Continuous dismounting and fixing device for replacing curve rail of train
Through the combination device of the total support frame, horizontal and vertical three-way support single body and rolling parts, the hidden dangers and high cost of welding joints in the replacement of new and old railway tracks in the train are solved, and a safe and efficient rail replacement process is achieved. It is suitable for areas with a curve radius less than 1000m.
Patent Information
- Application Number
- CN202510859919.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-08-12
AI Technical Summary
During the replacement of new and old railway tracks in the train, traditional methods lead to many hidden dangers, high costs and low efficiency of welding joints, and lack of special tools to regulate the limits of new and old rails, resulting in insufficient safety and smoothness.
The combination device of the total support frame, horizontal and vertical three-way support single body, two rows of rolling parts and self-revolving pressing components is adopted to realize the trinity positioning of the old track and the new track, and adjust the position relationship through mechanical means to avoid frequent cutting and welding, ensuring that the new track is arranged in place at one time.
Reduce welding joints, reduce material and labor costs, improve safety and line smoothness, extend the service life of the new track, and is suitable for rail replacement under different curvature conditions.
Smart Images

Figure CN120465337A_ABST
Abstract
Description
Technical Field
[0001] The present invention specifically relates to a continuous disassembly and assembly fixing device for replacing curved rails of trains. Background Art
[0002] Replacing old train tracks with new ones is a complex and delicate process involving multiple steps and specialized technical requirements. The following is a detailed breakdown of the track replacement process: It begins with preliminary preparation, removal of the old track, laying of the new track, and quality control. Preliminary preparation involves routine flaw detection by rail inspectors using flaw detectors to detect damage invisible to the naked eye. Once a damaged rail is discovered, engineers are promptly notified and a track replacement plan is laid. Based on the inspection results, a detailed track replacement plan is developed, including the construction time, location, required materials, and personnel division. Track removal involves dismantling and cutting the old track. After cutting, workers remove the old track from the center of the track and move it to the shoulder. New track laying involves removing the old track and then re-installing it. Once the new track is in place, the rail welding team performs welding. This process involves setting up formwork, setting up a furnace, adding materials, and igniting the furnace to join the two rails together.
[0003] During the removal of old track and installation of new track, rail expansion and contraction are limited. Due to the geometric characteristics of the track in curved sections, which means there is a shortening of the curve, the length of the upper and lower rail strands must be adjusted, specifically shortening the upper strand and lengthening the lower strand. The current method for handling this problem uses acetylene to cut the rails and install splints, loosening bolts to relieve stress. This results in the old rails being cut into short sections of 50-150 meters, which then need to be re-welded into long rails for reuse, increasing operational costs and posing safety risks.
[0004] Furthermore, this method presents significant risks with welded joints, primarily in the form of rail breakage, line defects, and high costs and low efficiency. Statistics show that over 85% of rail breaks occur at welded joints, directly impacting line safety. 80% of welded joints exhibit issues such as dents and empty hangers, impacting train operation smoothness. High costs and low efficiency: Each 0.4-kilometer-long rail replacement requires 14 welded joints, involving oxyacetylene cutting, rail alignment, and thermite welding. The combined material and labor costs for plywood, welding materials, and wire total approximately 76,780 yuan per rail. Furthermore, the need for railcars contributes to low efficiency. In short, during the removal of old rails and installation of new ones, there are no specialized tools to regulate the positioning of each joint between the old and new rails during the replacement process. Summary of the Invention
[0005] Based on the above-mentioned difficult problems, the present invention provides a continuous disassembly and assembly fixing device for replacing curved train rails.
[0006] A continuous disassembly and assembly fixing device for replacing curved rails of a train comprises a main support frame, two horizontal and vertical three-way support units, two rows of rolling members and a self-rotating pressing assembly. The main support frame is horizontally arranged between two old rails and two sleepers, and the two sides of the main support frame are respectively arranged between two adjacent sleepers. The main support frame is provided with a self-rotating pressing assembly and two rows of rolling members, and the two rows of rolling members respectively cooperate with the two old rails in rolling. The self-rotating pressing assembly is hinged on the main support frame. When the length direction of the self-rotating pressing assembly is in the same direction as the direction of the sleepers, the bottom of the self-rotating pressing assembly is tightly arranged with the top of the old rail. A horizontal and vertical three-way support unit is respectively provided at both ends of the main support frame. Each horizontal and vertical three-way support unit The support unit includes a transverse support clamp, a self-adjusting support column, a support frame, a power output component and two push-pull support columns. One side of the support frame is detachably connected to the main support frame, and the other side of the support frame is connected to the transverse support clamp through the self-adjusting support column. The transverse support clamp is detachably connected to a new track close to it. The power output component is arranged at the bottom of the support frame, and the two push-pull support columns are respectively arranged at both ends of the support frame. One end of each push-pull support column passes through the support frame and is connected to the power output component, and the other end of each push-pull support column is tightly attached to the outer side of the sleeper close to it. Driven by the power output component, the two push-pull support columns make a relatively outward extending movement or a relatively close inward movement.
