Large-diameter carbon fiber rope braiding device and use method thereof
Through the automated control of the large-diameter carbon fiber rope braiding device, the problems of loose structure of carbon fiber rope and unstable performance in high-temperature environments are solved, high-strength and efficient production are achieved, and the application scope is expanded.
Patent Information
- Application Number
- CN202510694768.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-08-05
AI Technical Summary
The existing carbon fiber rope has loose structure and small diameter, so it cannot be suitable for soft felts with larger and thicker traction. Its performance is unstable in high temperature environments and its application range is limited.
A large-diameter carbon fiber rope braiding device is adopted, including a force-up assembly, slide rail, rope splitter, rope twisting assembly and rope collection assembly. By automatically controlling the twisting and stiffening process of the fine carbon fiber rope, a high-strength thick carbon fiber rope is formed to ensure stable performance under high temperature environments.
A high-strength carbon fiber rope suitable for traction of larger and thicker soft felt is produced, which improves the stability and production efficiency of the rope, expands the application range, and is suitable for high-temperature environments.
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Figure CN120425593A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of carbon fiber rope manufacturing, and in particular to a large-diameter carbon fiber rope braiding device and a use method thereof. Background Art
[0002] Carbon fiber rope is a lightweight, high-strength rope made of woven or twisted carbon fiber bundles. It combines the excellent properties of carbon fiber materials with the flexibility of ropes. It has the advantages of high strength (up to 5 times that of steel), lightweight (density is 1 / 4 of steel), corrosion resistance, fatigue resistance, low thermal expansion coefficient (good dimensional stability in high or low temperature environments), conductivity, good flexibility, etc. It is widely used in aerospace, marine engineering, sports equipment and other fields.
[0003] Conventionally produced carbon fiber ropes have certain drawbacks, such as a loose structure and small diameter, making them unsuitable for pulling thick, thick soft felts. Their performance, in particular, cannot meet performance requirements when used in high-temperature environments. The strength and stability of carbon fiber ropes need to be further improved. Furthermore, the current low production efficiency of carbon fiber ropes limits their application. Summary of the Invention
[0004] The present invention provides a large-diameter carbon fiber rope braiding device and a method for using the same, which overcomes the defects of existing carbon fiber ropes such as loose structure and small diameter. The produced large-diameter, high-strength carbon fiber rope is not only suitable for towing larger and thicker soft felts, but also has unaffected performance when used in high-temperature environments. It effectively solves the problem of the current limited application range of carbon fiber ropes and lays the foundation for the application of carbon fiber ropes in a wider range of fields.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A large-diameter carbon fiber rope braiding device includes a tensioning assembly, a slide rail, a rope splitter, a rope twisting assembly and a rope collecting assembly; the tensioning assembly is composed of a tensioning motor, a large gear, a small gear and a tensioning shaft, the motor shaft of the tensioning motor is connected to the large gear, a plurality of small gears are arranged on the periphery of the large gear, the small gears are meshed with the large gear for transmission, the tensioning shaft and the small gear are coaxially arranged and rotate with the small gear, the tensioning shaft is a hollow shaft with a spiral groove on the inner wall, and a rope hook is provided on the outer end of the tensioning shaft; between the tensioning assembly and the rope twisting assembly A slide rail is provided, and the rope divider can move along the slide rail. Rope grooves are provided on the rope divider, and the number of rope grooves is the same as the number of upper tightening shafts; the rope twisting assembly is composed of a rope twisting motor and a rope twisting shaft, and the rope twisting shaft is the power output shaft of the rope twisting motor, and the axis of the rope twisting shaft and the axis of the large gear are located on the same straight line, the rope twisting shaft is a hollow shaft and a spiral groove is provided on the inner wall, and the rotation direction of the spiral groove is consistent with the rope twisting direction; the rope collecting assembly is composed of a rope collecting shaft and a rope collecting motor, and the rope collecting shaft is arranged perpendicular to the rope twisting shaft, and the rope collecting shaft is the power output shaft of the rope collecting motor.
