FRP storage tank barrel lining forming process and device
By designing the inner lining forming device of the FRP storage tank cylinder, the linkage of components such as triangle plates and turntables is used to solve the problem of poor processing adaptability of fiberglass storage tanks, and efficient polishing and self-cleaning effect of the inner walls of different sizes of cylinders is achieved.
Patent Information
- Application Number
- CN202510842665.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-08-08
AI Technical Summary
In the prior art, the processing adaptability of fiberglass storage tanks is poor and it is impossible to perform effective polishing operations based on actual size.
A FRP storage tank cylinder lining molding device is designed, including components such as triangle plates, turntables, connecting arms and polishing rods. Through the linkage between the motor and the screw, flexible polishing of the inner walls of the cylinders of different sizes is achieved, and a slag barrier net is equipped for self-cleaning.
It realizes efficient polishing of the inner walls of storage tank cylinders of different sizes, reduces manual cleaning workload, and improves processing efficiency and adaptability.
Smart Images

Figure CN120439129A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass fiber reinforced plastic storage tank processing, and in particular to a FRP storage tank cylinder lining forming process and device. Background Art
[0002] FRP storage tanks are a type of FRP product. They are a new type of composite material, primarily made of glass fiber as a reinforcement and resin as a binder, manufactured through microcomputer-controlled winding machines. FRP storage tanks are corrosion-resistant, high-strength, lightweight, and have a long lifespan. Due to their flexible design and strong manufacturability, they can be flexibly designed and applied in various industries such as the chemical, environmental protection, food, and pharmaceutical industries, and are gradually replacing carbon steel and stainless steel in most market segments.
[0003] The utility model with announcement number CN221390167U discloses a fiberglass reinforced plastic tank lining processing device, which is equipped with a clamping seat. The clamping seat can move relative to each other and clamp the fiberglass reinforced plastic tank under the drive of a first motor and a forward and reverse threaded screw. A rotating plate is provided and a second motor and a wire roller are provided on the rotating plate. The rotating plate can drive the second motor and the wire roller to rotate, so that the wire roller can rotate in the fiberglass reinforced plastic tank, so that the wire roller can be used to grind the lining in the fiberglass reinforced plastic tank, thereby improving work efficiency, reducing labor occupation, and thus saving production costs.
[0004] The above-mentioned prior art parts have certain deficiencies in actual use. The adaptability of the fiberglass reinforced plastic storage tanks to be processed is poor, and the grinding operation cannot be performed according to the actual size requirements. Summary of the Invention
[0005] The purpose of the present invention is to provide a FRP tank cylinder lining forming process and device to solve the above technical problems.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] An FRP tank cylinder lining forming device comprises a triangular plate, one end of which is provided with a retaining shell, a rotating disk is rotatably provided inside the retaining shell, and a connecting arm is movably connected to the surface of the rotating disk;
[0008] A sleeve plate is symmetrically welded and fixed to the surface of one end of the connecting arm, and a first motor is fixedly installed on the inner side of the sleeve plate on the surface of one end of the connecting arm. A sleeve ball is provided on the output end of the first motor, and claws are staggeredly connected to the surface of the sleeve ball, and a grinding rod is fixedly connected to the surface of one of the claws. A second motor is fixedly installed on the surface of one of the sleeve plates, and the output end of the second motor is fixedly connected to the first track sleeve. Support plates are welded and fixed to the surfaces of two of the sleeve plates, and vertical plates are fixedly connected to the surfaces of the support plates. A third motor is fixedly installed on the surface of one of the vertical plates, and the output end of the third motor is fixedly connected to the second track sleeve.
[0009] As a further solution of the present invention: connecting shafts are equidistantly provided on the side surface of the triangle plate, stabilizing shafts are equidistantly fixedly connected to the surface of the triangle plate, baffles are fixedly connected to the surface of the stabilizing shaft near both ends, the number of the triangle plates is set to two, a first motor is fixedly installed on one of the triangle plates, the surface of the triangle plate is rotatably connected to a first screw rod, the surface of the first screw rod is sleeved with a first thread sleeve, the surface of the first screw rod is fixedly connected to a transmission gear near one end edge, one end surface of the triangle plate is rotatably connected to a driven gear near one side edge, the surfaces of the two groups of driven gears are fixedly connected to driven shafts, one of the first screw rods is fixedly connected to the output end of the first motor, and the surface of the first thread sleeve is fixedly connected to a connecting plate.
