Potting equipment for intelligent power supply preparation and potting process thereof
By using silicone hose and duck mouth outlet, combined with transmission, compression and clamping components, the low potting efficiency and component damage caused by hard nozzles is solved, and an efficient and stable power potting process is achieved.
Patent Information
- Application Number
- CN202510850770.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The nozzles in the existing power supply potting equipment use hard materials, which leads to a longer flow path of the glue liquid and low potting efficiency, which easily causes splashing of the glue liquid and damage to the components. After the potting is completed, the residual glue liquid of the nozzle is prone to dripping, making it inconvenient to clean.
The hose and duck mouth outlet are made of silicone material. The position of the potting head is adjusted through the transmission assembly, and the cylinder pushes the slide and discharge part to move. Combined with the compression assembly and clamping assembly, reduce the transmission distance and damage of the glue liquid, improve sealing, and improve potting uniformity with the vibration assembly.
It improves potting efficiency, reduces splashing of glue liquid and component damage, reduces the phenomenon of dropping of glue liquid, and ensures the stability and uniformity of the potting process.
Smart Images

Figure CN120479690A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of intelligent power supply preparation, and in particular to a potting device for intelligent power supply preparation and a potting process thereof. Background Art
[0002] Intelligent power supplies are electrical equipment that integrate intelligent control, communication, and sensing technologies. They monitor parameters like voltage and current in real time and automatically adjust output using built-in chips or algorithms to ensure stable power supply. Connecting to the Internet of Things allows users to remotely control power on and off, adjust power levels, and integrate with smart home and industrial systems. They also feature fault warning capabilities, using data analysis to predict anomalies and generate alarms, enhancing power safety. Potting equipment is often used during the power supply manufacturing process.
[0003] Power supply potting is a process of injecting liquid potting glue into the power supply casing or the gap of the circuit board, and forming a protective body after curing. It is filled with materials such as epoxy resin and silicone to isolate moisture, dust and external impact, improve the power supply's waterproof, dustproof and shockproof capabilities, and prevent components from being damaged by environmental factors. During the potting process, the glue will penetrate into the gaps of the components and form a uniform sealing layer after curing. At the same time, it assists in heat dissipation and conducts the heat of the components to the casing for dissipation. This process can enhance the stability of the power supply structure and extend its service life. It is suitable for harsh environments such as outdoor, humid or high vibration, and is an important technical means to ensure the reliable operation of the power supply under complex working conditions.
[0004] In the prior art, when the power supply potting equipment is working, the nozzle is mostly made of hard materials. In order to reduce collision with the power supply and internal components, a large distance must be maintained from the power supply, which causes the glue flow path to become longer, reduces the potting efficiency, and causes glue splashing. When the nozzle moves close to the inner wall of the power supply, the hard material can easily collide with the precision components inside the power supply (such as chip resistors and capacitors) due to operational errors or mechanical vibrations, resulting in damage such as solder joints falling off and component displacement. At the same time, after the potting operation is completed, there is often residual glue in the nozzle, which is easy to drip from the nozzle port and easily drip onto the power supply casing and non-potting areas of the power supply, causing inconvenience in subsequent cleaning.
[0005] To this end, we propose an intelligent power supply preparation potting equipment and its potting process. Summary of the Invention
[0006] (1) Technical problems solved
[0007] In response to the shortcomings of the existing technology, the present invention provides an intelligent potting equipment and potting process for power supply preparation, which solves the problem that the existing nozzles are mostly made of hard materials. In order to reduce collision with the power supply and internal components, a large distance must be maintained from the power supply, which causes the glue flow path to become longer, the potting efficiency to decrease, and glue splashing. When the nozzle moves close to the inner wall of the power supply, the hard material can easily collide with the precision components inside the power supply (such as chip resistors and capacitors) due to operational errors or mechanical vibrations, resulting in damage such as solder joints falling off and component displacement, and the residual glue is easy to drip.
[0008] (2) Technical solution
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent potting device for preparing power supplies, comprising a body, two linear motors 1 and a raw material tank are installed on the surface of the body, linear motor 2 is installed at the output end of linear motor 1, and a fixed seat is installed at the output end, a pump body is installed on the fixed seat, and a rubber inlet pipe and a rubber outlet pipe are installed at the input and output ends respectively, the rubber inlet pipe is connected to the raw material pipe, and a potting mechanism is installed at the other end of the rubber outlet pipe.
