Optical detection equipment for new printing material

Through the design of the internal rack gear meshing and limit slide rail reset track of the drum, automatic switching and accurate alignment of the light source are achieved, which solves the problems of cumbersome operation and inaccurate positioning of existing equipment, and improves detection efficiency and accuracy.

CN120446115AInactive Publication Date: 2025-08-08LINYI SANQIANG PRINTING CO LTD
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Patent Information

Application Number
CN202510744394.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-08-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing printed optical detection equipment is complicated to operate when switching light sources, has low efficiency, lacks automatic reset mechanism, and insufficient positioning accuracy, which affects the accuracy of the detection results.

Method used

The rack and gear in the drum mesh with the gear drive the crossbar to flip, and combine the connecting structure of the limit slide rail and the reset rail to realize automatic switching and reset of the light source, and use magnetic annular bars to ensure accurate alignment of the light source.

Benefits of technology

It realizes automatic switching and accurate alignment of light sources, improves detection efficiency, and ensures the accuracy of detection results and the neatness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses optical detection equipment for new printing materials, and relates to the technical field of optical detection of new materials, the optical detection equipment comprises a detector, a visual detection head is arranged above the detector, the optical detection equipment further comprises a rotary drum rotatably installed at the bottom of the visual detection head and an adjusting mechanism located in the rotary drum, and the adjusting mechanism can adjust the visual detection head to the visual detection head when the rotary drum rotates. A plurality of groups of folded light source heads are sequentially overturned towards a light source opening in a passive mode, automatic switching and resetting are achieved, a rotary drum is connected with a fixed disc through a damping bearing, an adjusting mechanism comprises a rack, a gear, a transverse rod and the like, the light source heads are aligned with the light source opening through annular magnetic attraction strips, and a resetting mechanism is composed of a limiting sliding rail, a clamping groove, a resetting rail and the like. According to the equipment, automatic switching and resetting of the light source head are realized through meshing of the gear and the rack and a resetting mechanism, different detection requirements are met, and the detection efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to optical detection technology for new materials, in particular to optical detection equipment for new printed materials. Background Art

[0002] It is well known that after printing, printed products made of new materials need to use optical detection instruments to perform optical detection on the transmittance, development, etc. of the new materials. During the detection process, different detection light sources are generally selected according to different materials, such as light sources of different colors for detection, and one material may require light sources of multiple colors for switching detection. Therefore, multiple light sources need to be used in the detection process. When optically detecting printed products made of new materials, the printed products are fixed on the surface of the detector through the existing fixed clamping mechanism, and the different light sources set in the visual detection head are used to detect the printed products.

[0003] The shortcomings of existing technologies are that switching between light sources typically requires manual replacement of light source components or the use of complex mechanical structures, which is cumbersome and inefficient. Furthermore, traditional devices lack an automatic reset mechanism, preventing unused light sources from returning to their original positions, potentially leading to structural confusion or accidental triggering. The positioning accuracy of the light source and the detection port is insufficient, which can affect the accuracy of detection results. The reset structure is poorly compatible with the light source's flipping trajectory, which can cause motion freezes or incomplete resets, making it difficult to meet the requirements of efficient and accurate detection. Summary of the Invention

[0004] The purpose of the present invention is to provide an optical detection device for printing new materials to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above object, the present invention provides the following technical solution: comprising: a detector, above which is provided a visual inspection head for visual inspection of new printed materials; and further comprising:

[0006] A rotating drum, the rotating drum is rotatably mounted on the bottom of the visual inspection head;

[0007] The adjustment mechanism is inside the rotating drum. During the rotation of the rotating drum, the multiple groups of light source heads folded on the inner and outer circumferences of the rotating drum are passively flipped in sequence toward the light source opening opened at the center point of the fixed disk, automatically switching and resetting the light source heads.

[0008] As a further description of the above technical solution: the rotating drum is rotatably installed at the bottom end of the visual inspection head, a fixed disk is provided on the bottom end face of the visual inspection head, a light source port is provided at the center position of the fixed disk, and a damping bearing is used to rotatably connect the bottom end of the rotating drum and the fixed disk.

[0009] As a further description of the above technical solution: the adjustment mechanism includes a rack provided on the inner side wall of the rotating drum, the surface of the rack is detachably engaged with a gear, the gear is fixedly mounted on one end of a crossbar, the other end of the crossbar is fixedly connected to a light source head, the crossbar is rotatably connected to the inner side wall of the fixed disk through a torsion spring bearing, and the light source head is provided with multiple groups;

[0010] The connection between the gear and the rack passively flips the light source head connected to the other end of the cross bar, and the light source head is automatically reset by a reset mechanism provided on one side of the cross bar that is attached to the fixed disk.

