Pepper processing equipment and processing method for preparing sour soup base material

Abstract

The invention relates to the technical field of hotpot seasoning processing, in particular to chili processing equipment for sour soup base preparation and a processing method.The chili processing equipment comprises a base, a pot body, a connecting arm and a stirring rod and further comprises supporting plates connected to the two sides of the top of the base in a bolted mode, rotating columns are rotationally connected to the surfaces of the supporting plates, and the other ends of the rotating columns are welded to the pot body; a first motor is connected to one side of the supporting plate in a bolted mode. A second motor is started to drive a transmission rod and a smashing roller to rotate, granular seasoning passing through a feeding hopper is smashed, caked seasoning is prevented from entering a pot, meanwhile, the transmission rod drives an elliptical wheel to rotate, and under cooperation of a compression spring, a movable plate, a fixed rod and a fixed sleeve are driven to reciprocate back and forth, so that the seasoning is smashed. And the outlet of the hose moves back and forth, so that the seasoning enters the pot at different positions, the discharging range of the seasoning is increased, the stir-frying treatment effect on the chilies is better, and the mixing uniformity of the seasoning is further improved.

Description

Technical Field

[0001] The invention relates to the technical field of hot pot material processing, in particular to a pepper processing device and a pepper processing method for preparing sour soup base. Background Art

[0002] Hot pot base is the soul of hot pot, setting the flavor tone for the whole pot of food. Hot pot base includes dry ingredients, wet ingredients and cooking oil for hot pot. The dry ingredients of hot pot are added into the stir-fry tube in turn, the wet ingredients of hot pot are added into the stir-fry tube, and then the cooking oil of hot pot is added into the stir-fry tube. After the dry ingredients, wet ingredients and cooking oil of hot pot are mixed, the stir-fry tube is heated by heating equipment, and the dry ingredients, wet ingredients and cooking oil of hot pot are stir-fried to form the base of hot pot.

[0003] Shanyehong sour soup base is a type of hot pot base. The ingredients include rapeseed oil, beef tallow, pickled chili peppers, sour soup chili sauce, table salt, white pepper powder, MSG, white sugar, etc. During the frying process, the frying of the chili peppers is the most important. At the same time, granular powdered seasonings such as table salt, white pepper powder, MSG, and white sugar need to be added. However, granular seasonings sometimes clump due to poor storage. These lumps enter the pot, affecting the uniformity of the seasoning mixing and also affecting the taste. Moreover, when the staff pour the seasoning, they only stand in one place to pour it. During the stirring process, the granular seasonings are not distributed widely enough, which also affects the uniformity of stirring. Summary of the Invention

[0004] The purpose of the present invention is to provide a pepper processing device and a pepper processing method for preparing sour soup base, which has the function of crushing agglomerated granular seasonings.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a chili processing device for preparing sour soup base, comprising a base, a pot body, a connecting arm and a stirring rod, and further comprising:

[0006] A support plate is bolted to both sides of the top of the base, a rotating column is rotatably connected to the surface of the support plate, and the other end of the rotating column is welded to the pot body, and a first motor is bolted to one side of the support plate;

[0007] A bracket is bolted to the rear of the top of the base, and first hydraulic rods are bolted to both sides of the top of the bracket. The output shaft of the first hydraulic rod is bolted to the cross plate, and a connecting arm is fixed to the top of the cross plate. One side of the connecting arm is bolted to the housing and the hopper respectively;

[0008] The crushing rollers are rotatably connected to both sides of the inside of the feed hopper, a second motor is bolted to the inside of the shell, a transmission rod is fixed to the output shaft of the second motor, the other end of the transmission rod is rotatably connected to the inner wall of the shell, the crushing rollers on both sides are connected by gear transmission, the transmission rod is connected to one group of the crushing rollers by gear transmission, a hose is provided at the bottom of the feed hopper, a swing assembly is provided inside and below the shell, and a support assembly is also provided on the top of the bracket.

