Intelligent cement detection method and system

Abstract

The invention discloses an intelligent cement detection method and system, and the method comprises the steps: obtaining the proportion value of chemical components of a preset first number of detection points based on a preset detection instrument; if the proportion values of the chemical components of the detection points are all in the preset standard range of the corresponding chemical components, setting the current cement powder to be initially qualified, and triggering preset mechanical equipment; based on preset mechanical equipment, cement powder with preset weight is randomly extracted from the area where each detection point position is located; based on a preset standard laboratory, preparing the cement powder with preset weight into a cement sample; extracting parameter values of the cement samples, and comprehensively analyzing the parameter values of the cement samples to obtain quality evaluation indexes of the corresponding cement samples; and when the quality evaluation index of the cement sample is greater than or equal to a preset first threshold value, setting the current cement powder to be qualified. By detecting the cement powder and the cement sample, the accuracy and the stability of the cement quality are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of concrete, and more specifically, to an intelligent cement detection method and system. Background Art

[0002] In the traditional cement production process, quality inspection mainly relies on manual operation. With the growth of the company's business volume, especially during the peak season, the large number of cement products shipped out has brought tremendous pressure to the laboratory inspection personnel. Due to long working hours, the inspection personnel are prone to mistakes, fatigue, laxity and other problems, resulting in large errors in the inspection data, affecting product quality. Summary of the Invention

[0003] In view of the above problems, the purpose of the present invention is to provide an intelligent cement detection method and system, which improves the accuracy and stability of cement quality by detecting cement powder and cement samples; by introducing an intelligent system into the entire detection process, the entire cement production and experimental process can be monitored in real time, thereby improving the transparency and efficiency of detection.

[0004] The first aspect of the present invention provides an intelligent cement detection method, comprising: Based on a preset detection instrument, obtaining ratio values of chemical components at a preset first number of detection points; If the ratio values of the chemical components at the detection points are all within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; Based on the preset mechanical equipment, a preset weight of cement powder is randomly sampled from the area where each detection point is located; Based on a preset standard laboratory, a preset weight of cement powder is prepared into a cement sample; Extracting parameter values of cement samples and conducting comprehensive analysis on the parameter values of cement samples to obtain the quality evaluation index of the corresponding cement samples; When the quality evaluation index of the cement sample is greater than or equal to a preset first threshold, the current cement powder is set as qualified.

[0005] This plan includes: Divide the storage bin for cement powder into multiple storage areas, and set at least one detection point in each storage area; When the ratio value of any chemical component at any detection point is not within the preset standard range of the corresponding chemical component, a preset second number of additional detection points are added to the storage area where the detection point is located and the adjacent storage area; Extract the ratio values of chemical components at additional detection points; If the ratio values of the chemical components of all additional detection points are within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; If the ratio value of the chemical composition of the additional detection point is not within the preset standard range of the corresponding chemical composition, the storage area where the additional detection point is located is extracted and set as the secondary inversion equalization storage area; Extracting adjacent storage areas of the secondary reverse parking equalization storage area, and adding a preset second number of additional detection points to the adjacent storage areas of the secondary reverse parking equalization storage area; If the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage equalization storage area are within the preset standard range of the corresponding chemical composition, then the addition of additional detection points is stopped; If the chemical composition ratio value of any additional detection point in the adjacent storage area of the secondary inverted warehouse equalization storage area is outside the preset standard range of the corresponding chemical composition, the storage area where the corresponding additional detection point is located will be merged into the secondary inverted warehouse equalization storage area, and a preset second number of additional detection points will be added to the adjacent storage area of the merged storage area; until the chemical composition ratio values of all additional detection points in the adjacent storage area of the secondary inverted warehouse equalization storage area are within the preset standard range of the corresponding chemical composition or there are no adjacent storage areas in the merged storage area.

