Fluid foreign matter separator
By designing a fluid foreign matter separator and using the cooperation of the filter belt and disinfectant, the problems of complex structure and high cost of existing equipment are solved, efficient fluid foreign matter separation and recycling are achieved, and food safety is improved.
Patent Information
- Application Number
- CN202410081306.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-08-12
AI Technical Summary
The existing fluid foreign matter separation equipment has complex structure and high manufacturing cost, making it difficult to quickly and effectively separate impurities in the fluid that solidifies for a short time, affecting food safety.
A fluid foreign matter separator is designed, including a frame, a shell, a foreign matter collection tank, a separation and winding device, a cleaning tube assembly, a disinfectant recovery tank assembly and a fluid collection tank. The separation and recovery of fluid and foreign matter are achieved by the cooperation of the filter belt and disinfectant.
It achieves simple structure and convenient use, good separation effect of fluid foreign matter, reduces production costs, and the efficiency of foreign matter separation can reach 98% to 99%, reducing environmental pollution.
Smart Images

Figure CN120459698A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of fluid foreign matter processing equipment, and in particular relates to a fluid foreign matter separator. Background Art
[0002] With the development of society, food safety has become increasingly important. In particular, in the production and processing of fresh food, it is often necessary to produce and process fluid substances such as blood in animals. During the production and processing process, the separation of impurities and foreign matter contained in the fluid becomes increasingly important, and the degree of foreign matter separation often determines the quality and safety level of the final food. The existing traditional method of processing animal fluids is to directly send the fluid from the animal directly into a container. Since fluids such as blood coagulate in a short period of time, the fluid is not processed. Existing fluids contain foreign matter, which affects food safety. Existing equipment that uses equipment to separate fluid foreign matter often has a complex structure and high manufacturing cost. In particular, for fluids that coagulate in a short time, it is impossible to achieve rapid separation of foreign matter. Ultimately, the fluid contains more foreign matter. Existing equipment often filters through sieve-like equipment, and the filtering effect is poor. Summary of the Invention
[0003] The purpose of the present invention is to solve the above problems and provide a fluid foreign matter separator with simple structure, easy use, good fluid foreign matter separation effect and good fluid recovery effect.
[0004] In order to solve the above technical problems, the technical solution of the present invention is: a fluid foreign matter separator, comprising a frame, a shell is provided on the top of the frame, a foreign matter collecting trough, a separation and winding device, a cleaning pipe assembly, a disinfectant recovery trough assembly, a fluid collecting trough and a disinfection self-flow device assembly are arranged in the frame, the foreign matter collecting trough is located at the bottom of the frame, the separation and winding device is located on the foreign matter collecting trough, the cleaning pipe assembly and the disinfectant recovery trough assembly are respectively passed through the separation and winding device, the disinfectant recovery trough assembly is located above the cleaning pipe assembly, the fluid collecting trough is passed through the separation and winding device, the disinfection self-flow device assembly is located at the top of the separation and winding device, a frame slot is provided on the top of the frame, the direction of the frame slot is arranged along the long side direction of the frame, the fluid foreign matter is located at the top of the frame slot, and under the action of the disinfection self-flow device assembly, the fluid foreign matter enters the separation and winding device from the top of the frame slot. After the separation of the fluid foreign matter is completed, the foreign matter is collected by the foreign matter collecting trough, the fluid is collected by the fluid collecting trough, and the disinfectant is collected by the disinfectant recovery trough assembly.
[0005] Preferably, the separation and winding device includes a No. 1 winder, a No. 2 winder, a No. 1 driven shaft, a No. 2 driven shaft, a filter belt and a motor. The No. 1 winder, the No. 2 winder, the No. 1 driven shaft and the No. 2 driven shaft form a trapezoidal structure. The filter belt is respectively connected to the No. 1 winder, the No. 2 winder, the No. 1 driven shaft and the No. 2 driven shaft. The motor drives the No. 1 winder and the No. 2 winder to rotate respectively, and then drives the No. 1 driven shaft and the No. 2 driven shaft to rotate through the filter belt, thereby making the filter belt move.
