Convenient-to-mount photovoltaic ballast system shared by long side and short side and mounting process
By designing a photovoltaic ballast system that shares long and short sides, multi-angle adjustment and multi-size application are achieved, solving the multi-angle adjustment and construction efficiency problems of existing photovoltaic portable ballast systems, improving construction efficiency and reducing costs.
Patent Information
- Application Number
- CN202510707345.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-08
AI Technical Summary
The existing photovoltaic portable ballast system cannot meet the needs of multi-angle adjustment, applicable to various photovoltaic module specifications, modular pre-assembly and construction efficiency, resulting in high construction costs and long cycles.
Design a convenient installation photovoltaic ballast system for long and short sides, including ballast bottom beam, front column, rear column and shared mid-side pressure combination. Multi-angle adjustment is achieved through free assembly of multiple modules and multi-size photovoltaic components. The front column and rear column can be pre-assembled, and can be directly deployed and fixed on site, and are conveniently installed using bolt holes and locking units.
It realizes that photovoltaic modules are adjustable in multiple angles and suitable for multi-size modules, improves construction efficiency, reduces production costs and construction time, adapts to different roof structures, and simplifies the installation process.
Smart Images

Figure CN120454609A_ABST
Abstract
Description
Technical field
[0001] The present invention relates to the technical field of photovoltaic systems, and in particular to a conveniently installed photovoltaic ballast system and an installation process that uses both long and short sides. [Background Technology]
[0002] Distributed photovoltaics are increasingly being used in areas such as urban building roofs and industrial and commercial plants. The roof structures and load-bearing capacities of these locations vary, and many buildings cannot withstand the weight of traditional large ballasts. Portable ballasts can flexibly adjust the weight and position of the ballast according to the actual load-bearing capacity of the roof and the layout requirements of the photovoltaic system, enabling safe and efficient installation. For example, in rooftop photovoltaic renovation projects in old urban communities, since most roofs are lightweight structures, traditional ballast methods may cause damage to the roofs. However, photovoltaic portable ballasts can complete the installation of the photovoltaic system without damaging the roof structure. As photovoltaic portable ballasts have been recognized by the general public, the following problems exist:
[0003] 1. The environment of the project sites developed subsequently has also become diverse. In response to such changing environments, it is necessary to adjust the tilt angle of photovoltaic modules at multiple angles to maximize power generation.
[0004] 2. People's demand for the power of photovoltaic modules is constantly increasing. When the power of photovoltaic modules increases, the specifications of the modules will also become larger. As a result, multiple sizes and specifications of modules will appear. The current existing technology can only design photovoltaic support systems with multiple specifications to meet the needs of this change.
[0005] 3. Traditional aluminum alloy design solutions are mainly based on locking the short sides of the components, which leads to the risk of deformation of photovoltaic components; the carbon steel solution cannot meet the unitization of the entire roof component.
[0006] 4. With the increasing demand for manpower and material resources, customers are placing increasing emphasis on construction efficiency and cost. Traditional design solutions cannot meet the requirements of modularization and convenient pre-assembly of the entire product set, and they also have problems such as long production cycles and high costs.
[0007] In view of this, the inventors of this case conducted in-depth research on the above-mentioned issues, which led to the creation of this case. [Summary of the invention]
[0008] The present invention aims to solve the above-mentioned technical problems existing in the existing photovoltaic portable ballasts, and is to provide an easy-to-install photovoltaic ballast system that shares both long and short sides. It can meet the needs of multi-angle adjustment and is also suitable for various photovoltaic module specifications. It can be directly pre-assembled into modularization during production. Customers can purchase according to the number of project components required, and no longer need to rely on a third party for design. After arriving at the project site, they only need to unfold the bracket structure and lock it, thereby achieving convenient installation, improving construction efficiency, and shortening project delivery time.
[0009] The present invention is achieved as follows: a convenient installation photovoltaic ballast system shared by long and short sides, comprising a ballast bottom beam, a front column, a rear column, and a shared middle and side pressure combination; the ballast bottom beam comprises a bottom plate, a first side plate and a second side plate arranged opposite to each other on the bottom plate, and an assembly platform fixed between the first side plate and the second side plate; the front column is installed on the assembly platform, the front column comprises a long side pressure portion for cooperating with the shared middle and side pressure combination to lock the long side of the photovoltaic component, and a short side pressure portion for cooperating with the shared middle and side pressure combination to lock the short side of the photovoltaic component, the long side pressure portion and the short side pressure portion are integrally arranged, and the top surface of the front column is provided with a vertical plate for limiting the photovoltaic component; the rear column comprises a basic column, the basic column is installed on the assembly platform, and a first T-shaped slot is formed on the top surface of the basic column; the shared middle and side pressure combination comprises a basic block, and a shared middle and side pressure block that cooperates with the basic block to press the long and short sides of the photovoltaic component.
[0010] Furthermore, a first bolt hole is provided at one end of each of the first side panel and the second side panel, a second bolt hole is provided on the front column, and the front column is locked between the first side panel and the second side panel by a first locking unit; a third bolt hole is provided at one end of each of the first side panel and the second side panel, a fourth bolt hole is provided at the bottom of the base column, and the base column is locked between the first side panel and the second side panel by a second locking unit.
[0011] Furthermore, at least two first conductive spikes are provided on a side surface of the front column; and at least two second conductive spikes are provided on the supporting surface of the photovoltaic module.
[0012] Furthermore, two adjacent ballast bottom beams are connected through a front column; the other ends of the first side plate and the second side plate are each provided with a fifth bolt hole, and the third locking unit passes through the fifth bolt hole, the bolt groove, and the fifth bolt hole of the first side plate in sequence to lock the two adjacent ballast bottom beams.
[0013] Furthermore, two adjacent ballast bottom beams are connected by a bottom beam connector; the bottom beam connector includes a first connecting side plate and a second connecting side plate, the first connecting side plate is provided with a sixth bolt hole and a seventh bolt hole, and the second connecting side plate is provided with a sixth bolt hole and a seventh bolt hole; the third locking unit sequentially passes through the sixth bolt hole, the bolt groove, and the sixth bolt hole of the first connecting side plate to lock the front column of the first ballast bottom beam with the bottom beam connector; the fourth locking unit sequentially passes through the seventh bolt hole, the bolt groove, and the sixth bolt hole of the second connecting side plate to lock the front column of the second ballast bottom beam with the bottom beam connector.
[0014] Furthermore, the rear column also includes a heightening column, which is detachably mounted on the top surface of the basic column, and a second T-shaped slot is formed on the top surface of the heightening column.
[0015] Furthermore, a fixed slot is provided on the side of the basic column, and the heightened column extends downward toward the side of the front column to form a fixed hook plate, and the fixed hook plate cooperates with the fixed slot; the bottom surface of the heightened column is fixed with a first T-shaped block for cooperating with the first T-shaped slot; the basic block includes a second T-shaped block arranged at the bottom; the common middle side pressure block includes a pressure plate, a first vertical plate, and a second vertical plate, and the first vertical plate and the second vertical plate are fixedly connected to the bottom surface of the pressure plate and are arranged opposite to each other; the common middle side pressure block and the basic block are connected by a fifth locking unit.
[0016] Furthermore, it also includes a cement ballast assembly; the cement ballast assembly includes a rotating clamp, a C-shaped steel beam, and a cement pressure block; the rotating clamp includes an integral hand-held portion, an extension portion, and a third T-shaped clamp, a long hole is opened on the C-shaped steel beam, and a fifth T-shaped slot is formed on the side of the assembly platform facing the base plate for the third T-shaped clamp to be inserted into.
[0017] Furthermore, it also includes a rubber pad installed on the bottom surface of the ballast bottom beam, and the top surface of the rubber pad is formed with a first hook and a second hook; the third flange and the fourth flange are formed outward on both sides of the bottom plate, the first hook is engaged with the third flange, and the second hook is engaged with the fourth flange.