[0010] Preferably, the potting mechanism includes two guide rails mounted on a fixed seat, and a movable seat is slidably connected to the surface; a potting head is mounted on the movable seat and is connected to the glue discharge hose; the inner wall of the potting head is slidably connected to a slide seat; a transmission assembly is provided on the fixed seat; a plurality of cylinders are fixedly connected to the inner wall of the potting head, and the output end is fixedly connected to the slide seat; a telescopic sleeve is fixedly connected to the side of the slide seat corresponding to the inner wall of the potting head; a discharge part is fixedly connected to the surface of the potting head, and the discharge part includes a hard tube, a hose and a duckbill outlet; a pressing assembly is provided on the inner wall of the potting head, and a control assembly that can control the movement of the pressing assembly is provided on the surface of the slide seat;
[0011] An auxiliary device is provided on the surface of the machine body. The auxiliary device comprises a placement seat installed on the surface of the machine body, and a clamping component and a vibration component are also provided on the surface of the placement seat.
[0012] Preferably, the hard tube is fixed on the surface of the slide seat, the soft tube is fixed on one end of the hard tube, and the duckbill outlet is fixed on one end of the soft tube.
[0013] Preferably, the clamping assembly includes two clamping plates slidably connected to the inner wall of the filling head, a reset spring is fixedly connected to the side of the clamping plate corresponding to the inner wall of the filling head, and an auxiliary rod is fixedly connected to the surface of the clamping plate. Through the above components, the reset spring can drive the clamping plate to reset, and the two clamping plates are pressed on the outer surface of the duckbill outlet, thereby improving the sealing effect of the duckbill outlet and reducing the phenomenon of glue dripping.
[0014] Preferably, the fitting surface of the pressing plate is flat and is fixedly connected with a gasket.
[0015] Preferably, the control component includes two push rods fixed on the surface of the slide, the push rods are slidably connected to the inner wall of the filling head, and the end of the push rod away from the slide is fixedly connected to an extrusion block. Through the above components, when the slide moves, the push rod and the extrusion block can be driven to move, and the extrusion block cooperates with the auxiliary rod to drive the clamping plate to move, so that the two clamping plates lose the extrusion on the duckbill outlet. When the slide is reset, the push rod and the extrusion block are reset accordingly, and the reset spring drives the clamping plate to reset, thereby sealing the duckbill outlet.
[0016] Preferably, the transmission assembly includes a transmission screw rotatably connected to the inner wall of the fixed seat, a transmission motor is installed on the lower surface of the fixed seat, the output end of the transmission motor is fixedly connected to the transmission screw, and the transmission screw is threadedly connected to the inner wall of the movable seat. Through the above components, when transmission is performed, the transmission motor can be turned on, the transmission motor can drive the transmission screw to rotate, and the transmission screw controls the movable seat and the potting head to move, adjusts the potting head, and maintains a safe distance from the power supply.
[0017] Preferably, the clamping assembly includes two cylinders 2 installed on the surface of the placement seat, and the output end of the cylinder 2 is fixedly connected to a clamp. Through the above components, when the power supply is placed on the placement seat, the two groups of cylinders 2 can drive the clamp to move, clamp and limit the power supply, and facilitate stable encapsulation operations.
[0018] The driving mechanism that the cam is in step with the movement of the driving member is arranged on the cam face, and the driving mechanism that the cam is in step with the movement of the driving member is arranged on the cam face.
[0019] Preferably, the hose and the duckbill outlet are both made of silicone.
[0020] The potting process of the potting equipment for preparing an intelligent power supply comprises the following steps:
[0021] Step 1: First, place the power supply to be potted on the placement seat. The power supply presses the vibrating rod downward. The vibrating rod moves downward with the installation sleeve. The auxiliary spring is stressed. Then, the power supply is clamped by the second cylinder and the clamping plate.
[0022] Step 2: Then debug the potting mechanism. First, turn on the transmission motor. The transmission motor can drive the transmission screw to rotate. The transmission screw controls the moving seat and the potting head to move. Adjust the potting head to keep a safe distance from the power supply. Then turn on the cylinder 1. The cylinder 1 can push the slide to move. The slide drives the hard tube, hose and duckbill outlet to move, and the telescopic sleeve is deformed. At the same time, the slide drives the push rod and the extrusion block to move. The extrusion block cooperates with the auxiliary rod to drive the clamping plate to move, so that the two clamping plates lose the squeeze on the duckbill outlet. At this time, the slide drives the hose and duckbill outlet to extend into the power supply, reducing the potting distance.
