A gateway structure for Internet of Things electromechanical equipment with stable installation

The coolant flow drives the transmission page and the fixing bolt to rotate in unison. Combined with the heat conducting sheet and heat conducting rod, the heat is dissipated, solving the loosening and stripping problems of the gateway structure in a large temperature difference environment, and achieving more stable installation and low-cost monitoring.

CN120455207BActive Publication Date: 2025-09-12CHANGSHA QUANCHENG XUNTONG TECH DEV CO LTD
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Patent Information

Application Number
CN202510949428.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2025-09-12
Estimated Expiration
2045-07-10

AI Technical Summary

Technical Problem

The existing gateway structure is prone to loosening or stripping due to thermal expansion and contraction of bolts in a large temperature difference environment, resulting in unstable installation.

Method used

The coolant flow is used to push the transmission page to the same direction as the tightening direction of the fixing bolts. The cross heat conductive plate and heat conductive rod are combined to conduct heat, reduce the stress change of the bolts, and monitor the bolt status through the pointer to reduce the risk of stripping or loosening.

Benefits of technology

The installation stability of the gateway structure in a large temperature difference environment is improved, and the cost of wire slippage monitoring is reduced by simplifying the monitoring method.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a gateway structure for Internet of Things electromechanical equipment with stable installation, relating to the field of gateway technology, and comprising a gateway body and a fixed monitoring assembly. Cooling hoses are provided on both sides of the gateway body. The fixed monitoring assembly comprises a box body provided on the side of the threaded head, and a cross insertion slot is provided at the bottom of the cross slot within the fixing bolt. The present invention promotes the transmission leaf by the flow of coolant, so that its rotation direction is consistent with the tightening direction of the fixing bolt, thereby enhancing the stability of the fixing bolt. At the same time, in an environment with a large temperature difference, such as a factory with a large temperature difference between day and night, the circulation of coolant can remove the heat absorbed by the fixing bolt when cooling the gateway body, thereby reducing the possibility of the fixing bolt stripping or loosening due to stress changes caused by long-term exposure to a large temperature difference, thereby improving the installation stability of the gateway body.
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Description

Technical Field

[0001] The present invention relates to the field of gateway technology, and in particular to a gateway structure for stably installed electromechanical equipment of the Internet of Things. Background Art

[0002] With the deep integration of industry and Internet of Things technologies, Internet of Things electromechanical equipment has become a key carrier of modern industrial production, and the gateway structure, as its "nerve center", undertakes the core tasks of data transmission, protocol conversion and equipment management.

[0003] Existing gateway structures are mostly fixed in a specified position by bolts during installation, and structures such as latches are used to enhance the tightening effect of the bolts to prevent them from loosening, but they cannot eliminate axial stress. When the gateway structure is in an environment with a large temperature difference, the bolts will expand and contract due to long-term temperature changes, causing stress, which is very likely to cause thread wear, resulting in loosening or stripping problems, making the gateway structure unstable to install. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the present invention provides a gateway structure for Internet of Things electromechanical equipment with stable installation, which solves the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a gateway structure for IoT electromechanical equipment with stable installation, comprising a gateway body and a fixed monitoring component, cooling hoses are passed through both sides of the gateway body, and the ends of the cooling hoses are connected to threaded heads, the fixed monitoring component comprises a box body arranged on the side of the threaded head, and a U-shaped tube is provided inside the box body, sleeve chambers are provided on both sides of the U-shaped tube, and a heat-conducting rod is vertically passed through and fixed inside the sleeve chamber, a cross heat-conducting plate is connected to the bottom of the heat-conducting rod, and a transmission page is fixed to one side of the middle of the heat-conducting rod, extension plates are provided at the bottom of both sides of the gateway body, and holes are provided on both sides of the surface of the extension plate, fixing bolts are passed through the holes, and a cross slot is provided at the top of the fixing bolt, and a cross insertion slot is provided at the bottom of the cross slot inside the fixing bolt.

[0006] Furthermore, both ends of the U-shaped tube are threadedly connected to the cooling hose through threaded heads, and one end of the cooling hose away from the threaded head is connected to the cooling pipe.

[0007] Furthermore, the cooling pipe is arranged inside the gateway body, and one end of the cooling pipe is provided with an inlet end, and the other end of the cooling pipe is provided with an outlet end.

[0008] Furthermore, the cooling pipes are arranged in sections, and the cooling pipes are connected through cooling hoses and U-shaped pipes.

[0009] Furthermore, the discharge end and the inlet end are both located on the back of the gateway body, and the gateway body and the extension plate are an integrated structure, and the surface of the extension plate is snap-connected with the box body.