[0007] As a preferred solution: the transverse support clamp is a shovel-shaped clamp, and the transverse support clamp includes an upper narrow plate and a thickness limiting plate, a lower wide plate and a hinged shaft. The lower wide plate and the upper narrow plate are arranged horizontally and side by side from bottom to top, the thickness limiting plate is arranged between the lower wide plate and the upper narrow plate, and a hinged shaft is arranged on the outer wall of the lower wide plate, and one end of the self-adjusting support column is arranged on the hinged shaft.
[0008] As a preferred solution: the self-adjusting support column is a threaded sleeve composite column, the self-adjusting support column includes a threaded inner core column, a threaded sleeve, a connecting block and a hinged sleeve, the threaded inner core column is passed through the threaded sleeve, the hinged sleeve is arranged on the hinged shaft, one end of the threaded inner core column is hinged in the hinged sleeve, the other end of the threaded inner core column is arranged on the connecting block, and the connecting block is hinged to the support frame.
[0009] As a preferred solution: the support frame includes a top plate, two Z-shaped legs and two vertical plug plates, the two Z-shaped legs are arranged side by side below the top plate, the upper side of each Z-shaped leg is fixedly connected to the bottom surface of the top plate, the connecting block is arranged between the two Z-shaped legs, each end of the connecting block is hinged to one end of a Z-shaped leg adjacent to it, and a vertical plug plate is correspondingly provided at the other end of each Z-shaped leg, and each Z-shaped leg is detachably connected to the main support frame through its corresponding vertical plug plate.
[0010] As a preferred solution: the total support frame includes a rectangular frame, a center plate and two supporting plates, the rectangular frame is horizontally arranged, the center plate is vertically arranged in the rectangular frame, and two square holes are formed in the rectangular frame separated by the center plate, each square hole is hinged with a row of rolling members, each row of rolling members includes at least two rollers, and at least two rollers are hinged in parallel in their corresponding square holes, and the axial direction of each roller is in the same direction as the length direction of the sleeper; two supporting plates are horizontally arranged on both sides of the rectangular frame, one side of each supporting plate is fixedly connected to the side of the rectangular frame, and the other side of each rectangular frame is the overlapping side for matching the sleeper.
[0011] As a preferred solution: at least two telescopic blocks are arranged side by side at the bottom of the supporting board, each telescopic block includes an outer support frame, an elastic member and an inner block, the inner block is arranged in the outer support frame, an elastic member is arranged between the inner wall of the outer support frame and the inner side of the inner block, and the outer side of the inner block is an elastic supporting side that cooperates with the sleeper.
[0012] As a preferred solution: the self-rotating pressing assembly includes a central rotation limit pin and two side rotation limit pins, the central rotation limit pin and the two side rotation limit pins, the central rotation limit pin and the two side rotation limit pins are vertically arranged in parallel on the main support frame, the central rotation limit pin is a T-shaped pin, the bottom of the central rotation limit pin is hinged to the main support frame, the top of the central rotation limit pin is the first limiting part that cooperates with the two old rails, the side rotation limit pins are T-shaped or inverted L-shaped pins, the bottom of the side rotation limit pin is hinged to the main support frame, and the top of each side rotation limit pin is the second limiting part that cooperates with the outer side of the old rail.
[0013] As a preferred solution: the power output member includes a driving member, a driving gear, a large gear, a small gear and two transition gears. The driving gear is arranged on the bottom surface of the support frame. The power output end of the driving member passes through the support frame and is connected to the driving gear. The driving gear is meshed with the large gear. The large gear is respectively meshed with the two transition gears. The two transition gears are respectively meshed with the small gears. One of the two push-pull support columns passes through the support frame and is connected to the large gear. The other of the two push-pull support columns passes through the support frame and is connected to the small gear.
[0014] As a preferred solution: the push-pull support column includes an internal threaded core rod, an external fixed sleeve and an abutment plate, one end of the external fixed sleeve is fixedly connected to the outer wall of the support frame, an internal threaded core rod is arranged in the external fixed sleeve, one end of the internal threaded core rod is threadedly connected to the inner wall of the external fixed sleeve, and the other end of the internal threaded core rod is provided with an abutment plate that cooperates with the sleeper.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the trinity positioning process of sleepers, old tracks and new tracks through the mutual cooperation between the main support frame, two horizontal and vertical three-dimensional support units, two rows of rolling elements and the self-rotating pressing assembly. It can adjust the coordinated micro-position relationship between the old track, new track and sleepers according to the specific installation and disassembly requirements, forming a step-by-step positioning and fine-tuning process. After the old track is disassembled, it stays on the sleeper without occupying space and is evacuated in a standardized manner, ensuring the installation and updating process of the new track being arranged in place at one time, forming a standardized track shifting process. The present invention can reduce cutting and welding, can realize the longitudinal free expansion and contraction of the old and new tracks, avoid frequent cutting, reduce the number of short track sections, and thus reduce welded joints.