[0018] On the other hand, a convenient installation process of a photovoltaic ballast system with both long and short sides is provided, including:
[0019] Step 1: Pre-assembly of the ballast bottom beam and the front column: Place the front column on the assembly platform of the ballast bottom beam, and lock and fix the front column and the ballast bottom beam using the first locking unit;
[0020] Step 2: Pre-assembly of the ballast bottom beam and the rear column: When installing PV modules with a 10° tilt angle, use the second locking unit to lock and secure the base column of the rear column to the ballast bottom beam. When installing PV modules with a 15° tilt angle, first assemble the heightening column to the top surface of the base column, and then use the second locking unit to lock and secure the base column of the rear column to the ballast bottom beam.
[0021] Step 3: Connecting adjacent ballast bottom beams: When it is a single-slope photovoltaic ballast system, the adjacent ballast bottom beams are connected through the front columns; when it is a double-slope photovoltaic ballast system, the adjacent ballast bottom beams are connected through the bottom beam connectors;
[0022] Step 4: Install the cement ballast assembly: Place the C-shaped steel beam on the ballast bottom beam according to the drawing, align the long hole with the fifth T-slot, insert the rotating clamp into the long hole and T-slot in sequence, and rotate it 90° clockwise to lock the C-shaped steel beam on the ballast bottom beam;
[0023] Step 5: Installation of photovoltaic modules: Place the photovoltaic modules on the front and rear columns, with the vertical plates of the front columns against the long sides of the photovoltaic modules; when the short sides of the photovoltaic modules need to be fixed, the basic clamping blocks are clamped with the short side pressure parts, and the common middle side pressure blocks press the short sides, and the common middle side pressure blocks and the basic clamping blocks are locked by the fifth locking unit. When it is a photovoltaic module with a tilt angle of 10°, the basic clamping blocks are clamped with the basic columns, and when it is a photovoltaic module with a tilt angle of 15°, the basic clamping blocks are clamped with the heightened columns; when the long sides of the photovoltaic modules need to be fixed, the basic clamping blocks are clamped with the long side pressure parts, and the common middle side pressure blocks press the long sides, and the common middle side pressure blocks are locked with the basic clamping blocks by the fifth locking unit; when it is a photovoltaic module with a tilt angle of 10°, the basic clamping blocks are clamped with the basic columns, and when it is a photovoltaic module with a tilt angle of 15°, the basic clamping blocks are clamped with the heightened columns.
[0024] The convenient installation photovoltaic ballast system of the present invention, which is shared by the long and short sides, can realize multi-angle adjustment of photovoltaic modules and is applicable to photovoltaic modules of multiple sizes (length, width, etc.) through free assembly of multiple modules; the front columns and rear columns can be pre-assembled with the ballast bottom beam and can be directly unfolded and fixed on site; the bottom beam connectors can be selected according to needs to save assembly steps; through the shared middle and side pressure combination, the photovoltaic module panels can be installed horizontally or vertically.
Brief Description of the Drawings
[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0026] Figure 1 This is a schematic diagram of the structure of the short side of the convenient installation photovoltaic ballast system shared by the long and short sides of the present invention.
[0027] Figure 2 It is a structural schematic diagram of the ballast bottom beam in the present invention.
[0028] Figure 3 yes Figure 2 Enlarged view of point A in the middle.
[0029] Figure 4 It is a structural schematic diagram of the front pillar in the present invention.
[0030] Figure 5 It is a front view of the front pillar of the present invention.
[0031] Figure 6 It is a structural schematic diagram of the rear pillar in the present invention.
[0032] Figure 7It is a structural diagram of the basic column in the present invention.
[0033] Figure 8 It is a structural schematic diagram of the heightened column in the present invention.
[0034] Figure 9 It is a structural schematic diagram of the present invention when the common middle side pressure combination side pressure short side.
[0035] Figure 10 It is a structural schematic diagram of the present invention when the common middle side pressure combined side pressure long side.
[0036] Figure 11 It is a structural schematic diagram of the bottom beam connecting piece of the present invention.
[0037] Figure 12 It is a structural schematic diagram of the cement ballast assembly in the present invention.
[0038] Figure 13 It is a structural schematic diagram of the rotating clamp in the present invention.
[0039] Figure 14 It is a structural schematic diagram of the rubber pad in the present invention.
[0040] Figure 15 It is a schematic diagram of the connection structure of two ballast bottom beams of the single-slope photovoltaic system in the present invention.
[0041] Figure 16 It is a schematic diagram of the connection structure of the two ballast bottom beams of the double-slope photovoltaic system in the present invention.
[0042] Figure 17 It is a structural diagram of Example 1 of the present invention.
[0043] Figure 18 It is a structural diagram of Example 2 of the present invention.
[0044] Figure 19 It is a structural diagram of Example 3 of the present invention.
[0045] Figure 20 It is a structural diagram of Example 4 of the present invention.
[0046] Figure 21 It is a structural diagram of Example 5 of the present invention.
[0047] Figure 22 It is a structural diagram of Example 6 of the present invention.
[0048] Figure 23 It is a structural diagram of Example 7 of the present invention.
[0049] Figure 24 It is a structural diagram of Example 8 of the present invention.
[0050] Figure 25 It is a structural diagram of the long side of the convenient installation photovoltaic ballast system shared by the long and short sides of the present invention.
[0051] Figure 1: Photovoltaic module 100, long side 101, short side 102, ballast bottom beam 1, bottom plate 11, third flange 111, fourth flange 112, first side plate 12, first flange 121, second side plate 13, second flange 131, assembly platform 14, fifth T-slot 141, first bolt hole 15, third bolt hole 16, fifth bolt hole 17, eighth bolt hole 18, front column 2, long side pressure portion 21, second bolt hole 211, third T-slot 212, short side pressure portion 22, fourth T-slot 221, vertical plate 23, splicing portion 24, guide groove 241, bolt groove 242, first conductive spike 25, second conductive spike 26, rear column 3, foundation column 31, first T-slot 311, fourth bolt hole 312, fixing slot 313, cable slot 314, first through hole 315 , heightened column 32, second T-shaped slot 321, fixed hook plate 322, first T-shaped block 323, second through hole 324, common middle and side pressure assembly 4, basic block 41, second T-shaped block 411, common middle and side pressure block 42, pressure plate 421, first vertical plate 422, second vertical plate 423, first locking unit 51, second locking unit 52, third locking unit 53, fourth locking unit 54, fifth locking unit 55, sixth locking unit 56, bottom beam connector 6, first connecting side plate 61, second connecting side plate 62, sixth bolt hole 63, seventh bolt hole 64, cement ballast assembly 7, rotating clamp 71, handheld part 711, extension part 712, third T-shaped block 713, C-shaped steel beam 72, long hole 721, cement pressure block 73, rubber pad 8, first hook 81, second hook 82. [Specific implementation method]
[0052] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0053] In the prior art, a photovoltaic module 100 generally includes a long side 101 and a short side 102 .
[0054] Reference Attachment Figure 1-25 As shown, the present invention provides a conveniently installed photovoltaic ballast system that is shared by both long and short sides, including a ballast bottom beam 1, a front column 2, a rear column 3, and a shared middle and side pressure combination 4.
[0055] The ballast bottom beam 1 includes a bottom plate 11 , a first side plate 12 and a second side plate 13 oppositely arranged on the bottom plate 11 , and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13 .
[0056] The front column 2 is installed on the assembly platform 14. The front column 2 includes a long side pressure portion 21 for cooperating with the common middle side pressure combination 4 to lock the long side of the photovoltaic component, and a short side pressure portion 22 for cooperating with the common middle side pressure combination 4 to lock the short side of the photovoltaic component. The long side pressure portion 21 and the short side pressure portion 22 are arranged as one body, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the photovoltaic component; by cooperating with the common middle side pressure combination 4 on the long and short side pressure portions 22 of the integrated front column 2, the universal locking of the long and short sides of the photovoltaic component is achieved, which solves the problem that the traditional solution can only fix a single side.
