties of glass according to claim 4, characterized in that: When the suction cup tooling uses a 2.5 mm indenter to detect the strength of ordinary glass, the indentation depth is 20 μm and the deformation is 0.87 μm; when using a 2.5 mm indenter to detect the strength of tempered glass, the indentation depth is 23 μm and the deformation is 1.02 μm; when using a 5 mm indenter to detect the strength of ordinary glass, the indentation depth is 20 μm and the deformation is 1.21 μm; when using a 5 mm indenter to detect the strength of tempered glass, the indentation depth is 30 μm and the deformation is 1.33 μm; the deformation is less than 5% of the indentation depth.

6. The on-site detection rigid integral tooling detection device for the mechanical properties of glass according to claim 5, wherein: The diameter of the suction cup is 160 mm.

7. The on-site inspection rigid integral tooling inspection device for the mechanical properties of glass according to claim 6, characterized in that: When the suction cup vertically detects the glass, the required adsorption force is 800 N, and the actual safe adsorption force is 2000 N; when horizontally detecting the glass, the required adsorption force is 100 N, and the actual safe adsorption force is 1600 N.

8. A detection method using the on-site detection rigid integral tooling detection device for the mechanical properties of glass described in claim 1, 2, 3, 4, 5, 6 or 7, characterized in that: It includes the following steps: Step 1: Fix the device and position the measurement points Fix the test equipment and the glass to be tested; during the test, manually control the displacement to roughly align the indenter with the center of the measurement point; then precisely adjust the position of the indenter through the rotating threads at both ends of the dovetail slider to ensure that it is on the same vertical line as the center of the test point, that is, align it with the center of the point to be tested; Step 2: Determination of key test parameters Use a tungsten carbide spherical indenter with a diameter of 2.5 mm to test the local strength of ordinary glass or the residual stress of tempered glass, and use a spherical indenter with a diameter of 5 mm to test the local strength of tempered glass; The radius of the initial circular crack needs to be obtained during the test process; when the initial circular crack appears in the glass under the action of the 2.5-mm indenter, the penetration depth is in the range of 20 μm - 25 μm; when the initial circular crack appears in the glass under the action of the 5-mm indenter, the penetration depth is in the range of 22 μm - 29 μm; before the formal test, select the minimum penetration depth within this range and gradually increase it until the initial circular crack appears; Step 3: Test to determine the radius of the initial circular crack Adopt the single-loading method. When the maximum penetration depth is reached, the loading stops and the unloading starts until the load reaches 0 kgf and the test stops; the loading rate and the unloading rate are both set to 0.01 mm / min; Use an electronic digital magnifier to measure the radius of the initial circular crack that appears during the indentation test, and take the average value of 3 - 5 effective initial circular crack radii as the calculated value of the initial circular crack radius of the glass to be tested; Step 4: Calculate the glass strength and residual stress Substitute the calculated value of the initial circular crack radius of the glass to be tested into Equation (1) for calculation to obtain the local strength of the glass to be tested; measure the local strength of tempered glass and ordinary glass, and substitute it into Equation (2) to obtain the residual stress of tempered glass; The representative value of the test index is taken as the average value of the local strengths measured for 3 pieces of the same batch of glass at the same critical penetration depth, and the number of measurement points for each piece of glass is 3 - 5; Where A c is the radius of the measured initial annular crack; R is the radius of the indenter; E * is the equivalent elastic modulus when the tungsten carbide indenter contacts the glass, which is a fixed value; σ r = σ′0 - σ0 (2) In the formula, σ′0 is the local strength of tempered glass; σ0 is the local strength of ordinary glass; σ r represents the average stress in the process zone, which is the residual stress.

9. The on-site inspection method for the mechanical properties of glass using a rigid integral tooling according to claim 8, characterized in that: In the on-site detection rigid integral tooling detection method for the mechanical properties of the glass, the penetration depth is gradually increased by 1 μm each time.