[0010] As a further solution of the present invention: the side surface of the connecting plate is equidistantly welded with support ears, the surface of the support ears is rotatably connected to a connecting arm, one end of the connecting arm is rotatably connected to a main arm, a second motor is fixedly installed on one side surface of the main arm, one end of the main arm is rotatably connected to a pad wheel, a transmission bevel gear is fixedly installed on the output end of the second motor, the surface of the pad wheel is fixedly connected to a driven bevel gear, and the transmission bevel gear and the driven bevel gear are meshed and connected.
[0011] As a further solution of the present invention: the surface of the baffle shell is fixedly connected to a steel ring, the number of the steel rings is set to two, the side surface of the steel ring is welded and fixed with a connecting seat, the inner surface of the steel ring is symmetrically welded and fixed with a barrier piece, the inner surface of the steel ring is located on one side of the barrier piece and is fixedly connected with a welding plate, the surface of the welding plate is fixedly installed with a third motor, the surface of the connecting seat is located on the inner side of the steel ring and is welded and fixed with a middle connecting frame, the surface of the middle connecting frame is symmetrically welded and fixed with a baffle, and the surface of the baffle is provided with a limiting groove.
[0012] As a further solution of the present invention: a guide frame is symmetrically welded and fixed to the inner surface of the turntable, and a guide groove is provided on the surface of the guide frame. A docking plate is welded and fixed to the inner surface of the turntable on one side of the guide frame, and a connecting frame is welded and fixed to the surface of the docking plate. The surface of the connecting frame is provided with a sleeve groove, and a sleeve joint is rotatably connected to the surface of the sleeve joint. A second wire sleeve is fixedly connected to the surface of the second wire sleeve, and a second screw rod is sleeved and connected to the surface of the second wire sleeve. The output end of the third motor is fixedly connected to the second screw rod.
[0013] As a further solution of the present invention: a docking joint is welded and fixed on the surface of the connecting arm, and the docking joint is embedded in the guide groove. One of the claws is fixedly connected to the output end of the first motor, and track grooves are staggered on the surface of the ball sleeve, and the claws are embedded in the track groove.
[0014] As a further solution of the present invention: a steel rod is welded and fixed to the surface of the baffle shell, and the surface of the steel rod is fixedly connected to the fan, and ventilation slots are symmetrically provided on the side surface of the baffle shell, and blocking blocks are symmetrically provided on the outer side of the baffle shell, and the blocking blocks are welded and fixed to the inner surface of the baffle shell, and a surrounding plate is welded and fixed to the side surface of the surrounding plate, and a sleeve is symmetrically fixedly installed, and the surface of the sleeve is rotatably connected to the docking shaft, and the surface of the docking shaft is fixedly connected to the slag blocking net. The surface of the docking shaft is fixedly connected to the clamping block near one end edge, the surface of the clamping block is symmetrically fixedly connected to the sleeve near one end edge, and the surface of the sleeve is rotatably connected to the linkage rod, and one end surface of the docking shaft is rotatably connected to the anti-falling block, and a driver is fixedly installed inside the baffle shell, and the output end of the driver is fixedly connected to the docking shaft.