[0016] 2. The present invention completely avoids the risk of rail breakage caused by quality defects in welding joints, improves line smoothness, extends the service life of new rails, and enhances safety and reliability during rail replacement.
[0017] 3. The use of the present invention saves the consumption of materials such as oxygen and acetylene, plywood, and welding materials, reduces the processes of manual rail cutting, rail matching, welding, and reinforcement of old rails, and reduces the overall maintenance cost.
[0018] Fourth, in the present invention, the two horizontal and vertical three-way support monomers, the two rows of rolling elements and the self-rotating pressing assembly cooperate with each other to realize the multi-position positioning process in the horizontal and vertical space. The rolling support of the two rows of rolling elements can reduce the bottom resistance of the old track and the new track, and can also cooperate with the horizontal and vertical three-way support monomers to realize the free expansion and contraction of the old track and the new track. The positioning support method of the two rows of rolling elements and the self-rotating pressing assembly can also prevent the old track from invading the limit, replacing the existing cutting splint method. The longitudinal displacement control of the old track and the new track is realized by the mutual cooperation between the two horizontal and vertical three-way support monomers and the self-rotating pressing assembly, avoiding the occurrence of stress concentration caused by forced constraints. The present invention is particularly suitable for areas with a curve radius of less than 1000m, and can solve the problem of the expansion and contraction difference between the old track and the new track under different curvature conditions, and reduce and minimize the expansion and contraction difference between the old track and the new track under different curvature conditions.
[0019] Summarize The project focuses on the pain points of railway curve track replacement operations. It replaces traditional cutting and welding processes through mechanical innovation, aiming to build a safe, efficient and low-cost solution for replacing old and new tracks, which is of great significance to improving the quality of railway maintenance and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the first three-dimensional structure of a continuous disassembly and assembly fixing device for replacing curved train rails, with the viewing angle in the figure being a top-down perspective; Figure 2 This is a second three-dimensional structural diagram of a continuous disassembly and assembly fixing device for replacing curved train rails, wherein the viewing angle in the figure is an upward viewing angle; Figure 3 This is a three-dimensional structural diagram of the connection between the rolling element and the main support frame. In the figure, the roller body of one roller is removed, and only the main shaft body is shown; Figure 4 This is a schematic diagram of the first three-dimensional structure of the horizontal and vertical support unit, where the viewing angle is an upward viewing angle; Figure 5 This is a schematic diagram of the second three-dimensional structure of the horizontal and vertical support unit, where the viewing angle is an upward viewing angle; Figure 6 It is a schematic diagram of the third three-dimensional structure of the horizontal and vertical support unit; Figure 7 A schematic diagram of the three-dimensional structure of the connection relationship between the present invention and two new tracks; Figure 8 It is a schematic diagram of the main structure of the connection relationship between the present invention, the old track, the sleepers and the new track; Figure 9 A schematic diagram of the three-dimensional structure of the connection relationship between the present invention, the old track, the sleepers and the new track; Figure 10 A schematic top view of the connection between the present invention, the old track, the sleepers and the new track; Figure 11 This is a three-dimensional structural diagram of the connection relationship between the present invention, the old track, the sleepers and the new track, and the viewing angle in the figure is an upward viewing angle.
[0021] In the figure, 1-main support frame; 1-1-rectangular frame; 1-2-center plate; 1-3-support plate; 1-4-square hole; 2-horizontal and vertical three-dimensional support unit; 2-1-horizontal support clamp; 2-1-1-upper narrow plate; 2-1-2-thickness limit plate; 2-1-3-lower wide plate; 2-1-4-hinge shaft; 2-2-Self-adjusting support column; 2-2-1-Threaded inner core column; 2-2-2-Threaded sleeve; 2-2-3-Connecting block; 2-2-4-Hinged shaft sleeve; 2-3-support frame; 2-3-1-top plate; 2-3-2-Z-shaped support leg; 2-3-3-vertical plug plate; 2-3-4-vertical connecting plate; 2-4-power output; 2-4-1-driving gear; 2-4-2-large gear; 2-4-3-small gear; 2-4-4-transition gear; 2-5- Push-pull support column; 2-5-1- Internal thread core rod; 2-5-2- External fixing sleeve; 2-5-3- Abutment plate; 3-rolling element; 3-1-roller; 4-rotation and pressing assembly; 4-1-central rotation limit pin; 4-2-side rotation limit pin; 5-telescopic block; 5-1-outer support frame; 5-2-inner block; 18-continuous disassembly and assembly fixing device; 19-old track; 20-sleeper; 21-new track. