Automatic needle forging instrument
Through the combination of the main view module, heating module and side view module of the automatic calciner instrument, high-precision bending and efficient production of capillary glass tubes are achieved, solving the problems of low accuracy and low efficiency in the prior art, and expanding the application range.
Patent Information
- Application Number
- CN202510434853.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-08-05
AI Technical Summary
The existing capillary glass tube calcining treatment equipment has low accuracy during microscopic operation, uncontrollable bending angle, low production efficiency, and great damage to the operator's eyes.
The automatic needle calciner is adopted, including the main view module, the heating module, the side view module and the needle holding module. Through the image acquisition and driving structure, the relative position of the capillary glass tube and the heating bead is accurately adjusted, so as to achieve controllable bending angle and high production efficiency.
It realizes high-precision controllable bending angle of capillary glass tubes, improves production efficiency, reduces eye damage to operators, and expands the application range of capillary glass tube processing.
Smart Images

Figure CN120423770A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automated micromachining equipment, in particular to an automatic needle calcining instrument. Background Art
[0002] Glass capillaries are widely used in various micromanipulations, such as sperm injection and oocyte manipulation, during in vitro fertilization (IVF) nuclear transfer. These procedures require specific shapes and dimensions to ensure precision and efficiency. To meet these requirements, glass capillaries often undergo a calcination process.
[0003] When using the capillary glass tube calcining processing equipment, the capillary glass tube and the heating bead need to be moved so that the relative position of the capillary glass tube and the heating bead is adjusted to a preset position. During the adjustment process, there is only one set of microscope light paths. The alignment of the capillary glass tube and the heating bead in the axial direction of the light path is based on subjective judgment of whether the images of the capillary glass tube and the heating bead are clear. This method has low accuracy and easily leads to uncontrollable bending angles. The time from the start of heating to the end of bending the capillary glass tube is very short. During bending, the worker observes the bending angle under a microscope and stops heating based on experience. The final forming angle mainly depends on the worker's experience and reaction speed. The angle repeatability is poor and prone to failure. Each bending process relies on the microscope system, which is very harmful to the operator's eyes. The operator needs to rest after operating for a period of time, and the production efficiency is low. Summary of the Invention
[0004] In order to overcome the deficiencies of the prior art, one of the objectives of the present invention is to provide an automatic needle calcining instrument with high production efficiency, high precision and controllable bending angle.
[0005] One of the purposes of the present invention is achieved by the following technical solution:
[0006] An automatic needle calcining instrument comprises a main viewing module, a heating module, a side viewing module and a needle holding module, wherein the main viewing module is arranged opposite to the needle holding module, and the heating module is arranged opposite to the side viewing module;
[0007] The main view module includes a main view driving structure and a main view image acquisition structure installed on the main view driving structure, wherein the main view driving structure drives the main view image acquisition structure to move in a first direction close to or away from the needle holding module to adjust the distance between the main view image acquisition structure and the tip of the sample needle so that the main view image acquisition structure acquires a main view image of the tip of the sample needle;
[0008] The heating module includes a first heating drive structure, a second heating drive structure, a third heating drive structure, and a heating structure. The heating structure is in transmission connection with the first heating drive structure, the second heating drive structure, and the third heating drive structure. The first heating drive structure, the second heating drive structure, and the third heating drive structure adjust the position of the heating structure so that the distance between the heating structure and the tip of the sample needle reaches a preset value. The heating structure heats the tip of the sample needle to bend the tip of the sample needle.
[0009] The side-view module includes a side-view driving structure and a side-view image acquisition structure installed on the side-view driving structure, wherein the side-view driving structure drives the side-view image acquisition structure to move in a second direction perpendicular to the first direction, and the side-view image acquisition structure acquires an image of the heating structure, and the heating module adjusts the position of the heating structure according to the image of the heating structure;
[0010] The needle holding module includes a first movable structure, a second movable structure, a rotary drive structure and a needle holder. The needle holder is transmission-connected to the first movable structure, the second movable structure and the rotary drive structure. The needle holder is used to install a sample needle. The first movable structure and the second movable structure adjust the position of the sample needle. The rotary drive structure rotates the sample needle so that the inclined surface of the tip of the sample needle is in a preset position.
