Switch metal plate riveting equipment

Automatic riveting of contacts and contacts is achieved through conveying, pushing and pressing mechanisms, which solves the problems of low productivity and poor safety in the prior art, and achieves an efficient and safe riveting process.

CN120453085AInactive Publication Date: 2025-08-08WEDE INTELLIGENT ELECTRIC CO LTD
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Patent Information

Application Number
CN202510730227.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-08-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the assembly operation of contacts and contacts has problems of low productivity and insecure, especially in manual positioning and high-precision robot positioning, the equipment costs are high and the operation is complicated.

Method used

The conveying mechanism is used to pre-connect the contacts and contacts, and then push them to the riveting table through the pushing mechanism. The pressing mechanism completely presses the contacts on the contacts, and finally the riveting is completed by the riveting head to achieve automated production.

Benefits of technology

Improve production efficiency, reduce safety risks of manual operation, reduce equipment costs, and realize efficient automatic riveting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of power switch processing, and particularly relates to switch metal plate riveting equipment which comprises a machine base, a riveting device and a riveting device. An oil cylinder is fixedly mounted on the rack; a riveting head is fixedly connected to the lower end of a piston rod of the oil cylinder; the conveying mechanism is used for conveying the contacts and the contact pieces and pre-connecting the contacts and the contact pieces together; the riveting table is fixedly installed on the machine base, and the riveting table is arranged under the riveting head; the pushing mechanism is used for pushing the contacts and the contact pieces which are pre-connected together to the riveting table; the pressing mechanism is mounted on the piston rod of the oil cylinder and is used for completely pressing the contact piece on the contact; according to the riveting device, the contact and the contact piece can be pre-connected together through the material conveying mechanism, then the contact and the contact piece are pushed to the riveting table through the material pushing mechanism, the contact piece is completely pressed on the contact when the pressing mechanism presses downwards, and therefore riveting of the switch metal plate is completed, the automation degree is high, and production is efficient.
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Description

Technical Field

[0001] The present invention relates to the technical field of switch processing equipment, and in particular to a switch metal plate riveting device. Background Art

[0002] In electrical switching components, contacts and contact blades are common structural parts. The contacts and contact blades are connected by riveting. When connecting, the contacts are first assembled in the prefabricated holes of the contact blades, and then the contacts are fixed to the contact blades by riveting. The characteristics of this type of parts are extremely wide range of uses and a large number of parts, while the size of the contacts is very small. For a long time, the assembly work between the contacts and contact blades has been completed by a working mechanism combined with a large amount of manual labor.

[0003] The commonly used assembly method is to use an existing press and assist with mold feeding. During operation, the positioning and alignment of the prefabricated holes on the contacts and contact pieces is a major difficulty. Existing positioning methods usually include two: the first is manual assisted positioning. Manual operation not only has extremely low productivity, but also has the need for manual operations at all times during press operation, which can easily cause personal injury and is very unsafe; the second is to use an intelligent system robot to accurately position and transport the contacts and contact pieces. This method has high equipment costs and requires high equipment precision. Summary of the Invention

[0004] In response to the shortcomings of the existing technology, the present invention provides a switch metal plate riveting device, which pre-connects the contacts and contact pieces through a conveying mechanism and then presses the contacts and contact pieces together through a pressing mechanism, aiming to solve the problems in the background technology.

[0005] In order to achieve the above technical objectives, the specific technical solutions of the present invention are as follows: a switch metal plate riveting device proposed by the present invention includes: a machine base, on which a frame is fixedly installed; a cylinder is fixedly installed on the frame, and the lower end of the cylinder piston rod is fixedly connected to a rivet head; a conveying mechanism, used to convey and pre-connect the contacts and contact pieces together; a riveting table, fixedly installed on the machine base, and the riveting table is located directly below the riveting head; a pushing mechanism, used to push the pre-connected contacts and contact pieces onto the riveting table; a pressing mechanism, installed on the cylinder piston rod, and the pressing mechanism is used to press the contact pieces completely onto the contacts.

[0006] As a preferred technical solution of the present invention, the conveying mechanism includes: a first vibrating conveyor trough for conveying contacts; a second vibrating conveyor trough arranged at an angle downward for conveying contact pieces; the second vibrating conveyor trough is arranged above the first vibrating conveyor trough, and the distance between the second vibrating conveyor trough and the first vibrating conveyor trough gradually decreases along the direction approaching the pushing mechanism.