[0011] As a further description of the above technical solution: annular magnetic strips with opposite magnetic properties are provided around one side of the light source head that is attached to the fixed disk and the inner side of the light source port to achieve alignment between the light source head and the light source port.

[0012] As a further description of the above technical solution: the reset mechanism includes a limiting slide rail, a clamping groove and a reset track that are opened around the inner side wall of the fixed plate and are interconnected and closed.

[0013] As a further description of the above technical solution: the reset mechanism also includes a sliding rod slidably connected to the limiting slide rail, the slot and the reset rail, the bottom end of the sliding rod is connected to the sliding plate through a spring rod, the sliding plate is slidably connected in the movable groove, the movable groove is opened on one side wall of the cross bar that fits the fixed plate, and one side of the spring rod is connected to the inner wall of one end of the movable groove through a reset spring.

[0014] As a further description of the above technical solution: the initial end of the limiting slide rail is connected to the end of the reset rail, and the depth of the initial end of the limiting slide rail is deeper than the depth of the end of the reset rail; the end of the limiting slide rail is connected to the initial end of the slot, and the depth of the initial end of the slot is deeper than the depth of the end of the limiting slide rail; the end of the slot is connected to the initial end of the reset rail, and the depth of the initial end of the reset rail is deeper than the depth of the end of the slot.

[0015] As a further description of the above technical solution: the limiting slide rail is opened in an arc shape to match the moving trajectory of the inner slide bar during the flipping of the cross bar.

[0016] As a further description of the above technical solution: the reset track is opened in a straight line.

[0017] In the above technical solution, the optical detection equipment for new printing materials provided by the present invention has the following features:

[0018] Beneficial effects:

[0019] 1. Automatic switching of light source: When the drum rotates, the inner rack and gear engage, passively driving the crossbar to flip, realizing the sequential switching of multiple light source heads to the light source port, meeting the requirements of different new material detection on light source color or type.

[0020] 2. Automatic reset function: By utilizing the connection structure and depth difference of the limit slide rail, card slot and reset track in the reset mechanism, in conjunction with the slide rod, spring rod and reset spring, the unused light source head is automatically reset after the light source is switched, keeping the equipment tidy and convenient for next use.

[0021] 3. Accurate positioning of the light source: The light source head and the light source port are aligned through annular magnetic strips with opposite magnetic properties to ensure the accurate position of the light source and improve detection accuracy.

[0022] 4. Strong structural adaptability: The limit slide rail is arc-shaped, which is adapted to the flip track of the cross bar to ensure smooth sliding of the slide bar; the reset track is linear, which facilitates stable sliding during reset. The overall structure has high linkage and strong reliability.

[0023] 5. Convenient and efficient operation: The light source can be switched by rotating the drum without manual adjustment. The combination of damping bearings and torsion spring bearings simplifies the operation process and improves detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0025] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;

[0026] Figure 2 A schematic structural diagram of a visual inspection head provided in an embodiment of the present invention;

[0027] Figure 3 A schematic diagram of the structure inside the drum provided by an embodiment of the present invention;

[0028] Figure 4 A schematic diagram of the structure of a group of racks provided on the inner side wall of a rotating drum according to an embodiment of the present invention;

[0029] Figure 5 A schematic diagram of the structure of the limiting slide rail, the clamping slot and the reset rail provided in an embodiment of the present invention;

[0030] Figure 6 A schematic diagram of the structure between the rotating drum and the fixed disk provided in an embodiment of the present invention;

[0031] Figure 7 A schematic structural diagram of a crossbar provided in an embodiment of the present invention;

[0032] Figure 8A schematic structural diagram of a sliding rod provided in an embodiment of the present invention.

[0033] Description of reference numerals:

[0034] 1-Detector; 2-Visual inspection head; 3-Rotating drum; 4-Light source port; 5-Fixed disk; 6-Light source head; 7-Gear; 8-Rack; 9-Crossbar; 10-Limiting slide rail; 11-Magnetic strip; 12-Torsion spring bearing; 15-Card slot; 16-Reset rail; 17-Damping bearing; 18-Slide rod; 19-Reset spring; 20-Movable slot; 21-Slide disk; 22-Spring rod. DETAILED DESCRIPTION

[0035] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0036] See also Figures 1-8 The embodiment of the present invention provides a technical solution for optical inspection equipment for printing new materials, comprising: a detector 1, above which is provided a visual inspection head 2 for visual inspection of the printing new materials; and further comprising:

[0037] The rotating drum 3 is rotatably mounted on the bottom of the visual inspection head 2;

[0038] The adjustment mechanism is inside the rotating drum 3. During the rotation of the rotating drum 3, the multiple groups of light source heads 6 folded on the inner and outer circumferences of the rotating drum 3 are passively flipped in sequence toward the light source port 4 opened at the center point of the fixed disk 5, automatically switching and resetting the light source heads 6.