[0006] Preferably, a reducer is installed at the rotating shaft end of the motor, and the ends of the No. 1 winder and the No. 2 winder are both provided with winder gears. The output end of the reducer is installed with a reducer transmission gear, and the reducer transmission gear is engaged with the winder gear. When the motor is working, the winder gear is driven to rotate through the reducer, thereby driving the No. 1 winder and the No. 2 winder to rotate.
[0007] Preferably, the No. 1 winder is a cylindrical winding roller shaft structure, the filter belt is wound on the winding roller shaft, the winder gear is sleeved on the end of the winding roller shaft, the winding roller shaft and the winder gear move synchronously, and the No. 2 winder has the same structure as the No. 1 winder and is symmetrically arranged inside the frame.
[0008] Preferably, the cleaning pipe assembly includes cleaning pipe No. 1, cleaning pipe No. 2, cleaning pipe No. 3 and cleaning pipe No. 4, and cleaning pipe No. 1, cleaning pipe No. 2, cleaning pipe No. 3 and cleaning pipe No. 4 are filled with cleaning liquid, cleaning pipe No. 2 is located above cleaning pipe No. 1, and cleaning pipe No. 3 is located above cleaning pipe No. 4.
[0009] Preferably, the disinfectant recovery tank assembly includes a No. 1 disinfectant recovery tank and a No. 2 disinfectant recovery tank, and the No. 1 disinfectant recovery tank and the No. 2 disinfectant recovery tank are distributed in parallel at the bottom of the filter belt.
[0010] Preferably, the cross-section of the No. 1 disinfectant recovery tank is a "U"-shaped structure, and the No. 1 disinfectant recovery tank and the No. 2 disinfectant recovery tank have the same structure.
[0011] Preferably, the disinfection gravity flow device assembly includes a No. 1 disinfection gravity flow device and a No. 2 disinfection gravity flow device. The No. 1 disinfection gravity flow device is a tubular structure, and a disinfection gravity flow liquid is installed inside the No. 1 disinfection gravity flow device. The disinfection gravity flow liquid is mixed with fluid foreign matter and enters the filter belt to complete the separation of fluid and foreign matter.
[0012] Preferably, the No. 1 disinfection gravity flow device and the No. 2 disinfection gravity flow device have the same structure and are arranged in parallel in the frame. The No. 1 disinfection gravity flow device is located on the No. 1 disinfectant recovery tank, and the No. 2 disinfection gravity flow device is located on the No. 2 disinfectant recovery tank. The filter belt passes between the No. 1 disinfection gravity flow device and the No. 1 disinfectant recovery tank, and between the No. 2 disinfection gravity flow device and the No. 2 disinfectant recovery tank in sequence.
[0013] The beneficial effects of the present invention are as follows: the fluid foreign matter separator provided by the present invention has a simple structure and is easy to use. The present invention is capable of separating foreign matter in a fluid that solidifies in a short period of time as quickly as possible by combining a filter belt with a solidified disinfectant. At the same time, the separated fluid and foreign matter are respectively recovered through corresponding grooves, thereby further avoiding waste of fluid. At the same time, it also avoids pollution of the surrounding environment caused by foreign matter. The fluid foreign matter separator disclosed by the present invention has a low manufacturing cost, good fluid foreign matter separation effect, and can meet the requirements of mass production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a fluid foreign matter separator of the present invention;
[0015] Figure 2 It is a lateral structural schematic diagram of the present invention.
