Magnetic and electric coupling transmission power recovery electric energy reutilization (reduction) device

Through the magnetic and electrical coupling transmission power recovery and reuse device, the structural increase and cost of conductive slip rings and carbon brushes during high power coupling is solved, and efficient power recovery and motor output improvement is achieved. It is suitable for a variety of rotating power sources.

CN120415053APending Publication Date: 2025-08-01QINGDAO ZHUMING CASTING MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202510609614.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

The existing conductive slip rings and conductive carbon brushes require a large diameter when coupled with high power, resulting in increased structure and increased cost, affecting the use effect.

Method used

The magnetic and electrically coupled transmission power recovery and reuse device is adopted, including a power-coupled transmission permanent magnet cylinder, a rotor in the power-coupled transmission coil, a power-coupled output rotor shaft, a rotor in the motor coil, a rotor in the motor, a permanent magnet cylinder in the motor, an intelligent electronic control circuit board and a bridge shell. The induced current is generated through magnetic field cutting and the motor operation is controlled by the intelligent electronic control system to realize the reuse of electricity.

Benefits of technology

It reduces structural complexity, realizes efficient power coupling transmission and power recovery, improves motor output speed and torque, and is suitable for a variety of rotating power sources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a magnetic and electric coupling transmission power recovery electric energy reutilization (reduction) device which comprises a power coupling transmission permanent magnet cylinder, a power coupling transmission coil inner rotor, a power coupling output rotor shaft, a motor coil inner rotor, a motor permanent magnet cylinder, an intelligent electric control circuit board and a gap bridge shell in a fixed state. Wherein the dynamic coupling transmission coil inner rotor and the motor coil inner rotor are coaxially fixed on a dynamic coupling output rotor shaft at intervals, and the intelligent electric control circuit board is arranged on the front side of the motor coil inner rotor at intervals and is respectively connected with the dynamic coupling transmission coil inner rotor and the motor coil inner rotor through two groups of three-phase lines; the dynamic coupling transmission permanent magnet cylinder sleeves the outer side of the dynamic coupling transmission coil inner rotor; the motor permanent magnet cylinder sleeves the outer side of the motor coil inner rotor and is fixed with the gap bridge housing. The complex degree of an existing structure is reduced, power is transmitted through magnetoelectric coupling, and meanwhile efficient power coupling transmission and recycling of electric energy are achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of kinetic energy equipment, and in particular to a device for recovering and reusing (restoring) electric energy by magnetic and electric coupling transmission. Background Art

[0002] Chinese patent publication number CN 119483178A discloses a kinetic energy conversion Ampere force coupler, in which the conductive slip rings and conductive carbon brushes used for current transmission have certain shortcomings. If high-power power coupling and other speed output are to be achieved, it is often necessary to generate a large kinetic energy (recovery current) output. In this case, the Ampere force is proportional to the rotor diameter, so a larger diameter carbon brush is required for rotation. This also leads to a larger overall structure, an increase in occupied space, and a higher production cost, which affects normal use in existing scenarios. Summary of the Invention

[0003] The purpose of the present invention is to solve the deficiencies of the above-mentioned prior art and to provide a device for recovering and reusing (restoring) electric energy by means of magnetic and electric coupling transmission power.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0005] A magnetic and electric coupling transmission power recovery and energy reuse (reduction) device comprises a power coupling transmission permanent magnet cylinder, a power coupling transmission coil inner rotor, a power coupling output rotor shaft, a motor coil inner rotor, a motor permanent magnet cylinder, an intelligent electronic control circuit board, and a bridge housing sleeved over the aforementioned components. The power coupling transmission permanent magnet cylinder is coaxially fixed with a central shaft. The power coupling transmission coil inner rotor is coaxially disposed within the power coupling transmission permanent magnet cylinder and coaxially fixed to the rear end of the power coupling output rotor shaft. The motor coil inner rotor is also coaxially fixed to the power coupling output rotor shaft, and the motor permanent magnet cylinder is coaxially sleeved on the outer side of the motor coil inner rotor. An intelligent electronic control circuit board is spaced apart from the front side of the motor coil inner rotor and fixedly mounted on the power coupling output rotor shaft. The bridge housing is in a fixed state, and the motor permanent magnet cylinder is fixedly mounted within the front opening of the bridge housing. The power coupling transmission coil inner rotor is connected to the input rectifier terminal of the intelligent electronic control circuit board via three phase lines, and the inverter output terminal of the intelligent electronic control circuit board is further connected to the motor coil inner rotor via three phase lines.