[0057] The rear column 3 includes a basic column 31, which is installed on the assembly platform 14. The top surface of the basic column 31 is formed with a first T-shaped slot 311; the T-shaped slot design of the rear column 3 facilitates rapid installation and adjustment with the shared middle and side pressure combination 4. The overall structure has a high degree of modularity and can be pre-assembled and transported, which significantly improves on-site installation efficiency. At the same time, it adapts to components of different specifications and angle requirements and reduces production costs.
[0058] The shared middle and side pressure assembly 4 includes a basic clamping block 41 for clamping with the front column 2 and the rear column 3 , and a shared middle and side pressure block 42 that cooperates with the basic clamping block 41 to press the long and short sides of the photovoltaic module 100 .
[0059] The convenient installation photovoltaic ballast system of the present invention, which shares the long and short sides, can realize the multi-angle adjustment of the photovoltaic module 100 and is applicable to photovoltaic modules 100 of multiple sizes (length, width, etc.) through the free assembly of multiple modules; the front column 2 and the rear column 3 can be pre-assembled with the ballast bottom beam 1 and can be directly unfolded and fixed on site; the bottom beam connector 6 can be selected as needed to save assembly steps; by sharing the middle and side pressure combination 4, the photovoltaic module panel can be installed horizontally or vertically.
[0060] In the present invention, first bolt holes 15 are defined at one end of each of the first and second side panels 12 and 13, and second bolt holes 211 are defined in the front pillar 2. The front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. Third bolt holes 16 are defined in each of the first and second side panels 12 and 13, and fourth bolt holes 312 are defined at the bottom of the foundation pillar 31. The foundation pillar 31 is locked between the first and second side panels 12 and 13 via a second locking unit 52. Each of the first and second side panels 12 and 13 also defines an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the short side is pressed, the second locking unit 52 locks the rear column 3 to the ballast bottom beam 1 through the fourth bolt hole 312 and the third bolt hole 16. When the long side is pressed, the second locking unit 52 locks the rear column 3 to the ballast bottom beam 1 through the fourth bolt hole 312 and the eighth bolt hole 18. This allows the bolt holes of the rear column 3 and the ballast bottom beam 1 to be freely switched when the photovoltaic module 100 is pressed on the long and short sides. The standardized design of the bolt holes and locking units makes the pre-assembly and on-site locking of the front and rear columns 3 and the ballast bottom beam 1 more convenient. The division of labor between the first locking unit 51 and the second locking unit 52 ensures structural stability, and the bolt connection method simplifies the installation process, reduces tool dependence, and is suitable for different construction conditions.
[0061] In the present invention, the top surface of the long-side pressure portion 21 is formed with a third T-shaped slot 212 for mating with the base block 41. The top surface of the short-side pressure portion 22, which serves as a support surface for the photovoltaic module, is formed with a fourth T-shaped slot 221 for mating with the base block 41. During assembly, the second T-shaped block 411 of the base block 41 slides into the third T-shaped slot 212 or the fourth T-shaped slot 221. The cooperation between the third T-shaped slot 212, the fourth T-shaped slot 221, and the base block 41 achieves a "slide-in" installation, reducing alignment difficulty and improving compression efficiency. The integrated design of the vertical plate 23, the photovoltaic module support surface and the T-slot allows the basic block 41 to be fixed to the front column 2 only by the force of the photovoltaic module 100 on the vertical plate 23, so that no additional fixings are required to lock the front column 2 and the basic block 41; at the same time, it ensures the precise positioning of the long and short sides of the photovoltaic module 100, and is compatible with different modules, thereby enhancing versatility.
[0062] In the present invention, the front column 2 also includes a splicing portion 24 integrally formed with the long-side pressure portion 21. The splicing portion 24 includes a guide slot 241 and a bolt slot 242. The guide slot 241 is arranged at an angle and communicates with the bolt slot 242. The inclined communication between the guide slot 241 and the bolt slot 242 of the splicing portion 24 makes the splicing process of adjacent ballast bottom beams 1 smoother. The bolts automatically slide into the predetermined bolt slots 242, reducing manual adjustments and improving the efficiency of multi-module expansion. It is particularly suitable for the rapid installation of large-span roofs.
[0063] In this invention, at least two first conductive spikes 25 are provided on one side of the front column 2, and at least two second conductive spikes 26 are provided on the photovoltaic module support surface. The first conductive spikes 25 are directly embedded in the first side plate 12 of the ballast base beam 1, and the second conductive spikes 26 are directly embedded in the frame of the photovoltaic module 100. These spikes pierce the oxide layer to achieve a reliable conductive connection, eliminating the need for a separate grounding step and improving system safety. The integrated design of the conductive spikes and the structure eliminates the need for external grounding wires, simplifies wiring, and reduces material costs.
[0064] In the present invention, as shown in the attached Figure 15 As shown, in the case of a single-slope photovoltaic system, two adjacent ballast bottom beams 1 are connected via a front column 2; the other ends of the first side panel 12 and the second side panel 13 are each provided with a fifth bolt hole 17. The third locking unit 53 passes through the fifth bolt hole 17 of the first side panel 12, the bolt slot 242, and the fifth bolt hole 17 of the second side panel 13 in sequence to lock the two adjacent ballast bottom beams 1. Directly connecting adjacent bottom beams via the front column 2 forms a seamless connection for a single-slope structure, reducing the number of connectors and overall weight and cost. The through-type fixation of the third locking unit 53 ensures connection strength, adapts to the roof's load-bearing limitations, and maintains a compact structure.
[0065] In the present invention, as shown in the attached Figure 16 As shown, when it is a double-slope photovoltaic system, two adjacent ballast bottom beams 1 are connected by a bottom beam connector 6; the bottom beam connector 6 includes a first connecting side plate 61 and a second connecting side plate 62, and the first connecting side plate 61 is provided with a sixth bolt hole 63 and a seventh bolt hole 64, and the second connecting side plate 62 is provided with a sixth bolt hole 63 and a seventh bolt hole 64; the third locking unit 53 passes through the sixth bolt hole 63 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the first ballast bottom beam 1 with the bottom beam connector 6; the fourth locking unit 54 passes through the seventh bolt hole 64 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the second ballast bottom beam 1 with the bottom beam connector 6. When the photovoltaic module is double-slope, the two adjacent ballast bottom beams 1 need to be connected through the bottom beam connector 6. The bottom beam connector 6 is connected with four bolt holes. The bottom beam connector 6 is equipped with a third locking unit 53 and a fourth locking unit 54 to fix and lock the two adjacent ballast bottom beams 1 respectively. Slide the bolt of the third locking unit 53 into the bolt groove 242 along the guide groove 241 of the first front column 2, then manually adjust the bottom beam connector 6 and lock it, and then align the guide groove 241 of the front column 2 of the second ballast bottom beam 1 with the bolt of the fourth locking unit 54 and place it obliquely into the bolt groove 242, and then lock it. The split design of the bottom beam connector 6 supports the flexible construction of the double-slope structure. The multi-position adaptation of the sixth bolt hole 63 and the seventh bolt hole 64 allows splicing at different angles, expanding the applicable scenarios of the system.
[0066] In the present invention, rear columns 3 also include elevated columns 32, which are detachably mounted on the top surface of base columns 31. A second T-shaped slot 321 is formed on the top surface of elevated columns 32. The detachable design of elevated columns 32 enables quick switching between 10° and 15° inclination angles, meeting the requirements for optimized power generation under varying lighting conditions. The stacked structure of base columns 31 and elevated columns 32 eliminates the need for complete bracket replacement, reducing spare part costs and increasing system flexibility.