[0010] Furthermore, the transmission page is located inside the sleeve chamber, and the radius of the transmission page is adapted to the radius of the sleeve chamber.

[0011] Furthermore, the cross heat conducting plate passes through the cross slot, and the outer opening structural dimensions of the cross heat conducting plate are adapted to the inner opening structural dimensions of the cross insertion slot.

[0012] Furthermore, the cross heat conducting plate and the fixing bolt are arranged one to one, and the fixing bolt forms a transmission structure through the cross heat conducting plate, the heat conducting rod, the transmission page and the coolant flowing inside the sleeve cavity.

[0013] Furthermore, the fixed monitoring assembly also includes an outrigger rod, which passes through the top of the sleeve chamber and is rotatably connected thereto, and the bottom of the outrigger rod is fixedly connected to the heat-conducting rod.

[0014] Furthermore, the top end of the outrigger passes through the box body, and a pointer is provided on the top of the outrigger.

[0015] The present invention provides a gateway structure for Internet of Things electromechanical equipment with stable installation, which has the following beneficial effects:

[0016] 1. Compared to traditional bolt-fixing methods, this stable IoT mechatronic device gateway structure utilizes coolant flow to propel a transmission paddle, aligning its rotation with the tightening direction of the fixing bolts, thereby enhancing the stability of the fixing bolts. Furthermore, in environments with large temperature differences, such as those in factories with large day-night temperature swings, the circulating coolant cools the gateway while also dissipating heat absorbed by the fixing bolts. This reduces the likelihood of the fixing bolts stripping or loosening due to stress changes caused by long-term exposure to large temperature differences, thereby improving the installation stability of the gateway.

[0017] 2. This stable IoT gateway structure for electromechanical equipment uses the presence of thread slippage to control the angle of the transmission leaf. This causes the indicator to oscillate based on thread slippage under the influence of circulating coolant. Compared to existing methods that use stress sensors to monitor bolt stress changes to detect bolt loosening or thread slippage, because the indicator is exposed, the condition of each bolt can be monitored by simply placing each indicator within the same visual monitoring device. This eliminates the need for real-time detection of bolt slippage by pairing sensors one-to-one, significantly reducing the cost of thread slippage monitoring. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the three-dimensional structure of a gateway body from a front view, showing a gateway structure for stably installing mechatronic devices of the Internet of Things according to the present invention;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of a gateway body from the back and bottom perspectives of a gateway structure for stably installing an Internet of Things electromechanical device according to the present invention;

[0020] Figure 3 This is a schematic diagram of a U-shaped tube structure for a gateway structure for Internet of Things electromechanical equipment with stable installation according to the present invention;

[0021] Figure 4 This is a half-section schematic diagram of the internal structure of a fixing bolt for a gateway structure for stably installing an Internet of Things electromechanical equipment according to the present invention;

[0022] Figure 5 This is a schematic diagram of the half-section internal structure of a socket cavity of a gateway structure for stably installing Internet of Things electromechanical equipment according to the present invention.

[0023] In the figure: 1. Gateway body; 2. Cooling hose; 3. Threaded head; 4. Fixed monitoring component; 401. Box body; 402. U-shaped tube; 403. Socket chamber; 404. Heat conducting rod; 405. Cross heat conducting plate; 406. Transmission page; 407. Extension rod; 408. Pointer; 5. Cooling pipe; 6. Inlet end; 7. Outlet end; 8. Extension plate; 9. Hole position; 10. Fixing bolt; 11. Cross slot; 12. Cross insertion slot. DETAILED DESCRIPTION