[0009] Preferably, the swing assembly includes an elliptical wheel, a roller and a compression spring. The elliptical wheels are in two groups and are bolted to the surface of the transmission rod. A movable plate is bolted to one side of the roller. Horizontal grooves are provided on both sides of the bottom of the shell, and the movable plate is slidingly connected to the inner wall of the horizontal groove. One end of the compression spring is fixed to the movable plate, and the other end of the compression spring is fixed to the inner wall of the shell. A fixing rod is bolted to the bottom of the movable plate, and a fixing sleeve is welded to the other end of the fixing rod, and the fixing sleeve is arranged below the surface of the hose.

[0010] Preferably, inclined plates are welded on both sides of the inside of the feed hopper, and the inclined plates are located above the crushing rollers.

[0011] Preferably, the support assembly includes a fixing member, a second hydraulic rod and a support plate, the fixing member is bolted to the top of the bracket, the second hydraulic rod is fixed to the inner side of the fixing member, the support plate and the output shaft of the second hydraulic rod are bolted to each other, and the support plate is L-shaped.

[0012] Preferably, the support assembly further comprises a connecting rod bolted to the top of the bracket, a sliding sleeve is welded to the other end of the connecting rod, movable columns are bolted to both sides of the support plate, and the movable columns are slidably connected to the inner wall of the sliding sleeve.

[0013] Preferably, vertical columns are bolted to the top of the base and on both sides of the bracket, movable sleeves are bolted to both sides of the horizontal plate, and the inner wall of the movable sleeve is slidably connected to the surface of the vertical column.

[0014] A method for processing chili peppers for preparing a sour soup base comprises the following steps:

[0015] Step a: first pour rapeseed oil into the pot body, after 20 minutes, heat the rapeseed oil to 220 ° C, add beef tallow, stir-fry, pour the pretreated pickled pepper into the pot body, stir-fry at 160 ° C for 7 minutes, stir until evenly mixed, then pour in the red and sour soup, continue stirring at 100 ° C under the condition of 100 ° C, until evenly mixed;

[0016] Step b, pouring granular seasonings such as edible salt, white pepper, monosodium glutamate, and white sugar into the hopper in sequence, and turning on the second motor, which drives the transmission rod to rotate, and the transmission rod drives the crushing roller to rotate, thereby crushing the agglomerated materials in the granular seasonings. The seasonings enter the pot body through the hose, and the hose swings back and forth to ensure uniform feeding;

[0017] Step c, then add disodium nucleotide, sodium D-isoascorbate, and chicken bone paste in sequence, stir at 85°C for 8 minutes, then pour in litsea cubeba oil and capsicum red, and stir-fry for 3 minutes with the heat off. At this time, the temperature in the pot is 95°C;

[0018] Step d: After the frying is completed, the first motor is turned on to drive the rotating column and the pot body to rotate, and the finished product is put into the pot and removed from the pot.

[0019] Preferably, in step a, the pretreatment method of the pickled peppers includes chopping them into the finest size, and then grinding them with a colloid mill until no pepper seeds are visible to the naked eye.

[0020] Preferably, in step a, after the butter is added, the speed of the stirring rod during frying is 50 r / min.

[0021] Preferably, in step c, a mixing tank truck is used to hold the finished product.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention drives the transmission rod and the crushing roller to rotate by turning on the second motor, crushes the granular seasoning passing through the feeding hopper, and prevents agglomerated seasoning from entering the pot. At the same time, the transmission rod drives the elliptical wheel to rotate, and with the cooperation of the compression spring, drives the movable plate, the fixed rod, and the fixed sleeve to reciprocate back and forth, and allows the outlet of the hose to move back and forth, so that the seasoning enters the pot at different positions, increases the feeding range of the seasoning, has a better frying effect on the pepper, and further improves the uniformity of the seasoning mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is a schematic diagram of the local structure of the present invention;

[0026] Figure 3 Schematic diagram of the cross-sectional structure of the shell and the hopper in the present invention;

[0027] Figure 4 It is a structural schematic diagram of the swing assembly in the present invention;

[0028] Figure 5 It is a schematic structural diagram of the pot body and its surroundings in the present invention;

[0029] Figure 6 Schematic diagram of the structure of the support assembly in the present invention;

[0030] Figure 7 It is a schematic diagram of the partial structure of the support assembly in the present invention.