[0006] Further, two relatively arranged inner rotor fixing seats are fixedly provided on the power coupling output rotor shaft, which is in the shape of a wheel set structure of a train. The inner rotor of the above-mentioned power coupling transmission coil is fixedly installed on the rear inner rotor fixing seat by screws, and the inner rotor of the above-mentioned motor coil is fixedly installed on the front inner rotor fixing seat by screws, with a gap between the two; a coaxial inner cavity is provided at the rear end of the power coupling output rotor shaft, and the front end of the above-mentioned central shaft is inserted into the inner cavity through a bearing.

[0007] Further, an insulating flange sleeve is provided between the intelligent electronic control circuit board and the power coupling output rotor shaft.

[0008] Further, a cross-bridge end cover is fixedly installed at the front end of the motor permanent magnet cylinder, and a central hole is provided thereon. The above-mentioned power coupling output rotor shaft passes through the central hole, and a bearing is installed between the power coupling output rotor shaft and the cross-bridge end cover.

[0009] Further, a number of permanent magnets are fixedly arranged on the inner circumferential side wall of the cylinder body of the power coupling transmission permanent magnet cylinder at equal intervals along its circumference. A gap is left between the inner side of the permanent magnets and the inner rotor of the above-mentioned power coupling transmission coil, and the inner rotor of the power coupling transmission coil rotates relative to the power coupling transmission permanent magnet cylinder.

[0010] Further, the inner rotor of the power coupling transmission coil includes a number of radial copper winding coils arranged along its circumference.

[0011] Further, a gap is left between the inner rotor of the motor coil and the inner side of the circumferential permanent magnet of the above-mentioned motor permanent magnet cylinder.

[0012] Further, a plurality of heat dissipation holes are provided on the cross-bridge housing.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention reduces the complexity of the existing structure, and while using magnetic and electrical coupling to transmit power, it also has the dual functions of efficient power coupling transmission and power recovery. The recovered electric energy is controlled by an intelligent electronic control system to make the motor work, realizing magnetic and electrical coupling transmission of power and recycling of recovered electric energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 is an isometric view of the present invention;

[0016] Figure 3 is an axial sectional view of the structure of the present invention;

[0017] Figure 4 is for the structure of the present invention Figure 3 a sectional view taken along the A-A direction in

[0018] Figure 5 is a cross-sectional view of the structure of the present invention in the Figure 3 B-B direction;

[0019] Figure 6 is a front view of the intelligent control circuit board side of the present invention;

[0020] Figure 7 is a schematic structural diagram of the power coupling output rotor shaft in the present invention;

[0021] In the figure: 1, power coupling transmission permanent magnet cylinder; 2, power coupling transmission coil inner rotor; 3, power coupling output rotor shaft; 4, motor coil inner rotor; 5, motor permanent magnet cylinder; 6, intelligent electronic control circuit board; 7, cross-over housing; 8, central shaft; 9, cross-over end cover; 10, rear end cover; 11, first bearing; 12, second bearing; 13, third bearing; 14, insulating flange sleeve; 15, A-phase output line; 16, B-phase output line; 17, C-phase output line; 18, heat dissipation hole; 31, first inner rotor fixing seat; 32, second inner rotor fixing seat. Specific Embodiments

[0022] It should be noted that in the description of the present invention, terms such as "front", "rear", "inner", "outer", "coaxial", "center", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only relationship terms determined for the convenience of describing the structural relationship of each component in the present invention, and do not specifically refer to any component in the present invention having a specific orientation, being constructed and operated in a specific orientation, and should not be construed as a limitation to the present invention.