[0007] As a preferred technical solution of the present invention, a first channel is provided on the first vibrating feed trough, a second channel is provided on the second vibrating feed trough, and a through hole cooperating with the column is provided in the second channel.

[0008] As a preferred technical solution of the present invention, a pair of limit plates are fixedly connected to the lower end of the second vibrating feed trough, which are used to pre-connect the contact piece to the contact point, and the contact piece contacts the lower surface of the limit plate.

[0009] As a preferred technical solution of the present invention, the pressing mechanism includes: a connecting frame, fixedly connected to the cylinder piston rod; a connecting seat, which is connected to the connecting frame through an elastic component; a horizontally arranged pressure plate is slidably connected to the connecting seat, which is used to press down the contact piece, and an avoidance hole is provided on the pressure plate.

[0010] As a preferred technical solution of the present invention, the connecting seat is provided with a receiving groove which is slidably connected to the pressing plate, and an elastic member is fixedly connected between the pressing plate and one end of the receiving groove.

[0011] As an optimal technical solution of the present invention, a rotating rod is rotatably connected to the connecting seat, one end of the rotating rod is fixedly connected to a gear, the rotating rod is fixedly connected to a fixed rod, a connecting rod is rotatably connected between the fixed rod and the pressure plate, and a rack that cooperates with the gear is fixedly connected to the connecting frame.

[0012] As an optimal technical solution of the present invention, the pushing mechanism includes: a conveying seat, a pushing trough is provided on the conveying seat, and a feed port is provided on the pushing trough; a pushing cylinder, a pushing rod is fixedly connected to the pushing cylinder, and the pushing rod is provided in the pushing trough.

[0013] As an optimal technical solution of the present invention, the riveting table is provided with a limiting hole that cooperates with the contact, and a ejecting cylinder is installed on one side of the riveting table, and a ejecting plate is fixedly connected to the ejecting cylinder for ejecting the riveted switch metal plate.

[0014] The beneficial effects of the present invention are: 1. The present invention can pre-connect the contacts and contact pieces together through the feeding mechanism, and then push them to the riveting table through the pushing mechanism. When the pressing mechanism is pressed down, the contact pieces are completely pressed onto the contacts, and then the riveting head rivets the contacts and contact pieces, thereby completing the riveting of the switch metal plate, with a high degree of automation and efficient production.

[0015] 2. The pressing mechanism of the present invention is provided with a connecting frame, a connecting seat and a pressure plate. When the pressing mechanism descends, the pressure plate first contacts the contact piece and completely presses the contact piece on the contact point. As the pressing mechanism continues to descend, the connecting frame continues to descend to drive the rotating rod to rotate, and then drives the pressure plate to move and store the pressure plate in the connecting seat to prevent the pressure plate from affecting the riveting action of the riveted head. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the contacts and contact pieces proposed in the present invention.

[0017] Figure 2 This is a structural diagram of a switch metal plate riveting device proposed by the present invention. Figure 3 This is a schematic structural diagram of the conveying mechanism proposed in the present invention.

[0018] Figure 4 This is a schematic structural diagram of the pressing mechanism proposed in the present invention.

[0019] Figure 5 This is a schematic diagram from another angle of the pressing mechanism proposed by the present invention.

[0020] Figure 6 This is a structural schematic diagram of the material pushing mechanism proposed in the present invention.

[0021] Figure 7 This is a schematic structural diagram of the riveting station proposed in the present invention.