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Specific implementation method 1: Combination Figures 1 to 11The present embodiment describes the continuous disassembly and assembly fixture 18 for replacing a train curved rail in the present embodiment. The continuous disassembly and assembly fixture 18 is a positioning tool specially adapted for replacing rails. It can standardize the relative positions of the old rail 19, the sleeper 20 and the new rail 21 at different disassembly and replacement stages, and can perform a horizontal and vertical micro-adjustment process of the positioning effect. The present invention uses the position of the sleeper 20 as the reference position for positioning, which is conducive to providing a standardized replacement method for the old rail 19 and the new rail 21. The continuous disassembly and assembly fixture 18 includes a main support frame 1, two horizontal and vertical three-way supports The supporting unit 2, two rows of rolling members 3 and the self-rotating pressing component 4, the total support frame 1 is horizontally arranged between the two old rails 19 and the two sleepers 20, the two sides of the total support frame 1 are respectively arranged between the two adjacent sleepers 20, the total support frame 1 is provided with a self-rotating pressing component 4 and two rows of rolling members 3, the two rows of rolling members 3 are respectively matched with the two old rails 19 for rolling, the self-rotating pressing component 4 is hinged on the total support frame 1, when the length direction of the self-rotating pressing component 4 is in the same direction as the direction of the sleepers 20, the bottom of the self-rotating pressing component 4 is tightly attached to the top of the old rail 19 The two ends of the total support frame 1 are respectively provided with a horizontal and vertical three-way support monomer 2, each horizontal and vertical three-way support monomer 2 includes a horizontal support clip 2-1, a self-adjusting support column 2-2, a support frame 2-3, a power output 2-4 and two push-pull support columns 2-5, one side of the support frame 2-3 is detachably connected to the total support frame 1, and the other side of the support frame 2-3 is connected to the horizontal support clip 2-1 through the self-adjusting support column 2-2, the horizontal support clip 2-1 is detachably connected to a new track 21 close to it, and the power output 2-4 is set At the bottom of the support frame 2-3, two push-pull support columns 2-5 are respectively arranged at the two ends of the support frame 2-3, one end of each push-pull support column 2-5 passes through the support frame 2-3 and is connected to the power output member 2-4, and the other end of each push-pull support column 2-5 is tightly attached to the outer side of the sleeper 20 it is close to. Driven by the power output member 2-4, the two push-pull support columns 2-5 make a relatively outward extension movement or a relatively close inward movement. The relative control distance between the two push-pull support columns 2-5 is specifically debugged and adapted according to the specific installation and disassembly requirements.
[0024] The present invention provides a standardized fixing method for the old track 19 that has just been disassembled and has not yet been removed, forming a reasonable coordinated arrangement of the old track 19 and the new rail 20. The present invention is particularly suitable for rails at curves, so that they are constrained within a spatial range and can be allowed to move within the designed spatial range. However, in order to balance the inconsistent curvature of the inner and outer rails at the curves, resulting in inconsistent lengths, no constraints are imposed along the length direction of the old track 19, and rolling elements 3 are inserted where the old track 19 is placed to facilitate longitudinal movement in the track direction and balance the length.
[0025] Specific embodiment 2: This embodiment is a further limitation of specific embodiment 1. In this embodiment, the horizontal support clamp 2-1 is a shovel-shaped clamp. The horizontal support clamp 2-1 includes an upper narrow plate 2-1-1 and a thickness limiting plate 2-1-2, a lower wide plate 2-1-3 and a hinge shaft 2-1-4. The lower wide plate 2-1-3 and the upper narrow plate 2-1-1 are arranged horizontally and side by side from bottom to top. The width of the lower wide plate 2-1-3 is greater than that of the upper narrow plate 2-1. -1 width, creating a large bottom support area. A thickness limiting plate 2-1-2 is positioned between the lower wide plate 2-1-3 and the upper narrow plate 2-1-1. The height of the thickness limiting plate 2-1-2 is designed to match the corresponding dimensions of the bottom of the new track 21, providing a stable clamping and positioning effect on the bottom of the new track 21. A hinged shaft 2-1-4 is provided on the outer wall of the lower wide plate 2-1-3, with one end of the self-adjusting support column 2-2 mounted on this hinged shaft 2-1-4. The hinged shaft 2-1-4 facilitates adjustment of the self-adjusting support column 2-2 to the appropriate angle, allowing it to be clamped at the corresponding position on the bottom of the new track 21 by the lateral support clamp 2-1.
[0026] Specific embodiment three: This embodiment is a further limitation of specific embodiment one or two. In this embodiment, the self-adjusting support column 2-2 is a threaded sleeve composite column. The self-adjusting support column 2-2 includes a threaded inner core column 2-2-1, a threaded sleeve 2-2-2, a connecting block 2-2-3 and a hinged sleeve 2-2-4. The threaded inner core column 2-2-1 is inserted into the threaded sleeve 2-2-2, and the hinged sleeve 2-2-4 is arranged on the hinged shaft 2-1-4. One end of the threaded inner core column 2-2-1 is hinged in the hinged sleeve 2-2-4, and the other end of the threaded inner core column 2-2-1 is arranged on the connecting block 2-2-3. The connecting block 2-2-3 is hinged to the support frame 2-3.