[0007] A large-diameter carbon fiber rope braiding device also includes a tensioning bracket and a rope twisting rack; the tensioning assembly is arranged on the tensioning bracket, and the rope twisting assembly and the rope collecting assembly are arranged on the rope twisting rack; two parallel slide rails are arranged between the tensioning bracket and the rope twisting rack, and the two ends of the slide rails are respectively detachably fixedly connected to the tensioning bracket and the rope twisting rack through supports.
[0008] The upper-strength motor in the upper-strength assembly is connected to the upper-strength bracket through the motor bracket, a mounting plate is provided on the inner side of the large gear, the mounting plate is connected to the motor bracket, and a hole is opened in the mounting plate for the motor shaft of the upper-strength motor to pass through; one end of the upper-strength shaft is connected to the motor bracket through a bearing seat, and the other end of the upper-strength shaft passes through the small gear and a hanging rope hook is provided at the passing end, and the upper-strength shaft and the small gear are connected by a key.
[0009] The Shangjin motor is a variable frequency motor.
[0010] The rope splitter consists of a frustum, a connecting rod and a sliding sleeve. The axis of the frustum is in the same straight line as the axis of the large gear. The large end of the frustum is close to the large gear. A plurality of rope grooves are evenly arranged along the circumference of the outer periphery of the frustum. Connecting rods are provided on both sides of the frustum to connect with the corresponding sliding sleeves, and the sliding sleeves are slidably connected with the slide rails.
[0011] The slide rail is provided with proximity switches at one end close to the upper tension component and the other end close to the rope twisting component. The proximity switches are interlocked and controlled with the rope twisting motor and the rope collecting motor through a control system.
[0012] The rope twisting motor is a hollow shaft type rectangular shaft reduction motor.
[0013] The two ends of the rope collecting shaft are respectively connected to the rope twisting frame through bearing seats, and a rope collecting hook is arranged at one end of the rope collecting shaft; the rope collecting motor is a right-angle shaft type reduction motor.
[0014] A method for using a large-diameter carbon fiber rope braiding device comprises the following steps:
[0015] 1) 4 to 8 strands of fine carbon fiber rope are drawn out from the corresponding winding shaft, passed through the corresponding upper shaft, passed around the corresponding hanging hook, passed through the corresponding rope groove on the rope splitter, and then passed out from the rope twisting shaft and fixed on the rope collecting hook of the rope collecting shaft;
[0016] 2) Start the tensioning motor, the rope twisting motor, and the rope collecting motor; the tensioning motor drives the large gear to rotate, which in turn drives the small gears to rotate; the tensioning shaft and the small gears rotate synchronously, and the spiral grooves of the tensioning shaft are used to tighten each strand of the fine carbon fiber rope; the tightened multiple strands of fine carbon fiber rope are automatically twisted together to form a thick carbon fiber rope after passing through the rope splitter; at the same time, the rope twisting motor drives the rope twisting shaft to rotate, and the rope collecting motor drives the rope collecting shaft to rotate; the thick carbon fiber rope moves forward under the guidance of the spiral grooves on the rope twisting shaft and is wound around the rope collecting shaft;
[0017] 3) The force generated during the twisting of the thin carbon fiber rope causes the rope splitter to slowly move along the slide rail toward the rope twisting assembly. When the rope splitter reaches the limit position close to the upper tension assembly, the corresponding proximity switch is triggered, and the control system controls the rope twisting motor to increase its speed, causing the rope splitter to move in the opposite direction. When the rope splitter reaches the limit position close to the rope twisting assembly, the corresponding proximity switch is triggered, and the control system controls the rope retraction motor to increase its speed. Through the two proximity switches, the rope twisting and retraction actions are balanced, thereby ensuring the tightness and uniformity of the thick carbon fiber rope.
