Multi-channel adjustable magnetic field assisted fertilizer spraying device

Through the multi-channel adjustable magnetic field assisted design, the uneven spraying and cleaning problems of existing fertilizer spraying devices are solved, efficient mixing, precise transportation and uniform spraying are achieved, and the fertilizer utilization rate and the cleanliness of the device are improved.

CN120476819BActive Publication Date: 2025-09-12ZHONGDE FERTILIZER YANTAI CO LTD +1
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Patent Information

Application Number
CN202510963276.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2025-09-12
Estimated Expiration
2045-07-14

AI Technical Summary

Technical Problem

The existing fertilizer spraying device has uncontrollable spraying process, uneven spraying, low fertilizer utilization rate, and residues and impurities inside the spraying device, which is difficult to clean.

Method used

It adopts a multi-channel adjustable magnetic field assisted design, including mixing components, transmission components and spraying components, combined with magnetic field stirring and self-cleaning components to achieve efficient mixing, precise transportation and spraying of fertilizers.

Benefits of technology

It has increased mixing efficiency by 50%, fertilizer utilization by 30%, reduced energy consumption by 40%, extended the cleaning cycle to 1,500 hours, and achieved a spray coverage uniformity of 95%.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of agricultural devices and discloses a multi-channel, adjustable magnetic field-assisted fertilizer spraying device, comprising a mixing assembly, a transmission assembly, and a spraying assembly. The mixing assembly is positioned on top of the transmission assembly, and the spraying assembly is positioned at the front end of the transmission assembly. The mixing assembly has a cleaning groove defined within its inner wall, a cleaning assembly rotatably connected to the interior of the cleaning groove, and a stirring assembly rotatably connected to the top of the mixing assembly. This device solves problems of existing fertilizer spraying devices, such as uncontrollable spraying, uneven spraying, low fertilizer utilization, and residues and impurities within the spraying device, which are difficult to clean.
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Description

Technical Field

[0001] The invention patent relates to the technical field of agricultural devices, specifically, to a multi-channel adjustable magnetic field assisted fertilizer spraying device. Background Art

[0002] The Chinese invention patent with publication number CN114009201A discloses a liquid fertilizer spraying device, comprising a support frame, a mounting frame, a movable wheel, a multi-directional spraying assembly, and a mixing liquid storage tank. The support frame is arranged in an inverted isosceles trapezoid, the mounting frame is arranged at the bottom of the support frame, the movable wheel is installed in the mounting frame, the mixing liquid storage tank is arranged at the upper end of the support frame, and the multi-directional spraying assembly is arranged on the support frame. The multi-directional spraying assembly includes a water pump 1, a water pump 2, a support plate, an adjustment spraying assembly, and a side spray head. The support plate is arranged between two opposite side walls inside the support frame, the water pump 1 is arranged on the support plate, the water pump 2 is arranged on the bottom wall inside the support frame, and the two inclined opposite side walls of the support frame are hollow to form a temporary storage chamber. The present invention belongs to the field of liquid fertilizer technology, and specifically is a liquid fertilizer spraying device that can be easily moved to promote fertilization, can fertilize in multiple directions simultaneously, can stir and configure liquid fertilizer, is easy to control, and has strong practicality.

[0003] Chinese invention patent publication number CN109952844A discloses a fertilizer spraying device, including a main frame tube, a hopper, a conveying pipe, a feed control connecting rod, a meter, a valve opening and closing connecting rod, a cap-shaped valve and a waist-drum-shaped spring. The waist-drum-shaped spring is small at both ends and large in the middle. When shrinking, each circle is not squeezed side by side, but the small circle is squeezed into the large circle, so that the shrinkage reaches the required limit; the lower end of the waist-drum-shaped spring is close to the support plate, and the upper end is close to the compression spring plate. The valve control connecting rod and the feed control connecting rod pass through the waist-drum-shaped spring respectively; the valve control connecting rod is located on one side of the main frame tube, and the lower end is fixedly connected to the support plate. It passes through the waist-drum-shaped spring and the compression spring plate and passes through the timing lever frame. The upper section of the valve control connecting rod at the bend is a hollow thin tube with two grooves on the tube wall. The valve opening pin is in the lower groove and the valve closing pin is in the upper groove. It is the switch for opening and closing the valve.

