A cutting device and process for producing snake bone tubes
By designing a cutting device with a tube pushing, feeding and smoke removal mechanism, the consistency and safety of the laser cutting of the snake bone tube are achieved, which solves the problems of inconsistent cutting and smoke influence in the existing technology and improves processing efficiency and safety.
Patent Information
- Application Number
- CN202510926865.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-07-07
AI Technical Summary
In the prior art, the laser cutting process of the serpentine tube is not consistent enough, and the smoke and dust generated by the cutting affects the workers.
A cutting device including a pipe pushing mechanism, a feeding mechanism and a smoke removal mechanism is designed. The pipe pushing mechanism is used to continuously advance the pipe cutting, the feeding mechanism is used to collect the cut pipe sections, and the smoke removal mechanism is used to absorb smoke and dust. Automatic operation is achieved through a synchronous mechanism and a servo motor.
It improves the consistency and efficiency of laser cutting, reduces manual intervention, ensures the safety and environmental protection of the cutting process, and avoids the impact of smoke and dust on workers.
Smart Images

Figure CN120421772B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of snake bone tube cutting and processing, in particular to a cutting device for snake bone tube production and a process thereof. Background Art
[0002] The snake tube is a special pipe structure consisting of multiple interconnected, retractable pipe segments. Each segment is similar to a bone joint and is connected together by a hinge, allowing the entire pipe to bend and retract freely like a snake's body.
[0003] During the processing of snake-bone tubes, most of the tube sections are obtained by laser cutting, and then assembled to obtain snake-bone tubes. During the laser cutting process, the high-energy-density laser beam heats the tube, causing the surface temperature of the tube to rise until it vaporizes at the position where the laser beam is irradiated, thereby forming an incision on the tube to obtain a tube section of the desired shape.
[0004] Currently, in the laser cutting process of pipes, the pipes are generally placed on a cutting table and then cut. After the cutting is completed, the cut pipe section is removed and a new pipe is placed on it to continue cutting. The whole process is not coherent enough, which wastes processing time. In addition, the smoke and dust generated during the laser cutting process will have a certain impact on the workers. Therefore, we propose a cutting device and process for snake bone pipe production. Summary of the Invention
[0005] In view of the shortcomings of the existing technology, the present invention provides a cutting device and process for the production of snake bone pipes, which solves the problems of inconsistent laser cutting process of pipes and smoke and dust affecting workers.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A cutting device for producing snake bone tubes, comprising:
[0007] A bottom plate, the top of which is fixedly connected to a base, and a laser cutting assembly is provided above the base;
[0008] A pipe pushing mechanism, which is arranged at the top of the bottom plate and is used to move the pipe to the bottom of the laser cutting assembly for cutting;
[0009] A feeding mechanism, which is disposed below the laser cutting assembly and is used to move the cut pipe section out of the base;
[0010] The smoke removal mechanism is arranged below the laser cutting assembly and is used to remove smoke and dust generated during the cutting process.
[0011] Preferably, the tube pushing mechanism includes:
[0012] a slide seat slidably connected to the inner wall of the base;
[0013] A three-jaw chuck, which is fixedly connected to the back of the slide and is used to clamp and fix the end of the long tube away from the laser cutting assembly;
[0014] A fixing seat, the fixing seat being fixedly connected to the inner wall of the base;
[0015] A pipe passing ring, the pipe passing ring being fixedly connected to the top end of the fixing seat;
[0016] The guide mechanism is arranged on the back side of the pipe ring.
[0017] Preferably, the guiding mechanism includes:
[0018] A chute is provided in a circular array on the back of the pipe ring;
[0019] A slider, wherein the outer wall of the slider is slidably connected to the inner wall of the chute, the outer wall of the slider is symmetrically fixedly connected to a limit block, the inner wall of the chute is provided with a limit groove, and the outer wall of the limit block is slidably connected to the inner wall of the limit groove;
[0020] A movable block, wherein a latch hole is provided on the back of the movable block, and one end of the slider is fixedly inserted and connected with the inner wall of the latch hole;
[0021] A rotating groove is provided on the outer wall of the movable block;
[0022] A fixed shaft, the fixed shaft being fixedly connected to the inner wall of the rotating groove;
[0023] A rotating wheel, wherein the rotating wheel is sleeved on the outer wall of the fixed shaft;
[0024] The synchronization mechanism is arranged inside the pipe ring.
[0025] Preferably, the synchronization mechanism includes:
[0026] A swivel, the swivel being rotatably connected to the inner wall of the pipe ring;
[0027] Arc grooves, the arc grooves are arranged in an annular array on the back of the rotating ring;
[0028] A clamping shaft, wherein the clamping shaft is fixedly connected to the front surfaces of the plurality of sliders and is inserted into the inner wall of the arc groove;
[0029] A worm gear ring, the worm gear ring is fixedly sleeved on the outer wall of the rotating ring;
[0030] A worm is rotatably connected to the inside of a fixed seat, an outer wall of the worm is meshed with an outer wall of a worm wheel ring, and one end of the worm passes through the inner wall of the fixed seat and is fixedly connected to a rotating handle.
[0031] Preferably, the feeding mechanism comprises:
[0032] A rotating roller, the rotating roller being symmetrically rotatably arranged on the inner wall of the base;
[0033] A conveyor belt, wherein the conveyor belt is driven between two rotating rollers, and the smoke removal mechanism is arranged above the conveyor belt;
[0034] A servo motor is provided with an installation cavity inside the base, the servo motor is installed on the inner wall of the installation cavity, and one end of the servo motor is transmission-connected to one end of the rotating roller.