[0031] In the figure: 1. base; 2. pot body; 3. first motor; 4. rotating column; 5. support plate; 6. bracket; 7. first hydraulic rod; 8. horizontal plate; 9. connecting arm; 10. stirring rod; 11. shell; 12. feed hopper; 13. crushing roller; 14. second motor; 15. transmission rod; 16. hose; 17. swing assembly; 171. elliptical wheel; 172. roller; 173. compression spring; 174. movable plate; 175. horizontal groove; 176. fixed rod; 177. fixed sleeve; 18. support assembly; 181. fixing part; 182. second hydraulic rod; 183. support plate; 184. movable column; 185. sliding sleeve; 186. connecting rod; 19. movable sleeve; 20. vertical column; 21. inclined plate. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1-Figure 7The stirrer 10 is connected to the stirrer 10 and the stirrer 10 is connected to the stirrer 10. The stirrer 10 is connected to the stirrer 10 and the stirrer 10 is stirred. 20. Both sides of the horizontal plate 8 are bolted with movable sleeves 19, and the inner wall of the movable sleeve 19 is slidably connected to the surface of the vertical column 20. During the up and down movement of the horizontal plate 8, the movable sleeve 19 can drive the movable sleeve 19 to slide along the surface of the vertical column 20, thereby increasing the stability of the horizontal plate 8 during the up and down movement. One side of the connecting arm 9 is bolted with the shell 11 and the feed hopper 12 respectively. Both sides of the inside of the feed hopper 12 are rotatably connected with the crushing rollers 13. The inside of the shell 11 is bolted with a second motor 14, and the output shaft of the second motor 14 is fixed with a transmission rod 15. The other end of the transmission rod 15 is rotatably connected to the inner wall of the shell 11. The crushing rollers 13 on both sides are connected by gear transmission, and the transmission rod 15 is connected to one group of crushing rollers 13 by gear transmission. The bottom of the feed hopper 12 is connected with a hose 16, and a swing assembly 17 is provided inside and below the shell 11. The top of the bracket 6 is also provided with a support assembly 18.

[0034] The swing assembly 17 includes an elliptical wheel 171, a roller 172 and a compression spring 173. The number of the elliptical wheel 171 is two groups and is bolted to the surface of the transmission rod 15. A movable plate 174 is bolted to one side of the roller 172. Both sides of the bottom of the shell 11 are provided with a transverse groove 175, and the movable plate 174 is slidably connected to the inner wall of the transverse groove 175. One end of the compression spring 173 is fixed to the movable plate 174, and the other end of the compression spring 173 is fixed to the inner wall of the shell 11. A fixing rod 176 is bolted to the bottom of the movable plate 174, and a fixing sleeve 177 is welded to the other end of the fixing rod 176. The fixing sleeve 177 is sleeved below the surface of the hose 16. Under the action of the compression spring 173, the movable plate 174 is subjected to a bias toward the elliptical wheel. The force of the wheel 171 makes the roller 172 close to the surface of the elliptical wheel 171. In the process of the transmission rod 15 driving the elliptical wheel 171 to rotate, the end of its short radius contacts the roller 172, and the movable plate 174 approaches the elliptical wheel 171. In the process of the end of the long radius of the elliptical wheel 171 contacting the roller 172, the movable plate 174 moves in the direction away from the elliptical wheel 171, so that the movable plate 174 reciprocates back and forth along the direction of the transverse groove 175. The movable plate 174 drives the fixed rod 176 and the fixed sleeve 177 below to reciprocate together, and swings the outlet end of the hose 16 so that granular seasonings such as table salt, white pepper, MSG, and white sugar fall into different positions, making the seasoning distribution more even.

[0035] Inclined plates 21 are welded on both sides of the inside of the feed hopper 12, and the inclined plates 21 are located above the crushing rollers 13, so as to allow the granular seasonings falling into the feed hopper 12 to fall between the crushing rollers 13 on both sides.

