Probiotic solid beverage and filling equipment for preparing probiotic solid beverage
By designing filling equipment that automatically covers filling heads and collects residual beverages, the problems of filling head pollution and operating table pollution are solved, and the quality of beverages and equipment cleanliness are improved.
Patent Information
- Application Number
- CN202510785494.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-08-12
AI Technical Summary
The filling heads of existing small-scale probiotic solid beverage preparation vacuum filling machines are easily contaminated by dust when not in use, and the remaining milk-containing beverages after filling are easily dripped and contaminated the operating table, which increases the labor burden of staff.
A filling equipment for preparing solid beverages for probiotics is designed, including brackets, liquid storage tanks, hydraulic cylinders, lift plates, filling heads, protective shells, solenoid valves and other components to realize automatic covering of filling heads and collection of residual beverages, preventing dust pollution and dripping pollution.
It effectively prevents dust pollution from the filling head when not in use, reduces the cleaning burden of the operating table, and ensures the quality of beverages and the cleanliness of the equipment after filling.
Smart Images
Figure CN120463148A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of filling technology, and more particularly to a probiotic solid beverage and a filling device for preparing the same. Background Art
[0002] Probiotic solid beverages are beverages that contain a certain proportion of dairy ingredients, typically milk or other animal milk products. These beverages are widely consumed worldwide and offer a wide variety of nutritional and flavorful options. During the production process, these dairy beverages require vacuum filling machines. Existing small vacuum filling machines for preparing probiotic solid beverages lack a protective cover on the filling head. After filling, the filling head becomes contaminated with the probiotic solid beverage. When the filling head is not in use, dust from the outside air can easily adhere to the filling head through the residual dairy beverage material, contaminating the filling head and the dairy beverage in the bottle, thereby reducing the quality of the filled dairy beverage. Furthermore, during use, when using existing small vacuum filling machines for preparing probiotic solid beverages, residual dairy beverage in the filling head easily drips onto the operating table after filling, contaminating the table and requiring regular cleaning, which increases the workload of staff. Summary of the Invention
[0003] (1) Technical problems solved
[0004] In response to the problems existing in the prior art, the present invention provides a probiotic solid beverage and a filling device for its preparation, so as to solve the technical problem mentioned in the background technology that the filling head of the existing small vacuum filling machine for preparing milk-containing beverages is not provided with a protective shell on the outside, and when the filling head is not in use, dust in the outside air can easily adhere to the filling head through the residual milk-containing beverage material and cause contamination.
[0005] (2) Technical solution
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A probiotic solid beverage comprises the following components in parts by weight: 40%-60% inulin; 10%-30% fructooligosaccharides; 1%-20% mixed fruit and vegetable fermentation powder; 1%-15% blueberry juice solid beverage; 1%-30% probiotic mixture; 2%-10% compound solid beverage nutrient enhancer; and 1%-5% edible flavoring.
[0008] The present invention also includes a filling device for preparing a probiotic solid beverage, comprising an operating table, a bracket fixedly provided on the operating table, a liquid storage tank provided on the bracket, two first hydraulic cylinders fixedly provided at the lower end of the bracket, the driving ends of the two first hydraulic cylinders are fixedly connected to a lifting plate, a filling head is fixedly provided on the lifting plate, a first hose is connected between the filling head and the liquid storage tank, a solenoid valve is provided on the filling head, two rotating rods are rotatably provided on the bracket, a protective shell and a gear are fixedly provided on each rotating rod, and the two gears are meshedly connected to a rack fixedly provided on the lifting plate;
[0009] One of the protective shells is rotatably provided with two rotating shafts, and a collection box is fixedly connected between the two rotating shafts.
[0010] The present invention is further configured such that a connecting arm is fixedly provided at the lower end of the collecting box to facilitate connection with a counterweight ball.
[0011] The present invention is further configured such that a counterweight ball is fixedly provided at the lower end of the connecting arm to facilitate adjustment of the balance of the collecting box.
[0012] The present invention is further configured such that a collection box is fixedly provided on one side of the operating table to facilitate storage of dripping milk-containing beverages.
[0013] The present invention is further configured such that a second hose is connected between the collection box and the collection tank to facilitate the milk-containing beverage to flow from the collection box into the collection tank.
[0014] The present invention is further configured such that two second hydraulic cylinders are symmetrically provided on the operating table, and a driving end of each second hydraulic cylinder is fixedly connected to an arc-shaped moving seat to facilitate movement of the moving seat.