[0006] This plan also includes: When the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition; Extract the ratio value of chemical composition at any additional detection point in the secondary storage homogenization area; Based on the same chemical composition, if the ratio value of the chemical composition at the additional detection point is greater than the preset standard range of the corresponding chemical composition, the ratio value of the chemical composition at the additional detection point is subtracted from the maximum value in the preset standard range of the corresponding chemical composition to obtain the ratio difference value of the corresponding chemical composition; If the ratio value of the chemical component at the additional detection point is less than the preset standard range of the corresponding chemical component, the ratio value of the chemical component at the additional detection point is subtracted from the minimum value in the preset standard range of the corresponding chemical component to obtain the ratio difference value of the corresponding chemical component; Traversing all chemical components of the current additional detection point, obtaining a set of proportional differences of the chemical components, and determining a total error index between the cement powder at the current additional detection point and the preset standard cement powder; When the total error index of cement powder at any additional detection point and the preset standard cement powder in the storage area of the secondary inverted storage homogenization storage area is greater than or equal to the preset second threshold, if there is an adjacent area in the storage area where the corresponding additional detection point is located, the corresponding adjacent area will be merged into the secondary inverted storage homogenization storage area.

[0007] This plan also includes: Based on the same chemical composition, if the ratio value of the chemical composition at one additional detection point is greater than the preset standard range of the corresponding chemical composition, and the ratio value of the chemical composition at another additional detection point is less than the preset standard range of the corresponding chemical composition, the corresponding two additional detection points are set as complementary additional detection points; If the complementary additional detection points are respectively in two non-adjacent storage areas, the corresponding two non-adjacent storage areas are set as complementary storage areas; The storage area in the middle of the complementary storage area is extracted, and the complementary storage area and the corresponding middle storage area are merged into the secondary inversion equalization storage area.

[0008] In this solution, the step of determining the total error index between the cement powder at the current additional detection point and the preset standard cement powder specifically includes: Extracting the ratio difference value from the ratio difference value set of chemical components; The proportional difference is multiplied by the weight coefficient of the corresponding chemical component to obtain the error index of the corresponding chemical component; When the ratio value of the chemical component is within the preset standard range of the corresponding chemical component, the error index of the corresponding chemical component is set to zero; Traverse the entire set of chemical composition ratio differences to obtain a set of chemical composition error indices; The error indices of the chemical components are combined and added together to obtain a total error index of the cement powder at the current additional detection point and the preset standard cement powder.

[0009] In this solution, after preparing the cement sample from the cement powder of the preset weight, the method further comprises: Based on the preset sensors, obtain the environmental information of the cement sample; Extract environmental features and corresponding feature values; Determine whether the environmental characteristic value is within the characteristic range under the preset standard maintenance environment. If so, the current environmental characteristic is normal; if not, generate adjustment information corresponding to the environmental characteristic; The adjustment information corresponding to the environmental characteristics is sent to the preset management terminal for adjustment.

[0010] In this solution, the step of comprehensively analyzing the parameter values of the cement sample to obtain the quality evaluation index of the corresponding cement sample specifically includes: Normalizing the parameter values of the cement samples to obtain normalized parameter values; Multiply the normalized parameter value by the weight coefficient of the corresponding parameter to obtain the evaluation index of the corresponding parameter; The evaluation indexes of all parameters are accumulated to obtain the quality evaluation index of the corresponding cement sample.

[0011] A second aspect of the present invention provides an intelligent cement detection system, comprising a memory and a processor, wherein the memory stores a program for an intelligent cement detection method, and when the program is executed by the processor, the following steps are implemented: Based on a preset detection instrument, obtaining ratio values of chemical components at a preset first number of detection points; If the ratio values of the chemical components at the detection points are all within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; Based on the preset mechanical equipment, a preset weight of cement powder is randomly sampled from the area where each detection point is located; Based on a preset standard laboratory, a preset weight of cement powder is prepared into a cement sample; Extracting parameter values of cement samples and conducting comprehensive analysis on the parameter values of cement samples to obtain the quality evaluation index of the corresponding cement samples; When the quality evaluation index of the cement sample is greater than or equal to a preset first threshold, the current cement powder is set as qualified.