[0035] Preferably, the smoke removal mechanism includes:
[0036] Ring tube;
[0037] Suction heads, which are arranged in an annular array and are fixedly inserted and connected to the back of the annular tube;
[0038] A fixed box, the fixed box is fixedly connected to the top of the base, and a connecting pipe is provided between the fixed box and the annular tube;
[0039] A drawer, wherein a slot is provided on one side of the fixed box, and an outer wall of the drawer is slidably connected to an inner wall of the slot;
[0040] A fixed plate, the fixed plate being arranged inside the drawer, wherein a plurality of fixing bars are fixedly connected between the outer wall of the fixed plate and the inner wall of the drawer in an annular array;
[0041] Filter sheets, the filter sheets are fixedly connected between the outer wall of the fixed plate and the inner wall of the drawer in an annular array, the filter sheets are connected to the fixing strips, the filter sheets and the fixing strips are staggered, and a scraping mechanism is provided above the filter sheets;
[0042] A filter element, which is sleeved on the outer wall of the fixed disk and located below the filter mesh;
[0043] The fan blade is provided with a connecting cavity at the top of the base, the interior of the connecting cavity is communicated with the interior of the slot, the fan blade is rotatably arranged inside the connecting cavity, and a connecting mechanism is provided between the fan blade and the rotating roller.
[0044] Preferably, the connecting mechanism includes:
[0045] a rotating shaft, the rotating shaft being rotatably connected to the inner wall of the connecting cavity, one end of the rotating shaft being fixedly connected to an end of the rotating roller away from the servo motor;
[0046] a first reversing gear, the first reversing gear being fixedly connected to an end of the rotating shaft away from the rotating roller;
[0047] a second reversing gear, wherein an outer wall of the second reversing gear is meshedly connected with an outer wall of the first reversing gear;
[0048] A connecting shaft is fixedly connected to the top end of the second reversing gear, and the fan blades are installed on the outer wall of the connecting shaft.
[0049] Preferably, the scraping mechanism includes:
[0050] A scraper bar is rotatably arranged above the filter screen, the bottom end of the scraper bar is fixedly connected to a rotating rod, the top end of the fixed plate is provided with a rotating cavity, the outer wall of the rotating rod is rotatably connected to the inner wall of the rotating cavity, and the outer wall of the rotating rod is provided with a positioning mechanism;
[0051] a first rolling ball, wherein the inner wall of the rotating cavity is provided with a plurality of first ball grooves, the first rolling balls are movably arranged in the inner walls of the first ball grooves, and the outer walls of the first rolling balls are arranged in contact with the outer wall of the rotating rod;
[0052] A turntable, the bottom end of which is fixedly connected to the top end of the connecting shaft;
[0053] A piston block, wherein a U-shaped cavity is provided inside the rotating disk, the piston block is symmetrically slidably arranged on the inner wall of the U-shaped cavity, and a first spring is provided between the piston block and the inner wall of the U-shaped cavity;
[0054] A square piston, a connecting hole is provided at the top of the turntable, the outer wall of the square piston is movably connected to the inner wall of the connecting hole, hydraulic oil is provided between the square piston and the two piston blocks, and a square hole is provided at the bottom end of the rotating rod, and the square hole is positioned opposite to the square piston.
[0055] Preferably, the positioning mechanism includes:
[0056] A second movable bar, wherein a movable cavity is defined within the fixed disk, a second movable groove is defined within the inner wall of the movable cavity, an outer wall of the second movable bar is slidably connected to the inner wall of the second movable groove, a second annular groove is defined within the outer wall of the rotating rod, and one end of the second movable bar is movably interlaced with the inner wall of the second annular groove;
[0057] A second rolling ball, wherein a plurality of second ball grooves are formed at the end of the second movable bar, the second rolling ball is movably clamped on the inner wall of the second ball groove, and the outer wall of the second rolling ball is fitted with the inner wall of the second annular groove;
[0058] A snap ring, which is sleeved on the outer wall of the fixed disk and is used to prevent the filter element from falling;
[0059] A first movable bar, wherein the inner wall of the movable cavity is provided with a first movable groove, the outer wall of the first movable bar is slidably connected to the inner wall of the first movable groove, the inner wall of the snap ring is provided with a first annular groove, and one end of the first movable bar is movably connected to the inner wall of the first annular groove;
[0060] a connecting gear, the connecting gear being rotatably connected to the inner wall of the movable cavity, the outer walls of the second movable bar and the first movable bar being fixedly connected to racks, the outer walls of the racks being meshed with the outer wall of the connecting gear;
[0061] A shift block, wherein a communicating groove is formed at the bottom end of the fixed plate, the top end of the shift block is fixedly connected to the top end of the first movable bar, and the outer wall of the shift block is slidably connected to the inner wall of the communicating groove;
[0062] A fixing rod is fixedly connected to the inner wall of the movable cavity, and the outer walls of the second movable bar and the first movable bar are both provided with movable holes. The outer wall of the fixing rod is movably connected to the inner wall of the movable hole, and the outer wall of the fixing rod is sleeved with a second spring.
[0063] The present invention also provides a cutting process for producing a snake bone tube, comprising the following steps:
[0064] Step 1: Insert the pipe into the annular pipe and the pipe ring in sequence until one end enters the three-jaw chuck, fix one end of the pipe with the three-jaw chuck, and then hold the handle to rotate. The rotation of the handle drives the worm to rotate, and the rotation of the worm drives the meshing worm gear ring to rotate. The rotation of the worm gear ring drives the rotating ring to rotate clockwise, and the arc groove guides the chuck shaft so that the rotation of the rotating ring drives multiple sliders to move at the same time, so that multiple movable blocks can be moved toward the pipe at the same time until multiple wheels fit the outer wall of the pipe. Then the slide moves to drive the three-jaw chuck to move, so that the pipe moves until its to-be-cut position is aligned with the laser cutting assembly.
[0065] Step 2: While the laser cutting assembly is working, the servo motor is also working. The laser cutting assembly cuts the pipe into sections as the snake-bone pipe. The pipe sections are placed on the conveyor belt. The servo motor drives the rotating roller to rotate, which can move the conveyor belt and remove the pipe sections from the base.
