Integrated tea leaf fixation and cooling integrated equipment and energy-saving control process

Abstract

The invention relates to the technical field of tea production, in particular to integrated tea fixation and cooling integrated equipment and an energy-saving control process, and the integrated tea fixation and cooling integrated equipment comprises a fixation and cooling box which is internally provided with a heat insulation plate and is divided into a fixation chamber and a cooling chamber; the roller is arranged in the fixation chamber, and a hot air plate is mounted on the side wall in the fixation chamber; the evaporator is arranged in the cooling chamber, and a condenser is mounted on the outer wall of the fixation cooling box; the heat collection assembly comprises a second heat exchanger arranged above the fixation chamber, and a conveying assembly is arranged above the second heat exchanger; the device has the beneficial effects that through cooperation of a second conveying belt, a feeding hopper and a feeding pipe, tea leaves are conveyed into a roller, high-temperature fixation treatment is conducted on the tea leaves through a hot air plate, in the high-temperature fixation process, the tea leaves are discharged to a second heat exchanger through a negative-pressure air suction device, heat transfer is achieved through the second heat exchanger, and water flow in a U-shaped heat dissipation pipe is heated; and water in the U-shaped heat dissipation pipe is heated, so that the tea leaves on the second conveying belt are preheated.

Description

Technical Field

[0001] The invention relates to the technical field of tea production, and in particular to integrated tea withering and cooling equipment and an energy-saving control process. Background Art

[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the Camellia sinensis plant; The production process of tea includes tea leaf killing, which refers to the destruction of oxidase activity in fresh leaves by high temperature, inhibiting the oxidation of polyphenols and releasing a grassy flavor. It is a key step in shaping the quality of tea. In the traditional tea processing field, there are various types of tea-fixing equipment, among which the more common ones include drum tea-fixing machines and microwave tea-fixing machines. These tea-fixing equipment play a vital role in the tea processing process. They use specific working principles and operating methods to fix the tea leaves, so that the tea leaves can maintain their due quality and flavor. After completing this key process of fixing the tea leaves, the tea leaves need to be quickly cooled. This is because if the tea leaves after fixing are not cooled in time, they will face the risk of excessive oxidation. Excessive oxidation will not only affect the taste of the tea, making it lose its original fresh taste, but also cause a large amount of tea aroma to be lost, which will seriously affect the quality of the tea. In actual operation, the two common methods of cooling tea leaves after withering are spreading and cooling with a fan. However, the two processes of withering and cooling are usually independent of each other. After withering, the tea leaves need to be transferred to a special cooling area by a conveyor belt for cooling. Summary of the Invention

[0003] The purpose of the present invention is to provide an integrated tea leaf withering and cooling integrated equipment and an energy-saving control process to solve the problems raised by the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions: Integrated tea withering and cooling equipment and energy-saving control technology, including: A fixing and cooling box, wherein a heat insulation board is provided inside the fixing and cooling box, and the fixing and cooling box is divided into a fixing chamber and a cooling chamber by the heat insulation board, and the fixing chamber is located above the cooling chamber; A drum is rotatably arranged inside the killing chamber, and a hot air plate is installed at a position of the side wall of the killing chamber corresponding to the position of the drum; An evaporator is arranged at the inner bottom end of the cooling chamber, and a condenser is installed on the outer wall of the fixing cooling box at a position corresponding to the evaporator; The heat collection component is used to collect the heat inside the green tea killing chamber. The heat collection component includes a second heat exchanger arranged above the green tea killing chamber. A conveying component is arranged above the second heat exchanger, and the conveying component is connected to the drum.

[0005] Further, a support shaft is rotatably arranged between one end of the drum and the inner wall of the green tea killing chamber, and the drum is rotatably arranged inside the green tea killing chamber through the support shaft; A first motor is installed on the outer wall of the green tea killing and cooling box corresponding to the position of the other end of the drum. The output end of the first motor passes through the side wall of the green tea killing and cooling box and is connected to the other end of the drum.