[0039] In another embodiment provided by the present invention, preferably, the rotating drum 3 is rotatably installed at the bottom end of the visual inspection head 2, a fixed disk 5 is provided on the bottom end face of the visual inspection head 2, a light source port 4 is provided at the center position of the fixed disk 5, and a damping bearing 17 is used to rotatably connect the bottom end of the rotating drum 3 and the fixed disk 5.

[0040] In another embodiment provided by the present invention, the adjustment mechanism includes a rack 8 provided on the inner side wall of the rotating drum 3, the surface of the rack 8 is detachably meshed with a gear 7, the gear 7 is fixedly mounted on one end of a crossbar 9, the other end of the crossbar 9 is fixedly connected to a light source head 6, the crossbar 9 is rotatably connected to the inner side wall of the fixed disk 5 through a torsion spring bearing 12, and the light source head 6 is provided with multiple groups;

[0041] The connection between the gear 7 and the rack 8 passively flips the light source head 6 connected to the other end of the cross bar 9, and the light source head 6 is automatically reset by a reset mechanism provided on the side of the cross bar 9 that is attached to the fixed plate 5.

[0042] In another embodiment of the present invention, an annular magnetic strip 11 with opposite magnetic properties is provided around one side of the light source head 6 that is in contact with the fixing plate 5 and the inner side of the light source port 4 to achieve alignment between the light source head 6 and the light source port 4.

[0043] In another embodiment of the present invention, the reset mechanism includes a position limiting slide rail 10 , a clamping groove 15 and a reset track 16 , which are arranged around the inner side wall of the fixed plate 5 and are interconnected and closed.

[0044] In another embodiment provided by the present invention, the reset mechanism also includes a sliding rod 18 slidably connected to the limiting slide rail 10, the card slot 15 and the reset rail 16, the bottom end of the sliding rod 18 is connected to the sliding plate 21 through a spring rod 22, the sliding plate 21 is slidably connected in the movable groove 20, the movable groove 20 is opened on a side wall of the cross bar 9 that is attached to the fixed plate 5, and one side of the spring rod 22 is connected to the inner wall of one end of the movable groove 20 through a reset spring 19.

[0045] In another embodiment provided by the present invention, the initial end of the limiting slide rail 10 is connected to the end of the reset rail 16, and the depth of the initial end of the limiting slide rail 10 is deeper than the depth of the end of the reset rail 16, the end of the limiting slide rail 10 is connected to the initial end of the slot 15, and the depth of the initial end of the slot 15 is deeper than the depth of the end of the limiting slide rail 10, the end of the slot 15 is connected to the initial end of the reset rail 16, and the depth of the initial end of the reset rail 16 is deeper than the depth of the end of the slot 15.

[0046] In another embodiment provided by the present invention, the limiting slide rail 10 is provided in an arc shape to match the moving trajectory of the inner slide bar 18 during the flipping process of the cross bar 9.

[0047] In another embodiment provided by the present invention, the reset track 16 is provided in a straight line.

[0048] After printing, printed materials made of new materials need to be optically inspected for transmittance, development, and other conditions using an optical detector. During the inspection process, different light sources are generally selected based on different materials, such as light sources of different colors. One material may require multiple colors of light sources for switching inspection, so multiple light sources are required during the inspection process.

[0049] When performing optical inspection on printed products of new materials, the printed products are fixed on the surface of the detector 1 through the existing fixed clamping mechanism, and then the printed products are inspected using different light sources provided in the visual inspection head 2;

[0050] When the light source head 6 needs to be switched during the detection process, the rotating drum 3 is rotated, and the rotating drum 3 rotates to mesh the rack 8 and the gear 7 provided on the inner wall. When the rotating drum 3 rotates counterclockwise, the multiple groups of gears 7 are respectively meshed with the rack 8. The gear 7 meshed with the rack 8 drives the cross bar 9 fixedly connected to the gear 7 away from the light source head 6 installed at one end of the gear 7 to flip upward to the position of the light source port 4 opened at the center of the fixed disk 5, so that the light source head 6 corresponds to the position of the light source port 4, so that the light source emitted by the light source head 6 is irradiated to the surface of the detector 1 through the light source port 4, thereby performing optical detection on the printed matter of the new material;

[0051] During this process, the meshing between gear 7 and rack 8 requires the following explanations:

[0052] 1. When the detector 1 is not in use, the light source heads 6 connected to the multiple sets of cross bars 9 are folded around the inside of the rotating drum 3 so that the light source heads 6 do not shine outward from the light source opening 4, and the rack 8 and the multiple sets of gears 7 are in a separated state.