[0066] Step 3: The rotating roller rotates while driving the rotating shaft to rotate. The rotation of the rotating shaft drives the first reversing gear to rotate. The rotation of the first reversing gear drives the second reversing gear to rotate. The rotation of the second reversing gear drives the connecting shaft to rotate. The rotation of the connecting shaft drives the fan blades to rotate, thereby generating negative pressure inside the slot. Then, through the connection of the connecting pipe and the annular pipe, multiple suction heads absorb the smoke and dust generated when the laser cutting component is working into the annular pipe and enter the drawer through the suction head. At this time, the solid particles in the smoke and dust will block the filter mesh, and the odor in the smoke and dust will absorb the filter element. At the same time, the rotation of the connecting shaft drives the turntable to rotate. When the turntable rotates, the piston blocks inside it will move toward each other under the action of centrifugal force, thereby squeezing the first spring and the hydraulic oil, so that the square piston can move upward from the connecting hole until the connecting hole is inserted into the square hole. Through the restriction of the connecting hole by the square hole, the rotation of the turntable can drive the rotating rod to rotate. The rotation of the rotating rod drives the scraper to rotate. The scraper can scrape the solid particles filtered on the filter mesh and move them to prevent the solid particles from clogging the filter mesh.
[0067] The present invention discloses a cutting device and process for producing snake bone tubes, which have the following beneficial effects:
[0068] The cutting device and process for producing snake-bone tubes can continuously push a long tube toward the laser cutting assembly for laser cutting through the setting of a tube pushing mechanism, and the cut tube segments can be removed by the feeding mechanism for collection, thereby reducing the manual operation process and making the cutting process more coherent, with less manual intervention, thereby improving the efficiency of the laser cutting process. At the same time, through the cooperation of the smoke removal mechanism, the smoke and dust generated during the cutting process can be quickly absorbed to avoid affecting the workers and improve the safety of the laser cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0069] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0070] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0071] Figure 2 For the present invention Figure 1 A local enlarged structural diagram of point A;
[0072] Figure 3 This is a schematic diagram of the front cross-sectional structure of the base of the present invention;
[0073] Figure 4This is a front cross-sectional structural diagram of the fixing box of the present invention;
[0074] Figure 5 This is a schematic diagram of the front cross-sectional structure of the fixing plate of the present invention;
[0075] Figure 6 For the present invention Figure 5 A schematic diagram of the partially enlarged structure at point B;
[0076] Figure 7 This is a schematic diagram of the front cross-sectional structure of the pipe ring of the present invention;
[0077] Figure 8 This is a schematic diagram of the cross-sectional structure of the back of the pipe ring of the present invention;
[0078] Figure 9 This is a schematic diagram of the cross-sectional structure of the back of the annular tube of the present invention;
[0079] Figure 10 It is a schematic diagram of the side cross-sectional structure of the annular tube of the present invention.
[0080] In the figure: 101, bottom plate; 102, base; 103, laser cutting assembly; 201, slide; 202, three-jaw chuck; 203, fixed seat; 204, pipe ring; 205, movable block; 206, rotating groove; 207, fixed shaft; 208, rotating wheel; 209, rotating ring; 210, arc groove; 211, clamping shaft; 212, sliding groove; 213, slider; 214, clamping hole; 215, limit groove; 216, limit Position block; 217, worm gear ring; 218, worm; 219, handle; 301, rotating roller; 302, conveyor belt; 303, mounting cavity; 304, servo motor; 401, annular tube; 402, suction head; 403, connecting tube; 404, fixing box; 405, slot; 406, drawer; 407, fixing plate; 408, fixing strip; 409, filter screen; 410, filter element; 411, connecting cavity; 412, Fan blade; 501, scraper; 502, rotating rod; 503, rotating chamber; 504, rotating disk; 505, round cavity; 506, piston block; 507, first spring; 508, connecting hole; 509, square piston; 510, hydraulic oil; 511, square hole; 512, first ball groove; 513, first rolling ball; 600, second movable bar; 601, snap ring; 602, first movable groove; 603, first movable bar; 60 4. First annular groove; 605. Second movable groove; 606. Second annular groove; 607. Second ball groove; 608. Second rolling ball; 609. Movable cavity; 610. Connecting gear; 611. Rack; 612. Connecting groove; 613. Shift block; 614. Movable hole; 615. Fixed rod; 616. Second spring; 701. Rotating shaft; 702. First reversing gear; 703. Second reversing gear; 704. Connecting shaft. DETAILED DESCRIPTION
[0081] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0082] The embodiment of the present application solves the problem of insufficient continuity in the laser cutting process of pipes and the impact of smoke and dust on workers by providing a cutting device and process for the production of snake-bone pipes. Through the setting of the pipe pushing mechanism, a long pipe can be continuously pushed to the laser cutting assembly 103 for laser cutting, and the cut pipe section can be removed by the feeding mechanism for collection, which reduces the manual operation process and makes the cutting process more consistent, with less manual intervention, thereby improving the efficiency of the laser cutting process. At the same time, through the cooperation of the smoke removal mechanism, the smoke and dust generated during the cutting process can be quickly absorbed to avoid affecting the workers and improve the safety of the laser cutting process.
[0083] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0084] According to the attached Figures 1-10 As shown, an embodiment of the present invention discloses a cutting device process for producing snake bone tubes.