[0023] Step 3: Open the pump body. The pump body can cooperate with the rubber inlet and outlet hoses to transport the potting glue in the raw material tank to the potting head, telescopic sleeve, slide, hard tube, hose and duckbill outlet in sequence. The duckbill outlet expands to realize the discharge and potting operation. Linear motor 1 and linear motor 2 can drive the potting part to move. During the movement, the silicone hose and duckbill outlet can reduce the damage to the power components; Step 4: When the power potting is completed, the cylinder 1 drives the slide to reset, the hose and duckbill outlet enter the potting head, the push rod and the extrusion block reset accordingly, and the reset spring drives the pressing plate to reset, so as to seal the duckbill outlet and reduce dripping.
[0024] Step 5: When vibrating, turn on the vibrating rod, and the vibrating rod contacts the bottom of the power supply. At the same time, the driving motor cooperates with the driving screw to control the movement of the movable frame and multiple groups of vibrating rods to achieve multi-position vibration and improve the uniformity after glue filling.
[0025] In summary, the technical effects and advantages of the present invention are as follows:
[0026] 1. In the present invention, a potting mechanism is provided, and the positions of the movable seat and the potting head can be adjusted through a transmission assembly. The slide seat and the discharge part are pushed to move by a cylinder. The hose and the duckbill outlet in the discharge part extend from the potting head and extend into the interior of the power supply, thereby reducing the transmission distance of the glue, reducing the extension of the potting time caused by the distance between the hard nozzle and the power supply, improving the potting efficiency and reducing the splashing of the glue. When the hose and the duckbill outlet extend into the inner wall of the power supply, they can flexibly fit the surface of the component, reducing the damage to the components caused by the collision of the hard nozzle. At the same time, after the potting is completed, the duckbill outlet can reduce the dripping of glue.
[0027] 2. In the present invention, the duckbill outlet is squeezed by the clamping assembly through the reset spring and the clamping plate to improve the sealing effect and further reduce the glue dripping phenomenon. At the same time, in conjunction with the control assembly, the slide can drive the push rod and the extrusion block to move. The extrusion block cooperates with the auxiliary rod to control the expansion of the clamping plate. When the slide is reset, the reset spring cooperates with the clamping plate to automatically reset, perform the sealing operation, and improve the leakage prevention effect.
[0028] 3. In the present invention, by providing a clamping assembly, the power supply can be clamped, thereby improving the stability of the power supply during the potting process and ensuring stable potting operations.
[0029] 4. In the present invention, by setting a vibration component, the vibration rod, the mounting sleeve, the movable frame, the auxiliary spring, the driving screw and the driving motor are coordinated to achieve multi-position vibration of the bottom of the power supply, so as to make the potting glue filling more uniform, eliminate bubbles, and improve the density and stability of the potting layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the overall structure of an intelligent power supply preparation potting device according to the present invention;
[0031] Figure 2 This is a schematic structural diagram of a potting mechanism of a potting device for preparing an intelligent power supply according to the present invention;
[0032] Figure 3 This is a schematic diagram of the cross-sectional structure of a nozzle in a potting mechanism of a potting device for preparing an intelligent power supply according to the present invention;
[0033] Figure 4 The present invention is a kind of intelligent power supply preparation potting equipment Figure 3 Schematic diagram of the structure at A in the middle;
[0034] Figure 5 The present invention is a kind of intelligent power supply preparation potting equipment Figure 3 Schematic diagram of the structure at B in the middle;
[0035] Figure 6 This is a schematic diagram of the structure of a potting mechanism of a potting device for preparing an intelligent power supply according to the present invention;
[0036] Figure 7 This is a schematic structural diagram of an auxiliary device for potting equipment for preparing an intelligent power supply according to the present invention;
[0037] Figure 8 This is a bottom-up structural diagram of an auxiliary device of an intelligent power supply preparation potting device according to the present invention;
[0038] Figure 9 This is a schematic diagram of the exploded structure of a vibration component of a potting device for preparing an intelligent power supply according to the present invention.