[0015] The present invention is further configured such that four moving rods are movably provided on the moving seat, and a limiting plate is fixedly provided at one end of each of the moving rods to facilitate limiting the position of the moving rods.
[0016] The present invention is further configured such that one end of two adjacent moving rods passes through the moving seat and is fixedly connected to a clamping block, and a movable sleeve outside each moving rod is provided with a spring to facilitate clamping and fixing of packaging bottles of different sizes.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides a probiotic solid beverage and a filling device for its preparation, which has the following beneficial effects:
[0019] 1. Through the coordination of the operating table, bracket, liquid storage tank, first hydraulic cylinder, lifting plate, filling head, first hose, solenoid valve, rotating rod, protective shell, gear and rack, the filling head can be automatically exposed during filling and automatically covered after filling is completed, thereby preventing dust in the outside air from adhering to the filling head and causing pollution when filling is not required, thereby ensuring the quality of the milk-containing beverage after filling.
[0020] 2. By cooperating with the rotating shaft, collection box, connecting arm, counterweight ball, collection box and second hose, the collection box can be moved to the bottom of the filling head when the protective shell is closed, so as to collect the milk-containing beverage remaining in the filling head, ensuring the cleanliness of the operating table and reducing the labor burden of the staff in cleaning the operating table.
[0021] 3. The second hydraulic cylinder, movable seat, movable rod, limit plate, clamping block and spring cooperate to fix the bottle to the operating table, preventing the bottle from shaking or even falling due to the impact force on the bottle during the filling process, thus ensuring the normal filling process and saving resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a filling device for preparing probiotic solid beverages with its protective shell closed;
[0023] Figure 2 A schematic diagram of the overall structure of a filling device for preparing probiotic solid beverages from another perspective with the protective shell closed;
[0024] Figure 3 This is a schematic diagram of part of the structure when the protective shell is closed;
[0025] Figure 4 It is a schematic diagram of a partial cross-section structure of the protective shell in the closed state;
[0026] Figure 5 It is a schematic diagram of the partial cross-sectional structure of the moving seat and its connecting parts when the clamping block is in the moving state.
[0027] In the figure: 1. operating table; 2. bracket; 3. liquid storage tank; 4. first hydraulic cylinder; 5. lifting plate; 6. filling head; 7. first hose; 8. solenoid valve; 9. rotating rod; 10. protective shell; 11. gear; 12. rack; 13. rotating shaft; 14. collecting box; 15. connecting arm; 16. counterweight ball; 17. collecting box; 18. second hose; 19. second hydraulic cylinder; 20. moving seat; 21. moving rod; 22. limit plate; 23. clamping block; 24. spring. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are generally used with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" are generally used with respect to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0031] See also Figure 1-5 , a filling device for preparing probiotic solid beverages, including an operating table 1, a bracket 2 is fixedly provided on the operating table 1, a liquid storage tank 3 is provided on the bracket 2, two first hydraulic cylinders 4 are fixedly provided at the lower end of the bracket 2, and the driving ends of the two first hydraulic cylinders 4 are fixedly connected to a lifting plate 5, a filling head 6 is fixedly provided on the lifting plate 5, a first hose 7 is connected between the filling head 6 and the liquid storage tank 3, and a solenoid valve 8 is provided on the filling head 6, two rotating rods 9 are rotatably provided on the bracket 2, each of the rotating rods 9 is fixedly provided with a protective shell 10 and a gear 11, and the two gears 11 are meshed and connected with a rack 12 fixedly provided on the lifting plate 5;
[0032] Two rotating shafts 13 are rotatably provided on one of the protective shells 10 , and a collecting box 14 is fixedly connected between the two rotating shafts 13 .
[0033] In this embodiment, when it is necessary to fill the milk-containing beverage, the two first hydraulic cylinders 4 are started, and the first hydraulic cylinders 4 drive the lifting plate 5 to move downward, and the lifting plate 5 drives the filling head 6 and the rack 12 to move downward. Since the rack 12 is meshed with the two gears 11, the rack 12 drives the gear 11 to rotate, and the gear 11 drives the rotating rod 9 to rotate, and the rotating rod 9 drives the protective shell 10 to rotate, thereby opening the two protective shells 10 and exposing the filling head 6. When the filling head 6 is inserted into the packaging bottle, the solenoid valve 8 is started to allow the milk-containing beverage in the liquid storage tank 3 to be filled through the first hose 7 and the filling head 6. When the filling is completed, the first hydraulic cylinder 4 drives the lifting plate 5 to move back to its original position, so that the rack 12 drives the gear 11, the rotating rod 9 and the protective shell 10 to rotate back to their original positions, and the two protective shells 10 cooperate to cover the filling head 6.