[0012] This plan includes: Divide the storage bin for cement powder into multiple storage areas, and set at least one detection point in each storage area; When the ratio value of any chemical component at any detection point is not within the preset standard range of the corresponding chemical component, a preset second number of additional detection points are added to the storage area where the detection point is located and the adjacent storage area; Extract the ratio values of chemical components at additional detection points; If the ratio values of the chemical components of all additional detection points are within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; If the ratio value of the chemical composition of the additional detection point is not within the preset standard range of the corresponding chemical composition, the storage area where the additional detection point is located is extracted and set as the secondary inversion equalization storage area; Extracting adjacent storage areas of the secondary reverse parking equalization storage area, and adding a preset second number of additional detection points to the adjacent storage areas of the secondary reverse parking equalization storage area; If the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage equalization storage area are within the preset standard range of the corresponding chemical composition, then the addition of additional detection points is stopped; If the chemical composition ratio value of any additional detection point in the adjacent storage area of the secondary inverted warehouse equalization storage area is outside the preset standard range of the corresponding chemical composition, the storage area where the corresponding additional detection point is located will be merged into the secondary inverted warehouse equalization storage area, and a preset second number of additional detection points will be added to the adjacent storage area of the merged storage area; until the chemical composition ratio values of all additional detection points in the adjacent storage area of the secondary inverted warehouse equalization storage area are within the preset standard range of the corresponding chemical composition or there are no adjacent storage areas in the merged storage area.

[0013] This plan also includes: When the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition; Extract the ratio value of chemical composition at any additional detection point in the secondary storage homogenization area; Based on the same chemical composition, if the ratio value of the chemical composition at the additional detection point is greater than the preset standard range of the corresponding chemical composition, the ratio value of the chemical composition at the additional detection point is subtracted from the maximum value in the preset standard range of the corresponding chemical composition to obtain the ratio difference value of the corresponding chemical composition; If the ratio value of the chemical component at the additional detection point is less than the preset standard range of the corresponding chemical component, the ratio value of the chemical component at the additional detection point is subtracted from the minimum value in the preset standard range of the corresponding chemical component to obtain the ratio difference value of the corresponding chemical component; Traversing all chemical components of the current additional detection point, obtaining a set of proportional differences of the chemical components, and determining a total error index between the cement powder at the current additional detection point and the preset standard cement powder; When the total error index of cement powder at any additional detection point and the preset standard cement powder in the storage area of the secondary inverted storage homogenization storage area is greater than or equal to the preset second threshold, if there is an adjacent area in the storage area where the corresponding additional detection point is located, the corresponding adjacent area will be merged into the secondary inverted storage homogenization storage area.

[0014] The present invention discloses an intelligent cement detection method and system, which improves the accuracy and stability of cement quality by detecting cement powder and cement samples. The introduction of an intelligent system in the entire detection process can monitor the entire cement production and experimental process in real time, thereby improving the transparency and efficiency of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1A flow chart of an intelligent cement detection method according to the present invention is shown; Figure 2 A block diagram of an intelligent cement detection system of the present invention is shown. DETAILED DESCRIPTION

[0016] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features therein can be combined with each other.

[0017] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0018] Figure 1 The flowchart of an intelligent cement detection method of the present invention is shown.

[0019] like Figure 1 As shown, the present invention discloses an intelligent cement detection method, comprising: S101, obtaining chemical composition ratios at a preset first number of detection points based on a preset detection instrument; S102: If the ratio values of the chemical components at the detection points are all within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; S103, randomly sampling a preset weight of cement powder in the area where each detection point is located using a preset mechanical device; S104, preparing a cement sample from a preset weight of cement powder based on a preset standard laboratory; S105, extracting parameter values of the cement sample, and performing comprehensive analysis on the parameter values of the cement sample to obtain a quality evaluation index of the corresponding cement sample; S106: When the quality evaluation index of the cement sample is greater than or equal to a preset first threshold, the current cement powder is set as qualified.

[0020] According to an embodiment of the present invention, the ratio of chemical components such as calcium monoxide and silicon dioxide in cement powder is extracted by using a detection instrument such as an X-ray fluorescence spectrometer or an X-ray diffractometer, and the ratio of each chemical component in the current cement powder is determined according to the type and grade of cement. The types of cement include ordinary Portland cement, slag Portland cement, etc., and the cement grade is a strength grade, such as C20, C40, etc.; after the cement powder is initially qualified, it is tested and tested, and the quality of the corresponding cement is further determined through actual application testing. The entire test process is carried out mechanized, and the test data is stored based on blockchain technology to ensure the authenticity and reliability of the test data.