[0004] However, the existing fertilizer spraying device has an uncontrollable spraying process, uneven spraying, low fertilizer utilization rate, and residues and impurities inside the spraying device, which are difficult to clean. Summary of the Invention

[0005] The purpose of the present invention is to provide a multi-channel adjustable magnetic field assisted fertilizer spraying device, aiming to solve the problems in the prior art of fertilizer spraying devices, such as uncontrollable spraying process, uneven spraying, low fertilizer utilization rate, residues and impurities inside the spraying device, and difficulty in cleaning.

[0006] The present invention is implemented as follows: a multi-channel adjustable magnetic field assisted fertilizer spraying device includes a mixing component, a transmission component and a spraying component, wherein the mixing component is placed on the top of the transmission component, the spraying component is placed at the front end of the transmission component, a cleaning groove is opened on the inner wall of the mixing component, a cleaning component is rotatably connected to the inside of the cleaning groove, and a stirring component is rotatably connected to the top of the mixing component.

[0007] The stirring assembly includes a motor frame, a stirring motor, a steering gear, a main rotating sleeve, a telescopic cylinder, a telescopic gas rod and a magnetic disk. The motor frame is installed on the top of the mixing assembly, the stirring motor is installed in the middle of the motor frame, the steering gear is installed at the output end of the stirring motor, the main rotating sleeve is connected to the steering gear, the telescopic cylinder is evenly distributed in an annular manner on the outer wall of the main rotating sleeve, the telescopic gas rods are respectively slidably connected to the middle of the telescopic cylinder, and the non-sliding end of the telescopic gas rod is connected to the magnetic disk.

[0008] The stirring assembly also includes a rotating plate, a convex plate, a lower clamping plate and an upper clamping plate. The rotating plate is fixedly connected to the middle of the main rotating sleeve. The convex plate and the middle of the rotating plate are rotatably connected with a bearing. The upper clamping plate is fixedly connected to the top of the magnetic disk, and the lower clamping plate is fixedly connected to the bottom of the convex plate. When the magnetic disk moves to the top, the lower clamping plate abuts against the upper clamping plate, driving the convex plate to rotate.

[0009] The cleaning assembly comprises a cleaning cover, a cleaning baffle, a cleaning inlet pipe, a cleaning main pipe, a cleaning branch pipe, a cleaning block, a cleaning spring, a cleaning baffle ring, a cleaning slide column and a cleaning plug port, one side of the cleaning cover is rotatably connected to the inner side of the cleaning tank, the cleaning baffle is fixed to the side of the cleaning cover away from the cleaning tank, a torsion spring is provided at the connection between the cleaning cover and the cleaning tank, and the cleaning cover keeps the cleaning tank closed when the cleaning baffle is not subjected to external force, the cleaning main pipe is installed on the side of the cleaning cover close to the cleaning tank, the top of the cleaning main pipe is fixedly connected to the cleaning plug port, the top of the cleaning plug port is provided with a cleaning baffle ring fixed on the cleaning main pipe, the cleaning slide column is slidably connected to the top of the cleaning main pipe, the bottom of the cleaning slide column is a conical structure, the bottom of the cleaning slide column is plugged into the cleaning plug port, the top of the cleaning slide column is fixedly connected to the cleaning block, the two ends of the cleaning spring respectively rest on the cleaning baffle ring and the cleaning block, and a plurality of cleaning branch pipes equipped with nozzles are fixed to one side of the cleaning main pipe.

[0010] The mixing component includes a mixing bin, and the stirring component also includes a disk baffle, a magnetic column, a coil sleeve, a suction plate, a suction plate slot, a stirring rod, a stirring rod block and a slice. The disk baffle is fixedly connected to the bottom of the disk, the magnetic column is fixedly connected to the mixing bin, the coil sleeve is slidingly connected to the outer wall of the magnetic column, the suction plate is fixedly connected to the top of the coil sleeve, the suction plate slots are spaced apart and arranged at the top of the suction plate, the suction plate slots are clamped with the disk baffle, a plurality of stirring rods are detachably connected to the outer wall of the coil sleeve in an evenly distributed manner through the stirring rod block, and a plurality of slices are detachably connected to the side of the stirring rod away from the coil sleeve at evenly distributed intervals.

[0011] The outer wall of the magnetic column and the inner wall of the coil sleeve are both provided with matching thread grooves, the magnetic column and the coil sleeve are threadedly connected and slidably connected, and an electromagnet is provided inside the magnetic disk.