[0022] In the figure: 1. Machine base; 101. Machine frame; 102. Oil cylinder; 103. Riveted joint; 2. Pressing mechanism; 201. Connecting seat; 202. Pressing plate; 203. Avoidance hole; 204. Storage slot; 205. Connecting rod; 206. Elastic member; 207. Connecting frame; 208. Rack; 209. Gear; 210. Rotating rod; 211. Fixed rod; 212. Elastic assembly; 3. Conveying mechanism; 301. First vibrating feed trough; 302 , second vibrating feed trough; 303, first trough; 304, second trough; 305, through hole; 306, limit plate; 4, riveting table; 401, limit hole; 402, ejecting cylinder; 403, ejecting plate; 5, pushing mechanism; 501, conveying seat; 502, feed port; 503, pushing trough; 504, pushing cylinder; 505, pushing rod; 6, contact; 601, base; 602, column; 7, contact piece; 701, connecting hole. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Example: This embodiment discloses a switch metal plate riveting device suitable for Figure 1The switch metal plate shown is riveted, and the switch metal plate includes a contact 6 and a contact piece 7, wherein the contact 6 includes a base 601 and a column 602, wherein the diameter of the base 601 is the same as the width of the contact piece 7, so that the contact 6 and the contact piece 7 correspond one to one during transportation. The contact piece 7 is provided with a connecting hole 701 that cooperates with the column 602, and the diameter of the connecting hole 701 is the same as the diameter of the column 602. When riveting, the column 602 is first inserted into the connecting hole 701.

[0025] like Figure 2-Figure 7 As shown, the present invention includes: a machine base 1, on which a frame 101 is fixedly mounted; a cylinder 102 is fixedly mounted on the frame 101, and the lower end of the piston rod of the cylinder 102 is fixedly connected to a rivet head 103, through which the column 602 is pressed down to rivet the contact 6 and the contact piece 7 together; a conveying mechanism 3, for conveying and pre-connecting the contact 6 and the contact piece 7 together, where pre-connection means inserting a small part of the head of the column 602 into the connecting hole 701; a riveting table 4, fixedly mounted on the machine base 1, and the riveting table 4 is located directly below the riveting head 103; a pushing mechanism 5, for pushing the pre-connected contacts 6 and contact pieces 7 onto the riveting table 4; a pressing mechanism 2, mounted on the piston rod of the cylinder 102, for pressing the contact piece 7 completely onto the contact 6, so that the column 602 completely exposes the contact piece 7, which is convenient for the riveting head 103 to rivet it.

[0026] like Figure 3 As shown, the conveying mechanism 3 includes: a first vibrating feed trough 301 for conveying the contact 6, one end of the first vibrating feed trough 301 is in contact with the conveying seat 501; a second vibrating feed trough 302 arranged obliquely downward is used to convey the contact piece 7, the second vibrating feed trough 302 is arranged above the first vibrating feed trough 301, and the distance between the second vibrating feed trough 302 and the first vibrating feed trough 301 gradually decreases along the direction approaching the pushing mechanism 5, and the end of the second vibrating feed trough 302 is in contact with the first vibrating feed trough 301; and the first vibrating feed trough 301 and the second vibrating feed trough 302 are respectively loaded through two vibrating material trays (not shown in the figure), the vibrating material tray is the existing technology, and the specific structure is not repeated; when the vibrating material tray vibrates, it drives the first vibrating feed trough 301 and the second vibrating feed trough 302 to vibrate, respectively loading the contact 6 and the contact piece 7.

[0027] Among them, a first groove 303 is provided on the first vibrating feed trough 301, and the width of the first groove 303 is the same as the diameter of the base 601; a second groove 304 is provided on the second vibrating feed trough 302, and the width of the second groove 304 is the same as the width of the contact piece 7; and a through hole 305 is provided in the second groove 304 to cooperate with the column 602 to prevent the second vibrating feed trough 302 from blocking the column 602. When the contact 6 and the contact piece 7 are in the process of vibrating and conveying the material forward, the contact 6 and the contact piece 7 correspond one to one, and as the contact piece 7 is conveyed forward, the distance between the contact piece 7 and the contact 6 gradually decreases, and under the vibration of the first vibrating feed trough 301 and the second vibrating feed trough 302, the head of the column 602 will be inserted into the connecting hole 701 to pre-connect the contact 6 and the contact piece 7 together.

[0028] Preferably, a pair of limit plates 306 are fixedly connected to the lower end of the second vibrating feed trough 302, which are used to pre-connect the contact piece 7 to the contact 6. The limit plates 306 are set to be tilted downward, and the contact piece 7 contacts the lower surface of the limit plates 306. As the contact piece 7 is conveyed forward, the limit plates 306 exert downward pressure on the contact piece 7; through the setting of the limit plates 306, it is ensured that the column 602 and the connecting hole 701 are pre-connected together; the pre-connected contact 6 and contact piece 7 are conveyed to the conveying seat 501 through the first groove 303.

