General assembly flexible production system for photoelectric products

Abstract

The invention relates to a general assembly flexible production system for photoelectric products, relates to the field of production modes, and provides a production layout thought of eight areas, five libraries, two points and one line by combining a technological process and 5M1E, the eight areas include assembly, debugging, inspection, delivery and the like, the five libraries include material, transfer, semi-finished product, to-be-inspected and qualified product libraries, and the two points include tool equipment and file data storage points. The first line is an emergency disposal line. The method has the advantages that existing land resources are integrated, production layout is optimized, a production line management mode is adjusted, resources are reasonably allocated, and quick production and quick change of a production line and production capacity transformation are achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of production modes, and in particular to a flexible assembly production system for optoelectronic products. Background Art

[0002] In recent years, a certain optoelectronic product has successfully passed various tests and trials, and its reliability and stability have been continuously improved. It has gradually moved towards standardization, serialization, and productization. As a result, the task requirements have increased sharply, and the demand for personalized customization has become increasingly obvious. Figure 1 As shown, this optoelectronic product has always mainly adopted a mixed research and development and production co-line model and a traditional single rigid production model of project-based production.

[0003] The model of co-locating R&D and production on the same line lacks strong production capacity and is more suitable for the early R&D and verification stages of single-unit products. When R&D and production conflict, mass production capacity is easily affected, making it difficult to effectively cope with mass production. When faced with users' demands for small batches, multi-state, and multi-variety personalized customization, the traditional single, rigid production model of the project system faces increasingly prominent problems such as frequent model changes in the manufacturing process, a lack of rapid production and changeover capabilities, chaotic on-site zoning, and disconnected production line flows. These issues slow manufacturing progress, low quality, and difficulty achieving fundamental efficiency improvements. The traditional production model, which relies solely on simple resources and a flat, serialized approach to personnel, is no longer able to adapt to the diversified, productized, mass-produced, and high-quality mass production demands of optoelectronic products in recent years.

[0004] Therefore, in view of the above shortcomings, it is necessary to provide a flexible production system for the assembly of optoelectronic products. Summary of the Invention

[0005] (1) Technical issues to be resolved

[0006] The technical problem to be solved by the present invention is to solve the problem that the traditional single rigid production model cannot meet the new needs of users for small batches and multiple varieties.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the present invention provides a flexible production system for final assembly of optoelectronic products, comprising:

[0009] Material preparation area, used for receiving, storing and processing raw materials;

[0010] Product assembly area, used for assembling products;

[0011] Standalone debugging area, used for testing and debugging individual circuit boards or components;

[0012] The whole machine debugging area is used to test the assembled products;

[0013] Software upgrade area, used to update and upgrade the product software;

[0014] Product testing area, used for performance testing, stability testing, simulation testing, boundary testing, and scenario simulation testing of products;

[0015] Inspection and acceptance area, used for final inspection of finished products;

[0016] Delivery handover area, used for receiving and inspecting incoming products and packaging and delivering internal products.

[0017] As a further illustration of the present invention, preferably, it also includes:

[0018] Material warehouse, used to store materials;

[0019] Transit warehouse, used to temporarily store materials to be used in production;

[0020] Semi-finished product warehouse, used to store semi-finished products in the production process;

[0021] The warehouse for inspection is used to store products to be inspected;

[0022] The qualified product warehouse is used to store products that have passed inspection.

[0023] As a further illustration of the present invention, preferably, it also includes:

[0024] Tooling and equipment storage area, used to store tools and equipment required for the production process;

[0025] Document storage point, used to store technical documents required for the production process.

[0026] As a further illustration of the present invention, preferably, it also includes an emergency disposal line connecting the material preparation area, product assembly area, single-machine debugging area, whole-machine debugging area, software upgrade area, product testing area, inspection and acceptance area and delivery and handover area in series, so as to quickly respond to and handle emergencies that occur during the production process.