[0023] In addition, descriptions such as "first" and "second" in the invention are only for descriptive purposes, and do not particularly refer to the meaning of order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and should not be construed as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature.

[0024] The following will further describe in detail the specific embodiments of the present invention with reference to the drawings:

[0025] Such as Figures 1 to 5As shown in the figure, a device for magnetic and electric coupling transmission power recovery and electric energy reuse (restoration) includes a power coupling transmission permanent magnet cylinder 1, a power coupling transmission coil inner rotor 2, a power coupling output rotor shaft 3, a motor coil inner rotor 4, a motor permanent magnet cylinder 5, an intelligent electronic control circuit board 6, and a cross-over housing 7 sleeved outside the above components, with the load end of the power coupling output rotor shaft 3 as the front side. The above-mentioned power coupling transmission permanent magnet cylinder 1 is coaxially fixed with a central shaft 8 through a magnet cylinder fixing sleeve. The magnet cylinder fixing sleeve is fixedly connected to the power coupling transmission permanent magnet cylinder 1 by screws and fixedly connected to the central shaft 8 by key pins. The front end of the central shaft 8 is coaxially installed with a power coupling output rotor shaft 3, combined with Figure 7As shown, a coaxial embedded cavity is provided at the rear end of the power coupling output rotor shaft 3. The front end of the central shaft 8 is inserted into the embedded cavity and is rotatably connected through a first bearing 11. A first inner rotor fixing seat 31 and a second inner rotor fixing seat 32 are coaxially fixed on the power coupling output rotor shaft 3. They are integrally formed and are arranged opposite to each other, similar to the wheel set structure of a train. The inner rotor 2 of the power coupling transmission coil is coaxially fixed on the first inner rotor fixing seat 31 by screws, and the inner rotor 4 of the motor coil is coaxially fixed on the second inner rotor fixing seat 32 by screws, so that a certain set distance is left between the inner rotor 2 of the power coupling transmission coil and the inner rotor 4 of the motor coil. A smart electric control circuit board 6 is arranged at an interval on the front side of the inner rotor 4 of the motor coil. The smart electric control circuit board 6 is coaxially sleeved on the power coupling output rotor shaft 3 and is fixedly connected to it by screws, and an insulating flange sleeve 14 is clamped between the two. The inner rotor 2 of the power coupling transmission coil is connected to the input rectifying end of the smart electric control circuit board 6 through three phase lines (A-phase output line 15, B-phase output line 16, C-phase output line 17). The inverter output end of the smart electric control circuit board 6 is then connected to the inner rotor 4 of the motor coil through three phase lines. The inner rotor 2 of the power coupling transmission coil is placed inside the power coupling transmission permanent magnet cylinder 1 and is coaxially and rotatably arranged. A number of permanent magnets are fixedly arranged on the circumferential inner side wall of the power coupling transmission permanent magnet cylinder 1 at equal intervals along its circumference. The inner rotor 2 of the power coupling transmission coil includes a number of radial copper winding coils arranged along its circumference. A certain gap is left between the inner side of the permanent magnet and the outer diameter coil of the inner rotor 2 of the power coupling transmission coil, which can ensure that magnetic field cutting is completed while the two can rotate relative to each other. The outer side of the inner rotor 4 of the motor coil is coaxially sleeved with a motor permanent magnet cylinder 5. A number of permanent magnets are also arranged on the circumferential inner side wall of the motor permanent magnet cylinder 5, and a certain gap is left between its inner side and the inner rotor 4 of the motor coil. The cross-over housing 7 is in a fixed state and can be fixedly connected to the power input source by bolts. Its front end is open and is in the shape of a flange. The motor permanent magnet cylinder 5 is embedded and installed inside the front end head of the cross-over housing 7, and the fixation between the two is completed by bolts. The rear end of the cross-over housing 7 is fixedly installed with a rear end cover 13 by bolts. The central shaft 8 coaxially passes through the rear end cover 13 and is rotatably connected to it through a third bearing 13. A cross-over end cover 9 is fixedly installed on the front end side of the motor permanent magnet cylinder 5. A central hole is provided at its center. The front end of the power coupling output rotor shaft 3 passes through the central hole and extends forward, and is rotatably connected to the cross-over end cover 9 through a second bearing 12.