[0029] like Figure 4-Figure 5As shown, the pressing mechanism 2 includes: a connecting frame 207, which is fixedly connected to the piston rod of the oil cylinder 102; a connecting seat 201, the connecting seat 201 is connected to the connecting frame 207 through an elastic component 212, the elastic component includes a telescopic rod and a cylindrical spring, and the cylindrical spring is connected to the surface of the telescopic rod; a horizontally arranged pressure plate 202 is slidably connected to the connecting seat 201, which is used to press down the contact piece 7, and a avoidance hole 203 is provided on the pressure plate 202 to prevent the pressure plate 202 from contacting the column 602; a receiving groove 204 is provided on the connecting seat 201 to be slidably connected to the pressure plate 202, the pressure plate 202 can be received in the receiving groove 204, and an elastic member 206 is fixedly connected between the pressure plate 202 and one end of the receiving groove 204, and the elastic member 206 is a spring; wherein, a rotating rod 210 is rotatably connected to the connecting seat 201, and one end of the rotating rod 210 is fixedly connected There is a gear 209, and the rotating rod 210 is fixedly connected to the fixed rod 211. The connecting rod 205 is rotatably connected between the fixed rod 211 and the pressure plate 202, and the rack 208 cooperating with the gear 209 is fixedly connected to the connecting frame 207; during riveting, the oil cylinder 102 drives the pressing mechanism 2 and the riveting head 103 to descend at the same time, and the pressure plate 202 is first pressed on the contact piece 7, driving the contact piece 7 to slide downward along the column 602, thereby completely pressing the contact piece 7 on the contact 6, and as the connecting frame 207 descends, the rack 208 engages with the gear 209, driving the gear 209 and the rotating rod 210 to rotate. When the rotating rod 210 rotates, it drives the pressure plate 202 to move, and the pressure plate 202 is stored in the storage groove 204, so that the pressure plate 202 avoids the riveting head 103 before the riveting action, and then the riveting head 103 rivets the contact 6 and the contact piece 7.

[0030] like Figure 6 As shown, the pushing mechanism 5 includes: a conveying seat 501, a pushing groove 503 is provided on the conveying seat 501, the width of the pushing groove 503 is the same as the diameter of the base 601 of the contact 6, and a feeding port 502 is provided on the pushing groove 503, and the pre-connected contacts 6 and contact pieces 7 enter the pushing groove 503 through the feeding port 502; a pushing cylinder 504, a pushing rod 505 is fixedly connected to the pushing cylinder 504, and the pushing rod 505 is arranged in the pushing groove 503; the pushing cylinder 504 drives the pushing rod 505 to move, and the pre-connected contacts 6 and contact pieces 7 are pushed onto the riveting table 4.

[0031] like Figure 7As shown, the riveting table 4 is provided with a limiting hole 401 that cooperates with the contact 6 to ensure the stability of the position of the contact 6 during riveting. The depth of the limiting hole 401 is the same as the height of the base 601, so that when the contact 7 is completely moved to the lower end of the column 602, the contact 7 is in contact with the surface of the riveting table 4, so that the contact 7 has a support point when riveting; and a lifting cylinder 402 is installed on one side of the riveting table 4, and a lifting plate 403 is fixedly connected to the lifting cylinder 402. After the riveting is completed, the lifting plate 403 is driven by the lifting cylinder 402 to quickly lift the riveted switch metal plate out and drop it to the side of the riveting table 4.

[0032] Working principle: In this embodiment, the vibrating material plate continuously conveys the contact 6 and the contact piece 7 to the first vibrating feed trough 301 and the second vibrating feed trough 302 respectively. The contact 6 and the contact piece 7 are pre-connected on the conveying mechanism 3, and then conveyed to the conveying seat 501, and pushed to the riveting table 4 by the pushing cylinder 504. Then, the oil cylinder 102 drives the pressing mechanism 2 and the riveting head 103 to descend at the same time. The pressing plate 202 first presses on the contact piece 7, driving the contact piece 7 to slide downward along the column 602, and completely pressing the contact piece 7 to the bottom of the column 602, and then The connecting seat 201 does not move, the connecting frame 207 continues to descend, the rack 208 engages with the gear 209, driving the gear 209 and the rotating rod 210 to rotate. When the rotating rod 210 rotates, it drives the pressure plate 202 to move, and the pressure plate 202 is stored in the storage groove 204, so that the pressure plate 202 avoids the riveting head 103 before the riveting action, and then the riveting head 103 continues to descend to rivet the contact 6 and the contact piece 7. After the riveting is completed, the switch metal plate is pushed out by the ejection cylinder 402, thereby completing the riveting of the contact 6 and the contact piece 7.