[0015] A FRP tank cylinder lining forming process specifically includes the following steps:
[0016] 1. Clean the mold, spray the release agent, and heat the mold to 30-40℃ to improve the fluidity of the resin;
[0017] Second, adjust the formula as needed, then use a spray gun to spray the required materials onto the mold surface simultaneously to form a resin-rich layer, and then use a pressure roller to repeatedly roll it to eliminate bubbles and compact the fibers;
[0018] 3. First, ensure that the thickness of the lining layer is uniform and free of defects, and check for leakage at the seams;
[0019] 4. Place the FRP storage tank body horizontally according to the actual situation, and then start the first motor. Its output end will make the two first screws rotate synchronously through the linkage of the transmission gear and the driven gear. Then the first thread sleeve will cooperate with the triangle plate to interfere with the movement, so that the connecting plate moves horizontally on the surface of the first screw, which will cause the angle between the connecting arm and the connecting plate to become larger and larger, and finally the pad wheel on the main arm can be close to the inner wall surface of the FRP tank. Then, as the process needs, by starting the second motor, the transmission bevel gear and the driven bevel gear can drive the pad wheel to rotate, and finally the grinding rod will stay in the required position. Then, according to the required grinding thickness, the user needs to control the connecting arm. Extension length, during operation, the third motor can be started, and its output end drives the second screw to rotate. The opposite texture on the surface of the second screw will cause the second wire sleeve at the corresponding position on its surface to rotate accordingly, and then the sleeve will link the connecting frame to make the two turntables rotate in opposite directions. Finally, during this rotation process, the guide groove will cooperate with the limit groove to push the docking joint until it extends to the appropriate length. Then the user can control the operation of the second motor and the third motor in sequence, first through the first track sleeve and the second track sleeve to make the grinding rod turn to the required angle on the surface of the ball sleeve, and then start the first motor to start the grinding operation. Finally, the lining processing is completed after the grinding is completed;
[0020] 5. Control the connecting arm to retract and insert the block into the ventilation slot. Start the driver first to drive one docking shaft to rotate. Then, use the clamping block and sleeve to simultaneously control all docking shafts to rotate at the same angle until the slag retaining net is turned over. At this time, control the first motor to operate so that the vibration is transmitted to the slag retaining net until the attached grinding debris falls off and is cleaned up. Then, the machine can be controlled to leave the FRP tank.
[0021] Beneficial effects of the present invention:
[0022] Through the set retaining shell accessory structure, the user can place this device in the FRP tank cylinder and control its self-operation so that it can cooperate with the connecting arm accessory structure to extend and retract in conjunction to meet the processing requirements of the inner wall of the cylinder of different sizes, and the grinding direction of the grinding rod on the inner wall of the tank can be adjusted according to the process requirements to achieve the best processing effect. It can also cooperate with the self-cleaning of the slag retaining net when the grinding rod is in the retracted state, and can cooperate with the absorption of impurities generated by grinding in the extended state to reduce the workload of manual cleaning. It can also cooperate with the triangle plate accessory structure to further adapt to the inner wall diameter of the tank cylinder to control the grinding rod to move to the specified end for grinding operations, and can support the entire grinding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described below with reference to the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the connection structure of the set plate accessories of the present invention;
[0026] Figure 3 This is a schematic diagram of the structure of the triangular plate accessory of the present invention;
[0027] Figure 4 This is a schematic diagram of the connection structure of the connecting plate accessories of the present invention;
[0028] Figure 5 This is a schematic diagram of the disassembled structure of the connecting seat and the turntable accessory of the present invention;
[0029] Figure 6 This is a schematic diagram of the disassembled structure of the connecting seat accessory of the present invention;
[0030] Figure 7 This is a schematic diagram of the disassembled structure of the turntable accessory of the present invention;
[0031] Figure 8 This is a schematic diagram of the disassembled structure of the connecting arm accessory of the present invention;
[0032] Figure 9 It is a schematic diagram of the disassembly of the baffle housing accessory structure of the present invention.
[0033] In the figure: 1. triangle plate; 2. connecting shaft; 3. stabilizing shaft; 4. baffle; 5. first motor; 6. first screw rod; 7. first screw sleeve; 8. transmission gear; 9. driven gear; 10. driven shaft; 11. connecting plate; 12. lug; 13. connecting arm; 14. main arm; 15. second motor; 16. transmission bevel gear; 17. driven bevel gear; 18. washer; 19. baffle; 20. connecting seat; 21. barrier plate; 22. welding plate; 23. third motor; 24. middle connecting frame; 25. baffle; 26. limit slot; 27. turntable; 28. guide frame; 29. guide slot; 30. docking plate; 31 , connecting frame; 32, sleeve; 33, second thread sleeve; 34, second screw rod; 35, connecting arm; 36, docking joint; 37, sleeve plate; 38, first motor; 39, sleeve ball; 40, track groove; 41, claw; 42, grinding rod; 43, second motor; 44, first track sleeve; 45, support plate; 46, vertical plate; 47, third motor; 48, second track sleeve; 49, steel rod; 50, fan; 51, ventilation slot; 52, blocking block; 53, surrounding plate; 54, sleeve seat; 55, docking shaft; 56, slag retaining net; 57, clamping block; 58, sleeve head; 59, linkage rod; 60, anti-slip block. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0035] See also Figures 1-9 As shown, the present invention is a FRP tank cylinder lining forming device, which includes a triangular plate 1, a retaining shell 19 is provided at one end of the triangular plate 1, a rotating disk 27 is rotatably provided inside the retaining shell 19, and a connecting arm 35 is movably connected to the surface of the rotating disk 27;
[0036] A sleeve plate 37 is symmetrically welded and fixed to the surface of one end of the connecting arm 35. A first motor 38 is fixedly installed on the inner side of the sleeve plate 37 on the surface of one end of the connecting arm 35. A sleeve ball 39 is provided on the output end of the first motor 38. The surface of the sleeve ball 39 is staggeredly connected with claws 41. The surface of one of the claws 41 is fixedly connected to a grinding rod 42. A second motor 43 is fixedly installed on the surface of one of the sleeve plates 37. The output end of the second motor 43 is fixedly connected to a first track sleeve 44. Support plates 45 are welded and fixed to the surfaces of the two sleeve plates 37. A vertical plate 46 is fixedly connected to the surface of the support plate 45. A third motor 47 is fixedly installed on the surface of one of the vertical plates 46. The output end of the third motor 47 is fixedly connected to the second track sleeve 48.