[0085] Example 1:
[0086] The machine comprises a base plate 101, a pipe pushing mechanism, a feeding mechanism, and a smoke removal mechanism. The top of the base plate 101 is fixedly connected to a base 102. A laser cutting assembly 103 is arranged above the base 102. The pipe pushing mechanism is arranged at the top of the base plate 101. The pipe pushing mechanism is used to move the pipe to the bottom of the laser cutting assembly 103 for cutting. The feeding mechanism is arranged below the laser cutting assembly 103. The feeding mechanism is used to move the cut pipe section out of the base 102. The smoke removal mechanism is arranged below the laser cutting assembly 103. The smoke removal mechanism is used to remove smoke generated during the cutting process. Through the setting of the pipe pushing mechanism, a long pipe can be continuously pushed to the laser cutting assembly 103 for laser cutting, and the cut pipe section can be removed by the feeding mechanism for collection, which reduces the manual operation process and makes the cutting process more coherent, with less manual intervention, thereby improving the efficiency of the laser cutting process. At the same time, through the cooperation of the smoke removal mechanism, the smoke generated during the cutting process can be quickly absorbed to avoid affecting the staff and improve the safety of the laser cutting process.
[0087] Among them, the tube pushing mechanism includes a slide 201, a three-jaw chuck 202, a fixed seat 203, a tube ring 204 and a guide mechanism. The slide 201 is slidably connected to the inner wall of the base 102, the three-jaw chuck 202 is fixedly connected to the back of the slide 201, and the three-jaw chuck 202 is used to clamp and fix the end of the long tube away from the laser cutting assembly 103. The fixed seat 203 is fixedly connected to the inner wall of the base 102, the tube ring 204 is fixedly connected to the top of the fixed seat 203, and the guide mechanism is arranged on the back of the tube ring 204. The guide mechanism includes a slide 212, a slider 213, a movable block 205, a rotating groove 206, a fixed shaft 207, a rotating wheel 208 and a synchronization mechanism. The slide 212 is annularly arrayed and opened on the back of the tube ring 204. The slider The outer wall of 213 is slidably connected to the inner wall of the slide 212, the outer wall of the slider 213 is symmetrically fixedly connected to the limit block 216, the inner wall of the slide 212 is provided with a limit groove 215, the outer wall of the limit block 216 is slidably connected to the inner wall of the limit groove 215, the back of the movable block 205 is provided with a clamping hole 214, one end of the slider 213 is fixedly inserted and connected with the inner wall of the clamping hole 214, the rotating groove 206 is provided on the outer wall of the movable block 205, the fixed shaft 207 is fixedly connected to the inner wall of the rotating groove 206, the rotating wheel 208 is sleeved on the outer wall of the fixed shaft 207, the synchronous mechanism is arranged inside the tube ring 204, the synchronous mechanism includes a rotating ring 209, an arc groove 210, a clamping shaft 211, a worm ring 217 and a worm 218, and the rotating ring 209 is rotatably connected to the tube ring 204. The inner wall of the pipe ring 204 and the arc groove 210 are opened in a ring array on the back of the rotating ring 209, and the clamping shaft 211 is fixedly connected to the front of multiple sliders 213 respectively. The clamping shaft 211 is inserted into the inner wall of the arc groove 210, and the worm ring 217 is fixedly sleeved on the outer wall of the rotating ring 209. The worm 218 is rotatably connected to the inside of the fixed seat 203. The outer wall of the worm 218 is meshed with the outer wall of the worm ring 217. One end of the worm 218 passes through the inner wall of the fixed seat 203 and is fixedly connected with a rotating handle 219. The pipe is inserted into the pipe ring 204 in sequence until one end enters the three-jaw chuck 202. One end of the pipe is fixed by the three-jaw chuck 202, and then the rotating handle 219 is held and rotated. The rotation of the rotating handle 219 drives the worm 218 to rotate. The worm 218 rotates to drive the meshing worm gear ring 217 to rotate, and the worm gear ring 217 rotates to drive the rotating ring 209 to rotate clockwise, and the arc groove 210 guides the clamping shaft 211, so that the rotation of the rotating ring 209 drives multiple sliders 213 to move simultaneously, so that multiple movable blocks 205 can be moved toward the pipe at the same time, until multiple wheels 208 fit the outer wall of the pipe, and then the slide 201 moves to drive the three-jaw chuck 202 to move, so that the pipe moves until its cutting position is aligned with the laser cutting assembly 103, and through the cooperation of the arc groove 210 in the rotating ring 209 and the clamping shaft 211, the rotation of the rotating ring 209 can drive multiple movable blocks 205 to move simultaneously, so that the three-jaw chuck 202 can center and clamp one end of the pipe at the same time.The guide mechanism can also provide centering support for the pipe, thereby ensuring the stability of the pipe cutting process. At the same time, the slide 201 moves laterally in the base 102 through the nut seat, which is smoother and further improves the stability of the pipe cutting process.
[0088] Example 2:
[0089] Compared with the first embodiment, the feeding mechanism includes a rotating roller 301, a conveyor belt 302 and a servo motor 304. The rotating roller 301 is symmetrically rotatably arranged on the inner wall of the base 102, and the conveyor belt 302 is transmission-arranged between the two rotating rollers 301. The smoke removal mechanism is arranged above the conveyor belt 302. An installation cavity 303 is opened inside the base 102, and the servo motor 304 is installed on the inner wall of the installation cavity 303. One end of the servo motor 304 is transmission-connected to one end of the rotating roller 301. After the laser cutting component 103 is closed for cutting the pipe, the cut pipe section falls onto the conveyor belt 302 under the action of gravity. After the servo motor 304 is powered on, it drives the corresponding rotating roller 301 to rotate. The rotation of the rotating roller 301 can drive the conveyor belt 302 to move, thereby driving the pipe section on it to move out of the base 102. The pipe sections moved out of the base 102 are collected uniformly and then spliced into a snake-bone pipe.