[0006] Further, the conveying component includes a preheating box arranged at the upper end of the green tea killing and cooling box, and a feed inlet is arranged on one side of the preheating box; Two groups of symmetrically distributed brackets are installed on the outer wall of the preheating box corresponding to the position of the feed inlet. Rotating shafts are rotatably arranged between the inner wall of the preheating box and the two groups of brackets, and a second conveyor belt is sleeved between the two rotating shafts; A second motor is installed on the side wall of one of the brackets corresponding to the position of the rotating shaft. The output end of the second motor passes through the side wall of the bracket and is connected to the corresponding rotating shaft.

[0007] Further, a feed pipe is installed inside the preheating box corresponding to the position below the end of the second conveyor belt, and a feed hopper is communicated above the feed pipe; An annular groove is opened on the outer surface of the drum corresponding to the position below the feed pipe. Two groups of the annular grooves are opened, and the other group of the annular grooves is opened at the other end of the drum.

[0008] Further, sleeve rings are sleeved on the outer surfaces of the two groups of annular grooves. The cross-section of the sleeve ring is in a "C" - shaped structure, and one end of the feed pipe away from the feed hopper is communicated with one of the sleeve rings; A feed slot is opened on the outer surface of the drum corresponding to the position of the sleeve ring. The drum is communicated with the feed pipe through the cooperation of the annular groove and the sleeve ring.

[0009] Further, a first spiral guide plate and a second spiral guide plate are arranged on the inner wall of the drum. The pitch of the first spiral guide plate is smaller than the pitch of the second spiral guide plate, and the hot air plate is located on one side of the first spiral guide plate; An outlet slot is opened at the other end of the drum corresponding to the position of the sleeve ring. The outlet slot is communicated with the other group of sleeve rings, and a discharge pipe is installed on the other group of sleeve rings corresponding to the position of the outlet slot; One end of the discharge pipe away from the collar passes through the heat insulation plate and extends into the interior of the cooling chamber; A fixing bracket is installed on one side of the bottom of the discharge pipe, and an automatic telescopic rod is installed on the fixing bracket. A through groove is opened on the side wall of the discharge pipe corresponding to the output end of the automatic telescopic rod. A partition is slidingly provided inside the through groove, and the side wall of the partition is connected to the output end of the automatic telescopic rod.

[0010] Furthermore, rotating shafts are rotatably provided at both ends of the interior of the cooling chamber, a first conveyor belt is sleeved between the two groups of rotating shafts, and a second motor is installed on the outer wall of the fixing cooling box at a position corresponding to one group of the rotating shafts, and an output end of the second motor passes through the side wall of the fixing cooling box and is connected to the end of one group of the rotating shafts; The first conveyor belt is rotatably arranged between the discharge pipe and the evaporator through the cooperation of two sets of rotating shafts; An outer wall of the fixing and cooling box is provided with a discharge port corresponding to the end of the first conveyor belt, and one end of the first conveyor belt extends to the outside of the fixing and cooling box through the discharge port.

[0011] Furthermore, a first heat exchanger is installed on the side wall of the condenser, an output end of the first heat exchanger is connected to a first connecting pipe, and the other end of the first connecting pipe is connected to an air pump; A spiral tube is sleeved on the outer surface of the drum at a position corresponding to the second spiral guide plate, and the outer surface of the spiral tube is provided with blowing holes distributed at intervals; A third connecting pipe is provided between the end of the spiral tube and the output end of the air pump, and the spiral tube is connected to the air pump through the third connecting pipe.

[0012] Furthermore, a heat exchange tank is provided between the fixing cooling box and the preheating box, and the fixing cooling box is connected to the preheating box through the heat exchange tank; A negative pressure suction device is provided inside the heat exchange tank, and a second heat exchanger is provided above the negative pressure suction device; A U-shaped heat dissipation pipe is provided inside the second conveyor belt, and a second connecting pipe and a fourth connecting pipe are respectively provided between two ends of the U-shaped heat dissipation pipe and two ends of the second heat exchanger.