[0016] Explanation of the accompanying symbols: 01, foreign matter collection tank; 02, winder No. 1; 03, winder No. 2; 04, cleaning pipe No. 1; 05, cleaning pipe No. 2; 06, driven shaft No. 1; 07, disinfectant recovery tank No. 1; 08, disinfectant recovery tank No. 2; 09, driven shaft No. 2; 10, fluid collection tank; 11, filter belt; 12, cleaning pipe No. 4; 13, disinfectant gravity flow device No. 1; 14, disinfectant gravity flow device No. 2; 15, housing; 16, frame; 17, cleaning pipe No. 3; 18, motor; 19, controller. DETAILED DESCRIPTION
[0017] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:
[0018] like Figure 1 and Figure 2 As shown, a fluid foreign matter separator provided by the present invention includes a frame 16, a shell 15 is provided on the top of the frame 16, and a foreign matter collecting tank 01, a separation and winding device, a cleaning pipe assembly, a disinfectant recovery tank assembly, a fluid collecting tank 10 and a disinfection self-flow device assembly are provided in the frame 16. The foreign matter collecting tank 01 is located at the bottom of the frame 16, the separation and winding device is located on the foreign matter collecting tank 01, the cleaning pipe assembly and the disinfectant recovery tank assembly are respectively passed through the separation and winding device, the disinfectant recovery tank assembly is located above the cleaning pipe assembly, the fluid collecting tank 10 is passed through the separation and winding device, and the disinfection self-flow device assembly is located at the top of the separation and winding device. A frame slot is provided on the top of the frame 16, and the direction of the frame slot is arranged along the long side direction of the frame 16. The fluid foreign matter is located at the top of the frame slot and enters the separation and winding device from the top of the frame slot under the action of the disinfection self-flow device assembly. After the separation of the fluid foreign matter is completed, the foreign matter is collected by the foreign matter collecting tank 01, the fluid is collected by the fluid collecting tank 10, and the disinfectant is collected by the disinfectant recovery tank assembly.
[0019] In this embodiment, the fluid foreign matter separator is located at the top of the frame 16 and is sequentially transported from the top of the frame 16 by existing conveyor belts and other equipment. The fluid foreign matter separator provided by the present invention also includes a controller 19, which is an existing PLC control device. The controller 19 is electrically connected to the separation and reeling device to control the movement of the internal equipment of the separation and reeling device.
[0020] The separation and winding device includes a No. 1 winder 02, a No. 2 winder 03, a No. 1 driven shaft 06, a No. 2 driven shaft 09, a filter belt 11 and a motor 18. The No. 1 winder 02, the No. 2 winder 03, the No. 1 driven shaft 06 and the No. 2 driven shaft 09 form a trapezoidal structure. The filter belt 11 is respectively connected to the No. 1 winder 02, the No. 2 winder 03, the No. 1 driven shaft 06 and the No. 2 driven shaft 09. The motor 18 drives the No. 1 winder 02 and the No. 2 winder 03 to rotate, and then drives the No. 1 driven shaft 06 and the No. 2 driven shaft 09 to rotate through the filter belt 11, thereby causing the filter belt 11 to move.
[0021] The controller 19 is electrically connected to the motor 18 , and controls the forward and reverse rotation of the motor 18 .
[0022] A reducer is installed at the rotating shaft end of the motor 18, and the ends of the No. 1 winder 02 and the No. 2 winder 03 are both provided with winder gears. The output end of the reducer is installed with a reducer transmission gear, which is engaged with the winder gear. When the motor 18 is working, the winder gear is driven to rotate through the reducer, thereby driving the No. 1 winder 02 and the No. 2 winder 03 to rotate.
[0023] In this embodiment, the rotation directions of the first and second winders 02 and 03 are the same. Specifically, when the motor 18 is in operation, it drives the winder gears on the first and second winders 02 and 03 to rotate, thereby rotating the first and second winders 02 and 03, and in turn driving the filter belt 11 to move.