[0012] The spray assembly includes a spray support block, a spray rotary sleeve, a spray rotary drum, a spray support plate, a spray support ring, a spray support, a spray rotary block, a nozzle and a magnetic nozzle. The spray support block is installed at one end of the transmission assembly, the spray rotary sleeve is fixedly connected to the front end of the spray support block, the top of the spray support block is fixedly connected to the spray support plate, the outer wall of the spray rotary drum is fixedly connected to a plurality of spray supports, the spray rotary block is rotatably connected to the spray support, the nozzle is fixed to the spray rotary block, the magnetic nozzle is slidably connected to the nozzle, and a plurality of spray support rings are hinged at evenly spaced intervals on the top of the spray support plate, and the spray support rings are clamped on the magnetic nozzle.

[0013] The transmission component includes a feed port, a screw plate and a transmission pipe. The feed port is connected to the bottom of the mixing bin, the feed port is fixed to the top of the transmission pipe, the screw plate is rotatably connected to the inside of the transmission pipe, and one end of the transmission pipe is connected to the spray support block.

[0014] The transmission component also includes a transmission motor, a transmission bracket and a transmission belt. The transmission bracket is fixedly connected to one end of the transmission pipe, the transmission motor is fixedly connected to the transmission bracket, and the transmission motor is connected to the screw plate through the transmission belt.

[0015] A pressurized pipe is installed at the bottom of the transmission pipe.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] Efficient mixing and anti-blocking: Magnetic field-assisted stirring + self-cleaning components increase mixing efficiency by 50% and extend maintenance cycle to 1,500 hours.

[0018] Precise delivery and spraying: Dynamic pressure-stabilized transmission by screw plate + multi-directional adjustment of magnetic nozzle, flow control accuracy reaches ±3%, and fertilizer utilization rate is increased by 30%.

[0019] Energy saving and environmental protection: The synergistic effect of variable frequency motor and magnetic field reduces overall energy consumption by 40%, reducing fertilizer waste and environmental pollution.

[0020] Modular scalability: All components use standardized interfaces (such as threaded connections and snap-on fixation), supporting quick replacement or expansion of multi-channel printheads. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a multi-channel adjustable magnetic field assisted fertilizer spraying device of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the mixing assembly in the multi-channel adjustable magnetic field assisted fertilizer spraying device of the present invention;

[0023] Figure 3 Schematic diagram of the structure of the cleaning component in the multi-channel adjustable magnetic field assisted fertilizer spraying device of the present invention;

[0024] Figure 4 This is a schematic diagram of the internal structure of the cleaning main pipe in the multi-channel adjustable magnetic field assisted fertilizer spraying device of the present invention;

[0025] Figure 5 It is a structural schematic diagram of the transmission component in the multi-channel adjustable magnetic field assisted fertilizer spraying device of the present invention;

[0026] Figure 6 yes Figure 5 A partial enlarged view of part A in the middle;

[0027] Figure 7 yes Figure 5 A partial enlarged view of part B in the middle;

[0028] Figure 8 It is a structural schematic diagram of the stirring assembly in the multi-channel adjustable magnetic field assisted fertilizer spraying device of the present invention.

[0029] Reference numerals:

[0030] 1. Mixing assembly; 2. Transmission assembly; 3. Spraying assembly; 4. Motor frame; 5. Stirring motor; 6. Steering gear; 7. Mixing chamber; 8. Cleaning tank; 9. Cleaning assembly; 10. Stirring assembly; 11. Cleaning cover plate; 12. Cleaning baffle plate; 13. Cleaning inlet pipe; 14. Cleaning main pipe; 15. Cleaning branch pipe; 16. Cleaning block; 17. Cleaning baffle ring; 18. Cleaning spring; 19. Cleaning slide column; 20. Cleaning plug; 21. Main rotating sleeve; 22. Telescopic cylinder; 23. Rotating plate; 24. Convex plate; 25. Telescopic air rod; 26. Magnetic disk; 27. Lower Card plate; 28. Upper card plate; 29. ​​Disk baffle; 30. Magnetic column; 31. Coil sleeve; 32. Suction plate; 33. Suction plate slot; 34. Stirring rod; 35. Stirring rod block; 36. Slicer; 37. Stirring plate; 38. Feed port; 39. Screw plate; 40. Transmission pipe; 41. Pressurizing pipe; 42. Transmission motor; 43. Transmission bracket; 44. Transmission belt; 45. Spraying support block; 46. Spraying rotary sleeve; 47. Spraying drum; 48. Spraying support plate; 49. Spraying support ring; 50. Spraying support; 51. Spraying rotary block; 52. Spraying pipe; 53. Magnetic nozzle. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0032] The implementation of the present invention is described in detail below with reference to specific embodiments.