[0011] Furthermore, the main view module also includes a mounting frame, and the main view image acquisition structure includes a main view lens barrel, which is a telescopic structure. One end of the main view lens barrel is fixed to the mounting frame, and the other end of the main view lens barrel is fixed to the main view drive structure.
[0012] Furthermore, the main view image acquisition structure includes a main view lens barrel, a turntable and multiple main view objective lenses. The turntable is rotatably mounted on the main view lens barrel, and the multiple main view objective lenses are mounted on the turntable and rotate with the grabbing plate to realize the switching of the main view objective lenses.
[0013] Furthermore, the main viewing drive structure is a linear module or a cylinder.
[0014] Furthermore, the line connecting the main viewing module and the needle holding module is perpendicular to the line connecting the heating module and the side viewing module.
[0015] Furthermore, the first heating drive structure drives the heating structure to move in a first direction, the second heating drive structure drives the heating structure to move in a second direction perpendicular to the first direction, and the third heating drive structure drives the heating structure to move in a third direction perpendicular to the first direction and the second direction.
[0016] Furthermore, the heating structure includes a fixed seat, an extension rod, a connecting block, a heating plate, a heating wire and a heating bead. The fixed seat is fixed to the output end of the three heating drive structures, the extension rod is fixed to the fixed seat, the extension rod extends along the second direction, the connecting block is fixed to the end of the extension rod, the heating plate is fixed to the connecting block, both ends of the heating bead are connected to the two heating plates, and the heating bead is located on the heating wire.
[0017] Furthermore, the automatic needle calcining instrument also includes a light source module, which is arranged opposite to the main viewing module, and the sample needle is located between the light source module and the main viewing module.
[0018] Furthermore, the needle holding module also includes a bracket, the first movable structure, the second movable structure, the rotation drive structure and the needle holder are installed above the bracket, the bracket is in an inverted U shape, and the light source module is installed in the bracket.
[0019] Furthermore, the light source module includes a light source base, a light source and a light uniforming sheet. The light source is installed on the light source base, the light uniforming sheet is installed on the light source, and the light uniforming sheet is located between the light source and the main viewing module.
[0020] Compared to the prior art, the main view drive structure of the automatic needle calcining instrument of the present invention drives the main view image acquisition structure to move in a first direction toward or away from the needle holding module to adjust the distance between the main view image acquisition structure and the sample needle tip, so that the main view image acquisition structure acquires a main view image of the sample needle tip; the first heating drive structure, the second heating drive structure, and the third heating drive structure of the heating module adjust the position of the heating structure so that the distance between the heating structure and the heated portion of the sample needle tip reaches a preset value. The heating structure heats the sample needle at a certain distance from the tip to cause it to bend. The bending angle that has occurred is calculated based on the main view image, and heating is stopped when the angle reaches a preset processing angle, thereby achieving controllable bending angle; the side view drive structure of the side view module drives the side view image acquisition structure to move in a second direction perpendicular to the first direction. The side view image acquisition structure acquires an image of the heating structure, and the heating module adjusts the position of the heating structure based on the image of the heating structure; the first and second movable structures of the needle holding module adjust the position of the sample needle, and the rotation drive structure rotates the sample needle so that the inclined surface of the sample needle tip is at a preset position. Through the above design, the heated bending of the sample needle tip is highly accurate and the bending angle is controllable. The production process is performed through image recognition, eliminating the need for manual observation, and achieving high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A three-dimensional diagram of the automatic needle calcining instrument of the present invention;
[0022] Figure 2 for Figure 1 A stereoscopic diagram of the main viewing module of the automatic needle calcining instrument;
[0023] Figure 3 for Figure 2 Another perspective stereogram of the main viewing module;
[0024] Figure 4 for Figure 1 A perspective view of a side view module of an automatic needle calcining instrument;
[0025] Figure 5 for Figure 4 Another perspective view of the side view module;
[0026] Figure 6 for Figure 1 A three-dimensional diagram of a heating module of an automatic needle calcining instrument;
[0027] Figure 7 for Figure 6 Another perspective view of the heating module;
[0028] Figure 8 for Figure 1 A three-dimensional diagram of the light source module of the automatic needle calcining instrument;
[0029] Figure 9 for Figure 1 A three-dimensional view of the needle holding module of the automatic needle calcining instrument.