[0034] More specifically, when the milk-containing beverage is being filled, the protective shell 10 can automatically open to expose the filling head 6. When the filling is completed, the protective shell 10 can cover the filling head 6. When the two protective shells 10 are closed, the protective shell 10 drives the rotating shaft 13 to move with the protective shell 10, and the rotating shaft 13 drives the collection box 14 to move to the lower end of the filling head 6 to collect the residual milk-containing beverage dripping from the filling head 6.
[0035] See also Figure 1-5 As an implementation method for adjusting the balance of the collection box 14: a connecting arm 15 is fixedly provided at the lower end of the collection box 14, a counterweight ball 16 is fixedly provided at the lower end of the connecting arm 15, a collection box 17 is fixedly provided on one side of the operating table 1, and a second hose 18 is connected between the collection box 14 and the collection box 17.
[0036] Specifically, when the protective shell 10 rotates, the protective shell 10 drives the rotating shaft 13 and the collecting box 14 to move with the protective shell 10. Under the action of the counterweight ball 16, the counterweight ball 16 and the connecting arm 15 are always in a vertical state, and the connecting arm 15 drives the collecting box 14 to keep the opening upward. When the protective shell 10 is closed, the milk-containing beverage remaining in the filling head 6 will drip into the collecting box 14, and then flow into the collecting box 17 through the second hose 18 for collection. A sewage pipe is provided at the lower end of the collecting box 17, which can be cleaned regularly.
[0037] See also Figure 1-5 As an implementation method for fixing the packaging bottles: two second hydraulic cylinders 19 are symmetrically provided on the operating table 1, and the driving end of each second hydraulic cylinder 19 is fixedly connected to an arc-shaped moving seat 20, and four moving rods 21 are movably provided on the moving seat 20, and one end of each moving rod 21 is fixedly provided with a limit plate 22, and one end of two adjacent moving rods 21 passes through the moving seat 20 and is fixedly connected to a clamping block 23, and a spring 24 is movably provided on the outer side of each moving rod 21.
[0038] Specifically, the packaging bottles to be filled are placed on the operating table 1 and placed between the two movable seats 20. The two second hydraulic cylinders 19 are started. The second hydraulic cylinders 19 drive the movable seat 20 to move, and the movable seat 20 drives the moving rod 21 and the clamping block 23 to move. When the clamping block 23 contacts the packaging bottles, the movable seat 20 continues to move, so that the distance between the movable seat 20 and the clamping block 23 is shortened, the moving rod 21 limits the clamping block 23, and the spring 24 is compressed, thereby fixing the packaging bottles of different sizes.
[0039] In summary, when the overall equipment is in use:
[0040] When it is necessary to fix the packaging bottles on the operating table 1, the packaging bottles to be filled are placed on the operating table 1 and placed between the two movable seats 20. The two second hydraulic cylinders 19 are started, and the second hydraulic cylinders 19 drive the movable seat 20 to move. The movable seat 20 drives the moving rod 21 and the clamping block 23 to move. When the clamping block 23 contacts the packaging bottles, the movable seat 20 continues to move, so that the distance between the movable seat 20 and the clamping block 23 is shortened, the moving rod 21 limits the clamping block 23, and the spring 24 is compressed, thereby fixing the packaging bottles of different sizes.
[0041] When it is necessary to fill the milk beverage, the two first hydraulic cylinders 4 are started, and the first hydraulic cylinder 4 drives the lifting plate 5 to move downward, and the lifting plate 5 drives the filling head 6 and the rack 12 to move downward. Since the rack 12 is meshed with the two gears 11, the rack 12 drives the gear 11 to rotate, and the gear 11 drives the rotating rod 9 to rotate, and the rotating rod 9 drives the protective shell 10 to rotate, thereby opening the two protective shells 10 to expose the filling head 6. When the filling head 6 is inserted into the packaging bottle, the solenoid valve 8 is started to allow the milk beverage in the liquid storage tank 3 to be filled through the first hose 7 and the filling head 6. When the filling is completed, the first hydraulic cylinder 4 drives the lifting plate 5 to move back to its original position, so that the rack 12 drives the gear 11, the rotating rod 9 and the protective shell 10 to rotate back to their original positions, and the two protective shells 10 cooperate to cover the filling head 6.