[0018] 4) After the coarse carbon fiber rope is woven, the tails of the twisted ends of the thin carbon fiber ropes are knotted to prevent the coarse carbon fiber rope from loosening, and the woven coarse carbon fiber rope is removed from the rope reel to complete the production of the large-diameter coarse carbon fiber rope.
[0019] Each thin carbon fiber rope is composed of at least three carbon fiber tows, and each carbon fiber tow is twisted from 1,000 to 3,000 carbon fiber filaments; the diameter of the carbon fiber filament is 5 to 10 μm, the tensile strength is 3.5 to 7 GPa, and the elastic modulus of the carbon fiber filament is 200 to 600 GPa; the diameter of the thick carbon fiber rope formed after plying is 10 to 60 mm, and the tensile strength is 3 to 6 GPa.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1) By twisting 4 to 8 strands of carbon fiber rope together to form a large-diameter, high-strength carbon fiber rope, the defects of existing carbon fiber ropes, such as loose structure and small diameter, are overcome. The large-diameter, high-strength carbon fiber rope produced is not only suitable for towing larger and thicker soft felts, but also has no performance loss when used in high-temperature environments;
[0022] 2) The large-diameter carbon fiber rope braiding device of the present invention can effectively improve the strength and stability of the carbon fiber rope to meet the application requirements of different application scenarios;
[0023] 3) The large-diameter carbon fiber rope braiding device of the present invention adopts a process of first twisting, stiffening, and then twisting the rope, and can realize automatic control, thereby improving the production efficiency and quality stability of the carbon fiber rope and reducing production costs;
[0024] 4) It can realize the large-scale production of large-diameter, high-strength carbon fiber ropes, which is conducive to expanding the application range of carbon fiber ropes and laying the foundation for the application of carbon fiber ropes in a wider range of fields. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the large-diameter carbon fiber rope braiding device of the present invention.
[0026] Figure 2It is a schematic diagram of the three-dimensional structure of the rope twisting assembly of the present invention.
[0027] Figure 3 It is a schematic diagram of the meshing transmission between the large gear and the small gear in the rope twisting assembly of the present invention.
[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the rope splitter of the present invention.
[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the rope collecting assembly of the present invention.
[0030] Figure: 1. Tensioning bracket 2. Tensioning motor 3. Large gear 4. Small gear 5. Tensioning shaft 6. Thin carbon fiber rope 7. Rope splitter 8. Slide rail 9. Proximity switch 10. Thick carbon fiber rope 11. Rope twisting bracket 12. Rope twisting motor 13. Rope twisting shaft 14. Rope retraction shaft 15. Rope retraction motor DETAILED DESCRIPTION
[0031] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings:
[0032] like Figure 1-Figure 5 As shown, the large-diameter carbon fiber rope braiding device described in the present invention includes an upper tensioning component, a slide rail 8, a rope divider 7, a rope twisting component and a rope collecting component; the upper tensioning component is composed of an upper tensioning motor 2, a large gear 3, a small gear 4 and an upper tensioning shaft 5, the motor shaft of the upper tensioning motor 2 is connected to the large gear 3 for transmission, a plurality of small gears 4 are arranged on the periphery of the large gear 3, the small gears 4 are meshed with the large gear 3 for transmission, the upper tensioning shaft 5 is coaxially arranged with the small gear 4 and rotates with the small gear 4, the upper tensioning shaft 5 is a hollow shaft and a spiral groove is provided on the inner wall, and a rope hanging hook is provided on the outer end of the upper tensioning shaft 5; a slide rail is provided between the upper tensioning component and the rope twisting component 8. The rope splitter 7 can move along the slide rail 8. The rope splitter 7 is provided with rope grooves, and the number of rope grooves is the same as the number of the upper tightening shaft 5; the rope twisting assembly is composed of a rope twisting motor 12 and a rope twisting shaft 13. The rope twisting shaft 13 is the power output shaft of the rope twisting motor 12. The axis of the rope twisting shaft 13 and the axis of the large gear 3 are located on the same straight line. The rope twisting shaft 13 is a hollow shaft and a spiral groove is provided on the inner wall. The rotation direction of the spiral groove is consistent with the rope twisting direction; the rope collecting assembly is composed of a rope collecting shaft 14 and a rope collecting motor 15. The rope collecting shaft 14 is arranged perpendicular to the rope twisting shaft 13. The rope collecting shaft 14 is the power output shaft of the rope collecting motor 15.