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0025] like Figure 1-Figure 5As shown, the present invention provides a technical solution: a gateway structure for Internet of Things electromechanical equipment with stable installation, including a gateway body 1 and a fixed monitoring component 4, cooling hoses 2 are passed through both sides of the gateway body 1, and the ends of the cooling hoses 2 are connected to threaded heads 3, the fixed monitoring component 4 includes a box body 401 arranged on the side of the threaded head 3, and a U-shaped tube 402 is arranged inside the box body 401, and sleeve chambers 403 are arranged on both sides of the U-shaped tube 402, and a guide tube is vertically passed through and fixed inside the sleeve chamber 403. The bottom of the heat-conducting rod 404 is connected with a cross heat-conducting plate 405, and a transmission page 406 is fixed to one side of the middle of the heat-conducting rod 404. Extension plates 8 are provided at the bottom of both sides of the gateway body 1, and holes 9 are provided on both sides of the surface of the extension plate 8. A fixing bolt 10 is passed through the hole 9, and a cross groove 11 is provided at the top of the fixing bolt 10. A cross insertion groove 12 is provided at the bottom of the cross groove 11 inside the fixing bolt 10. The two ends of the U-shaped tube 402 are screwed to the cooling hose 2 through the threaded head 3. The cooling hose 2 is connected with the cooling pipe 5 at one end away from the threaded head 3. The cooling pipe 5 is arranged inside the gateway body 1, and one end of the cooling pipe 5 is provided with an inlet end 6, and the other end of the cooling pipe 5 is provided with an outlet end 7. The cooling pipe 5 is arranged in sections, and the cooling pipes 5 are connected through the cooling hose 2 and the U-shaped pipe 402. The outlet end 7 and the inlet end 6 are both located on the back of the gateway body 1, and the gateway body 1 and the extension plate 8 are an integrated structure. The surface of the extension plate 8 is engaged with the box body 401. The transmission The page 406 is located inside the sleeve chamber 403, and the radius of the transmission page 406 is adapted to the radius of the sleeve chamber 403. The cross heat conducting sheet 405 passes through the cross slot 11, and the outer structural dimensions of the cross heat conducting sheet 405 are adapted to the inner structural dimensions of the cross insertion slot 12. The cross heat conducting sheet 405 and the fixing bolt 10 are arranged one-to-one, and the fixing bolt 10 forms a transmission structure through the cross heat conducting sheet 405, the heat conducting rod 404, the transmission page 406 and the coolant flowing inside the sleeve chamber 403;

[0026] The specific operation is as follows: first, insert the fixing bolt 10 through the hole 9 and tighten it with the nut to fix the gateway body 1 in the designated position. Then, the box body 401 covers the outside of the fixing bolt 10 and is assembled to the surface of the extension plate 8 through the snap-fit ​​structure. At this time, the cross heat conducting plate 405 passes through the cross slot 11 and enters and exits the cross insertion slot 12. Then, tighten the threaded head 3 at the end of the cooling hose 2 to thread it into the two ends of the U-shaped tube 402.

[0027] When the gateway body 1 is water-cooled, the coolant is pumped into the coolant from the inlet port 6 through the pump body. The coolant flows along the cooling pipe 5, the cooling hose 2, and the inside of the U-shaped tube 402 until it is discharged from the outlet port 7 and enters the heat exchanger for heat exchange. After heat exchange, the coolant enters the next cycle, thereby removing the heat generated by the gateway body 1 during operation to achieve the purpose of cooling.

[0028] When the coolant passes through the sleeve chamber 403, the coolant generates thrust through the flow on the transmission page 406, causing it to rotate with the heat-conducting rod 404 and the cross heat-conducting plate 405, and the rotation direction is consistent with the tightening direction of the fixing bolt 10. Since the fixing bolt 10 has been tightened, the transmission page 406 cannot rotate at this time. At the same time, when the fixing bolt 10 is in an environment with a large external temperature difference, the heat absorbed by the fixing bolt 10 is introduced into the sleeve chamber 403 through the cross heat-conducting plate 405 and the heat-conducting rod 404. The coolant flowing in the sleeve chamber 403 will also take away the heat absorbed by the fixing bolt 10, thereby reducing the temperature difference to which the fixing bolt 10 is subjected, thereby reducing the possibility of the fixing bolt 10 being stripped or loosened due to thermal expansion and contraction when it is in an environment with a large temperature difference for a long time.

[0029] Based on the above description, compared with the traditional method of fixing the gateway body 1 with bolts, the present invention pushes the transmission page 406 through the flow of coolant to make its rotation direction consistent with the tightening direction of the fixing bolt 10, so as to enhance the stability of the fixing bolt 10. At the same time, for an environment with a large temperature difference, such as a factory with a large temperature difference between day and night, the circulation of the coolant can take away the heat absorbed by the fixing bolt 10 when cooling the gateway body 1, thereby reducing the possibility of the fixing bolt 10 being stripped or loosened due to stress changes when being in a large temperature difference environment for a long time, thereby improving the installation stability of the gateway body 1.

[0030] like Figure 1-Figure 5 As shown, the fixed monitoring assembly 4 further includes an outrigger 407, which passes through the top of the sleeve chamber 403 and is rotatably connected thereto, and the bottom of the outrigger 407 is fixedly connected to the heat conducting rod 404, the top of the outrigger 407 passes through the box body 401, and a pointer 408 is provided on the top of the outrigger 407;

[0031] The specific operation is as follows: since the direction of rotation of the transmission page 406 is consistent with the tightening direction of the fixing bolt 10, and since the fixing bolt 10 has been tightened, the transmission page 406 cannot rotate in the tightening direction of the fixing bolt 10 when there is no thread slippage. At this time, the pointer 408 should be facing the specified direction and stable.