[0030] In the figure: 10, bottom plate; 20, main view module; 21, mounting frame; 22, main view image acquisition structure; 220, main view camera; 221, main view lens barrel; 223, light shield; 224, turntable; 225, main view objective lens; 23, connecting plate; 24, main view drive structure; 240, first mounting seat; 241, main view drive member; 242, first slider; 25, adapter seat; 30, side view module; 31, side view drive structure; 310, side view drive member; 311, second mounting seat; 312, second slider; 32, fixing seat; 320, fixing plate; 321, pressing plate; 33, side view image acquisition structure; 330, side view camera; 331, side view lens barrel; 332, side view objective lens; 40, heating module; 41, first heating drive structure; 411, first drive member ;412, third mounting seat;413, third slider;42, second heating drive structure;421, fourth mounting seat;422, fourth slider;423, second drive member;43, fixed frame;430, plate body;431, reinforcing plate;44, third heating drive structure;440, third drive member;441, fifth mounting seat;442, fifth slider;45, heating structure;450, fixed seat;451, extension rod;452, connecting block;453, heating press;454, heating wire;50, light source module;51, light source base;52, light source;53, uniform light sheet;60, needle holding module;61, bracket;62, first movable structure;63, second movable structure;64, rotation drive structure;65, needle holder;66, sample needle;70, electronic control module. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may be another intermediate component through which it is fixed. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be another intermediate component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be another intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0034] The automatic needle calcining device of the present invention is used to heat the tip of the sample needle to bend the tip of the sample needle. The tip of the sample needle is an inclined structure. When the sample needle is heated, the tip of the sample needle needs to be rotated to a preset angle so that the inclined surface of the tip of the sample needle faces the light source.
[0035] See also Figure 1 The automatic needle calcining instrument includes a base plate 10, a main viewing module 20, a side viewing module 30, a heating module 40, a light source module 50, a needle holding module 60 and an electronic control module 70. The main viewing module 20, the side viewing module 30, the heating module 40, the light source module 50, the needle holding module 60 and the electronic control module 70 are all installed on the base plate 10. The main viewing module 20 is arranged opposite to the needle holding module 60, the light source module 50 is installed at the bottom of the needle holding module 60, and the light source module 50 is arranged opposite to the needle holding module 60. The side viewing module 30 is arranged opposite to the heating module 40, and the line connecting the main viewing module 20 and the needle holding module 60 is perpendicular to the line connecting the side viewing module 30 and the heating module 40.
[0036] See also Figure 2 as well as Figure 3 The main view module 20 includes a mounting frame 21, a main view image acquisition structure 22, a connecting plate 23, a main view driving structure 24 and an adapter 25.
[0037] In this embodiment, the main viewing lens barrel 221 is a telescopic structure, which enables the main viewing lens 225 to move in the first direction. In other embodiments, the main viewing lens barrel 221 can also be an integrated structure, and the main viewing image acquisition structure 22 moves as a whole to achieve the movement of the main viewing lens 225 in the first direction.
[0038] In this embodiment, the mounting frame 21 is fixed to the base plate 10. The main view image acquisition structure 22 includes a main view camera 220, a main view lens barrel 221, a light shield 223, a turntable 224, and a plurality of main view objective lenses 225. The main view camera 220 is fixed to the end of the main view lens barrel 221. The main view lens barrel 221 is a telescopic structure, and one end of the main view lens barrel 221 is fixed to the mounting frame 21 via a connecting plate 23. The other end of the main view lens barrel 221 is fixed to the main view drive structure 24 via an adapter 25. The light shield 223 is mounted on the end of the main view lens barrel 221 away from the main view camera 220. The turntable 224 is rotatably mounted on the light shield 223, and the plurality of main view objective lenses 225 are mounted on the turntable 224. By rotating the turntable 224, the main view objective lenses 225 can be switched.