[0039] In the figure: 1. Machine body; 2. Linear motor 1; 3. Linear motor 2; 4. Raw material tank; 5. Rubber inlet hose; 6. Pump body; 7. Rubber outlet hose; 8. Filling mechanism; 81. Filling head; 82. Moving seat; 83. Guide rail; 84. Transmission assembly; 841. Transmission screw; 842. Transmission motor; 85. Slide; 86. Telescopic sleeve; 87. Hard tube; 88. Hose; 89. Duckbill outlet; 810. Pressing assembly; 8101. Pressing plate; 8102. Return spring; 8103, gasket; 8104, auxiliary rod; 811, control assembly; 8111, push rod; 8112, extrusion block; 812, cylinder one; 9, auxiliary device; 91, placement seat; 92, clamping assembly; 921, cylinder two; 922, clamping plate; 93, vibration assembly; 931, vibration rod; 932, drive screw; 933, drive motor; 934, movable frame; 935, mounting sleeve; 936, guide rod; 937, auxiliary spring; 10, fixed seat. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0041] refer to Figure 1 - Figure 9 The shown embodiment is an intelligent potting device for preparing power supply, comprising a body 1, on the surface of which are mounted two linear motors 2 and a raw material tank 4, the output end of the linear motor 2 being mounted with a linear motor 2 3, and a fixing seat 10 being mounted on the output end, a pump body 6 being mounted on the fixing seat 10, and a rubber inlet pipe 5 and a rubber outlet pipe 7 being mounted on the input and output ends respectively, the rubber inlet pipe 5 being connected to the raw material pipe, and a potting mechanism 8 being mounted on the other end of the rubber outlet pipe 7.
[0042] Among them, the potting mechanism 8 includes two guide rails 83 installed on the fixed seat 10, and a movable seat 82 is slidably connected to the surface. A potting head 81 is installed on the movable seat 82 and is connected to the glue discharge pipe 7. The inner wall of the potting head 81 is slidably connected to a slide 85. A transmission component 84 is provided on the fixed seat 10. A plurality of cylinders 812 are fixedly connected to the inner wall of the potting head 81, and the output end is fixedly connected to the slide 85. A telescopic sleeve 86 is fixedly connected to the side of the slide 85 corresponding to the inner wall of the potting head 81. The surface of the potting head 81 is fixedly connected to the discharge part. The discharge part includes a hard tube 87, a soft tube 88 and a duckbill outlet 89. The hard tube 87 is fixed on the surface of the slide 85, the soft tube 88 is fixed at one end of the hard tube 87, and the duckbill outlet 89 is fixed at one end of the soft tube 88. The soft tube 88 and the duckbill outlet 89 are both made of silicone. The transmission assembly 84 includes a transmission screw 841 rotatably connected to the inner wall of the fixed seat 10. A transmission motor 842 is installed on the lower surface of the fixed seat 10. The output end of the transmission motor 842 is fixedly connected to the transmission screw 841, and the transmission screw 841 is threadedly connected to the inner wall of the movable seat 82.
[0043] In this embodiment: the transmission motor 842 can be turned on, the transmission motor 842 can drive the transmission screw 841 to rotate, the transmission screw 841 controls the moving seat 82 and the potting head 81 to move, the potting head 81 is adjusted to keep a safe distance from the power supply, and then the cylinder 812 is turned on, the cylinder 812 can push the slide 85 to move, the slide 85 drives the hard tube 87, the hose 88 and the duckbill outlet 89 to move, and the telescopic sleeve 86 is deformed. At this time, the slide 85 drives the hose 88 and the duckbill outlet 89 to extend into the power supply, reducing the potting distance, making it difficult for the glue to splash, and improving the potting efficiency. At the same time, the silicone hose 88 and the duckbill outlet 89 can reduce damage to the components on the inner wall of the power supply. When the potting is stopped, the duckbill outlet 89 is closed to reduce leakage.