[0013] Furthermore, the energy-saving control process includes: Tea leaf withering: The tea leaves are transported to the inside of the drum, and then the hot air plate heats the inside of the withering chamber to achieve the withering of the tea leaves; Preheating of tea leaves: When the tea leaves are withering, the exhaust gas from the withering chamber is discharged to the second heat exchanger through the negative pressure suction device. The heat is transferred through the second heat exchanger to heat the water flow inside the U-shaped heat pipe. The water inside the U-shaped heat pipe is heated, and then the tea leaves on the second conveyor belt are preheated. Cooling of tea leaves: After the tea leaves are withered, they are transported to the inside of the discharge pipe through the cooperation of the first spiral guide plate and the second spiral guide plate, and then discharged to the upper surface of the first conveyor belt through the discharge pipe. At this time, the evaporator can cool the tea leaves after withering.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses the cooperation of the second conveyor belt, the feed hopper and the feed pipe to convey the tea leaves into the drum, and the hot air plate performs a high-temperature fixation treatment on the tea leaves. During the high-temperature fixation process, the air is discharged to the second heat exchanger through the negative pressure suction device. The heat is transferred through the second heat exchanger, heating the water flow inside the U-shaped heat dissipation tube. The water inside the U-shaped heat dissipation tube is heated, thereby preheating the tea leaves on the second conveyor belt. 2. After the tea leaves are withered, the tea leaves are transported to the inside of the discharge pipe through the cooperation of the first spiral guide plate and the second spiral guide plate, and then discharged to the upper surface of the first conveyor belt through the discharge pipe. At this time, the evaporator can cool the tea leaves after withering, and the setting of the condenser, when cooling the evaporator, its own heat will also be absorbed by the first heat exchanger, and then the gas extracted by the air pump is heated, and the heated gas is discharged to the tea leaves inside the drum through the spiral pipe, so as to heat the tea leaves inside the drum and reduce the power consumption of the hot air plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic side view of the three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the interior of the three-dimensional structure of the present invention; Figure 4 This is a schematic diagram of the connection between the drum, the spiral tube and the first heat exchanger structure of the present invention; Figure 5 This is a schematic diagram of the internal structure of the drum of the present invention; Figure 6 It is a schematic cross-sectional view of the three-dimensional structure of the present invention; Figure 7 This is a schematic diagram of the connection between the three-dimensional second heat exchanger and the second conveyor belt structure of the present invention; Figure 8 This is a schematic diagram of the internal structure of the discharge pipe of the present invention.

[0016] In the figure: the fixing cooling box 1, the preheating box 2, the first motor 3, the discharge port 4, the first conveyor belt 5, the bracket 6, the second conveyor belt 7, the second motor 8, the air pump 9, the first connecting pipe 10, the first heat exchanger 11, the condenser 12, the feed port 13, the second connecting pipe 14, the U-shaped heat pipe 15, the feed hopper 16, the feed pipe 17, the collar 18, the roller 19, the heat insulation board 20, the fixing chamber 21, the cooling chamber 22, the evaporator 23, the support shaft 24, the rotating shaft 25, the spiral tube 26, the hot air plate 27, the blowing hole 28, the third connecting pipe 30, the discharge pipe 31, the first spiral guide plate 32, the second spiral guide plate 33, the annular groove 34, the feed trough 35, the discharge trough 36, the second heat exchanger 37, the heat exchange trough 38, the negative pressure suction device 39, the fourth connecting pipe 40, the partition 41, the through groove 42, the automatic telescopic rod 43, and the fixing frame 44. DETAILED DESCRIPTION

[0017] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples. Example 1

[0018] See also Figures 1 to 8 The present invention provides a technical solution: an integrated tea leaf fixing and cooling equipment, comprising: A fixing and cooling box 1 is provided with a heat insulation board 20 inside the fixing and cooling box 1. The fixing and cooling box 1 is divided into a fixing chamber 21 and a cooling chamber 22 by the heat insulation board 20. The fixing chamber 21 is located above the cooling chamber 22. The drum 19 is rotatably disposed inside the killing chamber 21, and a hot air plate 27 is installed on the inner side wall of the killing chamber 21 at a position corresponding to the drum 19; The evaporator 23 is arranged at the bottom end of the cooling chamber 22, and the condenser 12 is installed on the outer wall of the fixing cooling box 1 at the position corresponding to the evaporator 23; A heat collection assembly is used to collect heat inside the fixing chamber 21. The heat collection assembly includes a second heat exchanger 37 disposed above the fixing chamber 21. A conveying assembly is disposed above the second heat exchanger 37 and is in communication with the drum 19. The hot air plate 27 is used to heat the tea leaves in the withering chamber 21. After the withering process, the tea leaves to be cooled are transported to the cooling chamber 22. The evaporator 23 is used to cool the tea leaves after withering. The condenser 12 is provided to cooperate with the evaporator 23 to continuously cool the interior of the cooling chamber 22. When the hot air plate 27 performs high-temperature withering in the withering chamber 21, the heat collecting component can collect the high temperature brought out by the withering exhaust gas in the withering chamber 21, and preheat the tea leaves on the conveying component, thereby shortening the heating time of the tea leaves. Example 2