[0027] The threaded inner core column 2-2-1 of this embodiment includes two single threaded columns, which are respectively threadedly connected to the two ends of the threaded sleeve 2-2-2. The middle outer wall of the threaded sleeve 2-2-2 is provided with a gripping portion. When the length of the self-adjusting support column 2-2 needs to be adjusted, it is only necessary to screw at least one single threaded column outward to achieve the effect of lengthening the length of the threaded inner core column 2-2-1.
[0028] Furthermore, one of the two single threaded columns is hinged on the connecting block 2-2-3, and the other of the two single threaded columns is connected to the transverse support clip 2-1.
[0029] In this embodiment, the gripping portion is a hexagonal nut, which can not only achieve force-applying grip, but also provide a force-applying position for the wrench.
[0030] When the hexagonal nut of the threaded sleeve 2-2-2 is turned counterclockwise, the two single threaded columns are screwed in to the predetermined length of the threaded sleeve 2-2-2, realizing a retracted movement of the relative position of the two, thereby reducing the length of the self-adjusting support column 2-2. The above-mentioned operation and adjustment process only requires the rotation drive of the wrench, which can realize a convenient and quick disassembly process with simple operation difficulty in a short time.
[0031] Specific embodiment four: This embodiment is a further limitation of specific embodiment one, two or three. In this embodiment, the support frame 2-3 includes a top plate 2-3-1, two Z-shaped legs 2-3-2 and two vertical plug plates 2-3-3. The two Z-shaped legs 2-3-2 are arranged side by side below the top plate 2-3-1, and the upper side of each Z-shaped leg 2-3-2 is fixedly connected to the bottom surface of the top plate 2-3-1. The connecting block 2-2-3 is arranged between the two Z-shaped legs 2-3-2. Each end of the connecting block 2-2-3 is hinged to one end of a Z-shaped leg 2-3-2 adjacent to it. A vertical plug plate 2-3-3 is correspondingly provided at the other end of each Z-shaped leg 2-3-2. Each Z-shaped leg 2-3-2 is detachably connected to the main support frame 1 through its corresponding vertical plug plate 2-3-3.
[0032] The Z-shaped leg 2-3-2 in this embodiment is a connecting support member with a small end at one end and a large end at the other end. The small end is a narrow end for adapting to the structure of the self-adjusting support column 2-2, and the large end is a wide end for adapting to the structure of the support frame 2-3.
[0033] In this embodiment, the two vertical plug plates 2-3-3 are connected by a vertical connecting plate 2-3-4, thereby forming a stable control and limiting process for the relative position between the two vertical plug plates 2-3-3, thereby improving the overall supporting strength of the support frame 2-3.
[0034] Specific embodiment five: This embodiment is a further limitation of specific embodiments one, two, three or four. In this embodiment, the total support frame 1 includes a rectangular frame 1-1, a center plate 1-2 and two supporting plates 1-3. The rectangular frame 1-1 is horizontally arranged. The rectangular frame 1-1 is a rectangular or square frame. The center plate 1-2 is vertically arranged in the rectangular frame 1-1. The rectangular frame 1-1 is separated by the center plate 1-2 to form two square holes 1-4. The square holes 1-4 are holes for placing the rolling element 3. Each square hole 1-4 is a hole for placing the rolling element 3. A row of rolling elements 3 is hinged in the corresponding square hole 1-4, and each row of rolling elements 3 includes at least two rollers 3-1. At least two rollers 3-1 are arranged in parallel, and each roller 3-1 is hinged in its corresponding square hole 1-4. The axial direction of each roller 3-1 is in the same direction as the length direction of the sleeper 20; two overlapping plates 1-3 are horizontally arranged on both sides of the rectangular frame 1-1, and one side of each overlapping plate 1-3 is fixedly connected to the side of the rectangular frame 1-1, and the other side of each rectangular frame 1-1 is the overlapping side that cooperates with the sleeper 20.
[0035] In this embodiment, the width direction of the overlapping side is in the same direction as the length direction of the square hole 1-4, which is used to adapt to the moving direction of the old rail 19, realizing a bearing mode of rolling support combined with fixed overlapping, that is, a multi-position dynamic and static combined support mode adapts to the micro-support process of the old rail 19.
[0036] Furthermore, the width of the supporting plate 1-3 is not less than one third of the width of the rectangular frame 1-1, thereby ensuring that the supporting area of the multi-position dynamic and static combination is effective and the coordination is stable.
[0037] Furthermore, the roller 3-1 includes a roller body and a main shaft body. The two ends of the main shaft body are respectively hinged on the inner walls of the corresponding square holes 1-4. The roller body is fixedly mounted on the main shaft body and is used to cooperate with the old track 19 through rolling contact. When in use, the old track 19 is placed between its corresponding row of rolling elements 3 and two supporting plates 1-3.