[0021] According to an embodiment of the present invention, the further embodiment includes: Divide the storage bin for cement powder into multiple storage areas, and set at least one detection point in each storage area; When the ratio value of any chemical component at any detection point is not within the preset standard range of the corresponding chemical component, a preset second number of additional detection points are added to the storage area where the detection point is located and the adjacent storage area; Extract the ratio values of chemical components at additional detection points; If the ratio values of the chemical components of all additional detection points are within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; If the ratio value of the chemical composition of the additional detection point is not within the preset standard range of the corresponding chemical composition, the storage area where the additional detection point is located is extracted and set as the secondary inversion equalization storage area; Extracting adjacent storage areas of the secondary reverse parking equalization storage area, and adding a preset second number of additional detection points to the adjacent storage areas of the secondary reverse parking equalization storage area; If the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage equalization storage area are within the preset standard range of the corresponding chemical composition, then the addition of additional detection points is stopped; If the chemical composition ratio value of any additional detection point in the adjacent storage area of the secondary inverted warehouse equalization storage area is outside the preset standard range of the corresponding chemical composition, the storage area where the corresponding additional detection point is located will be merged into the secondary inverted warehouse equalization storage area, and a preset second number of additional detection points will be added to the adjacent storage area of the merged storage area; until the chemical composition ratio values of all additional detection points in the adjacent storage area of the secondary inverted warehouse equalization storage area are within the preset standard range of the corresponding chemical composition or there are no adjacent storage areas in the merged storage area.

[0022] It should be noted that at least one detection point is set in each storage area; during the secondary storage equalization process, at least one additional detection point is set in each storage area that requires secondary storage equalization, and the positions of the additional detection point and the detection point are inconsistent.

[0023] According to an embodiment of the present invention, the further embodiment includes: When the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition; Extract the ratio value of chemical composition at any additional detection point in the secondary storage homogenization area; Based on the same chemical composition, if the ratio value of the chemical composition at the additional detection point is greater than the preset standard range of the corresponding chemical composition, the ratio value of the chemical composition at the additional detection point is subtracted from the maximum value in the preset standard range of the corresponding chemical composition to obtain the ratio difference value of the corresponding chemical composition; If the ratio value of the chemical component at the additional detection point is less than the preset standard range of the corresponding chemical component, the ratio value of the chemical component at the additional detection point is subtracted from the minimum value in the preset standard range of the corresponding chemical component to obtain the ratio difference value of the corresponding chemical component; Traversing all chemical components of the current additional detection point, obtaining a set of proportional differences of the chemical components, and determining a total error index between the cement powder at the current additional detection point and the preset standard cement powder; When the total error index of cement powder at any additional detection point and the preset standard cement powder in the storage area of the secondary inverted storage homogenization storage area is greater than or equal to the preset second threshold, if there is an adjacent area in the storage area where the corresponding additional detection point is located, the corresponding adjacent area will be merged into the secondary inverted storage homogenization storage area.

[0024] It should be noted that, for example, the storage areas in the secondary inverted storage homogenization storage area include storage area A, storage area B and storage area C, and storage area A and storage area B are adjacent, storage area B and storage area C are adjacent, and storage area A and storage area C are not adjacent. When the total error index of the cement powder and the preset standard cement powder at any additional detection point in storage area A is greater than or equal to the preset second threshold, and the ratio value of the chemical composition of any additional detection point in storage area B is within the preset standard range of the corresponding chemical composition, the corresponding storage area B will also be merged into the secondary inverted storage homogenization storage area.

[0025] According to an embodiment of the present invention, the further embodiment includes: Based on the same chemical composition, if the ratio value of the chemical composition at one additional detection point is greater than the preset standard range of the corresponding chemical composition, and the ratio value of the chemical composition at another additional detection point is less than the preset standard range of the corresponding chemical composition, the corresponding two additional detection points are set as complementary additional detection points; If the complementary additional detection points are respectively in two non-adjacent storage areas, the corresponding two non-adjacent storage areas are set as complementary storage areas; The storage area in the middle of the complementary storage area is extracted, and the complementary storage area and the corresponding middle storage area are merged into the secondary inversion equalization storage area.

[0026] It should be noted that, for example, the storage areas in the secondary inverted warehouse equalization storage area include storage area A, storage area B and storage area C, and storage area A and storage area B are adjacent, storage area B and storage area C are adjacent, and storage area A and storage area C are not adjacent. When the chemical composition a in storage area A is greater than the preset standard range of the corresponding chemical composition a, but the chemical composition a in storage area C is less than the preset standard range of the corresponding chemical composition a, storage area A and storage area C are set as complementary storage areas, and storage area A, storage area B and storage area C are all merged into the secondary inverted warehouse equalization storage area.