[0033] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.

[0034] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A switch metal plate riveting device, characterized in that: include: A machine base (1), on which a frame (101) is fixedly mounted; An oil cylinder (102) is fixedly mounted on the frame (101), and a riveted joint (103) is fixedly connected to the lower end of the piston rod of the oil cylinder (102); A conveying mechanism (3) for conveying and pre-connecting the contacts (6) and the contact pieces (7); A riveting table (4) is fixedly mounted on the machine base (1), and the riveting table (4) is located directly below the riveting head (103); A pushing mechanism (5) is used to push the pre-connected contacts (6) and contact pieces (7) onto the riveting table (4); The pressing mechanism (2) is mounted on the piston rod of the oil cylinder (102), and the pressing mechanism (2) is used to completely press the contact piece (7) onto the contact point (6).

2. The switch metal plate riveting device according to claim 1, characterized in that: The conveying mechanism (3) comprises: a first vibrating conveying trough (301) for conveying the contact (6); a second vibrating conveying trough (302) arranged obliquely downward for conveying the contact piece (7); the second vibrating conveying trough (302) is arranged above the first vibrating conveying trough (301), and the distance between the second vibrating conveying trough (302) and the first vibrating conveying trough (301) gradually decreases in a direction approaching the pushing mechanism (5).

3. The switch metal plate riveting device according to claim 2, characterized in that: The first vibrating material conveying trough (301) is provided with a first channel (303), the second vibrating material conveying trough (302) is provided with a second channel (304), and the second channel (304) is provided with a through hole (305) that cooperates with the column (602).

4. The switch metal plate riveting device according to claim 3, characterized in that: A pair of limiting plates (306) are fixedly connected to the lower end of the second vibrating feed trough (302) and are used to pre-connect the contact piece (7) to the contact point (6), and the contact piece (7) contacts the lower surface of the limiting plate (306).

5. The switch metal plate riveting device according to claim 4, characterized in that: The pressing mechanism (2) comprises: a connecting frame (207) fixedly connected to the piston rod of the oil cylinder (102); a connecting seat (201), the connecting seat (201) being connected to the connecting frame (207) via an elastic component (212); a horizontally arranged pressing plate (202) being slidably connected to the connecting seat (201) for pressing down the contact piece (7), and a relief hole (203) being provided on the pressing plate (202).

6. The switch metal plate riveting device according to claim 5, characterized in that: The connecting seat (201) is provided with a receiving groove (204) that is slidably connected to the pressing plate (202), and an elastic member (206) is fixedly connected between the pressing plate (202) and one end of the receiving groove (204).

7. The switch metal plate riveting device according to claim 6, characterized in that: A rotating rod (210) is rotatably connected to the connecting seat (201), one end of the rotating rod (210) is fixedly connected to a gear (209), the rotating rod (210) is fixedly connected to a fixed rod (211), a connecting rod (205) is rotatably connected between the fixed rod (211) and the pressure plate (202), and a rack (208) that cooperates with the gear (209) is fixedly connected to the connecting frame (207).

8. The switch metal plate riveting device according to claim 7, characterized in that: The pushing mechanism (5) comprises: a conveying seat (501), a pushing trough (503) is provided on the conveying seat (501), a feeding port (502) is provided on the pushing trough (503); a pushing cylinder (504), a pushing rod (505) is fixedly connected to the pushing cylinder (504), and the pushing rod (505) is arranged in the pushing trough (503).

9. The switch metal plate riveting device according to claim 8, characterized in that: The riveting platform (4) is provided with a limiting hole (401) that cooperates with the contact (6), and a push-up cylinder (402) is installed on one side of the riveting platform (4). A push-up plate (403) is fixedly connected to the push-up cylinder (402) for pushing out the riveted switch metal plate.