[0019] like Figure 1 and Figure 3 As shown, the structure of the integrated tea leaf fixing and cooling integrated equipment and energy-saving control process disclosed in the second embodiment of the present invention is basically the same as that in the first embodiment, except that: A support shaft 24 is rotatably provided between one end of the drum 19 and the inner wall of the killing chamber 21, and the drum 19 is rotatably provided inside the killing chamber 21 via the support shaft 24; A first motor 3 is installed on the outer wall of the fixing and cooling box 1 at a position corresponding to the other end of the drum 19. The output end of the first motor 3 passes through the side wall of the fixing and cooling box 1 and is connected to the other end of the drum 19. The inner wall of the drum 19 is provided with a first spiral guide plate 32 and a second spiral guide plate 33. The pitch of the first spiral guide plate 32 is smaller than the pitch of the second spiral guide plate 33. The hot air plate 27 is located on one side of the first spiral guide plate 32. The cooperation of the first motor 3 and the support shaft 24 drives the drum 19 to rotate. When the drum 19 rotates, the hot air plate 27 performs high-temperature sterilization on the tea leaves inside the drum 19. At the same time, the tea leaves move toward the other end of the drum 19 with the cooperation of the first spiral guide plate 32 and the second spiral guide plate 33. The cooperation of the first spiral guide plate 32 and the second spiral guide plate 33 will prevent the tea leaves from piling up inside the drum 19. The pitch of the first spiral guide plate 32 is large, and the tea leaves are more dispersed, which can promote the diffusion of high temperature among the tea leaves. The pitch of the second spiral guide plate 33 is small, and it gradually moves away from the hot air plate 27, which can extend the residence time of the tea leaves inside the drum 19, make the tea leaves sterilized more fully, and there is no need to worry about the burnt edges of the hot air plate 27. Example 3

[0020] like Figure 2-Figure 3 as well as Figure 7 As shown, the structure of the integrated tea leaf fixing and cooling integrated equipment and energy-saving control process disclosed in the third embodiment of the present invention is basically the same as that in the second embodiment, except that: The conveying assembly includes a preheating box 2 arranged at the upper end of the fixing and cooling box 1, and a feed port 13 is opened on one side of the preheating box 2; Two sets of symmetrically distributed brackets 6 are installed on the outer wall of the preheating box 2 at the position corresponding to the feed port 13. Rotating shafts 25 are rotatably arranged between the inner wall of the preheating box 2 and the two sets of the brackets 6. A second conveyor belt 7 is sleeved between the two sets of the rotating shafts 25. At a position on the side wall of one set of the brackets 6 corresponding to the position of the rotating shaft 25, a second motor 8 is installed, and the output end of the second motor 8 passes through the side wall of the bracket 6 and is connected to the corresponding rotating shaft 25; At a position below the end of the second conveyor belt 7 inside the preheating box 2, a feed pipe 17 is installed, and a feed hopper 16 is communicated and arranged above the feed pipe 17; At a position below the feed pipe 17 on the outer surface of the drum 19, an annular groove 34 is provided. There are two sets of the annular grooves 34, and the other set of the annular grooves 34 is provided at the other end of the drum 19; The outer surfaces of the two sets of the annular grooves 34 are both sleeved with collar rings 18. The cross section of the collar ring 18 is in a "C" - shaped structure, and one end of the feed pipe 17 away from the feed hopper 16 is communicated with one set of the collar rings 18; At a position of the outer surface of the drum 19 corresponding to the collar ring 18, a feed groove 35 is provided. The drum 19 is communicated with the feed pipe 17 through the cooperation of the annular groove 34 and the collar ring 18; The second motor 8 drives the second conveyor belt 7 to rotate, and conveys the tea leaves to be killed green into the interior of the feed hopper 16. When the drum 19 rotates, the feed groove 35 will coincide with the feed pipe 17. At this time, the tea leaves inside the feed hopper 16 can be conveyed into the drum 19 through the collar ring 18 for tumbling and killing green treatment. Embodiment Four