[0039] The main view drive structure 24 drives the main view image acquisition structure 22 to move in a first direction close to the needle holding module 60 or away from the needle holding module 60. The main view drive structure 24 is a linear module or a cylinder. In this embodiment, the main view drive structure 24 includes a first mounting seat 240, a main view drive member 241 and a first slider 242. The first mounting seat 240 is fixed to the base plate 10, the main view drive member 241 is installed on the first mounting seat 240, the first slider 242 is installed on the output end of the main view drive member 241, and the adapter seat 25 is fixed to the first slider 242. The light shield 223 is fixed to the adapter seat 25.
[0040] See also Figure 4 as well as Figure 5 The side view module 30 includes a side view driving structure 31, a fixing base 32, and a side view image acquisition structure 33. The side view image acquisition structure 33 is mounted on the side view driving structure 31 via the fixing base 32, and the side view driving structure 31 drives the side view image acquisition structure 33 to move in a second direction perpendicular to the first direction.
[0041] The side-view driver 310 is a linear module or a pneumatic cylinder. Specifically, in this embodiment, the side-view driver structure 31 includes the side-view driver 310, a second mounting base 311, and a second slider 312. The second mounting base 311 is fixed to the base plate 10, the side-view driver 310 is mounted on the second mounting base 311, and the second slider 312 is mounted on the output end of the side-view driver 310. The fixed base 32 includes a fixed plate 320 and a pressure plate 321. The fixed plate 320 is fixed to the second slider 312. The side-view image acquisition structure 33 is mounted on the fixed plate 320. The pressure plate 321 presses against the side-view image acquisition structure 33 and is fixed to the fixed plate 320, thereby securing the side-view image acquisition structure 33 to the fixed base 32. The side-view image acquisition structure 33 includes a side-view camera 330, a side-view lens barrel 331, and a side-view objective lens 332. The side-view camera 330 and the side-view objective lens 332 are fixed to both ends of the side-view lens barrel 331. The side view lens barrel 331 is mounted on the fixing base 32 .
[0042] See also Figure 6 as well as Figure 7 The heating module 40 includes a first heating drive structure 41, a second heating drive structure 42, a fixing frame 43, a third heating drive structure 44 and a heating structure 45. The first heating drive structure 41, the second heating drive structure 42 and the third heating drive structure 44 drive the heating structure 45 to move, and are used to adjust the position of the heating structure 45 so that the distance between the heating bead and the end of the sample needle is a preset position.
[0043] Specifically, the first heating drive structure 41 includes a first drive member 411, a third mounting seat 412, and a third slider 413. The third mounting seat 412 is fixed to the base plate 10, the first drive member 411 is mounted on the third mounting seat 412, and the third slider 413 is mounted on the output end of the first drive member 411 and slidably mounted on the third mounting seat 412. The first heating drive structure 41 drives the heating structure 45 to move in a first direction. The second heating drive structure 42 includes a fourth mounting seat 421, a fourth slider 422, and a second drive member 423. The fourth mounting seat 421 is fixed to the third slider 413, the second drive member 423 is mounted on the fourth mounting seat 421, the fourth slider 422 is mounted on the output end of the second drive member 423, and the fourth slider 422 is slidably mounted on the fourth mounting seat 421. The second heating drive structure 42 drives the heating structure 45 to move in a plane along a second direction perpendicular to the first direction.
[0044] The fixing frame 43 includes an L-shaped plate 430 and a reinforcing plate 431. The plate 430 is fixed to the fourth slider 422. The reinforcing plate 431 is tilted, with its ends fixed to the sides of the plate 430, enhancing the structural strength of the fixing frame 43. The third heating drive structure 44 includes a third driver 440, a fifth mounting seat 441, and a fifth slider 442. The fifth mounting seat 441 is fixed to the fixing frame 43, the third driver 440 is mounted on the fifth mounting seat 441, the fifth slider 442 is mounted on the output end of the third driver 440, and the fifth slider 442 is slidably mounted on the fifth mounting seat 441.