[0067] In the present invention, a fixing slot 313 is provided on the side of the base column 31. The heightened column 32 extends downward toward the side of the front column 2 to form a fixing hook plate 322, which cooperates with the fixing slot 313. A first T-shaped block 323 is fixed to the bottom surface of the heightened column 32 for cooperating with the first T-shaped slot 311. The mechanical interlocking of the fixing hook and the fixing slot 313 ensures the wind-resistant and earthquake-resistant stability of the heightened column 32, preventing displacement after tilt adjustment. The first T-shaped block 323 precisely mates with the first T-shaped slot 311 of the base column 31, enhancing the vertical load-bearing capacity and avoiding the risk of hidden cracks in the component due to bracket deformation.
[0068] In the present invention, a cable slot 314 is further provided on the side of the basic column 31 .
[0069] In the present invention, in order to further improve the connection stability between the basic column 31 and the heightened column 32, a first through hole 314 is further formed on the side of the basic column 31, and a second through hole 324 is further formed on the side of the heightened column 32 facing the front column 2, and is locked by the sixth locking unit 56.
[0070] In the present invention, the base block 41 includes a second T-shaped block 411 at the bottom. The shared middle-side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423. The first vertical plate 422 and the second vertical plate 423 are fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite each other. The shared middle-side pressure block 42 and the base block 41 are connected by a fifth locking unit 55. The second T-shaped block 411 of the base block 41 and the vertical plate of the shared middle-side pressure block 42 form a double-point compression, evenly distributing the force on the photovoltaic module, reducing frame deformation, and extending service life. At the same time, the pressure plate 421 contacts the module edge over a large area, improving wind-up resistance.
[0071] The present invention also includes a cement ballast assembly 7; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the bottom plate 11 for the third T-shaped clamp 713 to be inserted into. The design of the rotating clamp 71 and the long hole 721 of the C-shaped steel beam 72 allows the ballast position to be adjusted steplessly to meet different counterweight requirements. The rotation locking mechanism of the fifth T-shaped slot 141 and the third T-shaped clamp 713 enables the cement pressure block 73 to be quickly installed without welding, reduces the difficulty of construction, and facilitates later maintenance and replacement.
[0072] In the present invention, a first flange 121 is provided on the first side panel 12, and a second flange 131 is provided on the second side panel 13. The first flange 121 and the second flange 131 enhance the lateral bending strength of the ballast base beam 1, preventing deformation under prolonged load. They also provide a mounting reference surface for the cement ballast assembly 7, improving the overall structural accuracy.
[0073] The present invention also includes a rubber pad 8 mounted on the bottom surface of the ballast beam 1. The top surface of the rubber pad 8 is formed with a first hook 81 and a second hook 82. A third flange 111 and a fourth flange 112 are formed outwardly on either side of the base plate 11. The first hook 81 engages with the third flange 111, and the second hook 82 engages with the fourth flange 112. The hooks of the rubber pad 8 tightly engage with the flanges of the base plate 11, preventing the ballast beam 1 from sliding and shifting, while also buffering vibration and noise and protecting the roof structure. The rubber material is highly weather-resistant and adapts to temperature fluctuations, extending the system's service life. Furthermore, it requires no gluing during installation, making it environmentally friendly and easy to replace.
[0074] The beneficial technical effects of the present invention are further illustrated below through eight embodiments.
[0075] Example 1 (10° photovoltaic ballast system with single slope side pressure short side)
[0076] Please refer to the attached Figure 1-17As shown, this embodiment provides a 10° photovoltaic ballast system with a single slope side pressure short side, including a ballast bottom beam 1, a front column 2, a rear column 3, and a common middle side pressure combination 4. The ballast bottom beam 1 includes a bottom plate 11, a first side plate 12 and a second side plate 13 arranged opposite to each other on the bottom plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13. The front column 2 is installed on the assembly platform 14, and the front column 2 includes a long side pressure portion 21 for cooperating with the common middle side pressure combination 4 to lock the long side of the photovoltaic component, and a short side pressure portion 22 for cooperating with the common middle side pressure combination 4 to lock the short side of the photovoltaic component. The long side pressure portion 21 and the short side pressure portion 22 are arranged in one piece, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the photovoltaic component. The rear column 3 includes a basic column 31, which is installed on the assembly platform 14. The top surface of the basic column 31 is formed with a first T-shaped slot 311, and the basic block 41 includes a second T-shaped block 411 provided at the bottom. The shared middle and side pressure assembly 4 includes a basic block 41 for engaging with the front column 2 and the rear column 3, and a shared middle and side pressure block 42 that cooperates with the basic block 41 to press the long and short sides of the photovoltaic module. The shared middle and side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423. The first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the shared middle and side pressure block 42 and the basic block 41 are connected by a fifth locking unit 55.
[0077] In this embodiment, a first bolt hole 15 is defined at one end of each of the first and second side panels 12 and 13, a second bolt hole 211 is defined in the front pillar 2, and the front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. A third bolt hole 16 is defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the foundation pillar 31. The foundation pillar 31 is locked between the first and second side panels 12 and 13 via a second locking unit 52. The first and second side panels 12 and 13 also each have an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the short side is pressed sideways, the second locking unit 52 locks the rear pillar 3 to the ballast bottom beam 1 via the fourth and third bolt holes 312 and 16.
[0078] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0079] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0080] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0081] In this embodiment, two adjacent ballast bottom beams 1 are connected by the front column 2; the other ends of the first side plate 12 and the second side plate 13 are each provided with a fifth bolt hole 17, and the third locking unit 53 passes through the fifth bolt hole 17 of the first side plate 12, the bolt groove 242, and the fifth bolt hole 17 of the second side plate 13 in sequence to lock the two adjacent ballast bottom beams 1.
[0082] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0083] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0084] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0085] Example 2 (15° photovoltaic ballast system with single slope side pressure short side)
[0086] Please refer to the attached Figure 1-16As shown in Figure 18, this embodiment provides a 15° photovoltaic ballast system with a single-slope side pressure short side, including a ballast bottom beam 1, a front column 2, a rear column 3, and a common middle side pressure combination 4. The ballast bottom beam 1 includes a bottom plate 11, a first side plate 12 and a second side plate 13 arranged opposite to each other on the bottom plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13. The front column 2 is installed on the assembly platform 14, and the front column 2 includes a long side pressure portion 21 for cooperating with the common middle side pressure combination 4 to lock the long side of the photovoltaic component, and a short side pressure portion 22 for cooperating with the common middle side pressure combination 4 to lock the short side of the photovoltaic component. The long side pressure portion 21 and the short side pressure portion 22 are arranged in one piece, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the photovoltaic component. The rear columns 3 include a base column 31 and a heightened column 32. The base column 31 is mounted on the assembly platform 14 and has a first T-shaped slot 311 formed on its top surface. The heightened column 32 is detachably mounted on the top surface of the base column 31 and has a second T-shaped slot 321 formed on its top surface. The shared middle and side pressure assembly 4 includes a base clamping block 41 for engaging with the front and rear columns 2 and 3, and a shared middle and side pressure block 42 that cooperates with the base clamping block 41 to compress the long and short sides of the photovoltaic module.
[0087] In this embodiment, a first bolt hole 15 is defined at one end of each of the first and second side panels 12 and 13, a second bolt hole 211 is defined in the front pillar 2, and the front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. A third bolt hole 16 is defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the foundation pillar 31. The foundation pillar 31 is locked between the first and second side panels 12 and 13 via a second locking unit 52. The first and second side panels 12 and 13 also each have an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the short side is pressed sideways, the second locking unit 52 locks the rear pillar 3 to the ballast bottom beam 1 via the fourth and third bolt holes 312 and 16.
[0088] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0089] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0090] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0091] In this embodiment, two adjacent ballast bottom beams 1 are connected by the front column 2; the other ends of the first side plate 12 and the second side plate 13 are each provided with a fifth bolt hole 17, and the third locking unit 53 passes through the fifth bolt hole 17 of the first side plate 12, the bolt groove 242, and the fifth bolt hole 17 of the second side plate 13 in sequence to lock the two adjacent ballast bottom beams 1.