[0033] The large-diameter carbon fiber rope braiding device described in the present invention also includes an upper tensioning bracket 1 and a rope twisting rack 11; the upper tensioning assembly is arranged on the upper tensioning bracket 1, and the rope twisting assembly and the rope collecting assembly are arranged on the rope twisting rack 11; the sliding rails 8 are two parallel rails arranged between the upper tensioning bracket 1 and the rope twisting rack 11, and the two ends of the sliding rails 8 are respectively detachably fixedly connected to the upper tensioning bracket 1 and the rope twisting rack 11 through supports.
[0034] like Figure 2 As shown, the upper-strength motor 2 in the upper-strength component is connected to the upper-strength bracket 1 through the motor bracket, a mounting plate is provided on the inner side of the large gear 3, the mounting plate is connected to the motor bracket, and the mounting plate has a hole for the motor shaft of the upper-strength motor 2 to pass through; one end of the upper-strength shaft 5 is connected to the motor bracket through a bearing seat, and the other end of the upper-strength shaft 5 passes through the small gear 4 and a hanging rope hook is provided at the passing end, and the upper-strength shaft 5 and the small gear 4 are connected by a key.
[0035] The upper motor 2 is a variable frequency motor.
[0036] like Figure 4 As shown, the rope splitter 7 consists of a frustum, a connecting rod and a sliding sleeve. The axis of the frustum is in the same straight line as the axis of the large gear 3. The large end of the frustum is close to the large gear 3. A plurality of rope grooves are evenly arranged along the circumferential direction on the periphery of the frustum. Connecting rods are provided on both sides of the frustum to connect with the corresponding sliding sleeves, and the sliding sleeves are slidably connected with the slide rails 8.
[0037] The slide rail 8 is provided with proximity switches 9 at one end close to the upper tension component and the other end close to the rope twisting component. The proximity switches 9 are interlocked and controlled by the upper tension motor 2, the rope twisting motor 12 and the rope collecting motor 15 through the control system.
[0038] The rope twisting motor 12 is a hollow shaft type rectangular shaft reduction motor.
[0039] Both ends of the rope collecting shaft 14 are connected to the rope twisting frame 11 through bearing seats respectively, and a rope collecting hook is provided at one end of the rope collecting shaft 14; the rope collecting motor 15 is a rectangular shaft type reduction motor.
[0040] The method for using the large-diameter carbon fiber rope braiding device of the present invention comprises the following steps:
[0041] 1) 4 to 8 strands of fine carbon fiber rope 6 are drawn out from the corresponding winding shaft, passed through the corresponding upper tension shaft 5, passed around the corresponding rope hook, passed through the corresponding rope groove on the rope splitter 7, and then passed out from the rope twisting shaft 13, and fixed on the rope collection hook of the rope collection shaft 14;
[0042] 2) Start the tightening motor 2, the rope-twisting motor 12, and the rope-collecting motor 15; the tightening motor 2 drives the large gear 3 to rotate, which in turn drives the small gears 4 to rotate; the tightening shaft 5 rotates synchronously with the small gear 3, and the spiral groove of the tightening shaft 5 is used to tighten each strand of the fine carbon fiber rope 6; the tightened multiple strands of fine carbon fiber rope 6 are automatically twisted together after passing through the rope splitter 7 to form a thick carbon fiber rope 10; at the same time, the rope-twisting motor 12 drives the rope-twisting shaft 13 to rotate, and the rope-collecting motor 15 drives the rope-collecting shaft 14 to rotate; the thick carbon fiber rope 10 moves forward under the guidance of the spiral groove on the rope-twisting shaft 13 and is wound around the rope-collecting shaft 14;
[0043] 3) The force generated during the twisting of the thin carbon fiber rope 6 causes the rope splitter 7 to slowly move along the slide rail 8 toward the rope twisting assembly. When the rope splitter 7 moves to the extreme position close to the upper tension assembly, the corresponding proximity switch 9 is triggered, and the control system controls the rope twisting motor 12 to increase the speed, causing the rope splitter 7 to move in the opposite direction. When the rope splitter 7 moves to the extreme position close to the rope twisting assembly, the corresponding proximity switch 9 is triggered, and the control system controls the rope collection motor 15 to increase the speed. Through the two proximity switches 9, the rope twisting and rope collection actions are balanced, thereby ensuring the tightness and uniformity of the thick carbon fiber rope 10.