[0021] As Figure 4 and Figure 8 shown, the integrated tea - killing and cooling integrated equipment and energy - saving control process disclosed in Embodiment Four of the present invention has basically the same structure as that in Embodiment Three, and the differences are as follows: At a position of the other end of the drum 19 corresponding to the collar ring 18, a discharge groove 36 is provided. The discharge groove 36 is communicated with the other set of the collar rings 18, and a discharge pipe 31 is installed at a position of the other set of the collar rings 18 corresponding to the discharge groove 36; One end of the discharge pipe 31 away from the collar ring 18 passes through the heat - insulating plate 20 and extends into the interior of the cooling chamber 22; On one side of the bottom of the discharge pipe 31, a fixing frame 44 is installed. An automatic telescopic rod 43 is installed on the fixing frame 44. A through - slot 42 is provided on the side wall of the discharge pipe 31 corresponding to the output end of the automatic telescopic rod 43. A partition plate 41 is slidably arranged inside the through - slot 42, and the side wall of the partition plate 41 is connected to the output end of the automatic telescopic rod 43; With the cooperation of the first spiral guide plate 32 and the second spiral guide plate 33, the tea leaves gradually move to the end of the drum 19. When the drum 19 rotates, the discharge chute 36 will coincide with the discharge pipe 31. At this time, the tea leaves fall into the discharge pipe 31 through the discharge chute 36 and are collected by the partition 41. The setting of the partition 41 can block the discharge pipe 31 to reduce the contact between high-temperature hot air and low-temperature cool air. After a certain period of time, the automatic telescopic rod 43 is started, and the automatic telescopic rod 43 drives the partition 41 to move out from the inside of the discharge pipe 31. At this time, the tea leaves after withering in the discharge pipe 31 can enter the cooling chamber 22 for cooling. Example 5

[0022] like Figure 3 As shown, the structure of the integrated tea leaf fixing and cooling equipment and energy-saving control process disclosed in the fourth embodiment of the present invention is basically the same as that in the third embodiment, except that: Rotating shafts 25 are rotatably provided at both ends of the cooling chamber 22, a first conveyor belt 5 is sleeved between the two sets of rotating shafts 25, and a second motor 8 is installed at the position of the outer wall of the fixing cooling box 1 corresponding to one set of the rotating shafts 25, and the output end of the second motor 8 passes through the side wall of the fixing cooling box 1 and is connected to the end of one set of the rotating shafts 25; The first conveyor belt 5 is rotatably arranged between the discharge pipe 31 and the evaporator 23 through the cooperation of the two sets of rotating shafts 25; The outer wall of the fixing and cooling box 1 is provided with a discharge port 4 corresponding to the end of the first conveyor belt 5, and one end of the first conveyor belt 5 extends to the outside of the fixing and cooling box 1 through the discharge port 4; The tea leaves entering the cooling chamber 22 will fall onto the surface of the first conveyor belt 5 for cooling. When falling, the rotation of the first conveyor belt 5 can prevent the tea leaves from piling up, thereby accelerating cooling. After cooling, the tea leaves are discharged through the discharge port 4. Example 6

[0023] like Figure 3-Figure 4 As shown, the structure of the integrated tea leaf fixing and cooling integrated equipment and energy-saving control process disclosed in the sixth embodiment of the present invention is basically the same as that in the fifth embodiment, except that: A first heat exchanger 11 is installed on the side wall of the condenser 12. The output end of the first heat exchanger 11 is connected to a first connecting pipe 10. The other end of the first connecting pipe 10 is connected to an air pump 9. The outer surface of the drum 19 is provided with a spiral tube 26 at a position corresponding to the second spiral guide plate 33, and the outer surface of the spiral tube 26 is provided with blowing holes 28 distributed at intervals; A third connecting tube 30 is provided between the end of the spiral tube 26 and the output end of the air pump 9, and the spiral tube 26 is connected to the air pump 9 through the third connecting tube 30; The evaporator 23 can cool the tea leaves after withering, and the setting of the condenser 12, when cooling the evaporator 23, its own heat will also be absorbed by the first heat exchanger 11, and then heat the gas extracted by the air pump 9, and discharge the heated gas to the tea leaves inside the drum 19 through the spiral tube 26, thereby heating the tea leaves inside the drum 19 and reducing the power consumption of the hot air plate 27. Example 7