[0038] Specific embodiment six: This embodiment is a further limitation of specific embodiments one, two, three, four or five. At least two telescopic blocks 5 are arranged side by side at the bottom of the supporting board 1-3. Each telescopic block 5 includes an outer support frame 5-1, an elastic member and an inner block 5-2. The inner block 5-2 is arranged in the outer support frame 5-1, and an elastic member is arranged between the inner wall of the outer support frame 5-1 and the inner side of the inner block 5-2. The outer side of the inner block 5-2 is an elastic supporting side that cooperates with the sleeper 20.
[0039] Furthermore, the telescopic block 5 plays a role in pressing the side of the sleeper 20 through the cooperation of the rectangular frame 1-1. The inner block 5-2 is a solid or hollow block, and a corresponding installation position for placing an elastic member is processed inside. The elastic member is a spring or other elastic structure, and its telescopic direction is in the same direction as the thickness direction of the sleeper 20. The outer support frame 5-1 is a box structure with one side sealed and the other side open. Its inner wall slides with the outer wall of the inner block 5-2, and a corresponding limit block or other sliding limit component needs to be processed to limit the outward movement of the inner block 5-2.
[0040] Specific embodiment seven: This embodiment is a further limitation of specific embodiments one, two, three, four, five or six. The self-rotating pressing component 4 includes a central rotation limit pin 4-1 and two side rotation limit pins 4-2. The central rotation limit pin 4-1 and the two side rotation limit pins 4-2 are vertically arranged in parallel on the main support frame 1. The central rotation limit pin 4-1 is a T-shaped pin. The bottom of the central rotation limit pin 4-1 is fixed to the main support frame. 1 is hinged, the top of the central rotating limit pin 4-1 is a first limit portion that cooperates with the two old rails 19, which simultaneously limits the sides of the two old rails 19, that is, the bottom surface of one end of the top of the central rotating limit pin 4-1 is against the side of it close to one old rail 19, the side rotating limit pins 4-2 are T-shaped or inverted L-shaped pins, the bottom of the side rotating limit pins 4-2 is hinged to the main support frame 1, and the top of each side rotating limit pin 4-2 is a second limit portion that cooperates with the outer side of the old rail 19. The second limit portion is a unilateral limit portion, which is used to limit the other side of the old rail 19 it is close to. Through the mutual cooperation between the central rotating limit pin 4-1 and the two side rotating limit pins 4-2, a four-position stable limit method for the two old rails 19 can be achieved, preventing the old rails 19 from lateral deviation.
[0041] In this embodiment, the central rotating limit pin 4-1 fixes the old track 19 within a predetermined area to prevent the overrun situation caused by the vibration of the rails due to the passage of the train.
[0042] Specific embodiment eight: This embodiment is a further limitation of specific embodiments one, two, three, four, five, six or seven, and the power output member 2-4 includes a driving member, a driving gear 2-4-1, a large gear 2-4-2, a small gear 2-4-3 and two transition gears 2-4-4, the driving gear 2-4-1 is arranged on the bottom surface of the support frame 2-3, the power output end of the driving member passes through the support frame 2-3 and is connected to the driving gear 2-4-1, the driving gear 2-4-1 is meshed with the large gear 2-4-2, the large gear 2-4-2 is respectively meshed with the two transition gears 2-4-4, the two transition gears 2-4-4 are respectively meshed with the small gear 2-4-3, one of the two push-pull support columns 2-5 passes through the support frame 2-3 and is connected to the large gear 2-4-2, and the other of the two push-pull support columns 2-5 passes through the support frame 2-3 and is connected to the small gear 2-4-3.
[0043] In this embodiment, the driving member is a motor or other existing driving member, which provides driving force for the coaxial configuration connection relationship of the driving gear 2-4-1, and completes the synchronous rotation movement of the two push-pull support columns 2-5 through the bevel gear assembly formed between the large gear 2-4-2, the small gear 2-4-3 and the two transition gears 2-4-4, thereby coordinating the two push-pull support columns 2-5 to make an adjustment process of synchronously extending to the predetermined position of the sleeper 20.
[0044] In this embodiment, the coordinated connection between the driving member, the active gear 2-4-1, the large gear 2-4-2, the small gear 2-4-3 and the two transition gears 2-4-4 can evenly transmit power to the two push-pull support columns 2-5, so that the support effect of the two push-pull support columns 2-5 is uniform, and a balanced force mode can be formed, which is conducive to maintaining the dynamic positioning balance performance between the old track 19, the sleepers 20 and the new track 21.
[0045] Specific embodiment nine: This embodiment is a further limitation of specific embodiments one, two, three, four, five, six, seven or eight. The push-pull support column 2-5 includes an internal threaded core rod 2-5-1, an external fixed sleeve 2-5-2 and an abutment plate 2-5-3. One end of the external fixed sleeve 2-5-2 is fixedly connected to the outer wall of the support frame 2-3, and an internal threaded core rod 2-5-1 is arranged in the external fixed sleeve 2-5-2. One end of the internal threaded core rod 2-5-1 is threadedly connected to the inner wall of the external fixed sleeve 2-5-2, and the other end of the internal threaded core rod 2-5-1 is provided with an abutment plate 2-5-3 that cooperates with the sleeper 20.