[0024] Winder No. 1 02 is a cylindrical winding roller structure, the filter belt 11 is wound on the winding roller, the winding machine gear is sleeved on the end of the winding roller, and the winding roller and the winding machine gear move synchronously. Winder No. 2 03 has the same structure as winder No. 1 02 and is symmetrically arranged inside the frame 16.
[0025] In this embodiment, the filter belt 11 is a mesh structure. As fluid flows from the top of the filter belt 11 onto the filter belt 11, the filter belt 11 filters the fluid, which then enters the fluid collection tank 10, completing the fluid recovery process. Filtered debris is located at the top of the filter belt 11 and, as the filter belt 11 moves, enters the fluid collection tank 10, completing the recovery of foreign matter. By recycling fluid and foreign matter in separate tanks, material waste and environmental pollution are avoided, thereby reducing production costs.
[0026] The cleaning pipe assembly includes cleaning pipe No. 1 04, cleaning pipe No. 2 05, cleaning pipe No. 3 17 and cleaning pipe No. 4 12. Cleaning pipe No. 1 04, cleaning pipe No. 2 05, cleaning pipe No. 3 17 and cleaning pipe No. 4 12 are filled with cleaning liquid. Cleaning pipe No. 2 05 is located above cleaning pipe No. 1 04, and cleaning pipe No. 3 17 is located above cleaning pipe No. 4 12.
[0027] In this embodiment, cleaning pipes No. 1, 04, 05, 17, and 12 are each connected to an existing high-pressure water source. Each of these pipes is equipped with a nozzle, which is aimed at the filter belt 11. When the filter belt needs to be cleaned, the nozzles on pipes No. 1, 05, 17, and 12 operate to spray cleaning fluid onto the corresponding portion of the filter belt 11, thereby completing the cleaning process. The installation positions of pipes No. 1, 04, 05, 17, and 12 can be adjusted to either side of the filter belt 11 as needed, ensuring comprehensive cleaning of the filter belt 11. In this embodiment, the No. 1 cleaning pipe 04 , the No. 2 cleaning pipe 05 , the No. 3 cleaning pipe 17 and the No. 4 cleaning pipe 12 are respectively located on both sides of the filter belt 11 to form a sandwich-type cleaning pipe structure.
[0028] The disinfectant recovery tank assembly includes a No. 1 disinfectant recovery tank 07 and a No. 2 disinfectant recovery tank 08 , and the No. 1 disinfectant recovery tank 07 and the No. 2 disinfectant recovery tank 08 are distributed in parallel at the bottom of the filter belt.
[0029] The cross-section of the No. 1 disinfectant recovery tank 07 is a "U"-shaped structure. The No. 1 disinfectant recovery tank 07 and the No. 2 disinfectant recovery tank 08 have the same structure. The No. 1 disinfectant recovery tank 07 and the No. 2 disinfectant recovery tank 08 are trough-shaped structures. By setting the corresponding cross-section, the disinfectant can be recovered to the maximum extent, thereby avoiding environmental pollution.
[0030] The disinfection gravity flow device assembly includes a No. 1 disinfection gravity flow device 13 and a No. 2 disinfection gravity flow device 14. The No. 1 disinfection gravity flow device 13 is a tubular structure. Disinfection gravity flow liquid is installed inside the No. 1 disinfection gravity flow device 13. The disinfection gravity flow liquid is mixed with fluid foreign matter and enters the filter belt 11 to complete the separation of fluid and foreign matter.
[0031] The No. 1 disinfection gravity flow device 13 and the No. 2 disinfection gravity flow device 14 have the same structure and are arranged in parallel in the frame 16. The No. 1 disinfection gravity flow device 13 is located on the No. 1 disinfectant recovery tank 07, and the No. 2 disinfection gravity flow device 14 is located on the No. 2 disinfectant recovery tank 08. The filter belt passes between the No. 1 disinfection gravity flow device 13 and the No. 1 disinfectant recovery tank 07, and between the No. 2 disinfection gravity flow device 14 and the No. 2 disinfectant recovery tank 08 in sequence.