[0053] Second, when the drum 3 is rotated, multiple sets of gears 7 are meshed with the racks 8 respectively. When the gears 7 are meshed with the racks 8, as the drum 3 rotates counterclockwise, the gears 7 will rotate counterclockwise on the surface of the racks 8 along with the racks 8. Since the gears 7 are fixedly connected to the bottom end of the cross bar 9, the gears 7 cannot rotate on their own. Therefore, when the gears 7 rotate and mesh with the racks 8, the racks 8 will drive the cross bar 9 to flip downward under the rotation of the torsion spring bearing 12 through the gears 7, thereby forming a lever with the torsion spring bearing 12 as the fulcrum, and flipping the light source head 6 fixedly connected to the top of the cross bar 9 from the inner and outer peripheries of the drum 3 to the light source port 4 opened at the center of the fixed disk 5.

[0054] 3. When the drum 3 is rotated to flip the crossbar 9, the slide bar 18 provided in the middle of the side of the crossbar 9 that is in contact with the fixed plate 5 will slide along the limit rail 10 in an arc as the crossbar 9 flips.

[0055] Fourth, when the light source head 6 is flipped to the position facing the light source port 4, the gear 7 reaches the position close to the edge of the end of the rack 8. At this time, the gear 7 can continue to slide toward the end of the rack 8 for meshing, and the cross bar 9 is attached to the middle part of one side of the fixed plate 5 through the movable groove 20 and the return spring 19. The slide bar 18 reaches the initial position in the slot 15. At this time, the slide bar 18 is inserted into the initial position in the slot 15, that is, the position where the slot 15 connects to the end of the limiting slide rail 10. Since the depth of the slot 15 is deeper than the depth of the end of the limiting slide rail 10, the slide bar 18 will be clamped at the initial section of the slot 15, thereby fixing the use position of the light source head 6;

[0056] 5. When the light source head 6 needs to be replaced, continue to rotate the drum 3, turn the light source head 6 upward for a certain distance, and completely slide the gear 7 to the end position of the rack 8 and separate it from the gear 7. During this process, the slide bar 18 will slide from the initial position of the slot 15 to the end position and connect with the initial position of the reset track 16. Since the depth of the initial position of the reset track 16 is deeper than the depth of the end position of the slot 15, the slide bar 18 will automatically fall from the end of the slot 15 to the reset track 16. When the drum 3 is continued to be rotated, due to the separation between the gear 7 and the rack 8, the cross bar 9 is connected to the fixed plate 5. The torsion spring bearing 12 rotates automatically, and drives the cross bar 9 to reset and retract and fold at the inner and outer circumferences of the rotating drum 3. In this process, the slide bar 18 on the inner side of the cross bar 9 slides along the reset track 16 from the initial position at the end of the connecting groove 15 to the initial position of the connecting limit slide rail 10. Since the depth of the limit slide rail 10 is deeper than the reset track 16 at the connection between the reset track 16 and the limit slide rail 10, when the slide bar 18 slides to this point, it automatically slides into the limit slide rail 10, so that when the cross bar 9 rotates next time, the slide bar 18 automatically slides along the arc trajectory of the limit slide rail 10 upwards.

[0057] 6. Since the limiting slide rail 10 on which the slide bar 18 slides during the upward flipping process is arc-shaped, it is adapted to the movable trajectory of the slide bar 18 when flipping upward. Therefore, when the cross bar 9 flips upward, the position of the slide bar 18 in the movable groove 20 remains unchanged and the return spring 19 is not squeezed. When the cross bar 9 is reset downward, the slide bar 18 slides downward along the straight return track 16. At this time, the slide bar 18 will slide in the movable groove 20 and stretch the return spring 19. When the slide bar 18 slides to the initial position of the limiting slide rail 10, the stretching spring provides a pulling force to the slide bar 18, and the slide bar 18 slides to the inside of the initial position of the limiting slide rail 10.

[0058] It should be noted that:

[0059] The bottom end of the slide bar 18 is connected to a slide plate 21 via a spring rod 22. The slide plate 21 is slidably connected to the movable groove 20, and the other end of the slide bar 18 is slidably connected to the limiting slide rail 10, the slot 15 and the reset track 16. That is, the connection between the slide plate 21 and the slide bar 18 has a certain rigidity, and it can also ensure that the slide bar 18 can change its position as the depth between the limiting slide rail 10, the slot 15 and the reset track 16 changes.