[0026] The specific working principle is as follows: Based on the B35 series motor as the power source input, the rear end of the above-mentioned central shaft 8 is coaxially and fixedly connected to the output main shaft of the motor, and the rear end of the above-mentioned cross-bridge housing 7 is fixedly installed on the body of the motor output end through bolts, so that the above-mentioned motor permanent magnet cylinder 5 remains fixed; the front end of the above-mentioned power coupling output rotor shaft 3 is connected to the load. When the motor is powered on, its output main shaft rotates, driving the central shaft 8 to rotate, and then driving the power coupling transmission permanent magnet cylinder 1 to rotate. At this time, the power coupling output rotor shaft 3 remains stationary under the action of its load, and the power coupling transmission coil inner rotor 2 fixed thereon also remains stationary, causing the copper winding coil on the power coupling transmission coil inner rotor 2 to cut the magnetic field generated by the power coupling transmission permanent magnet cylinder 1, generating an induced current in the coil, which is then connected and transmitted to the input rectification end of the above-mentioned intelligent electronic control circuit board 6 through the above-mentioned three-phase lines (A-phase output line 15, B-phase output line 16, C-phase output line 17) to achieve power output; there is current output on the power coupling transmission coil inner rotor 2, and then a magnetic torque is generated and acts on the power coupling output rotor shaft 3 to drive its rotation. By controlling the magnitude of the current output thereon, the magnitude of the coupling transmission torque can be achieved. At this time, there is a speed difference between the power coupling transmission coil inner rotor 2 and the power coupling transmission permanent magnet cylinder 1, and there is always magnetic force cutting. The magnitude of the coupling force follows Ampere's law.

[0027] After receiving the current input, the above-mentioned intelligent electronic control circuit board 6 performs a series of intelligent processes such as rectification and inversion according to the technical parameters of the electrical equipment, and then outputs the corresponding voltage and waveform, which are then output to the motor coil inner rotor 4 through the three-phase lines. The current flowing through the coil on the motor coil inner rotor 4 generates a magnetic force, which then interacts with the magnetic force on the above-mentioned motor permanent magnet cylinder 5 to drive the motor coil inner rotor 4 to rotate, and then accelerates to drive the power coupling output rotor shaft 3 to output rotational kinetic energy, converting the recovered electrical energy back into mechanical energy to achieve energy recovery and reuse, and improving the final rotational speed and torque of the motor output. When the load device needs to make an emergency stop, the above-mentioned intelligent electronic control circuit board 6 cuts off the current output, and no magnetic force is generated on the motor coil inner rotor 4. At this time, the transmission torque is almost zero and does not act on the power coupling output rotor shaft 3, enabling the emergency stop of the load device.

[0028] In a further optimized technical solution, the above-mentioned cross-bridge housing 8 is provided with a plurality of long strip-shaped heat dissipation holes 18 to prevent overheating during rotation and burning out the motor.

[0029] The device of the present invention is applicable to use as a rotational power source coupling transmission power in a variety of occasion fields, such as internal combustion engines, electric motors, high-speed rails, ships, fuel vehicles, electric vehicles, etc.

[0030] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions, or substitutions made by those skilled in the art within the scope of the essence of the present invention should also fall within the protection scope of the present invention.