[0045] The heating structure 45 includes a fixed seat 450, an extension rod 451, a connecting block 452, a heating press 453 and a heating wire 454. The fixed seat 450 is fixed to the fifth slider 442, and the extension rod 451 is fixed to the fixed seat 450 and is perpendicular to the fixed seat 450. The extension rod 451 extends along the second direction to keep the heating wire 454 and the heating beads away from the third heating drive structure 44, thereby preventing the heating wire 454 and the heating beads from being too hot and damaging the third heating drive structure 44. The connecting block 452 is fixed to the end of the extension rod 451, and the heating press 453 is fixed to the connecting block 452. There are two heating presses 453, and the two heating presses 453 are arranged in an eight-shaped shape. The heating wire 454 is installed between the two heating presses 453, and the heating beads are installed on the heating wire 454. The heating wire 454 heats the heating beads, and the heating beads heat the end of the sample needle 66 to bend the end of the sample needle 66.
[0046] See also Figure 8 The light source module 50 includes a light source base 51, a light source 52, and a light homogenizer 53. The light source base 51 is fixed to the bottom plate 10 and is located below the needle holding module 60. The light source 52 is mounted on the light source base 51, and the light homogenizer 53 is mounted on the light source 52 and is located between the light source 52 and the sample needle 66.
[0047] See also Figure 9 The needle holding module 60 is used to clamp the sample needle 66 (capillary glass tube) and adjust the position and angle of the sample needle 66. The needle holding module 60 includes a bracket 61, a first movable structure 62, a second movable structure 63, a rotary drive structure 64 and a needle holder 65. The bracket 61 is fixed to the base plate 10, and the first movable structure 62, the second movable structure 63, the rotary drive structure 64 and the needle holder 65 are installed on the bracket 61 so that the sample needle 66 can be suspended in the air. The bracket 61 is in an inverted U shape, and the light source module 50 is installed at the bottom of the bracket 61 so that the light of the light source module 50 directly illuminates the end of the sample needle 66. The first movable structure 62 is a linear module or a cylinder. The first movable structure 62 is installed on the bracket 61. The first movable structure 62 drives the second movable structure 63, the rotary drive structure 64 and the needle holder 65 to move in the second direction. The second movable structure 63 is mounted at the output end of the first movable structure 62. The second movable structure 63 is arranged vertically and drives the rotary drive structure 64 and the needle holder 65 to move in the third (vertical) direction. The rotary drive structure 64 is mounted at the output end of the second movable structure 63 and is in driving connection with the needle holder 65, driving the needle holder 65 to rotate. The rotary drive structure 64 and the needle holder 65 are driven by any of a gear meshing transmission, pulley rotation, or worm gear transmission. A sample needle 66 is mounted in the needle holder 65.
[0048] When using the automatic needle calcining instrument, the instrument is powered on and the entire device is reset, and the needle holding module 60 moves to the working position for loading the sample needle 66 (capillary glass tube).
[0049] During the sample needle 66 loading process, the operator inserts the sample needle 66 into the needle holder 65, then inserts the needle holder 65 into the circular hole of the needle holder's rotating shaft. The machining tolerances for the needle holder shaft diameter and the inner diameter of the circular hole are a clearance fit, and the combined length of the sample needle 66 and needle holder 65 should be within the tooling scale. The needle holder's rotating shaft has four ball plungers that correspond to two annular positioning grooves on the needle holder 65. When the needle holder 65 is loaded, the sample needle 66 is considered loaded when the four ball plungers engage the annular grooves.
[0050] Then, click on the software to start bending, and the instrument will automatically perform the needle tip automatic alignment, heating bead automatic alignment, needle-heating bead relative position correction, and bending steps.
[0051] Specifically, the needle tip automatic alignment process begins. After clicking Start, the needle holding module 60 and the main viewing module 20 move to the preset coordinates, and the sample needle 66 appears in the field of view of the main viewing light path. First, based on the microscopic image, the second movable structure 63 gradually lifts the sample needle 66 until the needle tip enters the field of view. Then, based on a large amount of machine learning of needle tip shape data, the main viewing drive structure 24 dynamically adjusts the lens position of the main viewing objective lens 225 in the main viewing light path. After the needle tip image is clear, the direction of the needle tip bevel is determined. If the needle tip bevel is not facing the light source 52, the rotary drive structure 64 drives the sample needle 66 to rotate around the axis by a preset angle (in this embodiment, the preset angle is 5°), and automatically focuses again to determine the direction until the needle tip bevel faces the light source 52. After the needle tip is aligned, the coordinate A of the needle tip in the microscopic image is recorded. Then, the first movable structure 62 and the second movable structure 63 of the needle holding module 60 drive the sample needle 66 to retract in the second and third directions, respectively. In this embodiment, the retraction is 1.5 mm to leave space for the automatic alignment of the heating beads.