[0090] Example 3:
[0091] Compared with the first embodiment, the smoke removal mechanism includes an annular tube 401, a suction head 402, a fixed box 404, a drawer 406, a fixed plate 407, a filter sheet 409, a filter element 410 and a fan blade 412. The suction head 402 is fixedly connected to the back of the annular tube 401 in an annular array. The fixed box 404 is fixedly connected to the top of the base 102. A connecting pipe 403 is provided between the fixed box 404 and the annular tube 401. A slot 405 is opened on one side of the fixed box 404. The outer wall of the drawer 406 is slidably connected to the inner wall of the slot 405, the fixed plate 407 is arranged inside the drawer 406, and a plurality of fixed strips 408 are fixedly connected in an annular array between the outer wall of the fixed plate 407 and the inner wall of the drawer 406. The filter sheet 409 is fixedly connected in an annular array between the outer wall of the fixed plate 407 and the inner wall of the drawer 406, and the filter sheet 409 is connected to the fixed strip 408. The filter sheet 409 and the fixed strip 408 are staggered. A scraping mechanism is provided above the base 102, the filter element 410 is sleeved on the outer wall of the fixed disk 407 and is located below the filter mesh 409, and a connecting chamber 411 is provided at the top of the base 102. The interior of the connecting chamber 411 is connected to the interior of the slot 405, and the fan blades 412 are rotatably arranged inside the connecting chamber 411. A connecting mechanism is provided between the fan blades 412 and the rotating roller 301. The fan blades 412 rotate, thereby generating negative pressure inside the slot 405, and then through the connection between the connecting pipe 403 and the annular pipe 401, the multiple suction heads 402 absorb the smoke generated when the laser cutting component 103 is working into the annular pipe 401 and enter the drawer 406 through the suction head 402. At this time, the solid particles in the smoke will block the filter mesh 409, and the odor in the smoke will be absorbed by the filter element 410, so that the smoke generated when the laser cutting component 103 is working can be quickly processed to avoid contact with the staff, thereby improving the safety of the cutting process.
[0092] The connecting mechanism includes a rotating shaft 701, a first reversing gear 702, a second reversing gear 703 and a connecting shaft 704. The rotating shaft 701 is rotatably connected to the inner wall of the connecting cavity 411. One end of the rotating shaft 701 is fixedly connected to the end of the rotating roller 301 away from the servo motor 304. The first reversing gear 702 is fixedly connected to the end of the rotating shaft 701 away from the rotating roller 301. The outer wall of the second reversing gear 703 is meshed with the outer wall of the first reversing gear 702. The connecting shaft 704 is fixedly connected to the top of the second reversing gear 703. The fan blade 412 is installed On the outer wall of the connecting shaft 704, the rotating roller 301 rotates and drives the rotating shaft 701 to rotate. The rotation of the rotating shaft 701 drives the first reversing gear 702 to rotate. The rotation of the first reversing gear 702 drives the second reversing gear 703 to rotate. The rotation of the second reversing gear 703 drives the connecting shaft 704 to rotate. The rotation of the connecting shaft 704 can drive the fan blades 412 to rotate, so that when the feeding mechanism is working, the smoke removal mechanism can work automatically, and only one servo motor 304 is needed to operate it, thereby improving the convenience of the smoke removal mechanism and reducing the equipment cost.
[0093] The scraping mechanism includes a scraping bar 501, a first rolling ball 513, a rotating disk 504, a piston block 506 and a square piston 509. The scraping bar 501 is rotatably arranged above the filter screen 409. The bottom end of the scraping bar 501 is fixedly connected to a rotating rod 502. The top of the fixed disk 407 is provided with a rotating cavity 503. The outer wall of the rotating rod 502 is rotatably connected to the inner wall of the rotating cavity 503. The outer wall of the rotating rod 502 is provided with a positioning mechanism. The inner wall of the rotating cavity 503 is provided with a plurality of first ball grooves 512. The first rolling ball 513 is provided with a plurality of first ball grooves 512. 13 is movably provided on the inner wall of the first ball groove 512, the outer wall of the first rolling ball 513 is fitted with the outer wall of the rotating rod 502, the bottom end of the rotating disk 504 is fixedly connected to the top end of the connecting shaft 704, a U-shaped cavity 505 is provided inside the rotating disk 504, a piston block 506 is symmetrically slidably provided on the inner wall of the U-shaped cavity 505, a first spring 507 is provided between the piston block 506 and the inner wall of the U-shaped cavity 505, a connecting hole 508 is provided on the top end of the rotating disk 504, and the outer wall of the square piston 509 is provided. The wall is movably connected to the inner wall of the connecting hole 508, and hydraulic oil 510 is provided between the square piston 509 and the two piston blocks 506. A square hole 511 is provided at the bottom end of the rotating rod 502. The square hole 511 is opposite to the square piston 509. The connecting shaft 704 rotates to drive the rotating disk 504 to rotate. When the rotating disk 504 rotates, the piston blocks 506 therein will move toward each other under the action of centrifugal force, thereby squeezing the first spring 507 and the hydraulic oil 510, so that The square piston 509 moves upward from the connecting hole 508 until the connecting hole 508 is inserted into the square hole 511. The square hole 511 limits the connecting hole 508, so that the turntable 504 can rotate to drive the rotating rod 502 to rotate. The rotation of the rotating rod 502 drives the scraper 501 to rotate. The scraper 501 can scrape the solid particles filtered out of the filter 409 and move them to avoid the solid particles clogging the filter 409, thereby ensuring that the smoke removal mechanism can work stably and improving the smoothness of the smoke removal mechanism.