[0033] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "up", "down", "left", "right", etc. indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0034] like Figure 1-8 As shown, the present invention provides a multi-channel adjustable magnetic field-assisted fertilizer spraying device, including a mixing component 1, a transmission component 2 and a spraying component 3. The mixing component 1 is placed on the top of the transmission component 2, and the spraying component 3 is placed at the front end of the transmission component 2. A cleaning groove 8 is opened on the inner wall of the mixing component 1, and a cleaning component 9 is rotatably connected to the inside of the cleaning groove 8. A stirring component 10 is rotatably connected to the top of the mixing component 1.

[0035] The stirring assembly 10 includes a motor frame 4, a stirring motor 5, a diverter 6, a main rotating sleeve 21, a telescopic cylinder 22, a telescopic gas rod 25 and a magnetic disk 26. The motor frame 4 is installed at the top of the mixing assembly 1, the stirring motor 5 is installed in the middle of the motor frame 4, the diverter 6 is installed at the output end of the stirring motor 5, the main rotating sleeve 21 is connected to the diverter 6, the telescopic cylinder 22 is evenly distributed in a ring on the outer wall of the main rotating sleeve 21, the telescopic gas rods 25 are respectively slidably connected to the middle of the telescopic cylinder 22, and the non-sliding end of the telescopic gas rod 25 is connected to the magnetic disk 26.

[0036] The stirring assembly 10 also includes a rotating plate 23, a convex plate 24, a lower clamping plate 27 and an upper clamping plate 28. The rotating plate 23 is fixedly connected to the middle of the main rotating sleeve 21. The convex plate 24 and the middle of the rotating plate 23 are rotatably connected with a bearing. The upper clamping plate 28 is fixedly connected to the top of the magnetic disk 26, and the lower clamping plate 27 is fixedly connected to the bottom of the convex plate 24. When the magnetic disk 26 moves to the top, the lower clamping plate 27 abuts against the upper clamping plate 28, driving the convex plate 24 to rotate.

[0037] The coil sleeve 31 and the magnetic column 30 adopt a threaded sliding structure, and the relative height between the two is adjusted by rotation to achieve stepless adjustment of the magnetic field intensity from 0.1 to 1.2T.

[0038] The telescopic cylinder 22 allows the magnetic disk 26 to rise and fall quickly, adapting to the mixing needs of fertilizers with different viscosities and reducing energy consumption by 20%. The raised plate 24 rises and falls with the magnetic disk 26, periodically colliding with the lower and upper clamping plates 27 and 28, triggering the cleaning component 9 to clean the mixing chamber 7.

[0039] The cleaning assembly 9 includes a cleaning cover 11, a cleaning baffle 12, a cleaning inlet pipe 13, a cleaning main pipe 14, a cleaning branch pipe 15, a cleaning block 16, a cleaning spring 18, a cleaning baffle ring 17, a cleaning slide column 19 and a cleaning plug 20. One side of the cleaning cover 11 is rotatably connected to the inner side of the cleaning tank 8. The cleaning baffle 12 is fixed to the side of the cleaning cover 11 away from the cleaning tank 8. A torsion spring is provided at the connection between the cleaning cover 11 and the cleaning tank 8. When the cleaning baffle 12 is not subjected to external force, the cleaning cover 11 keeps the cleaning tank 8 closed. The cleaning main pipe 14 is installed on the side of the cleaning cover 11 close to the cleaning tank 8. A cleaning plug 20 is fixed to the top of the cleaning main pipe 14. A cleaning baffle 17 is provided on the top of the cleaning plug 20 and is fixed to the cleaning main pipe 14. The cleaning slide column 19 is connected to the cleaning main pipe 1 4 is slidably connected at the top, and the bottom of the cleaning slide post 19 is a conical structure. The bottom of the cleaning slide post 19 is inserted into the cleaning plug 20. The top of the cleaning slide post 19 is fixed with a cleaning block 16. The two ends of the cleaning spring 18 respectively abut on the cleaning baffle 17 and the cleaning block 16. A plurality of cleaning branches 15 with nozzles are fixed to one side of the cleaning main pipe 14. The convex plate 24 abuts on the cleaning baffle 12, pushing the cleaning cover 11 to flip open, and the cleaning block 16 is separated from the abutment of the cleaning groove 8. The cleaning slide post 19 is pushed upward by the cleaning spring 18, and the bottom of the cleaning slide post 19 is separated from the cleaning plug 20, so that the cleaning plug 20 is opened. The high-pressure cleaning spray in the cleaning branch pipe 15 enters the cleaning main pipe 14 and is then sprayed out through the cleaning branch pipe 15, periodically self-cleaning the impurities inside the mixing chamber 7.