[0032] In this embodiment, the disinfectant artesian fluid is a conventional anti-condensation fluid with a disinfecting function. Both the No. 1 disinfectant artesian flow device 13 and the No. 2 disinfectant artesian flow device 14 are equipped with corresponding nozzles that spray the disinfectant artesian fluid onto the fluid to be disinfected and separated, disinfecting it while delaying solidification. Excess disinfectant artesian fluid is recovered via the No. 1 disinfectant recovery tank 07 and the No. 2 disinfectant recovery tank 08.
[0033] The working principle of the present invention is:
[0034] The fluid to be separated enters the frame slot at the top of the frame 16, flows through the filter belt 11, and flows into the fluid collection tank 10. Particles (impurities) pass through the surface of the filter belt 11, and the operation of the motor 18 drives the filter belt 11 to transport the particles to the foreign matter collection tank 01. The filter belt 11 is rinsed clean by a clamp-type cleaning pipe and then disinfected by existing disinfection equipment. The bottom of the fluid collection tank 10 is sloped to facilitate fluid collection and recovery. The fluid foreign matter separation efficiency of the present invention can reach 98% to 99% with low energy consumption. The present invention can be used to separate light feed impurities such as polystyrene particles, hot melt adhesive, gravel, wax, and plastic film from animal blood. It can also be used in the chemical and papermaking industries. The controller 19 of the present invention adopts an existing PLC control system to enable real-time monitoring and adjustment of equipment operating parameters. The controller 19 is also equipped with a human-machine interface to facilitate operator understanding of equipment operating status. The present invention adopts a closed design to reduce environmental pollution. At the same time, it has complete safety protection measures, such as overload protection and short circuit protection, to ensure the safe and stable operation of the equipment.
[0035] Those skilled in the art will appreciate that the embodiments described herein are intended to help readers understand the principles of the present invention, and it should be understood that the scope of protection of the present invention is not limited to such specific descriptions and embodiments. Those skilled in the art can make various other specific variations and combinations based on the technical teachings disclosed in the present invention without departing from the essence of the present invention, and such variations and combinations are still within the scope of protection of the present invention.
Claims
1. A fluid foreign matter separator, characterized in that: The invention comprises a frame (16), a housing (15) is provided on the top of the frame (16), a foreign matter collecting tank (01), a separation and reeling device, a cleaning pipe assembly, a disinfectant recovery tank assembly, a fluid collecting tank (10) and a disinfection self-flow device assembly are provided in the frame (16), the foreign matter collecting tank (01) is located at the bottom of the frame (16), the separation and reeling device is located on the foreign matter collecting tank (01), the cleaning pipe assembly and the disinfectant recovery tank assembly are respectively provided in the separation and reeling device, the disinfectant recovery tank assembly is located on the cleaning pipe assembly, the fluid recovery tank assembly is provided on the disinfectant self-flow device, and the disinfectant self-flow device is provided on the disinfectant self-flow device. The collecting trough (10) is arranged in the separation and winding device, the disinfection self-flow device component is located at the top of the separation and winding device, the frame (16) is provided with a frame slot on the top, and the direction of the frame slot is arranged along the long side direction of the frame (16). The fluid foreign matter is located at the top of the frame slot and enters the separation and winding device from the top of the frame slot under the action of the disinfection self-flow device component. After the separation of the fluid foreign matter is completed, the foreign matter is collected by the foreign matter collecting trough (01), the fluid is collected by the fluid collecting trough (10), and the disinfectant is collected by the disinfectant recovery trough component.