[0092] In this embodiment, a fixed slot 313 is provided on the side of the basic column 31, and the heightened column 32 extends downward toward the side of the front column 2 to form a fixed hook plate 322, which cooperates with the fixed slot 313; a first T-shaped block 323 for cooperating with the first T-shaped slot 311 is fixed on the bottom surface of the heightened column 32.
[0093] In this embodiment, the basic card block 41 includes a second T-shaped card block 411 arranged at the bottom; the common middle side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423, and the first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the common middle side pressure block 42 and the basic card block 41 are connected through a fifth locking unit 55.
[0094] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0095] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0096] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0097] Example 3 (10° photovoltaic ballast system with single slope side pressure on long side)
[0098] Please refer to the attached Figure 1-16As shown in Figures 19 and 20, this embodiment provides a 10° photovoltaic ballast system with a single-slope side pressure on the long side, comprising a ballast base beam 1, a front column 2, a rear column 3, and a shared middle side pressure assembly 4. The ballast base beam 1 comprises a base plate 11, a first side plate 12 and a second side plate 13 arranged opposite to each other on the base plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13. The front column 2 is mounted on the assembly platform 14. The front column 2 comprises a long side pressure portion 21 for cooperating with the shared middle side pressure assembly 4 to lock the long side of the photovoltaic module, and a short side pressure portion 22 for cooperating with the shared middle side pressure assembly 4 to lock the short side of the photovoltaic module. The long side pressure portion 21 and the short side pressure portion 22 are integrally arranged. The top surface of the front column 2 is provided with a plate 23 for limiting the photovoltaic module. The rear column 3 comprises a base column 31, which is mounted on the assembly platform 14. The top surface of the base column 31 is formed with a first T-shaped slot 311. The common middle and side pressure assembly 4 includes a basic clamping block 41 for clamping with the front column 2 and the rear column 3, and a common middle and side pressure block 42 that cooperates with the basic clamping block 41 to press the long and short sides of the photovoltaic module.
[0099] In this embodiment, a first bolt hole 15 is defined at one end of each of the first and second side panels 12 and 13, and a second bolt hole 211 is defined in the front pillar 2. The front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. A third bolt hole 16 is defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the foundation pillar 31. The foundation pillar 31 is locked between the first and second side panels 12 and 13 via a second locking unit 52. The first and second side panels 12 and 13 also each have an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the long side is pressed sideways, the second locking unit 52 locks the rear pillar 3 to the ballast bottom beam 1 via the fourth and eighth bolt holes 312 and 18.
[0100] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0101] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0102] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0103] In this embodiment, two adjacent ballast bottom beams 1 are connected by the front column 2; the other ends of the first side plate 12 and the second side plate 13 are each provided with a fifth bolt hole 17, and the third locking unit 53 passes through the fifth bolt hole 17 of the first side plate 12, the bolt groove 242, and the fifth bolt hole 17 of the second side plate 13 in sequence to lock the two adjacent ballast bottom beams 1.
[0104] In this embodiment, the basic card block 41 includes a second T-shaped card block 411 arranged at the bottom; the common middle side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423, and the first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the common middle side pressure block 42 and the basic card block 41 are connected through a fifth locking unit 55.
[0105] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0106] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0107] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0108] Example 4 (15° photovoltaic ballast system with single slope side pressure on long side)
[0109] Please refer to the attached Figure 1-16As shown in FIG20 , this embodiment provides a 15° photovoltaic ballast system with a single slope side pressure long side, including a ballast bottom beam 1, a front column 2, a rear column 3, and a common middle side pressure combination 4. The ballast bottom beam 1 includes a bottom plate 11, a first side plate 12 and a second side plate 13 arranged opposite to each other on the bottom plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13; the front column 2 is installed on the assembly platform 14, and the front column 2 includes a long side pressure portion 21 for cooperating with the common middle side pressure combination 4 to lock the long side of the photovoltaic module, and a short side pressure portion 22 for cooperating with the common middle side pressure combination 4 to lock the short side of the photovoltaic module. The side pressure portion 21 and the short-side side pressure portion 22 are integrally provided, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the position of the photovoltaic module. The rear column 3 includes a basic column 31, which is mounted on the assembly platform 14 and has a first T-shaped slot 311 formed on its top surface. The rear column 3 also includes a heightening column 32, which is detachably mounted on the top surface of the basic column 31 and has a second T-shaped slot 321 formed on its top surface. The shared middle and side pressure assembly 4 includes a basic clamping block 41 for clamping with the front column 2 and the rear column 3, and a shared middle and side pressure block 42 that cooperates with the basic clamping block 41 to compress the long and short sides of the photovoltaic module.
[0110] In this embodiment, a first bolt hole 15 is defined at one end of each of the first and second side panels 12 and 13, and a second bolt hole 211 is defined in the front pillar 2. The front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. A third bolt hole 16 is defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the foundation pillar 31. The foundation pillar 31 is locked between the first and second side panels 12 and 13 via a second locking unit 52. The first and second side panels 12 and 13 also each have an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the long side is pressed sideways, the second locking unit 52 locks the rear pillar 3 to the ballast bottom beam 1 via the fourth and eighth bolt holes 312 and 18.
[0111] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0112] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0113] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0114] In this embodiment, two adjacent ballast bottom beams 1 are connected by the front column 2; the other ends of the first side plate 12 and the second side plate 13 are each provided with a fifth bolt hole 17, and the third locking unit 53 passes through the fifth bolt hole 17 of the first side plate 12, the bolt groove 242, and the fifth bolt hole 17 of the second side plate 13 in sequence to lock the two adjacent ballast bottom beams 1.
[0115] In this embodiment, a fixed slot 313 is provided on the side of the basic column 31, and the heightened column 32 extends downward toward the side of the front column 2 to form a fixed hook plate 322, which cooperates with the fixed slot 313; a first T-shaped block 323 for cooperating with the first T-shaped slot 311 is fixed on the bottom surface of the heightened column 32.
[0116] In this embodiment, the basic card block 41 includes a second T-shaped card block 411 arranged at the bottom; the common middle side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423, and the first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the common middle side pressure block 42 and the basic card block 41 are connected through a fifth locking unit 55.
[0117] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0118] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0119] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0120] Example 5 (10° photovoltaic ballast system with double slope side pressure on short side)
[0121] Please refer to the attached Figure 1-16As shown in Figures 21, this embodiment provides a 10° photovoltaic ballast system with a double-slope side pressure short side, comprising a ballast base beam 1, a front column 2, a rear column 3, and a shared middle side pressure assembly 4. The ballast base beam 1 includes a base plate 11, a first side plate 12 and a second side plate 13 disposed opposite each other on the base plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13. The front column 2 is installed on the assembly platform 14. The front column 2 includes a long side pressure portion 21 for cooperating with the common middle and side pressure combination 4 to lock the long side of the photovoltaic component, and a short side pressure portion 22 for cooperating with the common middle and side pressure combination 4 to lock the short side of the photovoltaic component. The long side pressure portion 21 and the short side pressure portion 22 are arranged as one body, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the photovoltaic component; the rear column 3 includes a basic column 31, and the basic column 31 is installed on the assembly platform 14. The top surface of the basic column 31 is formed with a first T-shaped slot 311; the common middle and side pressure combination 4 includes a basic clamping block 41 for clamping with the front column 2 and the rear column 3, and a common middle side pressure block 42 that cooperates with the basic clamping block 41 to press the long and short sides of the photovoltaic component.