[0032] When manual inspection or monitoring equipment discovers that the pointer 408 is swinging significantly, the surface fixing bolts 10 are already able to rotate and lose their stable fixing effect on the gateway body 1. At this time, the fixing bolts 10 can rotate through the cross heat conducting plate 405 and the heat conducting rod 404, causing the angle of the transmission leaf 406 located inside the sleeve chamber 403 to change due to the rotation. As a result, the transmission leaf 406 is forced to rotate in the direction of swinging when the coolant circulates, thereby causing the pointer 408 to swing significantly.

[0033] When the above situation is detected manually or by monitoring equipment, it means that the fixing bolt 10 corresponding to the pointer 408 has lost its tightening effect, and it should be checked and handled in time. At this time, the coolant inside the pipe should be completely drained, and then the threaded head 3 should be loosened and removed, and then the engagement connection between the box body 401 and the extension plate 8 should be released, so that the cross heat conducting plate 405 is removed from the cross insertion groove 12, and then the stripped fixing bolt 10 should be replaced, and then the threaded head 3, the cross heat conducting plate 405 and the box body 401 should be assembled according to the previous installation steps;

[0034] Based on the above description, the present invention links the angle change of the transmission page 406 by whether the fixing bolt 10 is slipping, so that the pointer 408 swings based on whether it is slipping under the action of the circulating flow of coolant. Compared with the existing method of using stress change sensors to monitor the stress changes of the bolts to detect whether the bolts are loose or slipping, since the pointers 408 are exposed, it is only necessary for each pointer 408 to be located within the range of the same visual monitoring device to monitor the conditions of each fixing bolt 10, and there is no need to perform real-time detection of the bolts with one-to-one paired sensors, thereby greatly reducing the cost of slippage monitoring.

[0035] In summary, when using the IoT electromechanical device gateway structure with stable installation, first, the fixing bolt 10 is passed through the hole 9 and tightened with the nut to fix the gateway body 1 in the specified position. Then, the box body 401 covers the outside of the fixing bolt 10 and is assembled to the surface of the extension plate 8 through the snap-fit ​​structure. At this time, the cross heat conducting plate 405 passes through the cross groove 11 and enters and exits the cross insertion groove 12. Then, the threaded head 3 at the end of the cooling hose 2 is screwed to be threadedly connected to the two ends of the U-shaped tube 402.

[0036] When the gateway body 1 is water-cooled, the coolant is pumped into the coolant from the inlet port 6 through the pump body. The coolant flows along the cooling pipe 5, the cooling hose 2, and the inside of the U-shaped tube 402 until it is discharged from the outlet port 7 and enters the heat exchanger for heat exchange. After heat exchange, the coolant enters the next cycle, thereby removing the heat generated by the gateway body 1 during operation to achieve the purpose of cooling.

[0037] When the coolant passes through the sleeve chamber 403, the coolant generates thrust through the flow on the transmission page 406, causing it to rotate with the heat-conducting rod 404 and the cross heat-conducting plate 405, and the rotation direction is consistent with the tightening direction of the fixing bolt 10. Since the fixing bolt 10 has been tightened, the transmission page 406 cannot rotate at this time. At the same time, when the fixing bolt 10 is in an environment with a large external temperature difference, the heat absorbed by the fixing bolt 10 is introduced into the sleeve chamber 403 through the cross heat-conducting plate 405 and the heat-conducting rod 404. The coolant flowing in the sleeve chamber 403 will also take away the heat absorbed by the fixing bolt 10, thereby reducing the temperature difference to which the fixing bolt 10 is subjected, thereby reducing the possibility of the fixing bolt 10 being stripped or loosened due to thermal expansion and contraction when it is in an environment with a large temperature difference for a long time.

[0038] Since the direction of rotation of the transmission page 406 is consistent with the tightening direction of the fixing bolt 10, and since the fixing bolt 10 is already tightened, the transmission page 406 cannot rotate in the tightening direction of the fixing bolt 10 when no thread slippage occurs. At this time, the pointer 408 should be facing the specified direction and stable.