2. A fluid foreign matter separator according to claim 1, characterized in that: The separation and rewinding device comprises a No. 1 rewinder (02), a No. 2 rewinder (03), a No. 1 driven shaft (06), a No. 2 driven shaft (09), a filter belt (11) and a motor (18). The No. 1 rewinder (02), the No. 2 rewinder (03), the No. 1 driven shaft (06) and the No. 2 driven shaft (09) form a trapezoidal structure. The filter belt (11) is respectively connected to the No. 1 rewinder (02), the No. 2 rewinder (03), the No. 1 driven shaft (06) and the No. 2 driven shaft (09). The motor (18) drives the No. 1 rewinder (02) and the No. 2 rewinder (03) to rotate respectively, and then drives the No. 1 driven shaft (06) and the No. 2 driven shaft (09) to rotate through the filter belt (11), thereby causing the filter belt (11) to move.
3. The fluid foreign matter separator according to claim 1, characterized in that: A reducer is installed at the rotating shaft end of the motor (18), and the ends of the No. 1 winder (02) and the No. 2 winder (03) are both sleeved with winder gears. The output end of the reducer is installed with a reducer transmission gear, and the reducer transmission gear is engaged with the winder gear. When the motor (18) is working, the reducer drives the winder gear to rotate, thereby driving the No. 1 winder (02) and the No. 2 winder (03) to rotate.
4. The fluid foreign matter separator according to claim 1, characterized in that: The No. 1 winder (02) is a cylindrical winding roller structure, the filter belt (11) is wound on the winding roller, the winding machine gear is sleeved on the end of the winding roller, and the winding roller and the winding machine gear move synchronously. The No. 2 winder (03) has the same structure as the No. 1 winder (02) and is symmetrically arranged inside the frame (16).
5. The fluid foreign matter separator according to claim 1, characterized in that: The cleaning pipe assembly comprises a No. 1 cleaning pipe (04), a No. 2 cleaning pipe (05), a No. 3 cleaning pipe (17) and a No. 4 cleaning pipe (12); the No. 1 cleaning pipe (04), the No. 2 cleaning pipe (05), the No. 3 cleaning pipe (17) and the No. 4 cleaning pipe (12) are filled with cleaning liquid; the No. 2 cleaning pipe (05) is located above the No. 1 cleaning pipe (04), and the No. 3 cleaning pipe (17) is located above the No. 4 cleaning pipe (12).
6. The fluid foreign matter separator according to claim 1, characterized in that: The disinfectant recovery tank assembly comprises a No. 1 disinfectant recovery tank (07) and a No. 2 disinfectant recovery tank (08), and the No. 1 disinfectant recovery tank (07) and the No. 2 disinfectant recovery tank (08) are distributed in parallel at the bottom of the filter belt.
7. The fluid foreign matter separator according to claim 1, characterized in that: The cross section of the No. 1 disinfectant recovery tank (07) is a "U"-shaped structure, and the No. 1 disinfectant recovery tank (07) and the No. 2 disinfectant recovery tank (08) have the same structure.
8. The fluid foreign matter separator according to claim 1, characterized in that: The disinfection self-flowing device assembly includes a No. 1 disinfection self-flowing device (13) and a No. 2 disinfection self-flowing device (14). The No. 1 disinfection self-flowing device (13) is a tubular structure. Disinfection self-flowing liquid is installed inside the No. 1 disinfection self-flowing device (13). The disinfection self-flowing liquid is mixed with fluid foreign matter and enters the filter belt to complete the separation of fluid and foreign matter.
9. The fluid foreign matter separator according to claim 1, characterized in that: The structures of the No. 1 disinfection self-flowing device (13) and the No. 2 disinfection self-flowing device (14) are identical and are arranged in parallel in the frame (16). The No. 1 disinfection self-flowing device (13) is located on the No. 1 disinfectant recovery tank (07), and the No. 2 disinfection self-flowing device (14) is located on the No. 2 disinfectant recovery tank (08). The filter belt passes through between the No. 1 disinfection self-flowing device (13) and the No. 1 disinfectant recovery tank (07), and between the No. 2 disinfection self-flowing device (14) and the No. 2 disinfectant recovery tank (08) in sequence.