[0024] like Figure 6-Figure 7 As shown, the structure of the integrated tea leaf fixing and cooling equipment and energy-saving control process disclosed in the seventh embodiment of the present invention is basically the same as that in the sixth embodiment, except that: A heat exchange groove 38 is provided between the fixing cooling box 1 and the preheating box 2, and the fixing cooling box 1 is connected to the preheating box 2 through the heat exchange groove 38; A negative pressure suction device 39 is provided inside the heat exchange tank 38, and a second heat exchanger 37 is provided above the negative pressure suction device 39; A U-shaped heat dissipation pipe 15 is provided inside the second conveyor belt 7. A second connecting pipe 14 and a fourth connecting pipe 40 are provided between the two ends of the U-shaped heat dissipation pipe 15 and the two ends of the second heat exchanger 37, respectively. The tea leaves are transported to the inside of the drum 19 through the cooperation of the second conveyor belt 7, the feed hopper 16 and the feed pipe 17, and are subjected to high-temperature withering treatment by the hot air plate 27. During the high-temperature withering process, the tea leaves are discharged to the second heat exchanger 37 through the negative pressure suction device 39, and heat transfer is achieved through the second heat exchanger 37 to heat the water flow inside the U-shaped heat dissipation tube 15. The water inside the U-shaped heat dissipation tube 15 is heated, thereby preheating the tea leaves on the second conveyor belt 7.

[0025] Energy-saving control processes include: Tea leaf withering: The tea leaves are transported to the inside of the drum 19, and then the hot air plate 27 heats the inside of the withering chamber 21 to achieve the withering of the tea leaves; Preheating of tea leaves: When the tea leaves are being withered, the exhaust gas from the withering chamber 21 is discharged to the second heat exchanger 37 through the negative pressure suction device 39. The heat is transferred through the second heat exchanger 37 to heat the water flow inside the U-shaped heat pipe 15. The water inside the U-shaped heat pipe 15 is heated, thereby preheating the tea leaves on the second conveyor belt 7. Cooling of tea leaves: After the tea leaves are withered, the tea leaves are transported to the inside of the discharge pipe 31 through the cooperation of the first spiral guide plate 32 and the second spiral guide plate 33, and then discharged to the upper surface of the first conveyor belt 5 through the discharge pipe 31. At this time, the evaporator 23 can cool the tea leaves after withering.

[0026] This solution is specifically as follows: the second conveyor belt 7 is driven to rotate by the second motor 8 to transport the tea leaves to be withered into the feed hopper 16. When the drum 19 rotates, the feed groove 35 and the feed pipe 17 overlap. At this time, the tea leaves in the feed hopper 16 can be transported to the drum 19 through the sleeve 18. Then, the first motor 3 and the support shaft 24 cooperate to drive the drum 19 to rotate. When the drum 19 rotates, the hot air plate 27 withers the tea leaves in the drum 19 at high temperature. At the same time, the tea leaves move toward the other end of the drum 19 under the cooperation of the first spiral guide plate 32 and the second spiral guide plate 33. At the same time, the tea leaves are conveyed to the inside of the drum 19 through the cooperation of the second conveyor belt 7, the feed hopper 16 and the feed pipe 17, and are subjected to a high-temperature fixation treatment on the tea leaves by the hot air plate 27. During the high-temperature fixation process, the tea leaves are discharged to the second heat exchanger 37 through the negative pressure suction device 39. The heat is transferred through the second heat exchanger 37, heating the water flow inside the U-shaped heat pipe 15. The water inside the U-shaped heat pipe 15 is heated, thereby preheating the tea leaves on the second conveyor belt 7. When the drum 19 rotates, the discharge chute 36 will overlap with the discharge pipe 31. At this time, the tea leaves fall into the discharge pipe 31 through the discharge chute 36 and are collected by the partition 41. The setting of the partition 41 can block the discharge pipe 31 and prevent the fixing chamber 21 and the cooling chamber 22 from communicating through the discharge pipe 31. After a certain period of time, the automatic telescopic rod 43 is started, and the automatic telescopic rod 43 drives the partition 41 to move out from the inside of the discharge pipe 31. At this time, the tea leaves after withering in the discharge pipe 31 will fall onto the surface of the first conveyor belt 5 for cooling. When falling, the accumulation of tea leaves can be avoided by the rotation of the first conveyor belt 5, and the evaporator 23 in the cooling chamber 22 can cool the tea leaves after withering. The setting of the condenser 12, when cooling the evaporator 23, its own heat will also be absorbed by the first heat exchanger 11, and then the gas extracted by the air pump 9 is heated, and the heated gas is discharged to the tea leaves inside the drum 19 through the spiral tube 26, so as to heat the tea leaves inside the drum 19 and reduce the power consumption of the hot air plate 27.