[0044] 4) After the coarse carbon fiber rope 10 is woven, the tails of the twisted ends of each strand of the fine carbon fiber rope 6 are knotted to prevent the coarse carbon fiber rope 10 from loosening, and the woven coarse carbon fiber rope 10 is removed from the rope reel 14, thus completing the production of the large-diameter coarse carbon fiber rope.
[0045] Each thin carbon fiber rope 6 is composed of at least 3 carbon fiber tows, and each carbon fiber tow is twisted from 1000 to 3000 carbon fiber filaments; the diameter of the carbon fiber filament is 5 to 10 μm, the tensile strength is 3.5 to 7 GPa, and the elastic modulus of the carbon fiber filament is 200 to 600 GPa; the thick carbon fiber rope 10 formed after plying has a diameter of 10 to 60 mm and a tensile strength of 3 to 6 GPa.
[0046] The large diameter carbon fiber rope braiding device described in the present invention is a complete set of devices designed to realize automatic braiding of carbon fiber ropes. Figure 1 As shown, the main components include a rope twisting frame 11, a rope twisting motor 12, a rope twisting shaft 13, a rope splitter 7, a slide rail 8, a tensioning shaft 5, a large gear 3, a small gear 4, a tensioning motor 2, a tensioning bracket 1, a rope collection shaft 14, a rope collection motor 15, a proximity switch 9, and a control system. Its working principle is as follows: 4 to 8 strands of fine carbon fiber rope 6 are selected, each strand of fine carbon fiber rope 6 being twisted from multiple carbon fiber filaments; the pre-treated strands of fine carbon fiber rope 6 are arranged in a petal-like pattern and twisted using a rotary twisting method to form a tensioned fine carbon fiber rope; the tensioned strands of fine carbon fiber rope 6 are twisted using a twisting mechanism to ultimately form a large-diameter carbon fiber rope (referred to as a thick carbon fiber rope). The braided large-diameter carbon fiber rope is then tensioned and coiled to form a finished product.
[0047] The tightening assembly described in the present invention is used to stiffen 4 to 8 strands of fine carbon fiber ropes 6. When the fine carbon fiber ropes 6 pass through the rotating tightening shaft 5, they are continuously tightened under the action of the spiral groove. Then, multiple strands of fine carbon fiber ropes 6 are twisted together behind the rope splitter 7, and move forward under the guidance and driving action of the spiral groove in the rotating rope twisting shaft 13, and are finally wound around the rope collecting shaft 14.
[0048] The length of the slide rail 8 of the present invention is preferably 1 to 3 meters, and two slide rails 8 are preferably provided. A proximity switch 9 is provided at each end of one of the slide rails 8. The signal output end of the proximity switch 9 is connected to the control system, which is further connected to the control ends of the rope twisting motor 12 and the rope collection motor 15. When one of the proximity switches 9 is triggered, the speed of the corresponding motor is adjusted, so that the rope splitter 7 always slides back and forth between the rope tightening assembly and the rope twisting assembly during the rope braiding process.