[0036] The support assembly 18 includes a fixing member 181, a second hydraulic rod 182 and a support plate 183. The fixing member 181 is bolted to the top of the bracket 6. The second hydraulic rod 182 is fixed to the inner side of the fixing member 181. The support plate 183 and the output shaft of the second hydraulic rod 182 are bolted to each other. The support plate 183 is L-shaped. The support assembly 18 also includes a connecting rod 186 bolted to the top of the bracket 6. The other end of the connecting rod 186 is welded with a sliding sleeve 185. Both sides of the support plate 183 are bolted with a movable column 184, and the movable column 184 is slidably connected to the inner wall of the sliding sleeve 185. When the output shaft of the second hydraulic rod 182 is extended or contracted, the support plate 183 is driven to move. During the process, the support plate 183 can drive the movable column 184 to slide back and forth along the inner wall of the sliding sleeve 185, and then the movable column 184 can bear the gravity from the support plate 183 to prevent the output shaft of the second hydraulic rod 182 from being bent during long-term use. When the pot body 2 is in a horizontal state, the second hydraulic rod 182 is turned on, and its output shaft is extended to drive the support plate 183 and the bottom of the pot body 2 for support, thereby increasing the stability of the pot body 2. After the pepper frying process is completed, the second hydraulic rod 182 can be turned on to retract its output shaft, so that the support plate 183 is away from the pot body 2, and then the first motor 3 drives the rotating column 4 and the pot body 2 to rotate, and the finished material is discharged.

[0037] A method for processing chili peppers for preparing a sour soup base comprises the following steps:

[0038] Step a, first pour rapeseed oil into the pot body 2, 20 minutes later, when the rapeseed oil is heated to 220° C., add butter, stir-fry the stirring rod 10 at a speed of 50 r / min for 7 minutes, pour the pretreated pickled pepper into the pot body 2, stir-fry at 160° C. for 7 minutes until it is evenly stirred, chop the pickled pepper into the finest specification, and then grind it into the finest state with a colloid mill until no pepper seeds are visible to the naked eye, then pour in the red and sour soup, and continue stirring at 100° C. until it is evenly stirred;

[0039] Step b, pouring granular seasonings such as edible salt, white pepper, monosodium glutamate, and white sugar into the hopper 12 in sequence, and turning on the second motor 14. The second motor 14 drives the transmission rod 15 to rotate, and the transmission rod 15 drives the crushing roller 13 to rotate, thereby crushing the agglomerated materials in the granular seasonings to prevent them from entering the pot. The seasonings enter the pot body 2 through the hose 16. At the same time, the hose 16 swings back and forth, and the seasonings no longer enter at one position, so that the seasonings are fed more evenly.

[0040] Step c, then add disodium nucleotide, sodium D-isoascorbate, and chicken bone paste in sequence, stir at 85°C for 8 minutes, then pour in litsea cubeba oil and capsicum red, and stir-fry for 3 minutes with the heat turned off. At this time, the temperature in the pot is 95°C. The addition of these principles no longer uses the feed hopper 12;

[0041] Step d: After the frying is completed, the first motor 3 is turned on to drive the rotating column 4 and the pot body 2 to rotate, and the finished product is put into the pot and removed from the pot. When removing from the pot, stir evenly without lumps or agglomerates. Use a stirring tank truck to hold the food and stir evenly. The packaging temperature is ≥80°C to reduce bacterial contamination.

[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0043] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A chili processing device for preparing sour soup base, comprising a base (1), a pot body (2), a connecting arm (9) and a stirring rod (10), characterized in that: Also includes: A support plate (5) is bolted to both sides of the top of the base (1), a rotating column (4) is rotatably connected to the surface of the support plate (5), and the other end of the rotating column (4) is welded to the pot body (2), and a first motor (3) is bolted to one side of the support plate (5); A bracket (6) is bolted to the rear of the top of the base (1), and a first hydraulic rod (7) is bolted to both sides of the top of the bracket (6), an output shaft of the first hydraulic rod (7) is bolted to a transverse plate (8), and a connecting arm (9) is fixed to the top of the transverse plate (8), and one side of the connecting arm (9) is bolted to a housing (11) and a hopper (12); Crushing rollers (13) are rotatably connected to both sides of the interior of the feed hopper (12); a second motor (14) is bolted to the interior of the housing (11); a transmission rod (15) is fixed to the output shaft of the second motor (14); the other end of the transmission rod (15) is rotatably connected to the inner wall of the housing (11); the crushing rollers (13) on both sides are connected by gear transmission; the transmission rod (15) is connected to one group of the crushing rollers (13) by gear transmission; a hose (16) is provided at the bottom of the feed hopper (12); a swing assembly (17) is provided inside and below the housing (11); and a support assembly (18) is also provided at the top of the bracket (6).