[0040] The stirring motor 5 drives the main rotor 21 to rotate, driving the telescopic air rod 25 and magnetic disk 26 up and down. Combined with the magnetic column 30, coil sleeve 31, and stirring rod 34, magnetic field-assisted stirring is achieved. The cleaning spring 18 and cleaning slide 19 control the opening and closing of the cleaning branch 15, which automatically closes the cleaning tank 8 in conjunction with the cleaning baffle 12. During stirring, the cleaning assembly 9 uses fluid pressure to push open the cleaning slide 19, and high-pressure water is ejected from the cleaning branch 15 to flush the inner wall of the mixing chamber. During shutdown, the cleaning spring 18 automatically returns to close the cleaning tank 8 to prevent the ingress of impurities.

[0041] The mixing assembly 1 includes a mixing chamber 7, and the stirring assembly 10 also includes a disk baffle 29, a magnetic column 30, a coil sleeve 31, a suction plate 32, a suction plate slot 33, a stirring rod 34, a stirring rod block 35 and a slice 36. The disk baffle 29 is fixed to the bottom of the disk 26, the magnetic column 30 is fixed to the mixing chamber 7, the coil sleeve 31 is slidably connected to the outer wall of the magnetic column 30, the suction plate 32 is fixed to the top of the coil sleeve 31, the suction plate slot 33 is evenly arranged at intervals on the top of the suction plate 32, and the suction plate slot 33 is snapped with the disk baffle 29. A plurality of stirring rods 34 are evenly distributed and detachably connected to the outer wall of the coil sleeve 31 through the stirring rod block 35. A plurality of slices 36 are evenly distributed and detachably connected to the side of the stirring rod 34 away from the coil sleeve 31. A stirring plate 37 is fixed to the bottom of the coil sleeve 31.

[0042] Matching threaded grooves are located on the outer wall of the magnetic column 30 and the inner wall of the coil sleeve 31. The magnetic column 30 and coil sleeve 31 are threaded and slidingly connected, and an electromagnet is housed within the magnetic disk 26. The combined rotational and longitudinal shearing motion of the stirring rod 34 and the slicer 36 breaks fertilizer clumps down to the micron level, improving mixing uniformity by 40%. The stirring rod 34 is detachable via the stirring rod clamp 35, and the coil sleeve 31 is threadedly connected to the magnetic column 30, facilitating quick replacement of worn parts and reducing maintenance time by 50%.

[0043] The electromagnetic coupling design of the magnetic disk 26 and the magnetic column 30 changes the magnetic field strength by adjusting the thread sliding height of the coil sleeve 31, thereby enhancing the dispersion and dissolution efficiency of the fertilizer particles and reducing precipitation.

[0044] The spray assembly 3 includes a spray support block 45, a spray rotary sleeve 46, a spray rotary cylinder 47, a spray support plate 48, a spray support ring 49, a spray support 50, a spray rotary block 51, a nozzle 52 and a magnetic nozzle 53. The spray support block 45 is installed at one end of the transmission assembly 2. The spray rotary sleeve 46 is fixedly connected to the front end of the spray support block 45. The top of the spray support block 45 is fixedly connected to the spray support plate 48. The outer wall of the spray rotary cylinder 47 is fixedly connected to multiple spray supports 50. The spray rotary block 51 is rotatably connected to the spray support 50. The nozzle 52 is fixed to the spray rotary block 51. The magnetic nozzle 53 is slidably connected to the nozzle 52. Multiple spray support rings 49 are hinged at evenly spaced intervals on the top of the spray support plate 48, and the spray support rings 49 are clamped on the magnetic nozzle 53.

[0045] The magnetic nozzle 53 has a built-in electromagnetic coil that adjusts the current to vary the magnetic field strength by 0.1-1.5T. This enhances the ionic activity of the fertilizer solution under the magnetic field, increasing crop absorption by 25%. The spray rotor 51 supports 360° rotation, and the spray support ring 49 can lock the nozzle angle between 0-90° to adapt to different terrains and crop heights. The magnetic nozzle 53 uses a conical sealing structure, which automatically closes the nozzle hole through magnetic attraction when the machine is shut down to prevent residual droplets. Multiple nozzles 52 are arranged in a circular pattern, and magnetic field-assisted atomization keeps the droplet size within 50-200μm, achieving a spray coverage uniformity of 95%.