[0044] Among them, the inner wall of the potting head 81 is provided with a clamping assembly 810, and the surface of the slide 85 is provided with a control assembly 811 that can control the movement of the clamping assembly 810. The clamping assembly 810 includes two clamping plates 8101 that are slidably connected to the inner wall of the potting head 81, and the side of the clamping plate 8101 corresponding to the inner wall of the potting head 81 is fixedly connected with a return spring 8102. The surface of the clamping plate 8101 is fixedly connected with an auxiliary rod 8104. The fitting surface of the clamping plate 8101 is flat and fixedly connected with a gasket 8103. The control assembly 811 includes two push rods 8111 fixed on the surface of the slide 85. The push rods 8111 are slidably connected to the inner wall of the potting head 81, and the end of the push rod 8111 away from the slide 85 is fixedly connected with an extrusion block 8112.
[0045] In the embodiment: the reset spring 8102 can drive the clamping plate 8101 to reset, and the two clamping plates 8101 are pressed on the outer surface of the duckbill outlet 89, thereby improving the sealing effect of the duckbill outlet 89 and reducing the phenomenon of glue dripping. When the slide 85 is moving, it can drive the push rod 8111 and the extrusion block 8112 to move. The extrusion block 8112 cooperates with the auxiliary rod 8104 to drive the clamping plate 8101 to move, thereby allowing the two clamping plates 8101 to lose the extrusion of the duckbill outlet 89. When the slide 85 is reset, the push rod 8111 and the extrusion block 8112 are reset accordingly, and the reset spring 8102 drives the clamping plate 8101 to reset, thereby sealing the duckbill outlet 89 and improving the overall leak-proof effect.
[0046] Among them, the surface of the body 1 is provided with an auxiliary device 9, which includes a placement seat 91 installed on the surface of the body 1, and a clamping assembly 92 and a vibration assembly 93 are also provided on its surface. The clamping assembly 92 includes two cylinders 921 installed on the surface of the placement seat 91, and the output end of the cylinder 921 is fixedly connected to the clamping plate 922. The vibration assembly 93 includes a guide rod 936 fixed to the lower surface of the placement seat 91, and the surface of the guide rod 936 is slidably connected to the movable frame 934, and the inner wall of the movable frame 934 is slidably connected to the movable frame 934. There are multiple mounting sleeves 935, and a vibrating rod 931 is installed on the inner wall of the mounting sleeve 935. The outer surface of the mounting sleeve 935 is sleeved with an auxiliary spring 937. The two ends of the auxiliary spring 937 are respectively fixedly connected to the surface of the mounting sleeve 935 and the movable frame 934. The inner wall of the movable frame 934 is rotatably connected to a driving screw 932. The driving screw 932 is threadedly connected to the inner wall of the movable frame 934. A driving motor 933 is installed on the lower surface of the movable frame 934, and the output end of the driving motor 933 is fixedly connected to the driving screw 932.
[0047] In this embodiment: when the power supply is placed on the placement seat 91, the power supply squeezes the vibration rod 931 downward, and the vibration rod 931 moves downward in conjunction with the mounting sleeve 935, and the auxiliary spring 937 is subjected to force. Then the two groups of cylinders 921 can drive the clamping plate 922 to move, clamping and limiting the power supply to facilitate stable potting operations. When vibration is required, the vibration rod 931 is opened, and the vibration rod 931 contacts the bottom of the power supply. At the same time, the driving motor 933 cooperates with the driving screw 932 to control the movement of the movable frame 934 and multiple groups of vibration rods 931 to achieve multi-position vibration and improve the uniformity after potting.
[0048] The potting process of the potting equipment for preparing an intelligent power supply includes the following steps:
[0049] Step 1: First, place the power supply to be potted on the placement seat 91. The power supply presses the vibrating rod 931 downward. The vibrating rod 931 moves downward with the installation sleeve 935. The auxiliary spring 937 is stressed. Then, the power supply is clamped by the second cylinder 921 and the clamping plate 922.
[0050] Step 2: Then debug the potting mechanism 8. First, turn on the transmission motor 842. The transmission motor 842 can drive the transmission screw 841 to rotate. The transmission screw 841 controls the movable seat 82 and the potting head 81 to move. The potting head 81 is adjusted to keep a safe distance from the power supply. Then turn on the cylinder 1 812. The cylinder 1 812 can push the slide 85 to move. The slide 85 drives the hard tube 87, the hose 88 and the duckbill outlet 89 to move, and the telescopic sleeve 86 is deformed. At the same time, the slide 85 drives the push rod 8111 and the extrusion block 8112 to move. The extrusion block 8112 cooperates with the auxiliary rod 8104 to drive the clamping plate 8101 to move, so that the two clamping plates 8101 lose the extrusion of the duckbill outlet 89. At this time, the slide 85 drives the hose 88 and the duckbill outlet 89 to extend into the power supply, reducing the potting distance.