[0027] (3) Beneficial effects

[0028] The above technical solution of the present invention has the following advantages:

[0029] The present invention, by establishing a separate production area and physically isolating research and development from production, completely solves the problem of mixed research and production on the same line, which hinders batch production capacity. It also integrates existing land resources and replaces a rigid single production method with a flexible production layout, thereby improving the flexible adaptability of the production team. Flexible coordination between areas can quickly adapt to changes in production demand, and is compatible with the processing capabilities of multiple varieties and multiple states of products. It can achieve fast production and changeover of products, enhance product production efficiency, speed up product production progress, and shorten product manufacturing cycles. Inspection areas are set up in key production links to ensure product quality and improve product quality consistency. It truly meets the task requirements of serial batch production of multiple products and parallel small batch production of multiple products. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the traditional production layout;

[0031] Figure 2 It is a schematic diagram of the production layout of the present invention;

[0032] Figure 3 It is a production flow chart of the present invention. DETAILED DESCRIPTION

[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0034] A flexible production system for the final assembly of optoelectronic products, such as Figure 2 As shown, it includes "eight districts, five warehouses, two points and one line," where the eight districts are:

[0035] Material sorting and preparation area: responsible for the receipt, storage and preliminary processing of raw materials to prepare for subsequent production activities.

[0036] Product assembly area: This is where the main assembly work of the product is carried out and is the core area of the production process.

[0037] Single-machine debugging area: Test and debug a single circuit board or a group of components to ensure that their performance meets functional performance requirements.

[0038] Whole machine debugging area: The assembled products are tested as a whole machine to ensure that all components work together.

[0039] Software Upgrade Area: Responsible for product software updates and upgrades to adapt to changing technological requirements.

[0040] Product testing area: Conduct product performance testing, stability testing, simulation testing, boundary testing, scenario simulation testing, etc. to ensure product quality and reliability.

[0041] Inspection and acceptance area: Perform final inspection on products that have completed testing to ensure that the products meet the task input requirements.

[0042] Delivery and handover area: responsible for the acceptance and inspection of external products, the packaging and delivery of internal products, and the completion of handover records, etc.

[0043] The five libraries are:

[0044] Material warehouse: adopts three-dimensional storage to improve space utilization and speed up material storage and retrieval.

[0045] Transit warehouse: A temporary storage area during the production process, used to temporarily store materials that will be used in production.

[0046] Semi-finished product warehouse: stores semi-finished products in the production process for subsequent processing.

[0047] Inspection warehouse: stores products awaiting inspection to ensure timely quality control.

[0048] Qualified product warehouse: stores products that have passed inspection and are ready for delivery.

[0049] The two points are:

[0050] Tooling and equipment storage point: Store the tools and equipment required for production to ensure the smooth progress of production activities.

[0051] Document storage point: Store technical documents and information required in the production process for easy query and use.

[0052] The first line is the emergency response line: when encountering an emergency during the production process, it can respond and handle it quickly to ensure the continuity and safety of production.

[0053] The present invention also refines and integrates a process flow of a flexible assembly production system, such as Figure 3 As shown, the following steps are included:

[0054] 1. Task order reception and evaluation

[0055] Receiving and evaluating work orders is the starting point of the entire production process. During this step, the production department receives customer orders or internal production tasks, identifies production requirements and specifications, and evaluates the tasks. The efficiency of this step directly impacts the progress of all subsequent steps, making fast and accurate work order processing crucial.

[0056] 2. Purchase and prepare materials

[0057] According to the task order requirements, the procurement department needs to purchase the required raw materials and parts in a timely manner. This step requires accurate demand forecasting and supply chain management to ensure timely and cost-effective material supply.

[0058] 3. Material inspection and storage

[0059] After the raw materials and components arrive, they must undergo rigorous inspection and acceptance to ensure they meet production standards. This step is the first line of defense in quality control and is crucial to preventing substandard materials from entering the production line.

[0060] 4. Collect food

[0061] During the pre-production preparation phase, production staff collect the necessary materials and tools according to the production plan. This step requires efficient material management and scheduling to reduce waiting time and improve production efficiency.

[0062] 5. Single machine debugging

[0063] Before product assembly, product commissioning is a key step to ensure the normal operation of equipment and machinery. This helps to promptly identify and resolve potential technical problems and avoid production interruptions.

[0064] 6. Product assembly

[0065] Product assembly is a core part of the production process, involving the combination and assembly of parts. This step requires delicate operation and strict quality control. It is necessary to follow the process documentation specifications and strengthen the process inspection to ensure the assembly quality of the product.

[0066] 7. Machine debugging

[0067] After assembly is complete, the product is debugged again to ensure that all components work together and meet design requirements. This step is crucial to improving product reliability and performance.

[0068] 8. Multimedia Recording

[0069] Throughout the production process, multimedia tools are used to record key data and production processes. This not only helps to trace product history, but also serves as an important basis for continuous improvement and quality control.