[0027] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. Integrated tea leaf fixing and cooling equipment, characterized by: Comprising: A fixing and cooling box (1), inside which there is a heat insulation board (20). The fixing and cooling box (1) is divided into a fixing chamber (21) and a cooling chamber (22) by the heat insulation board (20). The fixing chamber (21) is located above the cooling chamber (22); A drum (19), rotatably arranged inside the fixing chamber (21), and a hot air board (27) is installed on the inner side wall of the fixing chamber (21) corresponding to the position of the drum (19); An evaporator (23), arranged at the inner bottom end of the cooling chamber (22), and a condenser (12) is installed on the outer wall of the fixing and cooling box (1) corresponding to the position of the evaporator (23); A heat collection component, used for collecting the heat inside the fixing chamber (21). The heat collection component includes a second heat exchanger (37) arranged above the fixing chamber (21). Above the second heat exchanger (37), there is a conveying component, and the conveying component is connected to the drum (19).

2. The integrated tea leaf fixing and cooling equipment according to claim 1, characterized in that: Between one end of the drum (19) and the inner wall of the fixing chamber (21), a support shaft (24) is rotatably arranged, and the drum (19) is rotatably arranged inside the fixing chamber (21) through the support shaft (24); A first motor (3) is installed on the outer wall of the fixing and cooling box (1) corresponding to the other end of the drum (19). The output end of the first motor (3) passes through the side wall of the fixing and cooling box (1) and is connected to the other end of the drum (19).

3. The integrated tea leaf fixing and cooling equipment according to claim 2, characterized in that: The conveying component includes a preheating box (2) arranged at the upper end of the fixing and cooling box (1). One side of the preheating box (2) is provided with a feed inlet (13); Two groups of symmetrically distributed brackets (6) are installed on the outer wall of the preheating box (2) corresponding to the position of the feed inlet (13). Rotating shafts (25) are rotatably arranged between the inner wall of the preheating box (2) and the two groups of brackets (6). A second conveyor belt (7) is sleeved between the two groups of rotating shafts (25); A second motor (8) is installed on the side wall of one of the groups of brackets (6) corresponding to the position of the rotating shaft (25). The output end of the second motor (8) passes through the side wall of the bracket (6) and is connected to the corresponding rotating shaft (25).

4. The integrated tea leaf fixing and cooling equipment according to claim 3, characterized in that: A feed pipe (17) is installed inside the preheating box (2) corresponding to the position below the end of the second conveyor belt (7). Above the feed pipe (17), a feed hopper (16) is communicated; An annular groove (34) is opened on the outer surface of the drum (19) corresponding to the position below the feed pipe (17). There are two groups of the annular grooves (34), and the other group of annular grooves (34) is opened at the other end of the drum (19).

5. The integrated tea leaf fixing and cooling equipment according to claim 4, characterized in that: The outer surfaces of the two groups of annular grooves (34) are sleeved with collar rings (18). The cross-section of the collar ring (18) is in a "匚" - shaped structure, and one end of the feed pipe (17) away from the feed hopper (16) is communicated with one of the groups of collar rings (18); A feed groove (35) is provided on the outer surface of the roller (19) at a position corresponding to the collar (18), and the roller (19) is connected to the feed pipe (17) through the cooperation of the annular groove (34) and the collar (18).