[0037] The side surface of the triangle plate 1 is equidistantly provided with connecting shafts 2, the surface of the triangle plate 1 is equidistantly fixedly connected with stabilizing shafts 3, the surface of the stabilizing shaft 3 is fixedly connected with baffles 4 near both ends, the number of triangle plates 1 is set to two, one of which is fixedly mounted with a first motor 5, the surface of the triangle plate 1 is rotatably connected with a first screw rod 6, the surface of the first screw rod 6 is sleeved with a first wire sleeve 7, the surface of the first screw rod 6 is fixedly connected with a transmission gear 8 near one end edge, one end surface of the triangle plate 1 is rotatably connected with a driven gear 9 near one side edge, the surfaces of the two groups of driven gears 9 are fixedly connected with a driven shaft 10, one of the first screw rods 6 is fixedly connected to the output end of the first motor 5, and the surface of the first wire sleeve 7 is fixedly connected with a connecting plate 11;
[0038] The side surface of the connecting plate 11 is equidistantly welded with a support ear 12, the surface of the support ear 12 is rotatably connected to a connecting arm 13, one end of the connecting arm 13 is rotatably connected to a main arm 14, a second motor 15 is fixedly mounted on one side surface of the main arm 14, one end of the main arm 14 is rotatably connected to a backing wheel 18, a transmission bevel gear 16 is fixedly mounted on the output end of the second motor 15, a driven bevel gear 17 is fixedly connected to the surface of the backing wheel 18, and the transmission bevel gear 16 and the driven bevel gear 17 are meshed and connected;
[0039] The surface of the retaining shell 19 is fixedly connected to a steel ring, and the number of steel rings is set to two. A connecting seat 20 is welded and fixed to the side surface of the steel ring, and a barrier piece 21 is symmetrically welded and fixed to the inner surface of the steel ring. A welding plate 22 is fixedly connected to the inner surface of the steel ring on one side of the barrier piece 21. A third motor 23 is fixedly installed on the surface of the welding plate 22. A middle connecting frame 24 is welded and fixed to the surface of the connecting seat 20 on the inner side of the steel ring. A retaining frame 25 is symmetrically welded and fixed to the surface of the middle connecting frame 24. A limiting groove 26 is provided on the surface of the retaining frame 25.
[0040] A guide frame 28 is symmetrically welded and fixed to the inner surface of the turntable 27. A guide groove 29 is provided on the surface of the guide frame 28. A docking plate 30 is welded and fixed to the inner surface of the turntable 27 on one side of the guide frame 28. A connecting frame 31 is welded and fixed to the surface of the docking plate 30. The surface of the connecting frame 31 is provided with a sleeve groove. A sleeve joint 32 is rotatably connected to the surface of the sleeve groove. A second wire sleeve 33 is fixedly connected to the surface of the sleeve joint 32. A second screw rod 34 is sleeved and connected to the surface of the second wire sleeve 33. The output end of the third motor 23 is fixedly connected to the second screw rod 34.
[0041] A docking joint 36 is welded and fixed to the surface of the connecting arm 35, and the docking joint 36 is embedded in the guide groove 29. One of the claws 41 is fixedly connected to the output end of the first motor 38. Track grooves 40 are staggeredly arranged on the surface of the sleeve ball 39, and the claws 41 are embedded in the track grooves 40.