[0052] During the automatic alignment process for the heating beads, the first, second, and third heating drive mechanisms 41, 42, and 44 of the heating module 40 first drive the heating mechanism 45 to a preset position. The side view drive mechanism 31 then drives the side view image acquisition mechanism 33 to a preset position. This allows a clear image of the heating beads to be formed in the side view optical path. Based on the microscopic image, the third heating drive mechanism 44 of the heating module 40 is adjusted to ensure a clear image of the heating beads in the main view optical path. The coordinate B of the left tip of the heating bead in the microscopic image is recorded.
[0053] In the needle-heating bead relative position correction process, the theoretical position of the needle tip is first calculated based on coordinate B and the preset distance between the needle tip and the heating bead tip. Then, the distance between the needle tip and the theoretical position is calculated based on coordinate A, and the needle tip is moved to the theoretical position. After the movement is completed, the distance between the heating bead tip and the outer wall of the needle is measured based on the microscopic image of the main optical path, and the needle position is fine-tuned so that the distance between the two is close to the preset distance; the Z-axis position of the heating bead is fine-tuned based on the microscopic image of the side optical path.
[0054] During the bending process, the heating wire 454 is heated according to the preset acceleration curve and maximum power. The instrument recognizes the main optical path microscope image in real time, calculates the bending angle of the sample needle 66, and stops heating when the bending angle reaches the predetermined angle.
[0055] During the sample needle 66 unloading process, each moving part returns to zero point in sequence, and the operator removes the needle holder 65 from the needle holding shaft, and then removes the sample needle 66 from the needle holder 65 .
[0056] The main view driving structure 24 of the automatic needle calcining instrument of the present invention drives the main view image acquisition structure 22 to move in a first direction close to or away from the needle holding module 60 to adjust the distance between the main view image acquisition structure 22 and the tip of the sample needle 66 so that the main view image acquisition structure 22 acquires the main view image of the tip of the sample needle 66; the first heating driving structure 41, the second heating driving structure 42 and the third heating driving structure 44 of the heating module 40 adjust the position of the heating structure 45 so that the distance between the heating structure 45 and the tip of the sample needle 66 reaches a preset value, and the heating structure 45 heats the tip of the sample needle 66 so that the tip of the sample needle 66 bends; the side view driving structure 31 of the side view module 30 drives the side view image acquisition structure 33 to move perpendicular to the first The side image acquisition structure 33 captures an image of the heating structure 45, and the heating module 40 adjusts the position of the heating structure 45 based on the image of the heating structure 45. The first movable structure 62 and the second movable structure 63 of the needle holding module 60 adjust the position of the sample needle 66, and the rotary drive structure 64 rotates the sample needle 66 so that the bevel at the tip of the sample needle 66 is at a preset position. This design ensures high precision and controllable bending angle during heating of the tip of the sample needle 66. The production process utilizes image recognition, eliminating the need for manual observation and achieving high production efficiency. All capillary glass tube calcination steps can be completed quickly and accurately, significantly lowering the technical threshold for capillary glass tube micromachining and improving product yield and production efficiency. Compared to manual needle bending machines, which require extensive operator training and practice, the automated bending machine requires virtually no operator expertise, reducing labor costs for processing companies and biological laboratories and expanding the application range of capillary glass tube processing. Key parameters during the processing are editable, measurable, and controllable, facilitating the customized development of capillary glass tube products.
[0057] The above embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patented invention. It should be noted that those skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention. These variations and improvements are equivalent modifications and improvements to the above embodiments based on the essential technology of the present invention and fall within the scope of protection of the present invention.