[0051] Step 3: Open the pump body 6. The pump body 6 can cooperate with the rubber inlet hose 5 and the rubber outlet hose 7 to sequentially transport the potting glue in the raw material tank 4 to the potting head 81, the telescopic sleeve 86, the slide 85, the hard tube 87, the hose 88 and the duckbill outlet 89. The duckbill outlet 89 expands to realize the discharge and potting operation. The linear motor 1 2 and the linear motor 2 3 can drive the potting part to move. During the movement, the silicone hose 88 and the duckbill outlet 89 can reduce the damage to the power components.
[0052] Step 4: After the power supply potting is completed, the cylinder 1 812 drives the slide 85 to reset, the hose 88 and the duckbill outlet 89 enter the potting head 81, the push rod 8111 and the extrusion block 8112 reset accordingly, and the reset spring 8102 drives the pressing plate 8101 to reset, thereby sealing the duckbill outlet 89 and reducing dripping.
[0053] Step 5: When vibrating, turn on the vibrating rod 931, the vibrating rod 931 contacts the bottom of the power supply, and at the same time, the driving motor 933 cooperates with the driving screw 932 to control the movement of the movable frame 934 and multiple groups of vibrating rods 931 to achieve multi-position vibration and improve the uniformity after glue filling.
[0054] The working principle of the present invention is as follows: first, place the power supply to be potted on the placement seat 91, then open the two cylinders 921, the cylinder 921 drives the clamping plate 922 to move and clamp the power supply. After the placement is stable, first turn on the transmission motor 842, the transmission motor 842 can drive the transmission screw 841 to rotate, the transmission screw 841 controls the moving seat 82 and the potting head 81 to move, adjust the potting head 81, so that the potting head 81 maintains a safe distance from the power supply, a certain distance higher than the power supply, and then open the air cylinder 921. Cylinder 1 812, cylinder 1 812 can push the slide 85 to move, the slide 85 drives the hard tube 87, the hose 88 and the duckbill outlet 89 to move, the telescopic sleeve 86 is deformed, and at the same time the slide 85 drives the push rod 8111 and the extrusion block 8112 to move, and the extrusion block 8112 cooperates with the auxiliary rod 8104 to drive the pressing plate 8101 to move to the side away from the duckbill outlet 89, so that the two pressing plates 8101 and the gasket 8103 lose the extrusion of the duckbill outlet 89. At this time, the slide 85 can drive the hose 88 and the duckbill outlet 89 to move. The mouth outlet 89 extends into the power supply, reducing the filling distance, and the filling operation can be carried out. When filling, the pump body 6 is opened, and the pump body 6 can cooperate with the rubber inlet hose 5 and the rubber outlet hose 7 to transport the filling glue in the raw material tank 4 to the filling head 81, the telescopic sleeve 86, the slide 85, the hard tube 87, the hose 88 and the duckbill outlet 89 in turn. The duckbill outlet 89 expands to realize the discharge of the material for the filling operation. The linear motor 1 2 and the linear motor 2 3 can drive the filling part to move. During the movement, the silicone hose 88 and the duckbill outlet 89 can reduce the Damage to power supply components; When the power supply potting is completed, the cylinder 1 812 drives the slide 85 to reset, and the hose 88 and the duckbill outlet 89 enter the potting head 81. At the same time, the push rod 8111 and the extrusion block 8112 are reset accordingly. After the reset, the extrusion block 8112 loses the extrusion of the auxiliary rod 8104. At this time, the reset spring 8102 releases the elastic force, driving the clamping plate 8101 to reset. The clamping plate 8101 cooperates with the motor to squeeze the outer surface of the duckbill outlet 89, thereby sealing the duckbill outlet 89 and reducing dripping.