[0042] A steel rod is welded and fixed to the surface of one end of the baffle shell 19, and a fan 50 is fixedly connected to the surface of the steel rod. Ventilation slots 51 are symmetrically provided on the side surface of the baffle shell 19, and blocking blocks 52 are symmetrically provided on the outer side of the baffle shell 19. The blocking blocks 52 are welded and fixed to the connecting arm 35. A surrounding plate 53 is welded and fixed to the inner surface of the baffle shell 19, and a sleeve 54 is symmetrically fixedly installed on the side surface of the surrounding plate 53. The surface of the sleeve 54 is rotatably connected to a docking shaft 55, and the surface of the docking shaft 55 is fixedly connected to a slag blocking net 56. The surface of the docking shaft 55 is fixedly connected to a clamping block 57 near one end edge, and the surface of the clamping block 57 is symmetrically fixedly connected to a sleeve head 58 near one end edge. The surface of the sleeve head 58 is rotatably connected to a linkage rod 59, and one end surface of the docking shaft 55 is rotatably connected to an anti-fall-off block 60. A driver is fixedly installed inside the baffle shell 19, and the output end of the driver is fixedly connected to the docking shaft 55.
[0043] The present invention is a FRP tank cylinder lining forming process, which specifically includes the following steps:
[0044] 1. Clean the mold, spray the release agent, and heat the mold to 30-40℃ to improve the fluidity of the resin;
[0045] Second, adjust the formula as needed, then use a spray gun to spray the required materials onto the mold surface simultaneously to form a resin-rich layer, and then use a pressure roller to repeatedly roll it to eliminate bubbles and compact the fibers;
[0046] 3. First, ensure that the thickness of the lining layer is uniform and free of defects, and check for leakage at the seams;
[0047] 4. Place the FRP storage tank body according to the actual situation, and then start the first motor 5. Its output end will make the two first screws 6 rotate synchronously through the linkage of the transmission gear 8 and the driven gear 9, and then the first threaded sleeve 7 will cooperate with the triangular plate 1 to interfere with the movement, so that the connecting plate 11 moves horizontally on the surface of the first screw 6, thereby causing the angle between the connecting arm 13 and the connecting plate 11 to become larger and larger, and finally the pad wheel 18 on the main arm 14 can be tightly attached to the inner wall surface of the FRP tank, and then, as the process needs, by starting the second motor 15, the transmission bevel gear 16 can cooperate with the driven bevel gear 17 to drive the pad wheel 18 to rotate, and finally the grinding rod 42 can stay in the required position, and then according to the required grinding thickness, the user needs to control the extension length of the connecting arm 35. Degrees, during operation, the third motor 23 can be started, and its output end drives the second screw rod 34 to rotate. The opposite texture on the surface of the second screw rod 34 will cause the second wire sleeve 33 at the corresponding position on its surface to rotate accordingly, and then the sleeve joint 32 will link the connecting frame 31 to make the two turntables 27 rotate in opposite directions. Finally, during this rotation process, the guide groove 29 will cooperate with the limit groove 26 to push the docking joint 36 until it extends to a suitable length. Then the user can control the operation of the second motor 43 and the third motor 47 in sequence, first through the first track sleeve 44 and the second track sleeve 48 to make the grinding rod 42 turn to the required angle on the surface of the sleeve ball 39, and then start the first motor 38 to start the grinding operation. Finally, the lining processing is completed after the grinding is completed;
[0048] 5. Control the connecting arm 35 to retract and insert the blocking block 52 into the ventilation slot 51. Start the driver first to drive a docking shaft 55 to rotate. Then, use the clamping block 57 and the sleeve 58 to simultaneously control all the docking shafts 55 to rotate at the same angle until the slag blocking net 56 is turned over. At this time, control the first motor 38 to operate so that the vibration is transmitted to the slag blocking net 56 until the attached grinding debris falls off and is cleaned up. Then, the machine can be controlled to leave the FRP tank.