[0046] The specific working process of the present invention is: In actual operation, the track workers move the old track 19 to the middle and lay the new track 21. When the old track 19 is moved to the middle position of the sleeper 20, the present invention is configured to perform a dynamic fixing process. Since the construction time of the railway section is limited every day, the present invention can complete a fast and stable dynamic fixing and shifting process. Before the old track 19 is moved, the present invention is arranged between two adjacent sleepers 20. After the old track 19 is arranged on the corresponding row of rolling elements 3, the central rotary limit pin 4-1 and the two side rotary limit pins 4-2 are rotated to The two old rails 19 realize a four-position clamping process and a position fixing process. After each telescopic block 5 is started, it springs outward and rests against the corresponding position of the corresponding sleeper 20. Through the horizontal and vertical double-position adjustment of the two self-adjusting support columns 2-2 and the two push-pull support columns 2-5 in the horizontal and vertical three-way support unit 2, the old rail 19 is micro-moved in the horizontal direction under the position support of the sleeper 20 and the new rail 21, so that the old rail 19 can be quickly moved to the predetermined position or the standard position, and can also be moved horizontally from the standard position to the designated position of the secondary adjustment as needed in conjunction with the old rail 19.
Claims
1. A continuous disassembly and assembly fixing device for replacing curved train rails, characterized by: The invention comprises a main support frame (1), two transverse and longitudinal three-directional support monomers (2), two rows of rolling members (3) and a self-rotating pressing assembly (4), wherein the main support frame (1) is horizontally arranged between two old rails (19) and two sleepers (20), and the two sides of the main support frame (1) are respectively arranged between two adjacent sleepers (20), and the main support frame (1) is provided with a self-rotating pressing assembly (4) and two rows of rolling members (3), and the two rows of rolling members (3) respectively roll with the two old rails (19), and the self-rotating pressing assembly (4) is hinged on the main support frame (1), and when the length direction of the self-rotating pressing assembly (4) is in the same direction as the direction of the sleepers (20), the bottom of the self-rotating pressing assembly (4) is tightly arranged with the top of the old rail (19), and a transverse and longitudinal three-directional support monomer (2) is respectively arranged at both ends of the main support frame (1), and each transverse and longitudinal three-directional support monomer (2) comprises a transverse support clip (2-1), a self-adjusting support column (2-2), a support A support frame (2-3), a power output member (2-4) and two push-pull support columns (2-5), one side of the support frame (2-3) is detachably connected to the main support frame (1), the other side of the support frame (2-3) is connected to the transverse support clamp (2-1) through the self-adjusting support column (2-2), the transverse support clamp (2-1) is detachably connected to a new track (21) adjacent to it, the power output member (2-4) is arranged at the bottom of the support frame (2-3), the two push-pull support columns (2-5) are respectively arranged at both ends of the support frame (2-3), one end of each push-pull support column (2-5) passes through the support frame (2-3) and is connected to the power output member (2-4), the other end of each push-pull support column (2-5) is tightly attached to the outer side of the sleeper (20) adjacent to it, and the two push-pull support columns (2-5) perform a relatively outward extension movement or a relatively close inward movement under the drive of the power output member (2-4).
2. The continuous disassembly and assembly fixing device for replacing curved train rails according to claim 1, characterized in that: The transverse support clamp (2-1) is a shovel-shaped clamp, comprising an upper narrow plate (2-1-1), a thickness limiting plate (2-1-2), a lower wide plate (2-1-3) and a hinge shaft (2-1-4), wherein the lower wide plate (2-1-3) and the upper narrow plate (2-1-1) are arranged horizontally and in parallel from bottom to top, the thickness limiting plate (2-1-2) is arranged between the lower wide plate (2-1-3) and the upper narrow plate (2-1-1), a hinge shaft (2-1-4) is arranged on the outer wall of the lower wide plate (2-1-3), and one end of the self-adjusting support column (2-2) is arranged on the hinge shaft (2-1-4).
3. The continuous disassembly and assembly fixing device for replacing curved train rails according to claim 2, characterized in that: The self-adjusting support column (2-2) is a threaded sleeve composite column. The self-adjusting support column (2-2) comprises a threaded inner core column (2-2-1), a threaded sleeve (2-2-2), a connecting block (2-2-3) and a hinged shaft sleeve (2-2-4). The threaded inner core column (2-2-1) is inserted into the threaded sleeve (2-2-2), the hinged shaft sleeve (2-2-4) is arranged on the hinged shaft body (2-1-4), one end of the threaded inner core column (2-2-1) is hinged in the hinged shaft sleeve (2-2-4), the other end of the threaded inner core column (2-2-1) is arranged on the connecting block (2-2-3), and the connecting block (2-2-3) is hinged on the support frame (2-3).