[0070] 9. Stress screening test

[0071] Before leaving the factory, the product needs to undergo a series of stress screening tests such as temperature shock test, random vibration test, temperature cycle test and power aging test to verify its performance and reliability.

[0072] 10. Product acceptance

[0073] Before product delivery, we conduct final inspection and acceptance to ensure that the product fully meets the quality standards and meets the user's task requirements. This step is the guarantee of customer satisfaction and production reputation.

[0074] 11. Product Delivery

[0075] Finally, the product is delivered to the user. This step requires attention to the protection and transportation safety of the product. Both parties sign the product handover form during the handover.

[0076] After analysis, it is found that achieving fast production and changeover of production lines requires comprehensive control and optimization from the aspects of 5M (people, machines, materials, methods, and measurements). When the six factors of 5M1E are organically combined to achieve effective management and control, fast production and changeover of production lines can be better achieved, thereby improving production efficiency and capacity.

[0077] people:

[0078] like Figure 2 As shown, based on the above steps and in conjunction with the eight-area, five-warehouse, two-point-one-line production environment layout, personnel are divided into different positions, such as commissioning personnel, inspectors, and fitters. Employees' primary job positions and responsibilities are fixed, and work responsibility areas are defined. Regularly evaluate employee performance and adjust positions when necessary to ensure continuous optimization of the matching of people and positions.

[0079] machine:

[0080] Research and develop universal test equipment that can be used for a variety of test tasks and test objects.

[0081] material:

[0082] A special transit warehouse is set up, and products and materials are continuously circulated in eight areas and five warehouses until delivery. The products are recorded in real time during this circulation process.

[0083] Law:

[0084] The production of products of different states and models must be based on the corresponding currently valid design documents, process documents, etc.

[0085] Test:

[0086] Integrate existing instruments and equipment, organize measurement regularly, and give priority to general models for newly commissioned instruments and equipment.

[0087] After preliminary planning and analysis of the process route and 5M (Man, Machine, Material, Method, Measurement), when a new task order is received, a meeting is organized to conduct task evaluation and finalize the production line status. When the production line needs to be switched, the products currently being produced on the debugging table are quickly transferred to the transit warehouse. At the same time, only the guidance documents for subsequent production need to be issued to complete the rapid switching of the production line.

[0088] The flexible production layout truly meets the needs of rapid product changeovers. Operators receive current, valid guidance documents and, accordingly, collect materials from the material warehouse and material preparation area. Product assembly tools are universal, and the assembly location is a fixed product assembly area. Product commissioning, testing, software upgrades, and acceptance tasks utilize universal test equipment capable of performing a variety of optoelectronic tests, adapting to rapid line changeovers. The product delivery area and the five warehouses are unaffected by changes in product status. This represents a shift from personnel circling around products to products moving along the production line.

[0089] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A flexible production system for final assembly of optoelectronic products, characterized by: include: Material preparation area, used for receiving, storing and processing raw materials; Product assembly area, used for assembling products; Standalone debugging area, used for testing and debugging individual circuit boards or components; The whole machine debugging area is used to test the assembled products; Software upgrade area, used to update and upgrade the product software; Product testing area, used for performance testing, stability testing, simulation testing, boundary testing, and scenario simulation testing of products; Inspection and acceptance area, used for final inspection of finished products; Delivery handover area, used for receiving and inspecting incoming products and packaging and delivering internal products.

2. The flexible assembly production system for optoelectronic products according to claim 1, characterized in that: Also includes: Material warehouse, used to store materials; Transit warehouse, used to temporarily store materials to be used in production; Semi-finished product warehouse, used to store semi-finished products in the production process; The warehouse for inspection is used to store products to be inspected; The qualified product warehouse is used to store products that have passed inspection.

3. The flexible assembly production system for optoelectronic products according to claim 2, characterized in that: Also includes: Tooling and equipment storage area, used to store tools and equipment required for the production process; Document storage point, used to store technical documents required for the production process.

4. The flexible assembly production system for optoelectronic products according to claim 3, characterized in that: It also includes an emergency response line connecting the material preparation area, product assembly area, single-machine debugging area, whole-machine debugging area, software upgrade area, product testing area, inspection and acceptance area, and delivery and handover area, so as to quickly respond to and handle emergencies that occur during the production process.

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