Claims
1. Automatic needle calcining instrument, including a main viewing module and a heating module, characterized by: The automatic needle calcining instrument further includes a side viewing module and a needle holding module. The main viewing module is arranged opposite to the needle holding module, and the heating module is arranged opposite to the side viewing module. The main view module includes a main view driving structure and a main view image acquisition structure installed on the main view driving structure, wherein the main view driving structure drives the main view image acquisition structure to move in a first direction close to or away from the needle holding module to adjust the distance between the main view image acquisition structure and the tip of the sample needle so that the main view image acquisition structure acquires a main view image of the tip of the sample needle; The heating module includes a first heating drive structure, a second heating drive structure, a third heating drive structure, and a heating structure. The heating structure is in transmission connection with the first heating drive structure, the second heating drive structure, and the third heating drive structure. The first heating drive structure, the second heating drive structure, and the third heating drive structure adjust the position of the heating structure so that the distance between the heating structure and the tip of the sample needle reaches a preset value. The heating structure heats the tip of the sample needle to bend the tip of the sample needle. The side-view module includes a side-view driving structure and a side-view image acquisition structure installed on the side-view driving structure, wherein the side-view driving structure drives the side-view image acquisition structure to move in a second direction perpendicular to the first direction, and the side-view image acquisition structure acquires an image of the heating structure, and the heating module adjusts the position of the heating structure according to the image of the heating structure; The needle holding module includes a first movable structure, a second movable structure, a rotary drive structure and a needle holder. The needle holder is transmission-connected to the first movable structure, the second movable structure and the rotary drive structure. The needle holder is used to install a sample needle. The first movable structure and the second movable structure adjust the position of the sample needle. The rotary drive structure rotates the sample needle so that the inclined surface of the tip of the sample needle is in a preset position.
2. The automatic needle calcining instrument according to claim 1, characterized in that: The main view module also includes a mounting frame, and the main view image acquisition structure includes a main view lens barrel. The main view lens barrel is a telescopic structure, one end of the main view lens barrel is fixed to the mounting frame, and the other end of the main view lens barrel is fixed to the main view drive structure.
3. The automatic needle calcining instrument according to claim 1, characterized in that: The main view image acquisition structure includes a main view lens barrel, a turntable and multiple main view objective lenses. The turntable is rotatably mounted on the main view lens barrel. The multiple main view objective lenses are mounted on the turntable and rotate with the grabbing disc to realize the switching of the main view objective lenses.
4. The automatic needle calcining instrument according to claim 1, characterized in that: The main driving structure is a linear module or a cylinder.
5. The automatic needle calcining instrument according to claim 1, characterized in that: The connecting line between the main viewing module and the needle holding module is perpendicular to the connecting line between the heating module and the side viewing module.
6. The automatic needle calcining instrument according to claim 1, characterized in that: The first heating driving structure drives the heating structure to move in a first direction, the second heating driving structure drives the heating structure to move in a second direction perpendicular to the first direction, and the third heating driving structure drives the heating structure to move in a third direction perpendicular to the first and second directions.
7. The automatic needle calcining instrument according to claim 1, characterized in that: The heating structure includes a fixed seat, an extension rod, a connecting block, a heating plate, a heating wire and a heating bead. The fixed seat is fixed to the output end of the three heating drive structures, the extension rod is fixed to the fixed seat, the extension rod extends along the second direction, the connecting block is fixed to the end of the extension rod, the heating plate is fixed to the connecting block, both ends of the heating bead are connected to the two heating plates, and the heating bead is located on the heating wire.
8. The automatic needle calcining instrument according to claim 1, characterized in that: The automatic needle calcining instrument further includes a light source module, which is arranged opposite to the main viewing module, and the sample needle is located between the light source module and the main viewing module.
9. The automatic needle calcining instrument according to claim 8, characterized in that: The needle holding module also includes a bracket, the first movable structure, the second movable structure, the rotation drive structure and the needle holder are installed above the bracket, the bracket is in an inverted U shape, and the light source module is installed in the bracket.
10. The automatic needle calcining instrument according to claim 9, characterized in that: The light source module includes a light source base, a light source and a light uniforming sheet. The light source is installed on the light source base, the light uniforming sheet is installed on the light source, and the light uniforming sheet is located between the light source and the main viewing module.