[0122] In this embodiment, a first bolt hole 15 is defined at one end of each of the first and second side panels 12 and 13, a second bolt hole 211 is defined in the front pillar 2, and the front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. A third bolt hole 16 is defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the foundation pillar 31. The foundation pillar 31 is locked between the first and second side panels 12 and 13 via a second locking unit 52. The first and second side panels 12 and 13 also each have an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the short side is pressed sideways, the second locking unit 52 locks the rear pillar 3 to the ballast bottom beam 1 via the fourth and third bolt holes 312 and 16.
[0123] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0124] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0125] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0126] In this embodiment, two adjacent ballast bottom beams 1 are connected by a bottom beam connector 6; the bottom beam connector 6 includes a first connecting side plate 61 and a second connecting side plate 62, the first connecting side plate 61 is provided with a sixth bolt hole 63 and a seventh bolt hole 64, and the second connecting side plate 62 is provided with a sixth bolt hole 63 and a seventh bolt hole 64; the third locking unit 53 passes through the sixth bolt hole 63 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the first ballast bottom beam 1 with the bottom beam connector 6; the fourth locking unit 54 passes through the seventh bolt hole 64 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the second ballast bottom beam 1 with the bottom beam connector 6.
[0127] In this embodiment, the basic card block 41 includes a second T-shaped card block 411 arranged at the bottom; the common middle side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423, and the first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the common middle side pressure block 42 and the basic card block 41 are connected through a fifth locking unit 55.
[0128] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0129] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0130] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0131] Example 6 (15° photovoltaic ballast system with double slope side pressure on short side)
[0132] Please refer to the attached Figure 1-16As shown in Figures 22 and 23, this embodiment provides a 15° photovoltaic ballast system with a double-slope side pressure short side, comprising a ballast base beam 1, a front column 2, a rear column 3, and a shared middle side pressure assembly 4. The ballast base beam 1 includes a base plate 11, a first side plate 12 and a second side plate 13 disposed opposite each other on the base plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13. The front column 2 is installed on the assembly platform 14. The front column 2 includes a long side pressure portion 21 for cooperating with the common middle side pressure combination 4 to lock the long side of the photovoltaic component, and a short side pressure portion 22 for cooperating with the common middle side pressure combination 4 to lock the short side of the photovoltaic component. The long side pressure portion 21 and the short side pressure portion 22 are arranged as one body, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the photovoltaic component; the rear column 3 includes a basic column 31, and the basic column 31 is installed on the assembly platform 14. The top surface of the basic column 31 is formed with a first T-shaped slot 311; the rear column 3 also includes a heightening column 32, and the heightening column 32 is detachably installed on the top surface of the basic column 31. The top surface of the heightening column 32 is formed with a second T-shaped slot 321. The side of the base column 31 is provided with a fixed slot 313. The raised column 32 extends downward toward the side of the front column 2 to form a fixed hook plate 322, which engages with the fixed slot 313. The bottom surface of the raised column 32 is fixed with a first T-shaped block 323 that engages with the first T-shaped slot 311. The shared middle and side pressure assembly 4 includes a base block 41 for engaging with the front column 2 and rear column 3, and a shared middle and side pressure block 42 that cooperates with the base block 41 to compress the long and short sides of the photovoltaic module.
[0133] In this embodiment, a first bolt hole 15 is defined at one end of each of the first and second side panels 12 and 13, a second bolt hole 211 is defined in the front pillar 2, and the front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. A third bolt hole 16 is defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the foundation pillar 31. The foundation pillar 31 is locked between the first and second side panels 12 and 13 via a second locking unit 52. The first and second side panels 12 and 13 also each have an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the short side is pressed sideways, the second locking unit 52 locks the rear pillar 3 to the ballast bottom beam 1 via the fourth and third bolt holes 312 and 16.
[0134] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0135] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0136] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0137] In this embodiment, two adjacent ballast bottom beams 1 are connected by a bottom beam connector 6; the bottom beam connector 6 includes a first connecting side plate 61 and a second connecting side plate 62, the first connecting side plate 61 is provided with a sixth bolt hole 63 and a seventh bolt hole 64, and the second connecting side plate 62 is provided with a sixth bolt hole 63 and a seventh bolt hole 64; the third locking unit 53 passes through the sixth bolt hole 63 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the first ballast bottom beam 1 with the bottom beam connector 6; the fourth locking unit 54 passes through the seventh bolt hole 64 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the second ballast bottom beam 1 with the bottom beam connector 6.
[0138] In this embodiment, the basic card block 41 includes a second T-shaped card block 411 arranged at the bottom; the common middle side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423, and the first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the common middle side pressure block 42 and the basic card block 41 are connected through a fifth locking unit 55.
[0139] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0140] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0141] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0142] Example 7 (10° photovoltaic ballast system with double slope side pressure on long side)
[0143] Please refer to the attached Figure 1-16 As shown in Figures 23 and 24, this embodiment provides a 10° photovoltaic ballast system with a double-slope side pressure long side, comprising a ballast base beam 1, a front column 2, a rear column 3, and a shared middle side pressure assembly 4. The ballast base beam 1 includes a base plate 11, a first side plate 12 and a second side plate 13 disposed opposite each other on the base plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13. The front column 2 is installed on the assembly platform 14. The front column 2 includes a long side pressure portion 21 for cooperating with the common middle and side pressure combination 4 to lock the long side of the photovoltaic component, and a short side pressure portion 22 for cooperating with the common middle and side pressure combination 4 to lock the short side of the photovoltaic component. The long side pressure portion 21 and the short side pressure portion 22 are arranged as one body, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the photovoltaic component; the rear column 3 includes a basic column 31, and the basic column 31 is installed on the assembly platform 14. The top surface of the basic column 31 is formed with a first T-shaped slot 311; the common middle and side pressure combination 4 includes a basic clamping block 41 for clamping with the front column 2 and the rear column 3, and a common middle side pressure block 42 that cooperates with the basic clamping block 41 to press the long and short sides of the photovoltaic component.
[0144] In this embodiment, first bolt holes 15 are defined at one end of each of the first and second side panels 12 and 13, and second bolt holes 211 are defined in the front pillar 2. The front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. Third bolt holes 16 are defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the base pillar 31. Each of the first and second side panels 12 and 13 also defines an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the long side is pressed sideways, the second locking unit 52 secures the rear pillar 3 to the ballast bottom beam 1 via the fourth and eighth bolt holes 312 and 18.
[0145] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0146] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0147] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0148] In this embodiment, two adjacent ballast bottom beams 1 are connected by a bottom beam connector 6; the bottom beam connector 6 includes a first connecting side plate 61 and a second connecting side plate 62, the first connecting side plate 61 is provided with a sixth bolt hole 63 and a seventh bolt hole 64, and the second connecting side plate 62 is provided with a sixth bolt hole 63 and a seventh bolt hole 64; the third locking unit 53 passes through the sixth bolt hole 63 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the first ballast bottom beam 1 with the bottom beam connector 6; the fourth locking unit 54 passes through the seventh bolt hole 64 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the second ballast bottom beam 1 with the bottom beam connector 6.
[0149] In this embodiment, the basic card block 41 includes a second T-shaped card block 411 arranged at the bottom; the common middle side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423, and the first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the common middle side pressure block 42 and the basic card block 41 are connected through a fifth locking unit 55.