[0042] When it is necessary to collect the milk-containing beverage remaining in the filling head 6, during the process of opening the protective shell 10, the protective shell 10 drives the rotating shaft 13 and the collecting box 14 to move with the protective shell 10. Under the action of the counterweight ball 16, the counterweight ball 16 and the connecting arm 15 are always in a vertical state, and the connecting arm 15 drives the collecting box 14 to keep the opening upward. When the protective shell 10 is closed, the protective shell 10 drives the rotating shaft 13 to move with the protective shell 10, and the rotating shaft 13 drives the collecting box 14 to move to the lower end of the filling head 6. The milk-containing beverage remaining in the filling head 6 will drip into the collecting box 14, and then flow into the collecting box 17 through the second hose 18 for collection. A drain pipe is provided at the lower end of the collecting box 17, which can be cleaned regularly.
[0043] The raw materials are added in proportion: inulin 40%-60%; oligofructose 10%-30%; mixed fruit and vegetable fermentation powder 1%-20%; blueberry juice solid beverage 1%-15%; probiotic mixture 1%-30%; compound solid beverage nutritional enhancer 2%-10%; edible flavoring 1%-5%.
[0044] In all the schemes mentioned above, the connection between the two parts can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be described here one by one. In the above, all fixed connections are preferably considered to be welding. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A probiotic solid beverage comprising the following components in parts by weight: 40%-60% inulin; 10%-30% fructooligosaccharides; 1%-20% mixed fruit and vegetable fermentation powder; 1%-15% blueberry juice solid beverage; 1%-30% probiotic mixture; 2%-10% compound solid beverage nutritional enhancer; and 1%-5% edible flavoring.
2. The present invention also includes a filling device for preparing a probiotic solid beverage, which is characterized by: The invention comprises an operating table (1), wherein a bracket (2) is fixedly provided on the operating table (1), a liquid storage tank (3) is provided on the bracket (2), two first hydraulic cylinders (4) are fixedly provided at the lower end of the bracket (2), the driving ends of the two first hydraulic cylinders (4) are fixedly connected to a lifting plate (5), a filling head (6) is fixedly provided on the lifting plate (5), a first hose (7) is connected between the filling head (6) and the liquid storage tank (3), a solenoid valve (8) is provided on the filling head (6), two rotating rods (9) are rotatably provided on the bracket (2), each rotating rod (9) is fixedly provided with a protective shell (10) and a gear (11), and the two gears (11) are meshedly connected to a rack (12) fixedly provided on the lifting plate (5); Two rotating shafts (13) are rotatably provided on one of the protective shells (10), and a collecting box (14) is fixedly connected between the two rotating shafts (13).
3. The filling equipment for preparing a probiotic solid beverage according to claim 2, characterized in that: A connecting arm (15) is fixedly provided at the lower end of the collecting box (14).
4. The filling equipment for preparing a probiotic solid beverage according to claim 3, characterized in that: A counterweight ball (16) is fixedly provided at the lower end of the connecting arm (15).
5. The filling equipment for preparing a probiotic solid beverage according to claim 4, characterized in that: A collection box (17) is fixedly provided on one side of the operating table (1).
6. The filling equipment for preparing a probiotic solid beverage according to claim 5, characterized in that: A second hose (18) is connected between the collecting box (14) and the collecting tank (17).
7. The filling equipment for preparing a probiotic solid beverage according to any one of claims 2 or 3, characterized in that: Two second hydraulic cylinders (19) are symmetrically provided on the operating platform (1), and a driving end of each second hydraulic cylinder (19) is fixedly connected to an arc-shaped moving seat (20).
8. The filling equipment for preparing a probiotic solid beverage according to claim 7, characterized in that: Four moving rods (21) are movably provided on the moving seat (20), and a limiting plate (22) is fixedly provided at one end of each moving rod (21).
9. The filling equipment for preparing a probiotic solid beverage according to claim 8, characterized in that: One end of two adjacent moving rods (21) passes through the moving seat (20) and is fixedly connected to a clamping block (23), and a spring (24) is provided on the outer movable sleeve of each moving rod (21).