[0049] Compared with conventional carbon fiber rope weaving equipment, the advantages of the present invention are as follows: 1) The special design of the tensioning structure, the tensioning motor drives the large gear to rotate, and the large gear drives multiple (preferably 4 to 8) small gears to rotate synchronously, thereby achieving uniformity in the tensioning of the fine carbon fiber rope, and providing a guarantee for the uniformity of the large-diameter carbon fiber rope structure; 2) The rope splitter adopts a frustum structure, and the outer surface of the frustum is provided with multiple concave rope grooves (preferably 4 to 8), and the fine carbon fiber rope is placed in the rope groove, which can effectively prevent the fine carbon fiber rope from being entangled together before the strands are woven during the tensioning process, thereby further ensuring the uniformity of the large-diameter carbon fiber rope structure and the smooth woven process; 3) The twisting process adopts automatic control. During the tensioning and twisting process of the fine carbon fiber rope, the rope splitter is controlled by the interlocking control of the proximity switch and each motor to slide along the slide rail to ensure uniform tensioning and prevent the coarse carbon fiber rope from being locally loose or too tight.
[0050] The large-diameter carbon fiber rope braiding device described in the present invention can be used to produce large-diameter carbon fiber ropes with large diameters and compact and uniform structures, solving the common problems of loose structures and small diameters in existing carbon fiber ropes. The large-diameter carbon fiber ropes produced by the present invention have high strength and good stability, and are not easy to break after long-term use. At the same time, the production efficiency of the carbon fiber rope and the degree of automation of the equipment are improved.
[0051] Currently available carbon fiber ropes are not suitable for pulling large and thick soft felts, especially when used in high-temperature environments, where their performance deteriorates and they can oxidize or break. However, the carbon fiber rope produced using the large-diameter carbon fiber rope braiding device described in this invention has high strength and is capable of pulling large and thick soft felts. It can also be used in continuous carbonization furnaces and graphitization furnaces for long periods of time (over one month) without oxidation or breakage.
[0052] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A large diameter carbon fiber rope braiding device, characterized in that: The cam is provided with a plurality of gears, and the gears are meshed with each other to form a plurality of gears. ... It can move along the slide rail, and the rope divider is provided with rope grooves, and the number of rope grooves is the same as the number of upper tightening shafts; the rope twisting assembly is composed of a rope twisting motor and a rope twisting shaft, and the rope twisting shaft is the power output shaft of the rope twisting motor, and the axis of the rope twisting shaft and the axis of the large gear are located in the same straight line, the rope twisting shaft is a hollow shaft and a spiral groove is provided on the inner wall, and the rotation direction of the spiral groove is consistent with the rope twisting direction; the rope collecting assembly is composed of a rope collecting shaft and a rope collecting motor, and the rope collecting shaft is arranged perpendicular to the rope twisting shaft, and the rope collecting shaft is the power output shaft of the rope collecting motor.
2. A large diameter carbon fiber rope braiding device according to claim 1, characterized in that: It also includes an upper tensioning bracket and a rope twisting rack; the upper tensioning assembly is arranged on the upper tensioning bracket, and the rope twisting assembly and the rope collecting assembly are arranged on the rope twisting rack; there are two parallel slide rails arranged between the upper tensioning bracket and the rope twisting rack, and the two ends of the slide rails are respectively detachably fixedly connected to the upper tensioning bracket and the rope twisting rack through supports.
3. A large diameter carbon fiber rope braiding device according to claim 2, characterized in that: The upper-strength motor in the upper-strength assembly is connected to the upper-strength bracket through the motor bracket, a mounting plate is provided on the inner side of the large gear, the mounting plate is connected to the motor bracket, and a hole is opened in the mounting plate for the motor shaft of the upper-strength motor to pass through; one end of the upper-strength shaft is connected to the motor bracket through a bearing seat, and the other end of the upper-strength shaft passes through the small gear and a hanging rope hook is provided at the passing end, and the upper-strength shaft and the small gear are connected by a key.
4. A large diameter carbon fiber rope braiding device according to claim 1, characterized in that: The Shangjin motor is a variable frequency motor.