[0060] A torsion spring shaft is provided inside the torsion spring bearing 12. The initial position is that the cross bar 9 folds the light source head 6 on the inner and outer circumferences of the rotating drum 3. When the gear 7 and the rack 8 slide and the cross bar 9 is rotated, the internal torsion spring shaft is rotated. Therefore, after the gear 7 and the rack 8 are separated, the torsion spring bearing 12 automatically rotates to drive the cross bar 9 to drive the light source head 6 to fold on the inner and outer circumferences of the rotating drum 3.

[0061] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. Optical testing equipment for new printing materials, including: A detector (1) is provided with a visual detection head (2) for visual detection of new printed materials above the detector (1); the detector (1) is characterized in that it further comprises: A rotating drum (3), wherein the rotating drum (3) is rotatably mounted on the bottom of the visual inspection head (2); The regulating mechanism is inside the rotating drum (3). During the rotation of the rotating drum (3), the regulating mechanism passively turns over the plurality of light source heads (6) folded on the inner and outer circumferences of the rotating drum (3) in sequence toward the light source opening (4) opened at the center point of the fixed disk (5), thereby automatically switching and resetting the light source heads (6).

2. The optical detection device for new printing materials according to claim 1, characterized in that: The rotating drum (3) is rotatably mounted on the bottom end of the visual inspection head (2); a fixed disk (5) is provided on the bottom end surface of the visual inspection head (2); a light source port (4) is provided at the center position of the fixed disk (5); and a damping bearing (17) is used to rotatably connect the bottom end of the rotating drum (3) and the fixed disk (5).

3. The optical detection device for new printing materials according to claim 1, characterized in that: The adjustment mechanism comprises a rack (8) arranged on the inner side wall of the rotating drum (3); the surface of the rack (8) is detachably meshed with a gear (7); the gear (7) is fixedly mounted on one end of a crossbar (9); the other end of the crossbar (9) is fixedly connected to a light source head (6); the crossbar (9) is rotatably connected to the inner side wall of the fixed disk (5) through a torsion spring bearing (12); and the light source head (6) is provided with multiple groups; The connection between the gear (7) and the rack (8) passively flips the light source head (6) connected to the other end of the cross bar (9), and automatically resets the light source head (6) through a reset mechanism provided on one side of the cross bar (9) that is in contact with the fixed disk (5).

4. The optical detection device for new printing materials according to claim 3, characterized in that: An annular magnetic strip (11) with opposite magnetic properties is provided around one side of the light source head (6) that is in contact with the fixing plate (5) and the inner side of the light source port (4), so as to achieve alignment between the light source head (6) and the light source port (4).

5. The optical detection device for new printing materials according to claim 3, characterized in that: The reset mechanism comprises a mutually connected and closed limiting slide rail (10), a clamping groove (15) and a reset rail (16) which are arranged around the inner side wall of the fixed plate (5).

6. The optical detection device for new printing materials according to claim 5, characterized in that: The reset mechanism further comprises a slide bar (18) slidably connected to the limiting slide rail (10), the card slot (15) and the reset track (16); the bottom end of the slide bar (18) is connected to the slide plate (21) via a spring bar (22); the slide plate (21) is slidably connected to the movable groove (20); the movable groove (20) is provided on a side wall of the cross bar (9) that is in contact with the fixed plate (5); one side of the spring bar (22) is connected to the inner side wall of one end of the movable groove (20) via a reset spring (19).

7. The optical detection device for new printing materials according to claim 5, characterized in that: The initial end of the limiting slide rail (10) is connected to the end of the reset rail (16), and the depth of the initial end of the limiting slide rail (10) is deeper than the depth of the end of the reset rail (16). The end of the limiting slide rail (10) is connected to the initial end of the clamping slot (15), and the depth of the initial end of the clamping slot (15) is deeper than the depth of the end of the limiting slide rail (10). The end of the clamping slot (15) is connected to the initial end of the reset rail (16), and the depth of the initial end of the reset rail (16) is deeper than the depth of the end of the clamping slot (15).

8. The optical detection device for new printing materials according to claim 7, characterized in that: The position-limiting slide rail (10) is provided in an arc shape to match the moving track of the inner slide bar (18) during the turning process of the cross bar (9).

9. The optical inspection device for new printing materials according to claim 7, characterized in that: The reset track (16) is opened in a straight line.