[0027] According to an embodiment of the present invention, the step of determining the total error index between the cement powder at the current additional detection point and the preset standard cement powder specifically includes: Extracting the ratio difference value from the ratio difference value set of chemical components; The proportional difference is multiplied by the weight coefficient of the corresponding chemical component to obtain the error index of the corresponding chemical component; When the ratio value of the chemical component is within the preset standard range of the corresponding chemical component, the error index of the corresponding chemical component is set to zero; Traverse the entire set of chemical composition ratio differences to obtain a set of chemical composition error indices; The error indices of the chemical components are combined and added together to obtain a total error index of the cement powder at the current additional detection point and the preset standard cement powder.

[0028] It should be noted that the sum of the weight coefficients of all chemical components is 1. Those skilled in the art set the weight coefficients according to the importance of the chemical components to the cement powder, for example, setting the weight coefficient of silicon dioxide to be larger than that of calcium monoxide.

[0029] According to an embodiment of the present invention, after preparing a cement sample from cement powder of a preset weight, the method further includes: Based on the preset sensors, obtain the environmental information of the cement sample; Extract environmental features and corresponding feature values; Determine whether the environmental characteristic value is within the characteristic range under the preset standard maintenance environment. If so, the current environmental characteristic is normal; if not, generate adjustment information corresponding to the environmental characteristic; The adjustment information corresponding to the environmental characteristics is sent to the preset management terminal for adjustment.

[0030] It should be noted that during the curing process, cement samples need to be monitored in real time by preset sensors to ensure that the corresponding cement samples are in a standard curing environment. The environmental characteristics include temperature characteristics, humidity characteristics, etc. For example, the characteristic range of the temperature characteristics under the standard curing environment is 18 to 22 degrees Celsius.

[0031] According to an embodiment of the present invention, the step of comprehensively analyzing the parameter values of the cement sample to obtain the quality evaluation index of the corresponding cement sample specifically includes: Normalizing the parameter values of the cement samples to obtain normalized parameter values; Multiply the normalized parameter value by the weight coefficient of the corresponding parameter to obtain the evaluation index of the corresponding parameter; The evaluation indexes of all parameters are accumulated to obtain the quality evaluation index of the corresponding cement sample.

[0032] It should be noted that the parameter values of the cement sample include at least compressive strength, chlorine content, etc., where the weight coefficient corresponding to the compressive strength is set to be greater than or equal to 0.9, and the sum of the weight coefficients of all parameters is 1. The parameter value of the cement sample is the parameter value obtained after the corresponding cement sample is cured for 28 days under a standard curing environment.

[0033] Figure 2 A block diagram of an intelligent cement detection system of the present invention is shown.

[0034] like Figure 2 The second aspect of the present invention provides a cement intelligent detection system 2, comprising a memory 21 and a processor 22. The memory stores a cement intelligent detection method program, and when the cement intelligent detection method program is executed by the processor, the following steps are implemented: Based on a preset detection instrument, obtaining ratio values of chemical components at a preset first number of detection points; If the ratio values of the chemical components at the detection points are all within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; Based on the preset mechanical equipment, a preset weight of cement powder is randomly sampled from the area where each detection point is located; Based on a preset standard laboratory, a preset weight of cement powder is prepared into a cement sample; Extracting parameter values of cement samples and conducting comprehensive analysis on the parameter values of cement samples to obtain the quality evaluation index of the corresponding cement samples; When the quality evaluation index of the cement sample is greater than or equal to a preset first threshold, the current cement powder is set as qualified.

[0035] This plan includes: Divide the storage bin for cement powder into multiple storage areas, and set at least one detection point in each storage area; When the ratio value of any chemical component at any detection point is not within the preset standard range of the corresponding chemical component, a preset second number of additional detection points are added to the storage area where the detection point is located and the adjacent storage area; Extract the ratio values of chemical components at additional detection points; If the ratio values of the chemical components of all additional detection points are within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; If the ratio value of the chemical composition of the additional detection point is not within the preset standard range of the corresponding chemical composition, the storage area where the additional detection point is located is extracted and set as the secondary inversion equalization storage area; Extracting adjacent storage areas of the secondary reverse parking equalization storage area, and adding a preset second number of additional detection points to the adjacent storage areas of the secondary reverse parking equalization storage area; If the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage equalization storage area are within the preset standard range of the corresponding chemical composition, then the addition of additional detection points is stopped; If the chemical composition ratio value of any additional detection point in the adjacent storage area of the secondary inverted warehouse equalization storage area is outside the preset standard range of the corresponding chemical composition, the storage area where the corresponding additional detection point is located will be merged into the secondary inverted warehouse equalization storage area, and a preset second number of additional detection points will be added to the adjacent storage area of the merged storage area; until the chemical composition ratio values of all additional detection points in the adjacent storage area of the secondary inverted warehouse equalization storage area are within the preset standard range of the corresponding chemical composition or there are no adjacent storage areas in the merged storage area.