[0094] Among them, the positioning mechanism includes a second movable bar 600, a second rolling ball 608, a snap ring 601, a first movable bar 603, a connecting gear 610, a shift block 613, and a fixed rod 615. A movable cavity 609 is provided inside the fixed disk 407, and a second movable groove 605 is provided on the inner wall of the movable cavity 609. The outer wall of the second movable bar 600 is slidably connected to the inner wall of the second movable groove 605. A second annular groove 606 is provided on the outer wall of the rotating rod 502. One end of the second movable bar 600 is movably connected to the inner wall of the second annular groove 606. A plurality of second ball grooves 607 are provided at the end of the second movable bar 600. The second rolling ball The 608 movable clamp is arranged on the inner wall of the second ball groove 607, the outer wall of the second rolling ball 608 is fitted with the inner wall of the second annular groove 606, the snap ring 601 is sleeved on the outer wall of the fixed plate 407, the snap ring 601 is used to prevent the filter element 410 from falling, the inner wall of the movable cavity 609 is provided with a first movable groove 602, the outer wall of the first movable bar 603 is slidably connected to the inner wall of the first movable groove 602, the inner wall of the snap ring 601 is provided with a first annular groove 604, one end of the first movable bar 603 is movably connected with the inner wall of the first annular groove 604, the connecting gear 610 is rotatably connected to the inner wall of the movable cavity 609, and the second movable bar 603 is slidably connected to the inner wall of the first movable groove 602. 00 and the outer walls of the first movable bar 603 are fixedly connected with a rack 611, the outer wall of the rack 611 is meshed with the outer wall of the connecting gear 610, the bottom end of the fixed disk 407 is provided with a connecting groove 612, the top of the shift block 613 is fixedly connected with the top of the first movable bar 603, the outer wall of the shift block 613 is slidably connected with the inner wall of the connecting groove 612, the fixing rod 615 is fixedly connected to the inner wall of the movable cavity 609, the outer walls of the second movable bar 600 and the first movable bar 603 are provided with a movable hole 614, the outer wall of the fixing rod 615 is movably connected with the inner wall of the movable hole 614, and the outer wall of the fixing rod 615 is sleeved with a second movable hole 614. The second spring 616 can limit the filter element 410 by being sleeved on the outer wall of the fixed disk 407 through the retaining ring 601, so that the filter element 410 can be stably sleeved on the outer wall of the fixed disk 407, ensuring the stability of the operation of the fixed disk 407. By connecting the gear 610 and the engagement of the two racks 611, the second movable bar 600 and the first movable bar 603 can be moved at the same time, so that the second movable bar 600 is inserted into the second annular groove 606, and the first movable bar 603 is inserted into the first annular groove 604, so that the retaining ring 601 and the rotating rod 502 can be positioned and unlocked at the same time, thereby improving the convenience of operation.
[0095] The present invention also provides a cutting process for producing a snake bone tube, comprising the following steps:
[0096] Step 1: Insert the pipe into the annular pipe 401 and the pipe ring 204 in sequence until one end enters the three-jaw chuck 202, fix one end of the pipe by the three-jaw chuck 202, and then hold the rotating handle 219 to rotate. The rotation of the rotating handle 219 drives the worm 218 to rotate, and the rotation of the worm 218 drives the meshing worm gear ring 217 to rotate. The rotation of the worm gear ring 217 drives the rotating ring 209 to rotate clockwise, and the arc groove 210 guides the clamping shaft 211, so that the rotation of the rotating ring 209 drives multiple sliders 213 to move simultaneously, that is, the multiple movable blocks 205 can be moved toward the pipe at the same time until the multiple wheels 208 are in contact with the outer wall of the pipe, and then the slide 201 moves to drive the three-jaw chuck 202 to move, so that the pipe moves until its to-be-cut position is aligned with the laser cutting assembly 103;
[0097] Step 2: While the laser cutting assembly 103 is operating, the servo motor 304 is also operating. The laser cutting assembly 103 cuts the pipe into sections to form the snake-shaped pipe. The sections are then placed on the conveyor belt 302. The servo motor 304 drives the rotating roller 301 to rotate, thereby moving the conveyor belt 302 and removing the pipe sections from the base 102.
[0098] Step 3: The rotating roller 301 rotates while driving the rotating shaft 701 to rotate. The rotating shaft 701 drives the first reversing gear 702 to rotate. The first reversing gear 702 drives the second reversing gear 703 to rotate. The second reversing gear 703 drives the connecting shaft 704 to rotate. The connecting shaft 704 drives the fan blades 412 to rotate, thereby generating negative pressure inside the slot 405. Then, through the connection between the connecting pipe 403 and the annular pipe 401, the multiple suction heads 402 absorb the smoke generated by the laser cutting assembly 103 when it is working into the annular pipe 401, and enter the drawer 406 through the suction head 402. At this time, the solid particles in the smoke will block the filter mesh 409, and the smoke will be The odor will be absorbed by the filter element 410, and at the same time, the rotation of the connecting shaft 704 drives the turntable 504 to rotate. When the turntable 504 rotates, the piston block 506 therein will move toward each other under the action of centrifugal force, thereby squeezing the first spring 507 and the hydraulic oil 510, so that the square piston 509 can move up from the connecting hole 508 until the connecting hole 508 is inserted into the square hole 511. The connecting hole 508 is limited by the square hole 511, so that the turntable 504 can rotate and drive the rotating rod 502 to rotate. The rotation of the rotating rod 502 drives the scraper 501 to rotate. The scraper 501 can scrape the solid particles filtered out of the filter mesh 409 and move them to prevent the solid particles from clogging the filter mesh 409.