[0046] The transmission assembly 2 includes a feed port 38, a screw plate 39, and a transmission pipe 40. The feed port 38 is connected to the bottom of the mixing bin 7 and is fixed to the top of the transmission pipe 40. The screw plate 39 is rotatably connected to the inside of the transmission pipe 40. One end of the transmission pipe 40 is connected to the spray support block 45. A pressurized pipe 41 is installed at the bottom of the transmission pipe 40.

[0047] The spiral structure of the screw plate 39 evenly propels fertilizer to the spraying end, and the pressurized tube 41 provides real-time air pressure, ensuring a stable flow rate with a flow fluctuation of less than 5%. The inner wall of the transmission tube 40 is smooth and has no dead corners. The centrifugal force generated by the rotation of the screw plate 39 suspends the fertilizer particles and prevents sedimentation.

[0048] The transmission component 2 also includes a transmission motor 42, a transmission bracket 43 and a transmission belt 44. The transmission bracket 43 is fixed to one end of the transmission tube 40, the transmission motor 42 is fixed to the transmission bracket 43, and the transmission motor 42 is connected to the screw plate 39 through the transmission belt 44.

[0049] The transmission motor 42 adopts variable frequency control, which automatically adjusts the screw plate speed according to the flow demand, reducing energy consumption by 30%.

[0050] As shown in the drawings, there is provided a preferred embodiment of the present invention.

[0051] The working principle of the present invention is as follows:

[0052] Device startup and initialization

[0053] Power on: Turn on the main power lithium iron battery pack and solar auxiliary power supply system, and initialize the central controller ARMCortex-M7.

[0054] Parameter preloading: Fertilization parameters such as fertilizer type, spraying amount, and magnetic field strength range are input through the controller, and the AI ​​algorithm generates the initial control strategy.

[0055] Component reset: The magnetic disk 26 of the stirring component 10 rises to the initial high position, and the cleaning slide 19 of the cleaning component 9 resets to close the cleaning tank 8.

[0056] The magnetic nozzle 53 of the spray assembly 3 is closed by magnetic attraction, and the angle of the nozzle 52 is reset to the default position vertically downward.

[0057] Collaborative mechanism: The controller synchronously detects the flow, temperature, and humidity of each sensor to ensure that there are no abnormal alarms.

[0058] 2. Mixing stage

[0059] Feeding and premixing: Fertilizer raw materials are fed into the mixing bin 7 from the top, and the stirring motor 5 is started to drive the main rotor 21 to rotate at a low speed of 100 rpm. The stirring rod 34 and the slicer 36 initially crush the large particles.

[0060] Magnetic field enhanced stirring: the telescopic cylinder 22 pushes the magnetic disk 26 downward, the magnetic disk baffle 29 engages with the suction plate slot 33, and the coil sleeve 31 moves upward along the magnetic column 30 thread, and the magnetic field strength is increased to 0.8T.

[0061] The alternating magnetic field destroys the electrostatic agglomeration of fertilizer particles and enhances the ion activity of the solution.

[0062] Self-cleaning trigger: When the magnetic disk 26 rises to the highest point, the convex plate 24 collides with the lower clamping plate 27, lifting the cleaning slide 19, and the cleaning branch pipe 15 sprays high-pressure water to flush the inner wall of the mixing chamber.

[0063] Synergistic mechanism: The magnetic field strength is dynamically adjusted according to the viscosity of the fertilizer: when the viscosity is too high, the coil sleeve 31 automatically moves downward to reduce the magnetic field strength to avoid energy overload.

[0064] 3. Transmission phase

[0065] Valve opening: the stirring motor 5 reverses, the suction plate 32 separates from the magnetic disk baffle 29 , the valve at the bottom of the mixing bin 7 opens, and the fertilizer liquid flows into the transmission pipe 40 .

[0066] Dynamic pressure-stabilized delivery: The transmission motor 42 drives the screw plate 39 to rotate, pushing the fertilizer liquid to the spraying end. The flow rate is controlled by a frequency converter at 0.5-2.5 m / s. The pressurized pipe 41 replenishes air pressure based on feedback from the flow sensor, maintaining a stable pressure of 0.3-0.6 MPa.

[0067] Anti-sedimentation design: The centrifugal force on the inner wall of the transmission tube 40 suspends the fertilizer particles, and the screw plate 39 periodically rotates in the opposite direction once every 5 minutes to prevent sedimentation.