[0036] This plan also includes: When the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition; Extract the ratio value of chemical composition at any additional detection point in the secondary storage homogenization area; Based on the same chemical composition, if the ratio value of the chemical composition at the additional detection point is greater than the preset standard range of the corresponding chemical composition, the ratio value of the chemical composition at the additional detection point is subtracted from the maximum value in the preset standard range of the corresponding chemical composition to obtain the ratio difference value of the corresponding chemical composition; If the ratio value of the chemical component at the additional detection point is less than the preset standard range of the corresponding chemical component, the ratio value of the chemical component at the additional detection point is subtracted from the minimum value in the preset standard range of the corresponding chemical component to obtain the ratio difference value of the corresponding chemical component; Traversing all chemical components of the current additional detection point, obtaining a set of proportional differences of the chemical components, and determining a total error index between the cement powder at the current additional detection point and the preset standard cement powder; When the total error index of cement powder at any additional detection point and the preset standard cement powder in the storage area of the secondary inverted storage homogenization storage area is greater than or equal to the preset second threshold, if there is an adjacent area in the storage area where the corresponding additional detection point is located, the corresponding adjacent area will be merged into the secondary inverted storage homogenization storage area.

[0037] The present invention discloses an intelligent cement detection method and system, which improves the accuracy and stability of cement quality by detecting cement powder and cement samples. The introduction of an intelligent system in the entire detection process can monitor the entire cement production and experimental process in real time, thereby improving the transparency and efficiency of detection.

[0038] In the several embodiments provided in this application, it should be understood that the disclosed devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is merely a logical function division. In actual implementation, there may be other division methods, such as: multiple units or components can be combined, or can be integrated into another system, or some features can be ignored or not executed. In addition, the coupling, direct coupling, or communication connection between the components shown or discussed can be through some interfaces, and the indirect coupling or communication connection of the devices or units can be electrical, mechanical or other forms.

[0039] The units described above as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units; they may be located in one place or distributed across multiple network units; some or all of the units may be selected according to actual needs to achieve the purpose of the scheme of this embodiment.

[0040] In addition, all functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may be separately used as a unit, or two or more units may be integrated into one unit; the above-mentioned integrated units may be implemented in the form of hardware or in the form of hardware plus software functional units.

[0041] Those skilled in the art will appreciate that all or part of the steps of the above-mentioned method embodiments may be implemented by hardware associated with program instructions, and the aforementioned program may be stored in a computer-readable storage medium. When the program is executed, the program executes the steps of the above-mentioned method embodiments. The aforementioned storage medium includes various media that can store program codes, such as mobile storage devices, read-only memories (ROMs), random access memories (RAMs), magnetic disks, or optical disks.

[0042] Alternatively, if the integrated units described above are implemented as software modules and sold or used as standalone products, they can also be stored on a computer-readable storage medium. Based on this understanding, the technical solutions of the embodiments of the present invention, or the portion that contributes to the prior art, can be embodied in the form of a software product. This computer software product, stored on a storage medium, includes instructions for enabling a computer device (such as a personal computer, server, or network device) to execute all or part of the methods described in various embodiments of the present invention. The aforementioned storage media include various media capable of storing program code, such as removable storage devices, ROM, RAM, magnetic disks, or optical disks.

Claims

1. A cement intelligent detection method, characterized in that: include: Based on a preset detection instrument, obtaining ratio values of chemical components at a preset first number of detection points; If the ratio values of the chemical components at the detection points are all within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; Based on the preset mechanical equipment, a preset weight of cement powder is randomly sampled from the area where each detection point is located; Based on a preset standard laboratory, a preset weight of cement powder is prepared into a cement sample; Extracting parameter values of cement samples and conducting comprehensive analysis on the parameter values of cement samples to obtain the quality evaluation index of the corresponding cement samples; When the quality evaluation index of the cement sample is greater than or equal to a preset first threshold, the current cement powder is set as qualified.