[0099] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for producing snake bone tubes, characterized in that: include: A bottom plate (101), the top of the bottom plate (101) being fixedly connected to a base (102), and a laser cutting assembly (103) being provided above the base (102); A pipe pushing mechanism, the pipe pushing mechanism being arranged at the top end of the bottom plate (101), and being used to move the pipe to the bottom of the laser cutting assembly (103) for cutting; A feeding mechanism, the feeding mechanism being arranged below the laser cutting assembly (103), the feeding mechanism being used to move the cut pipe section out of the base (102); A smoke removal mechanism, the smoke removal mechanism being arranged below the laser cutting assembly (103) and being used to remove smoke generated during the cutting process; The tube pushing mechanism comprises: A slide seat (201), wherein the slide seat (201) is slidably connected to the inner wall of the base (102); A three-jaw chuck (202), the three-jaw chuck (202) being fixedly connected to the back of the slide (201), the three-jaw chuck (202) being used to clamp and fix one end of the long tube away from the laser cutting assembly (103); A fixing seat (203), wherein the fixing seat (203) is fixedly connected to the inner wall of the base (102); A pipe passing ring (204), wherein the pipe passing ring (204) is fixedly connected to the top end of the fixing seat (203); A guide mechanism, the guide mechanism being arranged on the back side of the tube ring (204); The guiding mechanism comprises: Slide grooves (212), the slide grooves (212) are arranged in an annular array and are opened on the back side of the tube ring (204); A slider (213), wherein the outer wall of the slider (213) is slidably connected to the inner wall of the slide groove (212), the outer wall of the slider (213) is symmetrically fixedly connected to the limiting block (216), the inner wall of the slide groove (212) is provided with a limiting groove (215), and the outer wall of the limiting block (216) is slidably connected to the inner wall of the limiting groove (215); A movable block (205), wherein a latch hole (214) is provided on the back of the movable block (205), and one end of the slider (213) is fixedly connected to the inner wall of the latch hole (214); A rotating groove (206), wherein the rotating groove (206) is provided on the outer wall of the movable block (205); a fixed shaft (207), wherein the fixed shaft (207) is fixedly connected to the inner wall of the rotating groove (206); A rotating wheel (208), wherein the rotating wheel (208) is sleeved on the outer wall of the fixed shaft (207); A synchronization mechanism, the synchronization mechanism being arranged inside the tube ring (204); The synchronization mechanism includes: A rotating ring (209), the rotating ring (209) being rotatably connected to the inner wall of the tube ring (204); Arc grooves (210), the arc grooves (210) are arranged in an annular array on the back side of the rotating ring (209); A clamping shaft (211), the clamping shaft (211) being fixedly connected to the front surfaces of the plurality of sliders (213), and the clamping shaft (211) being inserted into the inner wall of the arc-shaped groove (210); A worm gear ring (217), wherein the worm gear ring (217) is fixedly sleeved on the outer wall of the rotating ring (209); A worm (218) is rotatably connected to the interior of the fixed seat (203), an outer wall of the worm (218) is meshedly connected to the outer wall of the worm wheel ring (217), and one end of the worm (218) passes through the inner wall of the fixed seat (203) and is fixedly connected to a rotating handle (219).
2. A cutting device for producing snake bone tubes according to claim 1, characterized in that: The feeding mechanism comprises: A rotating roller (301), the rotating roller (301) being symmetrically rotatably arranged on the inner wall of the base (102); A conveyor belt (302), wherein the conveyor belt (302) is driven and arranged between two rotating rollers (301), and the smoke removal mechanism is arranged above the conveyor belt (302); A servo motor (304) is provided with a mounting cavity (303) inside the base (102), the servo motor (304) is mounted on the inner wall of the mounting cavity (303), and one end of the servo motor (304) is transmission-connected to one end of the rotating roller (301).
3. A cutting device for producing snake bone tubes according to claim 2, characterized in that: The smoke removal mechanism comprises: annular tube (401); Suction heads (402), the suction heads (402) are arranged in an annular array and are fixedly inserted and connected to the back of the annular tube (401); A fixed box (404), the fixed box (404) is fixedly connected to the top of the base (102), and a connecting pipe (403) is provided between the fixed box (404) and the annular pipe (401); A drawer (406), wherein a slot (405) is provided on one side of the fixed box (404), and an outer wall of the drawer (406) is slidably connected to an inner wall of the slot (405); A fixed plate (407), the fixed plate (407) being arranged inside the drawer (406), with a plurality of fixing bars (408) being fixedly connected in a circular array between the outer wall of the fixed plate (407) and the inner wall of the drawer (406); Filter sheets (409), the filter sheets (409) are fixedly connected between the outer wall of the fixed plate (407) and the inner wall of the drawer (406) in an annular array, the filter sheets (409) are connected to the fixing bars (408), the filter sheets (409) and the fixing bars (408) are arranged in a staggered manner, and a scraping mechanism is provided above the filter sheets (409); A filter element (410), the filter element (410) being sleeved on the outer wall of the fixed plate (407) and located below the filter mesh (409); The fan blade (412) is provided with a connecting cavity (411) at the top end of the base (102), the interior of the connecting cavity (411) is connected to the interior of the slot (405), the fan blade (412) is rotatably arranged inside the connecting cavity (411), and a connecting mechanism is provided between the fan blade (412) and the rotating roller (301).
4. A cutting device for producing snake bone tubes according to claim 3, characterized in that: The connecting mechanism comprises: a rotating shaft (701), the rotating shaft (701) being rotatably connected to the inner wall of the connecting cavity (411), and one end of the rotating shaft (701) being fixedly connected to an end of the rotating roller (301) away from the servo motor (304); a first reversing gear (702), the first reversing gear (702) being fixedly connected to an end of the rotating shaft (701) away from the rotating roller (301); a second reversing gear (703), wherein the outer wall of the second reversing gear (703) is meshedly connected with the outer wall of the first reversing gear (702); A connecting shaft (704) is fixedly connected to the top end of the second reversing gear (703), and the fan blade (412) is mounted on the outer wall of the connecting shaft (704).
5. A cutting device for producing snake bone tubes according to claim 4, characterized in that: The scraping mechanism comprises: A scraper (501) is rotatably arranged above the filter screen (409), the bottom end of the scraper (501) is fixedly connected to a rotating rod (502), the top end of the fixed plate (407) is provided with a rotating cavity (503), the outer wall of the rotating rod (502) is rotatably connected to the inner wall of the rotating cavity (503), and the outer wall of the rotating rod (502) is provided with a positioning mechanism; A first rolling ball (513), wherein the inner wall of the rotating cavity (503) is provided with a plurality of first ball grooves (512), the first rolling ball (513) is movably provided on the inner wall of the first ball grooves (512), and the outer wall of the first rolling ball (513) is fitted with the outer wall of the rotating rod (502); a rotating disk (504), wherein the bottom end of the rotating disk (504) is fixedly connected to the top end of the connecting shaft (704); A piston block (506) is provided inside the rotating disk (504) with a U-shaped cavity (505), the piston block (506) is symmetrically slidably arranged on the inner wall of the U-shaped cavity (505), and a first spring (507) is provided between the piston block (506) and the inner wall of the U-shaped cavity (505); A square piston (509) is provided at the top of the rotating disk (504), a connecting hole (508) is provided, an outer wall of the square piston (509) and an inner wall of the connecting hole (508) are movably connected, hydraulic oil (510) is provided between the square piston (509) and the two piston blocks (506), and a square hole (511) is provided at the bottom of the rotating rod (502), and the square hole (511) and the square piston (509) are positioned opposite to each other.