Claims

1. Magnetic and electric coupling transmission power recovery and electric energy reuse (restoration) device, characterized in that: It includes a power coupling transmission permanent magnet cylinder (1), a power coupling transmission coil inner rotor (2), a power coupling output rotor shaft (3), a motor coil inner rotor (4), a motor permanent magnet cylinder (5), an intelligent electronic control circuit board (6), and a cross-over housing (7) sleeved outside the above components. The power coupling transmission permanent magnet cylinder (1) is coaxially fixed with a central shaft (8). The above power coupling transmission coil inner rotor (2) is coaxially arranged inside the power coupling transmission permanent magnet cylinder (1) and is coaxially fixed to the rear end of the power coupling output rotor shaft (3). The power coupling output rotor shaft (3) is also coaxially fixed with a motor coil inner rotor (4). The motor permanent magnet cylinder (5) is coaxially sleeved outside the motor coil inner rotor (4). The intelligent electronic control circuit board (6) is arranged at a distance from the front side of the motor coil inner rotor (4) and is fixedly installed on the power coupling output rotor shaft (3). The cross-over housing (7) is in a fixed state. The above motor permanent magnet cylinder (5) is fixedly installed in the front end opening of the cross-over housing (7). The above power coupling transmission coil inner rotor (2) is connected to the input rectifying end of the above intelligent electronic control circuit board (6) through three phase lines, and the inverter output end of the intelligent electronic control circuit board (6) is connected to the above motor coil inner rotor (4) through three phase lines.

2. The magnetic and electric coupling transmission power recovery and electric energy reuse (reduction) device according to claim 1, wherein: Two relatively arranged inner rotor fixing seats are fixedly provided on the power coupling output rotor shaft (3), which is in the shape of a wheel set structure of a train. The above power coupling transmission coil inner rotor (2) is fixedly installed on the rear inner rotor fixing seat through screws, and the above motor coil inner rotor (4) is fixedly installed on the front inner rotor fixing seat through screws, with a gap between them. A coaxial inner cavity is provided at the rear end of the power coupling output rotor shaft (3), and the front end of the above central shaft (8) is inserted into the inner cavity through a bearing.

3. The magnetic and electric coupling transmission power recovery and electric energy reuse (restoration) device according to claim 1, characterized in that: An insulating flange sleeve (14) is provided between the intelligent electronic control circuit board (6) and the power coupling output rotor shaft (3).

4. The magnetic and electric coupling transmission power recovery and electric energy reuse (restoration) device according to claim 1, characterized in that: A cross-over end cover (9) is fixedly installed at the front end of the motor permanent magnet cylinder (5), which is provided with a central hole. The above power coupling output rotor shaft (3) passes through the central hole, and a bearing is installed between the cross-over end cover (9).

5. The magnetic and electric coupling transmission power recovery and electric energy reuse (restoration) device according to claim 1, wherein: A number of permanent magnets are fixedly arranged on the circumferential inner side wall of the cylinder body of the power coupling transmission permanent magnet cylinder (1) at equal intervals along its circumference. There is a gap between the inner side of the permanent magnet and the above power coupling transmission coil inner rotor (2), and the power coupling transmission coil inner rotor (2) rotates relative to the power coupling transmission permanent magnet cylinder (1).

6. The magnetic and electric coupling transmission power recovery and electric energy reuse (reduction) device according to claim 5, characterized in that: The power coupling transmission coil inner rotor (2) includes a number of radial copper winding coils arranged along its circumference.

7. The magnetic and electric coupling transmission power recovery and electric energy reuse (reduction) device according to claim 1, characterized in that: A gap is left between the motor coil inner rotor (4) and the inner side of the circumferential permanent magnet of the above motor permanent magnet cylinder (5).

8. The magnetic and electric coupling transmission power recovery and electric energy reuse (restoration) device according to claim 1, characterized in that: The cross-over housing (7) is provided with a plurality of heat dissipation holes (18).

Citation Information

Patent Citations

  • Kinetic energy conversion type Ampere force coupler

    CN119483178A