[0039] When manual inspection or monitoring equipment discovers that the pointer 408 is swinging significantly, the surface fixing bolts 10 are already able to rotate and lose their stable fixing effect on the gateway body 1. At this time, the fixing bolts 10 can rotate through the cross heat conducting plate 405 and the heat conducting rod 404, causing the angle of the transmission leaf 406 located inside the sleeve chamber 403 to change due to the rotation. As a result, the transmission leaf 406 is forced to rotate in the direction of swinging when the coolant circulates, thereby causing the pointer 408 to swing significantly.

[0040] When the above situation is detected manually or by monitoring equipment, it means that the fixing bolt 10 corresponding to the pointer 408 has lost its tightening effect, and it should be checked and processed in time. At this time, the coolant inside the pipe should be completely discharged, and then the threaded head 3 should be loosened and removed, and then the engagement connection between the box body 401 and the extension plate 8 should be released, so that the cross heat conducting plate 405 leaves the inside of the cross insertion groove 12, and then the slipped fixing bolt 10 is replaced, and then the threaded head 3, the cross heat conducting plate 405 and the box body 401 are assembled according to the previous installation steps.

[0041] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.

Claims

1. A gateway structure for Internet of Things electromechanical equipment with stable installation, comprising a gateway body (1) and a fixed monitoring component (4), characterized in that: The gateway body (1) is provided with cooling hoses (2) on both sides, and the ends of the cooling hoses (2) are connected with threaded heads (3). The fixed monitoring assembly (4) includes a box body (401) provided on the side of the threaded head (3), and a U-shaped tube (402) is provided inside the box body (401). The U-shaped tube (402) is provided with sleeve chambers (403) on both sides, and a heat conducting rod (404) is vertically provided and fixed inside the sleeve chamber (403). The bottom of the heat conducting rod (404) is connected with a cross heat conducting plate (405), and a transmission page (406) is fixed on one side of the middle of the heat conducting rod (404). The bottom of both sides of the gateway body (1) is provided with extension plates (8), and holes (9) are provided on both sides of the surface of the extension plates (8). Fixing bolts (10) are provided inside the holes (9), and the top of the fixing bolts (10) is provided with a A cross groove (11), a cross insertion groove (12) is provided at the bottom of the cross groove (11) inside the fixing bolt (10), the transmission page (406) is located inside the sleeve chamber (403), and the radius of the transmission page (406) is adapted to the radius of the sleeve chamber (403), the cross heat conducting plate (405) passes through the cross groove (11), and the outer structural size of the cross heat conducting plate (405) is adapted to the inner structural size of the cross insertion groove (12), the cross heat conducting plate (405) and the fixing bolt (10) are arranged one-to-one, and the fixing bolt (10) forms a transmission structure through the cross heat conducting plate (405), the heat conducting rod (404), the transmission page (406) and the coolant flowing inside the sleeve chamber (403), and the transmission page (406) is pushed by the flow of the coolant so that its rotation direction is consistent with the tightening direction of the fixing bolt (10).

2. The stable installation gateway structure for Internet of Things electromechanical equipment according to claim 1, characterized in that: Both ends of the U-shaped tube (402) are threadedly connected to the cooling hose (2) via threaded heads (3), and one end of the cooling hose (2) away from the threaded head (3) is connected to a cooling pipe (5).

3. The stable installation gateway structure for Internet of Things electromechanical equipment according to claim 2, characterized in that: The cooling pipe (5) is arranged inside the gateway body (1), and one end of the cooling pipe (5) is provided with an inlet end (6), and the other end of the cooling pipe (5) is provided with an outlet end (7).

4. The stable installation gateway structure for Internet of Things electromechanical equipment according to claim 3, characterized in that: The cooling pipes (5) are arranged in sections, and the cooling pipes (5) are connected via cooling hoses (2) and U-shaped pipes (402).

5. The stable installation gateway structure for Internet of Things electromechanical equipment according to claim 4, characterized in that: The discharge end (7) and the inlet end (6) are both located on the back of the gateway body (1), and the gateway body (1) and the extension plate (8) are an integrated structure, and the surface of the extension plate (8) is engaged with the box body (401).

6. The stable installation gateway structure for Internet of Things electromechanical equipment according to claim 1, characterized in that: The fixed monitoring assembly (4) further comprises an outrigger (407), wherein the outrigger (407) passes through the top of the sleeve chamber (403) and is rotatably connected thereto, and the bottom of the outrigger (407) is fixedly connected to the heat conducting rod (404).

7. The stable installation gateway structure for Internet of Things electromechanical equipment according to claim 6, characterized in that: The top end of the outrigger rod (407) passes through the box body (401), and a pointer (408) is provided on the top of the outrigger rod (407).

Citation Information

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