2. The chili processing equipment for preparing sour soup base according to claim 1, characterized in that: The swing assembly (17) includes an elliptical wheel (171), a roller (172) and a compression spring (173). The elliptical wheels (171) are in two groups and are bolted to the surface of the transmission rod (15). A movable plate (174) is bolted to one side of the roller (172). Both sides of the bottom of the shell (11) are provided with transverse grooves (175), and the movable plate (174) is slidably connected to the inner wall of the transverse groove (175). One end of the compression spring (173) is fixed to the movable plate (174), and the other end of the compression spring (173) is fixed to the inner wall of the shell (11). The bottom of the movable plate (174) is bolted to a fixing rod (176). The other end of the fixing rod (176) is welded with a fixing sleeve (177), and the fixing sleeve (177) is sleeved below the surface of the hose (16).

3. The chili processing equipment for preparing sour soup base according to claim 1, characterized in that: Inclined plates (21) are welded on both sides of the inside of the feed hopper (12), and the inclined plates (21) are located above the crushing roller (13).

4. The chili processing equipment for preparing sour soup base according to claim 1, characterized in that: The support assembly (18) comprises a fixing member (181), a second hydraulic rod (182) and a support plate (183); the fixing member (181) is bolted to the top of the bracket (6); the second hydraulic rod (182) is fixed to the inner side of the fixing member (181); the support plate (183) and the output shaft of the second hydraulic rod (182) are bolted to each other; and the support plate (183) is L-shaped.

5. The chili processing equipment for preparing sour soup base according to claim 4, characterized in that: The support assembly (18) further includes a connecting rod (186) bolted to the top of the bracket (6), the other end of the connecting rod (186) is welded with a sliding sleeve (185), and both sides of the support plate (183) are bolted with movable columns (184), and the movable columns (184) are slidably connected to the inner wall of the sliding sleeve (185).

6. The chili processing equipment for preparing sour soup base according to claim 1, characterized in that: Vertical columns (20) are bolted to the top of the base (1) and on both sides of the bracket (6), and movable sleeves (19) are bolted to both sides of the horizontal plate (8), and the inner wall of the movable sleeve (19) is slidably connected to the surface of the vertical column (20).

7. The method for processing chili peppers for preparing sour soup base according to claim 1, characterized in that: The method comprises the following steps: Step a, first pour rapeseed oil into the pot body (2), after 20 minutes, heat the rapeseed oil to 220°C, add butter, and stir-fry, pour the pre-treated pickled pepper into the pot body (2), stir-fry at 160°C for 7 minutes, stir until evenly stirred, then pour in the red and sour soup, continue stirring at 100°C, and stir until evenly stirred; Step b, pouring granular seasonings such as edible salt, white pepper, monosodium glutamate, and white sugar into the hopper (12) in sequence, and turning on the second motor (14), the second motor (14) drives the transmission rod (15) to rotate, and the transmission rod (15) drives the crushing roller (13) to rotate, so as to crush the agglomerated materials in the granular seasonings, and the seasonings enter the pot body (2) through the hose (16), and the hose (16) swings back and forth to implement uniform feeding; Step c, then add disodium nucleotide, sodium D-isoascorbate, and chicken bone paste in sequence, stir at 85°C for 8 minutes, then pour in litsea cubeba oil and capsicum red, and stir-fry for 3 minutes with the heat off. At this time, the temperature in the pot is 95°C; Step d: After the frying is completed, the first motor (3) is turned on to drive the rotating column (4) and the pot body (2) to rotate, and the finished product is put into the pot and removed from the pot.

8. The method for processing chili peppers for preparing sour soup base according to claim 7, characterized in that: In step a, the pretreatment method of the pickled peppers includes chopping the pickled peppers into the finest size, and then grinding them with a colloid mill until no pepper seeds are visible to the naked eye.

9. The method for processing chili peppers for preparing sour soup base according to claim 7, characterized in that: In the step a, after the butter is added, the speed of the stirring rod (10) during frying is 50 r / min.

10. The method for processing chili peppers for preparing sour soup base according to claim 7, characterized in that: In the step c, a mixing tank truck is used to hold the finished product.

Images