[0068] Synergy mechanism: The speed of the transmission belt 44 and the screw plate 39 are linked to ensure that the flow error is less than 3%.

[0069] 4. Spraying stage

[0070] Multi-channel adjustment:

[0071] The central controller sends instructions to the servo motor to drive the rack-gear set to adjust the opening of the magnetic nozzle 53, and at the same time, the magnetic field slider is linked to retract / expand to match the spraying mode of large flow focused magnetic field / small flow diffused magnetic field.

[0072] Magnetic field atomization spraying: The electromagnetic coil built into the magnetic nozzle 53 is energized at 0.5-1.2T. The fertilizer liquid is atomized into 50-200μm droplets under the action of the magnetic field, and the spraying support ring 49 locks the spray angle at 0-90°.

[0073] Real-time feedback adjustment: Spectral sensors detect crop canopy density and dynamically adjust the nozzle's 52-degree rotation angle. Soil moisture sensors provide feedback, and AI algorithms optimize single-channel flow distribution.

[0074] Synergistic mechanism: The magnetic field strength of the magnetic nozzle 53 is intelligently matched to the nozzle opening: at high flow rates, the magnetic field focuses to enhance ion polarization, while at low flow rates, the diffuse magnetic field prolongs the residence time.

[0075] 5. Self-cleaning and reset phase

[0076] Mixing bin cleaning: After the shutdown command is triggered, the stirring assembly 10 continues to run for 1 minute, the cleaning branch pipe 15 sprays water to flush the bin wall, and the residual liquid is discharged through the transmission pipe 40.

[0077] Pipeline emptying: The transmission motor 42 drives the screw plate 39 to rotate in the opposite direction to empty the residual liquid in the transmission pipe 40; the magnetic nozzle 53 is magnetically closed to prevent dripping.

[0078] Component reset: the magnetic disk 26 is raised to the high position, the coil sleeve 31 is reset to the initial position; the spray support ring 49 is restored to the vertical angle.

[0079] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Multi-channel adjustable magnetic field assisted fertilizer spraying device, characterized in that: The invention comprises a mixing component (1), a transmission component (2) and a spraying component (3), wherein the mixing component (1) is placed on the top of the transmission component (2), the spraying component (3) is placed at the front end of the transmission component (2), a cleaning groove (8) is provided on the inner wall of the mixing component (1), a cleaning component (9) is rotatably connected to the inside of the cleaning groove (8), and a stirring component (10) is rotatably connected to the top of the mixing component (1); The cleaning assembly (9) includes a cleaning cover (11), a cleaning baffle (12), a cleaning inlet pipe (13), a cleaning main pipe (14), a cleaning branch pipe (15), a cleaning block (16), a cleaning spring (18), a cleaning baffle ring (17), a cleaning slide column (19) and a cleaning plug (20). One side of the cleaning cover (11) is rotatably connected to the inner side of the cleaning tank (8). The cleaning baffle (12) is fixed to the side of the cleaning cover (11) away from the cleaning tank (8). A torsion spring is provided at the connection between the cleaning cover (11) and the cleaning tank (8). When the cleaning baffle (12) is not subjected to external force, the cleaning cover (11) keeps the cleaning tank (8) closed. The cleaning main pipe (14) is installed on the cleaning cover (11). The cover plate (11) is close to one side of the cleaning tank (8), the top of the cleaning main pipe (14) is fixedly connected with a cleaning plug (20), the top of the cleaning plug (20) is provided with a cleaning retaining ring (17) fixedly connected to the cleaning main pipe (14), the cleaning slide (19) is slidably connected to the top of the cleaning main pipe (14), the bottom of the cleaning slide (19) is a conical structure, the bottom of the cleaning slide (19) is plugged into the cleaning plug (20), the top of the cleaning slide (19) is fixedly connected with a cleaning block (16), the two ends of the cleaning spring (18) respectively rest on the cleaning retaining ring (17) and the cleaning block (16), and one side of the cleaning main pipe (14) is fixedly connected with a plurality of cleaning branches (15) with nozzles installed.

2. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 1, characterized in that: The stirring assembly (10) comprises a motor frame (4), a stirring motor (5), a steering gear (6), a main rotating sleeve (21), a telescopic cylinder (22), a telescopic gas rod (25) and a magnetic disk (26), wherein the motor frame (4) is mounted on the top of the mixing assembly (1), the stirring motor (5) is mounted in the middle of the motor frame (4), the steering gear (6) is mounted on the output end of the stirring motor (5), the main rotating sleeve (21) is connected to the steering gear (6), the telescopic gas cylinder (22) is evenly distributed in an annular shape on the outer wall of the main rotating sleeve (21), the telescopic gas rods (25) are respectively slidably connected to the middle of the telescopic gas cylinder (22), and the non-sliding end of the telescopic gas rod (25) is connected to the magnetic disk (26).

3. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 2, characterized in that: The stirring assembly (10) further includes a rotating plate (23), a convex plate (24), a lower card plate (27) and an upper card plate (28), wherein the rotating plate (23) is fixedly connected to the middle of the main rotating sleeve (21), and the convex plate (24) and the rotating plate (23) are rotatably connected by a bearing installed in the middle thereof, and the upper card plate (28) is fixedly connected to the top of the magnetic disk (26), and the lower card plate (27) is fixedly connected to the bottom of the convex plate (24). When the magnetic disk (26) moves up to the top, the lower card plate (27) abuts against the upper card plate (28), thereby driving the convex plate (24) to rotate.

4. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 3, characterized in that: The mixing assembly (1) includes a mixing chamber (7), and the stirring assembly (10) further includes a magnetic disk baffle (29), a magnetic column (30), a coil sleeve (31), a suction plate (32), a suction plate slot (33), a stirring rod (34), a stirring rod block (35) and a slice (36), wherein the magnetic disk baffle (29) is fixedly connected to the bottom of the magnetic disk (26), the magnetic column (30) is fixedly connected to the mixing chamber (7), and the coil sleeve (31) is fixedly connected to the outer wall of the magnetic column (30). The suction plate (32) is fixed to the top of the coil sleeve (31), the suction plate slots (33) are arranged at intervals on the top of the suction plate (32), the suction plate slots (33) are engaged with the disk baffle (29), and a plurality of stirring rods (34) are evenly and detachably connected to the outer wall of the coil sleeve (31) in an annular manner through the stirring rod blocks (35), and a plurality of the slices (36) are evenly and detachably connected to the side of the stirring rod (34) away from the coil sleeve (31).

5. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 4, characterized in that: The outer wall of the magnetic column (30) and the inner wall of the coil sleeve (31) are both provided with matching thread grooves, the magnetic column (30) and the coil sleeve (31) are threadedly connected, and an electromagnet is provided inside the magnetic disk (26).

6. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 5, characterized in that: The spraying assembly (3) comprises a spraying support block (45), a spraying rotating sleeve (46), a spraying rotating drum (47), a spraying support plate (48), a spraying support ring (49), a spraying support (50), a spraying rotating block (51), a nozzle (52) and a magnetic nozzle (53), wherein the spraying support block (45) is mounted on one end of the transmission assembly (2), the spraying rotating sleeve (46) is fixedly connected to the front end of the spraying support block (45), and the top of the spraying support block (45) is fixedly connected to a nozzle (52). A spray support plate (48), a plurality of spray supports (50) are fixedly connected to the outer wall of the spray drum (47), the spray rotating block (51) is rotatably connected to the spray support (50), the nozzle (52) is fixed to the spray rotating block (51), the magnetic nozzle (53) is slidably connected to the nozzle (52), and a plurality of spray support rings (49) are hingedly connected at intervals and evenly distributed on the top of the spray support plate (48), and the spray support ring (49) is clamped on the magnetic nozzle (53).

7. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 6, characterized in that: The transmission assembly (2) includes a feed port (38), a screw plate (39) and a transmission pipe (40), wherein the feed port (38) is connected to the bottom of the mixing bin (7), the feed port (38) is fixed to the top of the transmission pipe (40), the screw plate (39) is rotatably connected to the inside of the transmission pipe (40), and one end of the transmission pipe (40) is connected to the spraying support block (45).

8. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 7, characterized in that: The transmission assembly (2) further comprises a transmission motor (42), a transmission bracket (43) and a transmission belt (44); the transmission bracket (43) is fixedly connected to one end of the transmission tube (40); the transmission motor (42) is fixedly connected to the transmission bracket (43); and the transmission motor (42) is connected to the screw plate (39) via a transmission belt (44).

9. The multi-channel adjustable magnetic field assisted fertilizer spraying device according to claim 8, characterized in that: A pressurizing pipe (41) is installed at the bottom of the transmission pipe (40).

Citation Information

Patent Citations

  • Fertilizer spraying device

    CN109952844A

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    CN114009201A

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    CN117530257A

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    CN119744631A