6. A cutting device for producing snake bone tubes according to claim 5, characterized in that: The positioning mechanism comprises: A second movable bar (600), a movable cavity (609) is provided inside the fixed disk (407), a second movable groove (605) is provided on the inner wall of the movable cavity (609), an outer wall of the second movable bar (600) is slidably connected to the inner wall of the second movable groove (605), a second annular groove (606) is provided on the outer wall of the rotating rod (502), and one end of the second movable bar (600) is movably connected to the inner wall of the second annular groove (606); A second rolling ball (608), a plurality of second ball grooves (607) are provided at the end of the second movable bar (600), the second rolling ball (608) is movably clamped on the inner wall of the second ball groove (607), and the outer wall of the second rolling ball (608) is fitted with the inner wall of the second annular groove (606); A snap ring (601), the snap ring (601) being sleeved on the outer wall of the fixed disk (407), and the snap ring (601) being used to prevent the filter element (410) from falling; A first movable bar (603), the inner wall of the movable cavity (609) is provided with a first movable groove (602), the outer wall of the first movable bar (603) is slidably connected to the inner wall of the first movable groove (602), the inner wall of the snap ring (601) is provided with a first annular groove (604), and one end of the first movable bar (603) is movably connected to the inner wall of the first annular groove (604); A connecting gear (610), the connecting gear (610) being rotatably connected to the inner wall of the movable cavity (609), the outer walls of the second movable bar (600) and the first movable bar (603) being fixedly connected to a rack (611), the outer wall of the rack (611) being meshedly connected to the outer wall of the connecting gear (610); A shift block (613), wherein a communicating groove (612) is provided at the bottom end of the fixed plate (407), the top end of the shift block (613) is fixedly connected to the top end of the first movable bar (603), and the outer wall of the shift block (613) is slidably connected to the inner wall of the communicating groove (612); A fixed rod (615) is fixedly connected to the inner wall of the movable cavity (609); the outer walls of the second movable bar (600) and the first movable bar (603) are both provided with movable holes (614); the outer wall of the fixed rod (615) is movably connected to the inner wall of the movable hole (614); and the outer wall of the fixed rod (615) is sleeved with a second spring (616).
7. A process for producing a snake bone tube using the cutting device for producing a snake bone tube according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: Insert the pipe into the annular pipe (401) and the pipe ring (204) in sequence until one end enters the three-jaw chuck (202), fix one end of the pipe by the three-jaw chuck (202), and then hold the handle (219) to rotate. The handle (219) rotates to drive the worm (218), and the worm (218) rotates to drive the meshing worm wheel ring (217), and the worm wheel ring (217) rotates to drive the rotating ring (209) to rotate in sequence. The clockwise rotation and the guide of the chuck shaft (211) by the arc groove (210) cause the rotating ring (209) to rotate, thereby driving the multiple sliders (213) to move simultaneously, so that the multiple movable blocks (205) can move toward the pipe at the same time until the multiple rotating wheels (208) are in contact with the outer wall of the pipe. Then, the slide (201) moves to drive the three-jaw chuck (202) to move, so that the pipe moves until its position to be cut is aligned with the laser cutting assembly (103); Step 2: While the laser cutting assembly (103) is working, the servo motor (304) is also working. The laser cutting assembly (103) cuts the pipe into a section of the snake-bone pipe, and the section of the pipe is placed on the conveyor belt (302). The servo motor (304) drives the rotating roller (301) to rotate, thereby moving the conveyor belt (302) and moving the pipe section thereon out of the base (102). Step 3: The rotating roller (301) rotates while driving the rotating shaft (701) to rotate. The rotating shaft (701) drives the first reversing gear (702) to rotate. The first reversing gear (702) drives the second reversing gear (703) to rotate. The second reversing gear (703) drives the connecting shaft (704) to rotate. The connecting shaft (704) drives the fan blade (412) to rotate, thereby generating negative pressure inside the slot (405). Then, through the connection of the connecting pipe (403) and the annular pipe (401), the multiple suction heads (402) absorb the smoke generated by the laser cutting component (103) when it is working into the annular pipe (401) and enter the drawer (406) through the suction head (402). At this time, the solid particles in the smoke will block the filter (409), and the foreign matter in the smoke will be absorbed by the filter. The odor will be absorbed by the filter element (410), and at the same time, the connecting shaft (704) rotates to drive the rotating disk (504) to rotate. When the rotating disk (504) rotates, the piston block (506) therein will move toward each other under the action of centrifugal force, thereby squeezing the first spring (507) and the hydraulic oil (510), so that the square piston (509) can be moved upward from the connecting hole (508) until the connecting hole (508) is inserted into the square hole (511). Through the restriction of the connecting hole (508) by the square hole (511), the rotating disk (504) can be rotated to drive the rotating rod (502) to rotate, and the rotating rod (502) rotates to drive the scraper (501) to rotate. The scraper (501) can scrape the solid particles filtered out of the filter screen (409) to move, so as to prevent the solid particles from clogging the filter screen (409).
Citation Information
Patent Citations
Industrial laser cutting machine
CN116652410A
Endoscope snake bone production device
CN117324792A