6. The integrated tea leaf fixing and cooling equipment according to claim 5, characterized in that: The inner wall of the drum (19) is provided with a first spiral guide plate (32) and a second spiral guide plate (33), the pitch of the first spiral guide plate (32) is smaller than the pitch of the second spiral guide plate (33), and the hot air plate (27) is located on one side of the first spiral guide plate (32); A discharge trough (36) is provided at the other end of the roller (19) at a position corresponding to the sleeve (18), the discharge trough (36) is communicated with another set of sleeves (18), and a discharge pipe (31) is installed at a position corresponding to the discharge trough (36) of the other set of sleeves (18); One end of the discharge pipe (31) away from the collar (18) passes through the heat insulation plate (20) and extends into the interior of the cooling chamber (22); A fixing frame (44) is installed on one side of the bottom of the discharge pipe (31), and an automatic telescopic rod (43) is installed on the fixing frame (44). A through groove (42) is provided on the side wall of the discharge pipe (31) corresponding to the output end of the automatic telescopic rod (43). A partition (41) is slidably provided inside the through groove (42), and the side wall of the partition (41) is connected to the output end of the automatic telescopic rod (43).

7. The integrated tea-tea-withering and cooling equipment according to claim 6, characterized in that: Rotating shafts (25) are rotatably provided at both ends of the cooling chamber (22), a first conveyor belt (5) is sleeved between the two groups of rotating shafts (25), and a second motor (8) is installed at a position on the outer wall of the withering cooling box (1) corresponding to one group of the rotating shafts (25), and an output end of the second motor (8) passes through the side wall of the withering cooling box (1) and is connected to an end of one group of the rotating shafts (25); The first conveyor belt (5) is rotatably arranged between the discharge pipe (31) and the evaporator (23) through the cooperation of two sets of rotating shafts (25); An outer wall of the withering cooling box (1) is provided with a discharge port (4) corresponding to the end of the first conveyor belt (5), and one end of the first conveyor belt (5) extends to the outside of the withering cooling box (1) through the discharge port (4).

8. The integrated tea leaf fixing and cooling equipment according to claim 6, characterized in that: A first heat exchanger (11) is installed on the side wall of the condenser (12); an output end of the first heat exchanger (11) is connected to a first connecting pipe (10); and the other end of the first connecting pipe (10) is connected to an air pump (9); A spiral tube (26) is sleeved on the outer surface of the drum (19) at a position corresponding to the second spiral guide plate (33), and the outer surface of the spiral tube (26) is provided with blowing holes (28) distributed at intervals; A third connecting tube (30) is provided between the end of the spiral tube (26) and the output end of the air pump (9), and the spiral tube (26) is connected to the air pump (9) via the third connecting tube (30).

9. The integrated tea leaf fixing and cooling equipment according to claim 3, characterized in that: A heat exchange groove (38) is provided between the withering cooling box (1) and the preheating box (2), and the withering cooling box (1) is connected to the preheating box (2) via the heat exchange groove (38); A negative pressure air suction device (39) is provided inside the heat exchange tank (38), and a second heat exchanger (37) is provided above the negative pressure air suction device (39); A U-shaped heat dissipation pipe (15) is provided inside the second conveyor belt (7), and a second connecting pipe (14) and a fourth connecting pipe (40) are provided between the two ends of the U-shaped heat dissipation pipe (15) and the two ends of the second heat exchanger (37), respectively.

10. Energy-saving control process for integrated tea leaf fixing and cooling equipment, characterized in that: The integrated tea-tea-withering and cooling equipment according to any one of claims 1 to 9, wherein the energy-saving control process comprises: Withering of tea leaves: the tea leaves are transported to the inside of the drum (19), and then the inside of the withering chamber (21) is heated by the hot air plate (27) to achieve withering of the tea leaves; Preheating of tea leaves: When the tea leaves are being withered, the exhaust gas from the withering chamber (21) is discharged to the second heat exchanger (37) through the negative pressure suction device (39). The heat is transferred through the second heat exchanger (37) to heat the water flow inside the U-shaped heat pipe (15). The water inside the U-shaped heat pipe (15) is heated, thereby preheating the tea leaves on the second conveyor belt (7); Cooling of tea leaves: After the tea leaves are withered, the tea leaves are transported to the inside of the discharge pipe (31) through the cooperation of the first spiral guide plate (32) and the second spiral guide plate (33), and then discharged to the upper surface of the first conveyor belt (5) through the discharge pipe (31). At this time, the evaporator (23) can cool the tea leaves after withering.

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