[0150] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0151] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0152] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0153] Example 8 (15° photovoltaic ballast system with double slope side pressure on long side)
[0154] Please refer to the attached Figure 1-16As shown in Figures 24 and 25, this embodiment provides a 15° photovoltaic ballast system with a double-slope side pressure long side, comprising a ballast base beam 1, a front column 2, a rear column 3, and a shared middle side pressure assembly 4. The ballast base beam 1 includes a base plate 11, a first side plate 12 and a second side plate 13 disposed opposite each other on the base plate 11, and an assembly platform 14 fixed between the first side plate 12 and the second side plate 13. The front column 2 is installed on the assembly platform 14. The front column 2 includes a long side pressure portion 21 for cooperating with the common middle side pressure combination 4 to lock the long side of the photovoltaic component, and a short side pressure portion 22 for cooperating with the common middle side pressure combination 4 to lock the short side of the photovoltaic component. The long side pressure portion 21 and the short side pressure portion 22 are arranged as one body, and the top surface of the front column 2 is provided with a vertical plate 23 for limiting the photovoltaic component; the rear column 3 includes a basic column 31, and the basic column 31 is installed on the assembly platform 14. The top surface of the basic column 31 is formed with a first T-shaped slot 311; the rear column 3 also includes a heightening column 32, and the heightening column 32 is detachably installed on the top surface of the basic column 31. The top surface of the heightening column 32 is formed with a second T-shaped slot 321. The side of the base column 31 is provided with a fixed slot 313. The raised column 32 extends downward toward the side of the front column 2 to form a fixed hook plate 322, which engages with the fixed slot 313. The bottom surface of the raised column 32 is fixed with a first T-shaped block 323 that engages with the first T-shaped slot 311. The shared middle and side pressure assembly 4 includes a base block 41 for engaging with the front column 2 and rear column 3, and a shared middle and side pressure block 42 that cooperates with the base block 41 to compress the long and short sides of the photovoltaic module.
[0155] In this embodiment, first bolt holes 15 are defined at one end of each of the first and second side panels 12 and 13, and second bolt holes 211 are defined in the front pillar 2. The front pillar 2 is locked between the first and second side panels 12 and 13 via a first locking unit 51. Third bolt holes 16 are defined in each of the first and second side panels 12 and 13, and a fourth bolt hole 312 is defined at the bottom of the base pillar 31. Each of the first and second side panels 12 and 13 also defines an eighth bolt hole 18, spaced apart from the third bolt hole 16. When the long side is pressed sideways, the second locking unit 52 secures the rear pillar 3 to the ballast bottom beam 1 via the fourth and eighth bolt holes 312 and 18.
[0156] In this embodiment, a third T-shaped slot 212 is formed on the top surface of the long side pressure portion 21 for cooperating with the basic card block 41; the top surface of the short side pressure portion 22 is the support surface of the photovoltaic component, and a fourth T-shaped slot 221 is formed on the top surface of the short side pressure portion 22 for cooperating with the basic card block 41.
[0157] In this embodiment, the front pillar 2 further includes a splicing portion 24 integrally provided with the long side pressure portion 21 . The splicing portion 24 includes a guide slot 241 and a bolt slot 242 . The guide slot 241 is tilted and communicates with the bolt slot 242 .
[0158] In this embodiment, at least two first conductive spikes 25 are provided on a side surface of the front column 2 ; and at least two second conductive spikes 26 are provided on the supporting surface of the photovoltaic module.
[0159] In this embodiment, two adjacent ballast bottom beams 1 are connected by a bottom beam connector 6; the bottom beam connector 6 includes a first connecting side plate 61 and a second connecting side plate 62, the first connecting side plate 61 is provided with a sixth bolt hole 63 and a seventh bolt hole 64, and the second connecting side plate 62 is provided with a sixth bolt hole 63 and a seventh bolt hole 64; the third locking unit 53 passes through the sixth bolt hole 63 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the first ballast bottom beam 1 with the bottom beam connector 6; the fourth locking unit 54 passes through the seventh bolt hole 64 of the first connecting side plate 61, the bolt groove 242, and the sixth bolt hole 63 of the second connecting side plate 62 in sequence to lock the front column 2 of the second ballast bottom beam 1 with the bottom beam connector 6.
[0160] In this embodiment, the basic card block 41 includes a second T-shaped card block 411 arranged at the bottom; the common middle side pressure block 42 includes a pressure plate 421, a first vertical plate 422, and a second vertical plate 423, and the first vertical plate 422 and the second vertical plate 423 are both fixedly connected to the bottom surface of the pressure plate 421 and are arranged opposite to each other; the common middle side pressure block 42 and the basic card block 41 are connected through a fifth locking unit 55.
[0161] In this embodiment, a cement ballast assembly 7 is also included; the cement ballast assembly 7 includes a rotating clamp 71, a C-shaped steel beam 72, and a cement pressure block 73; the rotating clamp 71 includes an integrally arranged hand-held portion 711, an extension portion 712, and a third T-shaped clamp 713, a long hole 721 is provided on the C-shaped steel beam 72, and a fifth T-shaped slot 141 is formed on the side of the assembly platform 14 facing the base plate 11 for the third T-shaped clamp 713 to be clamped into.
[0162] In this embodiment, a first flange 121 is provided on the first side plate 12 , and a second flange 131 is provided on the second side plate 13 .
[0163] In this embodiment, a rubber pad 8 is further included which is installed on the bottom surface of the ballast bottom beam 1. A first hook 81 and a second hook 82 are formed on the top surface of the rubber pad 8. A third flange 111 and a fourth flange 112 are formed outwardly on both sides of the bottom plate 11. The first hook 81 is engaged with the third flange 111, and the second hook 82 is engaged with the fourth flange 112.
[0164] Through 8 examples, we can know that:
[0165] 1. The front column 2 of the present invention is designed with a long-side pressure portion 21 and a short-side pressure portion 22. The long-side pressure portion 21 and the short-side pressure portion 22 are integrally arranged and each has a T-shaped slot, enabling the long and short sides of the photovoltaic module to be fixed together. Two bolt holes are provided at the fixing position of the ballast bottom beam 1 and the rear column 3, enabling the flexible switching of the long and short sides of the photovoltaic module.
[0166] 2. The shared middle and side pressure combination 4 slide-in installation increases the installation speed and expands the options of photovoltaic modules.
[0167] 3. During cement ballast, the rotating clamp 71 replaces the fastening bolts, and manpower replaces power tools, and the clamps are rotated and fixed by hand, thereby improving installation efficiency.
[0168] 4. All products are highly pre-assembled to reduce installation cycle.
[0169] The present invention also provides a convenient installation process for a photovoltaic ballast system with both long and short sides, including:
[0170] Step 1: Pre-assembly of the ballast bottom beam 1 and the front pillar 2: Place the front pillar 2 on the assembly platform 14 of the ballast bottom beam 1, and lock and secure the front pillar 2 and the ballast bottom beam 1 using the first locking unit 51;
[0171] Step 2: Pre-assemble the ballast bottom beam 1 and the rear column 3: When installing a photovoltaic module with a 10° tilt angle, the base column 31 of the rear column 3 is locked and fixed to the ballast bottom beam 1 using the second locking unit 52. When installing a photovoltaic module with a 15° tilt angle, first assemble the heightening column 32 to the top surface of the base column 31, and then lock and fix the base column 31 of the rear column 3 to the ballast bottom beam 1 using the second locking unit 52.
[0172] Step 3: Connecting adjacent ballast bottom beams 1: When it is a single-slope photovoltaic ballast system, the adjacent ballast bottom beams 1 are connected through the front columns 2; when it is a double-slope photovoltaic ballast system, the adjacent ballast bottom beams 1 are connected through the bottom beam connector 6;
[0173] Step 4: Install the cement ballast assembly 7: Place the C-shaped steel beam 72 on the ballast bottom beam 1 according to the drawing, align the elongated hole 721 with the fifth T-slot 141, insert the rotating clamp 71 into the elongated hole 721 and the T-slot in sequence, and rotate it 90° clockwise to lock the C-shaped steel beam 72 on the ballast bottom beam 1;
[0174] Step 5: Installing the photovoltaic module: Place the photovoltaic module on the front column 2 and the rear column 3, with the vertical plate 23 of the front column 2 against the long side of the photovoltaic module;
[0175] When the short side of the photovoltaic module needs to be fixed, the basic clamping block 41 is clamped with the short side side pressure portion 22, and the shared middle side pressure block 42 presses the short side. The shared middle side pressure block 42 and the basic clamping block 41 are locked by the fifth locking unit 55. When the photovoltaic module is tilted at a 10° angle, the basic clamping block 41 is clamped with the basic column 31. When the photovoltaic module is tilted at a 15° angle, the basic clamping block 41 is clamped with the heightened column 32.