4. The continuous disassembly and assembly fixing device for replacing curved train rails according to claim 3, characterized in that: The support frame (2-3) comprises a top plate (2-3-1), two Z-shaped legs (2-3-2) and two vertical plug plates (2-3-3). The two Z-shaped legs (2-3-2) are arranged in parallel below the top plate (2-3-1). The upper side of each Z-shaped leg (2-3-2) is fixedly connected to the bottom surface of the top plate (2-3-1). A connecting block (2-2-3) is arranged between the two Z-shaped legs (2-3-2). Each end of the connecting block (2-2-3) is hinged to one end of a Z-shaped leg (2-3-2) adjacent to it. A vertical plug plate (2-3-3) is correspondingly arranged at the other end of each Z-shaped leg (2-3-2). Each Z-shaped leg (2-3-2) is detachably connected to the main support frame (1) via its corresponding vertical plug plate (2-3-3).
5. The continuous disassembly and assembly fixing device for replacing curved train rails according to claim 3, characterized in that: The main support frame (1) comprises a rectangular frame (1-1), a middle plate (1-2) and two supporting plates (1-3), wherein the rectangular frame (1-1) is arranged horizontally, the middle plate (1-2) is arranged vertically in the rectangular frame (1-1), and two square holes (1-4) are formed in the rectangular frame (1-1) by being separated by the middle plate (1-2), and each square hole (1-4) is hinged with a row of rolling elements (3), and each row of rolling elements (3) comprises at least two rolling elements. Wheels (3-1), at least two rollers (3-1) are hinged in parallel in their corresponding square holes (1-4), and the axial direction of each roller (3-1) is in the same direction as the length direction of the sleeper (20); two lap plates (1-3) are horizontally arranged on both sides of the rectangular frame (1-1), one side of each lap plate (1-3) is fixedly connected to the side of the rectangular frame (1-1), and the other side of each rectangular frame (1-1) is a lap side that matches the sleeper (20).
6. The continuous disassembly and assembly fixing device for replacing curved train rails according to claim 5, characterized in that: At least two telescopic blocks (5) are arranged in parallel at the bottom of the support plate (1-3), each telescopic block (5) comprises an outer support frame (5-1), an elastic member and an inner block (5-2), the inner block (5-2) is arranged in the outer support frame (5-1), an elastic member is arranged between the inner wall of the outer support frame (5-1) and the inner side of the inner block (5-2), and the outer side of the inner block (5-2) is an elastically abutting side that cooperates with the sleeper (20).
7. The continuous disassembly and assembly fixing device for replacing curved train rails according to any one of claims 1 to 6, characterized in that: The self-rotating pressing assembly (4) comprises a central rotating limit pin (4-1) and two side rotating limit pins (4-2), the central rotating limit pin (4-1) and the two side rotating limit pins (4-2), the central rotating limit pin (4-1) and the two side rotating limit pins (4-2) are vertically arranged in parallel on the main support frame (1), the central rotating limit pin (4-1) is a T-shaped pin, and the central rotating limit pin (4-2) is a T-shaped pin. -1) is hinged to the main support frame (1), the top of the central rotation limit pin (4-1) is a first limit portion that matches the two old rails (19), the side rotation limit pins (4-2) are T-shaped or inverted L-shaped pins, the bottom of the side rotation limit pins (4-2) is hinged to the main support frame (1), and the top of each side rotation limit pin (4-2) is a second limit portion that matches the outer side of the old rail (19).
8. The continuous disassembly and assembly fixing device for replacing curved train rails according to any one of claims 1 to 6, characterized in that: The power output member (2-4) includes a driving member, a driving gear (2-4-1), a large gear (2-4-2), a small gear (2-4-3) and two transition gears (2-4-4). The driving gear (2-4-1) is arranged on the bottom surface of the support frame (2-3). The power output end of the driving member passes through the support frame (2-3) and is connected to the driving gear (2-4-1). The driving gear (2-4-1) is meshed with the large gear (2-4-2). The large gear (2-4-4) -4-2) are respectively engaged with the two transition gears (2-4-4), the two transition gears (2-4-4) are respectively engaged with the small gear (2-4-3), one of the two push-pull support columns (2-5) passes through the support frame (2-3) and is connected to the large gear (2-4-2), and the other of the two push-pull support columns (2-5) passes through the support frame (2-3) and is connected to the small gear (2-4-3).
9. The continuous disassembly and assembly fixing device for replacing curved train rails according to claim 8, characterized in that: The push-pull support column (2-5) comprises an internally threaded core rod (2-5-1), an external fixed sleeve (2-5-2) and an abutment plate (2-5-3), one end of the external fixed sleeve (2-5-2) being fixedly connected to the outer wall of the support frame (2-3), an internally threaded core rod (2-5-1) being arranged in the external fixed sleeve (2-5-2), one end of the internally threaded core rod (2-5-1) being threadedly connected to the inner wall of the external fixed sleeve (2-5-2), and the other end of the internally threaded core rod (2-5-1) being provided with an abutment plate (2-5-3) matching the sleeper (20).