5. A large diameter carbon fiber rope braiding device according to claim 1, characterized in that: The rope splitter consists of a frustum, a connecting rod and a sliding sleeve. The axis of the frustum is in the same straight line as the axis of the large gear. The large end of the frustum is close to the large gear. A plurality of rope grooves are evenly arranged along the circumference of the outer periphery of the frustum. Connecting rods are provided on both sides of the frustum to connect with the corresponding sliding sleeves, and the sliding sleeves are slidably connected with the slide rails.
6. A large diameter carbon fiber rope braiding device according to claim 1, characterized in that: The slide rail is provided with proximity switches at one end close to the upper tension component and the other end close to the rope twisting component. The proximity switches are interlocked and controlled with the rope twisting motor and the rope collecting motor through a control system.
7. A large diameter carbon fiber rope braiding device according to claim 1, characterized in that: The rope twisting motor is a hollow shaft type rectangular shaft reduction motor.
8. The large diameter carbon fiber rope braiding device according to claim 1, characterized in that: The two ends of the rope collecting shaft are respectively connected to the rope twisting frame through bearing seats, and a rope collecting hook is arranged at one end of the rope collecting shaft; the rope collecting motor is a right-angle shaft type reduction motor.
9. A method for using the large-diameter carbon fiber rope braiding device according to claim 1, characterized in that: The steps include: 1) 4 to 8 strands of fine carbon fiber rope are drawn out from the corresponding winding shaft, passed through the corresponding upper shaft, passed around the corresponding hanging hook, passed through the corresponding rope groove on the rope splitter, and then passed out from the rope twisting shaft and fixed on the rope collecting hook of the rope collecting shaft; 2) Start the tensioning motor, the rope twisting motor, and the rope collecting motor; the tensioning motor drives the large gear to rotate, which in turn drives the small gears to rotate; the tensioning shaft and the small gears rotate synchronously, and the spiral grooves of the tensioning shaft are used to tighten each strand of the fine carbon fiber rope; the tightened multiple strands of fine carbon fiber rope are automatically twisted together to form a thick carbon fiber rope after passing through the rope splitter; at the same time, the rope twisting motor drives the rope twisting shaft to rotate, and the rope collecting motor drives the rope collecting shaft to rotate; the thick carbon fiber rope moves forward under the guidance of the spiral grooves on the rope twisting shaft and is wound around the rope collecting shaft; 3) The force generated during the twisting of the thin carbon fiber rope causes the rope splitter to slowly move along the slide rail toward the rope twisting assembly. When the rope splitter reaches the limit position close to the upper tension assembly, the corresponding proximity switch is triggered, and the control system controls the rope twisting motor to increase its speed, causing the rope splitter to move in the opposite direction. When the rope splitter reaches the limit position close to the rope twisting assembly, the corresponding proximity switch is triggered, and the control system controls the rope retraction motor to increase its speed. Through the two proximity switches, the rope twisting and retraction actions are balanced, thereby ensuring the tightness and uniformity of the thick carbon fiber rope. 4) After the coarse carbon fiber rope is woven, the tails of the twisted ends of the thin carbon fiber ropes are knotted to prevent the coarse carbon fiber rope from loosening, and the woven coarse carbon fiber rope is removed from the rope reel to complete the production of the large-diameter coarse carbon fiber rope.
10. The method for using the large-diameter carbon fiber rope braiding device according to claim 9, characterized in that: Each thin carbon fiber rope is composed of at least three carbon fiber tows, and each carbon fiber tow is twisted from 1,000 to 3,000 carbon fiber filaments; the diameter of the carbon fiber filament is 5 to 10 μm, the tensile strength is 3.5 to 7 GPa, and the elastic modulus of the carbon fiber filament is 200 to 600 GPa; the diameter of the thick carbon fiber rope formed after plying is 10 to 60 mm, and the tensile strength is 3 to 6 GPa.
Citation Information
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