[0176] When it is necessary to fix the long side of the photovoltaic module, the basic clamping block 41 is clamped with the long side side pressure part 21, the common middle side pressure block 42 presses the long side, and the common middle side pressure block 42 and the basic clamping block 41 are locked by the fifth locking unit 55; when it is a photovoltaic module with a tilt angle of 10°, the basic clamping block 41 is clamped with the basic column 31, and when it is a photovoltaic module with a tilt angle of 15°, the basic clamping block 41 is clamped with the heightened column 32.
[0177] In the present invention, all locking units are composed of bolts, flat washers and spring washers, and the locking units are prior art.
[0178] Although the specific embodiments of the present invention are described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included within the scope of protection of the claims of the present invention.
Claims
1. A conveniently installed photovoltaic ballast system that shares both long and short sides, characterized by: It includes ballast bottom beam, front column, rear column and common center and side pressure combination; The ballast bottom beam includes a bottom plate, a first side plate and a second side plate arranged opposite to each other on the bottom plate, and an assembly platform fixed between the first side plate and the second side plate; The front column is installed on the assembly platform, and the front column includes a long side pressure portion for cooperating with the common middle side pressure combination to lock the long side of the photovoltaic module, and a short side pressure portion for cooperating with the common middle side pressure combination to lock the short side of the photovoltaic module. The long side pressure portion and the short side pressure portion are integrally arranged, and the top surface of the front column is provided with a vertical plate for limiting the photovoltaic module; The rear column includes a basic column, which is installed on the assembly platform, and a first T-shaped slot is formed on the top surface of the basic column; The common middle and side pressure assembly comprises a basic clamping block and a common middle and side pressure block that cooperates with the basic clamping block to press the long and short sides of the photovoltaic module.
2. The convenient installation photovoltaic ballast system shared by both long and short sides according to claim 1, characterized in that: A first bolt hole is provided at one end of each of the first side panel and the second side panel, a second bolt hole is provided on the front column, and the front column is locked between the first side panel and the second side panel through a first locking unit; a third bolt hole is provided at one end of each of the first side panel and the second side panel, a fourth bolt hole is provided at the bottom of the base column, and the base column is locked between the first side panel and the second side panel through a second locking unit.
3. The convenient installation photovoltaic ballast system with both long and short sides as claimed in claim 2, characterized in that: At least two first conductive spikes are provided on one side surface of the front column; and at least two second conductive spikes are provided on the supporting surface of the photovoltaic module.
4. The convenient installation photovoltaic ballast system shared by both long and short sides according to claim 3, characterized in that: The two adjacent ballast bottom beams are connected by a front column; the other ends of the first side plate and the second side plate are each provided with a fifth bolt hole, and the third locking unit passes through the fifth bolt hole, bolt groove, and fifth bolt hole of the first side plate in sequence to lock the two adjacent ballast bottom beams.
5. The convenient installation photovoltaic ballast system with both long and short sides as claimed in claim 3, characterized in that: Two adjacent ballast bottom beams are connected by a bottom beam connector; the bottom beam connector includes a first connecting side plate and a second connecting side plate, the first connecting side plate is provided with a sixth bolt hole and a seventh bolt hole, and the second connecting side plate is provided with a sixth bolt hole and a seventh bolt hole; The third locking unit passes through the sixth bolt hole of the first connecting side plate, the bolt slot, and the sixth bolt hole of the second connecting side plate in sequence to lock the front column of the first ballast bottom beam with the bottom beam connecting piece; The fourth locking unit passes through the seventh bolt hole, the bolt groove, and the sixth bolt hole of the second connecting side plate in sequence to lock the front column of the second ballast bottom beam and the bottom beam connecting piece.
6. The convenient installation photovoltaic ballast system shared by both long and short sides according to any one of claims 1 to 5, characterized in that: The rear column also includes a heightening column, which is detachably mounted on the top surface of the basic column, and a second T-shaped slot is formed on the top surface of the heightening column.
7. The convenient installation photovoltaic ballast system with both long and short sides as claimed in claim 6, characterized in that: A fixed slot is provided on the side of the basic column, and the heightened column extends downward toward the side of the front column to form a fixed hook plate, and the fixed hook plate cooperates with the fixed slot; a first T-shaped block for cooperating with the first T-shaped slot is fixed on the bottom surface of the heightened column; The basic card block includes a second T-shaped card block arranged at the bottom; the common middle side pressure block includes a pressure plate, a first vertical plate, and a second vertical plate, and the first vertical plate and the second vertical plate are fixedly connected to the bottom surface of the pressure plate and are arranged opposite to each other; the common middle side pressure block and the basic card block are connected by a fifth locking unit.
8. The convenient installation photovoltaic ballast system with both long and short sides as claimed in claim 7, characterized in that: It also includes a cement ballast assembly; the cement ballast assembly includes a rotating clamp, a C-shaped steel beam, and a cement pressure block; the rotating clamp includes an integral hand-held portion, an extension portion, and a third T-shaped clamp, a long hole is provided on the C-shaped steel beam, and a fifth T-shaped slot is formed on the side of the assembly platform facing the base plate for the third T-shaped clamp to be inserted into.
9. The convenient installation photovoltaic ballast system with both long and short sides as claimed in claim 8, characterized in that: It also includes a rubber pad installed on the bottom surface of the ballast bottom beam, and the top surface of the rubber pad is formed with a first hook and a second hook; the third flange and the fourth flange are formed outward on both sides of the bottom plate, the first hook is engaged with the third flange, and the second hook is engaged with the fourth flange.
10. An installation process for a convenient photovoltaic ballast system with shared long and short sides as described in any one of claims 1-5, 7-9, characterized in that: include Step 1: Pre-assembly of the ballast bottom beam and the front column: Place the front column on the assembly platform of the ballast bottom beam, and lock and fix the front column and the ballast bottom beam using the first locking unit; Step 2: Pre-assembly of the ballast bottom beam and the rear column: When installing PV modules with a 10° tilt angle, use the second locking unit to lock and secure the base column of the rear column to the ballast bottom beam. When installing PV modules with a 15° tilt angle, first assemble the heightening column to the top surface of the base column, and then use the second locking unit to lock and secure the base column of the rear column to the ballast bottom beam. Step 3: Connecting adjacent ballast bottom beams: When it is a single-slope photovoltaic ballast system, the adjacent ballast bottom beams are connected through the front columns; when it is a double-slope photovoltaic ballast system, the adjacent ballast bottom beams are connected through the bottom beam connectors; Step 4: Install the cement ballast assembly: Place the C-shaped steel beam on the ballast bottom beam according to the drawing, align the long hole with the fifth T-slot, insert the rotating clamp into the long hole and T-slot in sequence, and rotate it 90° clockwise to lock the C-shaped steel beam on the ballast bottom beam; Step 5: Install the PV modules: Place the PV modules on the front and rear columns, with the vertical plates of the front columns resting against the long sides of the PV modules. When the short side of the photovoltaic module needs to be fixed, the basic clamping block is clamped with the short side side pressure part, and the shared middle side pressure block presses the short side. The shared middle side pressure block and the basic clamping block are locked by the fifth locking unit. When the photovoltaic module is tilted at a 10° angle, the basic clamping block is clamped with the basic column. When the photovoltaic module is tilted at a 15° angle, the basic clamping block is clamped with the heightened column. When it is necessary to fix the long side of the photovoltaic module, the basic card block is clamped with the long side side pressure part, the common middle side pressure block presses the long side, and the common middle side pressure block and the basic card block are locked by the fifth locking unit; when it is a photovoltaic module with a tilt angle of 10°, the basic card block is clamped with the basic column, and when it is a photovoltaic module with a tilt angle of 15°, the basic card block is clamped with the heightened column.