[0049] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A FRP tank cylinder lining forming device, comprising a triangular plate (1), characterized in that a retaining shell (19) is provided at one end of the triangular plate (1), a rotating disk (27) is rotatably provided inside the retaining shell (19), and a connecting arm (35) is movably connected to the surface of the rotating disk (27); A sleeve plate (37) is symmetrically welded and fixed to one end surface of the connecting arm (35); a first motor (38) is fixedly installed on the inner side of the sleeve plate (37) on one end surface of the connecting arm (35); a sleeve ball (39) is provided at the output end of the first motor (38); a clamping claw (41) is staggeredly connected to the surface of the sleeve ball (39); a grinding rod (42) is fixedly connected to the surface of one of the clamping claws (41); a second motor (43) is fixedly installed on the surface of one of the sleeve plates (37); the output end of the second motor (43) is fixedly connected to the first track sleeve (44); a support plate (45) is welded and fixed to the surfaces of the two sleeve plates (37); a vertical plate (46) is fixedly connected to the surface of the support plate (45); a third motor (47) is fixedly installed on the surface of one of the vertical plates (46); the output end of the third motor (47) is fixedly connected to the second track sleeve (48).
2. The FRP tank cylinder lining forming device according to claim 1 is characterized in that: The side surface of the triangular plate (1) is equidistantly provided with a connecting shaft (2), the surface of the triangular plate (1) is equidistantly fixedly connected with a stabilizing shaft (3), the surface of the stabilizing shaft (3) is fixedly connected with a baffle (4) near both ends, the number of the triangular plates (1) is set to two, one of which is fixedly mounted with a first motor (5), the surface of the triangular plate (1) is rotatably connected with a first screw rod (6), the surface of the first screw rod (6) is sleeved with a first thread sleeve (7), the surface of the first screw rod (6) is fixedly connected with a transmission gear (8) near one end edge, the surface of one end of the triangular plate (1) is rotatably connected with a driven gear (9) near one side edge, the surfaces of the two groups of driven gears (9) are fixedly connected with a driven shaft (10), one of the first screw rods (6) is fixedly connected to the output end of the first motor (5), and the surface of the first thread sleeve (7) is fixedly connected with a connecting plate (11).
3. The FRP tank cylinder lining forming device according to claim 2 is characterized in that: A lug (12) is welded and fixed to the side surface of the connecting plate (11) at equal intervals, a connecting arm (13) is rotatably connected to the surface of the lug (12), one end of the connecting arm (13) is rotatably connected to the main arm (14), a second motor (15) is fixedly mounted on one side surface of the main arm (14), one end of the main arm (14) is rotatably connected to a washer (18), a transmission bevel gear (16) is fixedly mounted on the output end of the second motor (15), a driven bevel gear (17) is fixedly connected to the surface of the washer (18), and the transmission bevel gear (16) and the driven bevel gear (17) are meshedly connected.
4. The FRP tank cylinder lining forming device according to claim 1 is characterized in that: The surface of the retaining shell (19) is fixedly connected with a steel ring, and the number of the steel rings is set to two. A connecting seat (20) is welded and fixed on the side surface of the steel ring, and a barrier piece (21) is symmetrically welded and fixed on the inner surface of the steel ring. The inner surface of the steel ring is located on one side of the barrier piece (21) and is fixedly connected with a welding plate (22). A third motor (23) is fixedly installed on the surface of the welding plate (22). The surface of the connecting seat (20) is located on the inner side of the steel ring and is welded and fixed with a middle connecting frame (24). A retaining frame (25) is symmetrically welded and fixed on the surface of the middle connecting frame (24). A limiting groove (26) is provided on the surface of the retaining frame (25).
5. The FRP tank cylinder lining forming device according to claim 2 is characterized in that: A guide frame (28) is symmetrically welded and fixed to the inner surface of the turntable (27), and a guide groove (29) is provided on the surface of the guide frame (28). A docking plate (30) is welded and fixed to the inner surface of the turntable (27) on one side of the guide frame (28), and a connecting frame (31) is welded and fixed to the surface of the docking plate (30). The surface of the connecting frame (31) is provided with a sleeve groove, and the surface of the sleeve groove is rotatably connected to a sleeve joint (32). The surface of the sleeve joint (32) is fixedly connected to a second wire sleeve (33), and the surface of the second wire sleeve (33) is sleeved and connected to a second screw rod (34). The output end of the third motor (23) is fixedly connected to the second screw rod (34).