2. The intelligent cement detection method according to claim 1, characterized in that: Also includes: Divide the storage bin for cement powder into multiple storage areas, and set at least one detection point in each storage area; When the ratio value of any chemical component at any detection point is not within the preset standard range of the corresponding chemical component, a preset second number of additional detection points are added to the storage area where the detection point is located and the adjacent storage area; Extract the ratio values of chemical components at additional detection points; If the ratio values of the chemical components of all additional detection points are within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; If the ratio value of the chemical composition of the additional detection point is not within the preset standard range of the corresponding chemical composition, the storage area where the additional detection point is located is extracted and set as the secondary inversion equalization storage area; Extracting adjacent storage areas of the secondary reverse parking equalization storage area, and adding a preset second number of additional detection points to the adjacent storage areas of the secondary reverse parking equalization storage area; If the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage equalization storage area are within the preset standard range of the corresponding chemical composition, then the addition of additional detection points is stopped; If the chemical composition ratio value of any additional detection point in the adjacent storage area of the secondary reverse storage homogenization storage area is not within the preset standard range of the corresponding chemical composition, the storage area where the corresponding additional detection point is located is merged into the secondary reverse storage homogenization storage area, and a preset second number of additional detection points are added in the adjacent storage area of the merged storage area; Until the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition or there is no adjacent storage area in the merged storage area.

3. The intelligent cement detection method according to claim 2, characterized in that: Also includes: When the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition; Extract the ratio value of chemical composition at any additional detection point in the secondary storage homogenization area; Based on the same chemical composition, if the ratio value of the chemical composition at the additional detection point is greater than the preset standard range of the corresponding chemical composition, the ratio value of the chemical composition at the additional detection point is subtracted from the maximum value in the preset standard range of the corresponding chemical composition to obtain the ratio difference value of the corresponding chemical composition; If the ratio value of the chemical component at the additional detection point is less than the preset standard range of the corresponding chemical component, the ratio value of the chemical component at the additional detection point is subtracted from the minimum value in the preset standard range of the corresponding chemical component to obtain the ratio difference value of the corresponding chemical component; Traversing all chemical components of the current additional detection point, obtaining a set of proportional differences of the chemical components, and determining a total error index between the cement powder at the current additional detection point and the preset standard cement powder; When the total error index of cement powder at any additional detection point and the preset standard cement powder in the storage area of the secondary inverted storage homogenization storage area is greater than or equal to the preset second threshold, if there is an adjacent area in the storage area where the corresponding additional detection point is located, the corresponding adjacent area will be merged into the secondary inverted storage homogenization storage area.

4. The intelligent cement detection method according to claim 3, characterized in that: Also includes: Based on the same chemical composition, if the ratio value of the chemical composition at one additional detection point is greater than the preset standard range of the corresponding chemical composition, and the ratio value of the chemical composition at another additional detection point is less than the preset standard range of the corresponding chemical composition, the corresponding two additional detection points are set as complementary additional detection points; If the complementary additional detection points are respectively in two non-adjacent storage areas, the corresponding two non-adjacent storage areas are set as complementary storage areas; The storage area in the middle of the complementary storage area is extracted, and the complementary storage area and the corresponding middle storage area are merged into the secondary inversion equalization storage area.

5. The intelligent cement detection method according to claim 3, characterized in that: The step of determining the total error index of the cement powder at the current additional detection point and the preset standard cement powder specifically includes: Extracting the ratio difference value from the ratio difference value set of chemical components; The proportional difference is multiplied by the weight coefficient of the corresponding chemical component to obtain the error index of the corresponding chemical component; When the ratio value of the chemical component is within the preset standard range of the corresponding chemical component, the error index of the corresponding chemical component is set to zero; Traverse the entire set of chemical composition ratio differences to obtain a set of chemical composition error indices; The error indices of the chemical components are combined and added together to obtain a total error index of the cement powder at the current additional detection point and the preset standard cement powder.

6. The intelligent cement detection method according to claim 1, characterized in that: After preparing the cement sample from the cement powder of the preset weight, the method further comprises: Based on the preset sensors, obtain the environmental information of the cement sample; Extract environmental features and corresponding feature values; Determine whether the environmental characteristic value is within the characteristic range under the preset standard maintenance environment. If so, the current environmental characteristic is normal; if not, generate adjustment information corresponding to the environmental characteristic; The adjustment information corresponding to the environmental characteristics is sent to the preset management terminal for adjustment.

7. The intelligent cement detection method according to claim 1, characterized in that: The step of comprehensively analyzing the parameter values of the cement sample to obtain the quality evaluation index of the corresponding cement sample specifically includes: Normalizing the parameter values of the cement samples to obtain normalized parameter values; Multiply the normalized parameter value by the weight coefficient of the corresponding parameter to obtain the evaluation index of the corresponding parameter; The evaluation indexes of all parameters are accumulated to obtain the quality evaluation index of the corresponding cement sample.

8. An intelligent cement detection system, characterized in that: The invention comprises a memory and a processor, wherein the memory stores a cement intelligent detection method program, and when the cement intelligent detection method program is executed by the processor, the following steps are implemented: Based on a preset detection instrument, obtaining ratio values of chemical components at a preset first number of detection points; If the ratio values of the chemical components at the detection points are all within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; Based on the preset mechanical equipment, a preset weight of cement powder is randomly sampled from the area where each detection point is located; Based on a preset standard laboratory, a preset weight of cement powder is prepared into a cement sample; Extracting parameter values of cement samples and conducting comprehensive analysis on the parameter values of cement samples to obtain the quality evaluation index of the corresponding cement samples; When the quality evaluation index of the cement sample is greater than or equal to a preset first threshold, the current cement powder is set as qualified.

9. The intelligent cement detection system according to claim 8, characterized in that: include: Divide the storage bin for cement powder into multiple storage areas, and set at least one detection point in each storage area; When the ratio value of any chemical component at any detection point is not within the preset standard range of the corresponding chemical component, a preset second number of additional detection points are added to the storage area where the detection point is located and the adjacent storage area; Extract the ratio values of chemical components at additional detection points; If the ratio values of the chemical components of all additional detection points are within the preset standard range of the corresponding chemical components, the current cement powder is set to be initially qualified and the preset mechanical equipment is triggered; If the ratio value of the chemical composition of the additional detection point is not within the preset standard range of the corresponding chemical composition, the storage area where the additional detection point is located is extracted and set as the secondary inversion equalization storage area; Extracting adjacent storage areas of the secondary reverse parking equalization storage area, and adding a preset second number of additional detection points to the adjacent storage areas of the secondary reverse parking equalization storage area; If the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage equalization storage area are within the preset standard range of the corresponding chemical composition, then the addition of additional detection points is stopped; If the chemical composition ratio value of any additional detection point in the adjacent storage area of the secondary reverse storage homogenization storage area is not within the preset standard range of the corresponding chemical composition, the storage area where the corresponding additional detection point is located is merged into the secondary reverse storage homogenization storage area, and a preset second number of additional detection points are added in the adjacent storage area of the merged storage area; Until the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition or there is no adjacent storage area in the merged storage area.

10. The intelligent cement detection system according to claim 9, characterized in that: Also includes: When the chemical composition ratio values of all additional detection points in the adjacent storage areas of the secondary storage homogenization storage area are within the preset standard range of the corresponding chemical composition; Extract the ratio value of chemical composition at any additional detection point in the secondary storage homogenization area; Based on the same chemical composition, if the ratio value of the chemical composition at the additional detection point is greater than the preset standard range of the corresponding chemical composition, the ratio value of the chemical composition at the additional detection point is subtracted from the maximum value in the preset standard range of the corresponding chemical composition to obtain the ratio difference value of the corresponding chemical composition; If the ratio value of the chemical component at the additional detection point is less than the preset standard range of the corresponding chemical component, the ratio value of the chemical component at the additional detection point is subtracted from the minimum value in the preset standard range of the corresponding chemical component to obtain the ratio difference value of the corresponding chemical component; Traversing all chemical components of the current additional detection point, obtaining a set of proportional differences of the chemical components, and determining a total error index between the cement powder at the current additional detection point and the preset standard cement powder; When the total error index of cement powder at any additional detection point and the preset standard cement powder in the storage area of the secondary inverted storage homogenization storage area is greater than or equal to the preset second threshold, if there is an adjacent area in the storage area where the corresponding additional detection point is located, the corresponding adjacent area will be merged into the secondary inverted storage homogenization storage area.

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