6. The FRP tank cylinder lining forming device according to claim 5, characterized in that: A docking joint (36) is welded and fixed on the surface of the connecting arm (35), and the docking joint (36) is embedded and connected with the guide groove (29). One of the clamping claws (41) is fixedly connected to the output end of the first motor (38). Track grooves (40) are staggeredly arranged on the surface of the sleeve ball (39), and the clamping claws (41) are embedded and connected with the track groove (40).
7. The FRP tank cylinder lining forming device according to claim 1 is characterized in that: A steel rod is welded and fixed to one end surface of the baffle shell (19), and a fan (50) is fixedly connected to the surface of the steel rod. A ventilation slot (51) is symmetrically provided on the side surface of the baffle shell (19), and a blocking block (52) is symmetrically provided on the outer side of the baffle shell (19). The blocking block (52) is welded and fixed to the connecting arm (35). A surrounding plate (53) is welded and fixed to the inner side surface of the baffle shell (19), and a sleeve (54) is symmetrically fixedly installed on the side surface of the surrounding plate (53). The surface of the sleeve (54) is rotatably connected to a docking shaft (55). The surface of the docking shaft (55) is fixedly connected to a slag blocking net (56), the surface of the docking shaft (55) is fixedly connected to a clamping block (57) near one end edge, the surface of the clamping block (57) is symmetrically fixedly connected to a sleeve (58) near one end edge, the surface of the sleeve (58) is rotatably connected to a linkage rod (59), one end surface of the docking shaft (55) is rotatably connected to an anti-slip block (60), a driver is fixedly installed inside the blocking shell (19), and the output end of the driver is fixedly connected to the docking shaft (55).
8. The FRP tank liner forming process according to any one of claims 1 to 7, characterized in that: The specific steps include:
1. Clean the mold, spray the release agent, and heat the mold to 30-40℃ to improve the fluidity of the resin; Second, adjust the formula as needed, then use a spray gun to spray the required materials onto the mold surface simultaneously to form a resin-rich layer, and then use a pressure roller to repeatedly roll it to eliminate bubbles and compact the fibers; 3. First, ensure that the thickness of the lining layer is uniform and free of defects, and check for leakage at the seams; 4. Place the FRP tank body horizontally according to the actual situation, then start the first motor (5), and its output end will make the two first screw rods (6) rotate synchronously through the linkage of the transmission gear (8) and the driven gear (9), and then the first thread sleeve (7) will cooperate with the triangular plate (1) to cause motion interference, so that the connecting plate (11) moves horizontally on the surface of the first screw rod (6), thereby causing the angle between the connecting arm (13) and the connecting plate (11) to become larger and larger, and finally the pad wheel (18) on the main arm (14) can be closely attached to the inner wall surface of the FRP tank, and then, as the process needs, by starting the second motor (15), the transmission bevel gear (16) can cooperate with the driven bevel gear (17) to drive the pad wheel (18) to rotate, and finally the grinding rod (42) can stay at the required position, and then according to the required grinding thickness, the user needs to control the extension and contraction of the connecting arm (35). The length of the output can be obtained by starting the third motor (23) during operation, and the output end thereof drives the second screw rod (34) to rotate. The opposite texture on the surface of the second screw rod (34) will cause the second wire sleeve (33) at the corresponding position on its surface to rotate accordingly, and then the sleeve (32) will link the connecting frame (31) to make the two turntables (27) rotate in opposite directions. Finally, during this rotation process, the guide groove (29) will cooperate with the limit groove (26) to push the docking joint (36) until it extends to a suitable length. Then, the user can control the operation of the second motor (43) and the third motor (47) in sequence, firstly through the first track sleeve (44) and the second track sleeve (48) to make the grinding rod (42) turn to the required angle on the surface of the sleeve ball (39), and then start the first motor (38) to carry out the grinding operation. Finally, the lining processing can be completed after the grinding is completed.
5. Control the connecting arm (35) to retract and insert the blocking block (52) into the ventilation slot (51). First, start the driver to drive a docking shaft (55) to rotate. Then, through the clamping block (57) and the sleeve (58), all docking shafts (55) are controlled to rotate at the same angle until the slag blocking net (56) is turned over. At this time, control the first motor (38) to operate so that the vibration is transmitted to the slag blocking net (56) until the attached grinding debris falls off and is cleaned up. Then, the machine can be controlled to leave the FRP storage tank.
Citation Information
Patent Citations
Glass fiber reinforced plastic storage tank lining machining device
CN221390167U