[0055] Since the power supply is placed on the placement seat 91 and due to the weight of the power supply, the power supply will squeeze the vibration rod 931 downward, and the vibration rod 931 cooperates with the installation sleeve 935 to move downward. The auxiliary spring 937 is subjected to force to make the vibration rod 931 fit with the bottom of the power supply. When vibrating, the vibration rod 931 is turned on, and the vibration rod 931 contacts the bottom of the power supply to vibrate. At the same time, the drive motor 933 is turned on. The drive motor 933 can drive the drive screw 932 to rotate. The drive screw 932 can control the movement of the movable frame 934 and multiple groups of vibration rods 931 to achieve multi-position vibration and improve the uniformity after glue filling.
[0056] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device that performs control such as a computer.
[0057] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An intelligent power supply preparation potting device, comprising a body (1), characterized in that: Two linear motors (1) and a raw material tank (4) are mounted on the surface of the machine body (1); a linear motor (2) (3) is mounted on the output end of the linear motor (2); a fixed seat (10) is mounted on the output end; a pump body (6) is mounted on the fixed seat (10); and a rubber inlet pipe (5) and a rubber outlet pipe (7) are mounted on the input and output ends respectively; the rubber inlet pipe (5) is connected to the raw material pipe, and a potting mechanism (8) is mounted on one end of the rubber outlet pipe (7); The potting mechanism (8) includes two guide rails (83) mounted on a fixed seat (10), and a movable seat (82) is slidably connected to the surface. A potting head (81) is mounted on the movable seat (82) and is connected to the rubber outlet pipe (7). The inner wall of the potting head (81) is slidably connected to a sliding seat (85). A transmission assembly (84) is provided on the fixed seat (10). The inner wall of the potting head (81) is fixedly connected to a plurality of cylinders (812), and the output end is connected to the sliding seat. The seat (85) is fixedly connected, a telescopic sleeve (86) is fixedly connected to the side of the sliding seat (85) corresponding to the inner wall of the potting head (81), a discharge portion is fixedly connected to the surface of the potting head (81), and the discharge portion includes a hard tube (87), a hose (88) and a duckbill outlet (89), a pressing component (810) is provided on the inner wall of the potting head (81), and a control component (811) that can control the movement of the pressing component (810) is provided on the surface of the sliding seat (85); The surface of the machine body (1) is provided with an auxiliary device (9), which comprises a placement seat (91) installed on the surface of the machine body (1), and a clamping component (92) and a vibration component (93) are also provided on the surface of the auxiliary device (9).
2. The intelligent power supply preparation potting device according to claim 1, characterized in that: The hard tube (87) is fixed on the surface of the slide seat (85), the soft tube (88) is fixed on one end of the hard tube (87), and the duckbill outlet (89) is fixed on one end of the soft tube (88).
3. The intelligent power supply preparation potting device according to claim 1, characterized in that: The pressing assembly (810) comprises two pressing plates (8101) slidably connected to the inner wall of the potting head (81); a return spring (8102) is fixedly connected to one side of the pressing plate (8101) corresponding to the inner wall of the potting head (81); and an auxiliary rod (8104) is fixedly connected to the surface of the pressing plate (8101).
4. The intelligent power supply potting device according to claim 3, characterized in that: The fitting surface of the pressing plate (8101) is arranged in a plane and is fixedly connected with a gasket (8103).
5. The intelligent power supply preparation potting device according to claim 1, characterized in that: The control assembly (811) includes two push rods (8111) fixed on the surface of the slide (85), the push rods (8111) are slidably connected to the inner wall of the potting head (81), and one end of the push rod (8111) away from the slide (85) is fixedly connected to an extrusion block (8112).
6. The intelligent power supply preparation potting device according to claim 1, characterized in that: The transmission assembly (84) includes a transmission screw (841) rotatably connected to the inner wall of the fixed seat (10), a transmission motor (842) is installed on the lower surface of the fixed seat (10), the output end of the transmission motor (842) is fixedly connected to the transmission screw (841), and the transmission screw (841) is threadedly connected to the inner wall of the movable seat (82).
7. The intelligent power supply preparation potting device according to claim 1, characterized in that: The clamping assembly (92) includes two cylinders (921) mounted on the surface of the placement seat (91), and the output end of the cylinder (921) is fixedly connected to a clamping plate (922).
8. The intelligent power supply preparation potting device according to claim 1, characterized in that: The vibration assembly (93) includes a guide rod (936) fixed to the lower surface of the placement seat (91), the surface of the guide rod (936) is slidably connected to a movable frame (934), the inner wall of the movable frame (934) is slidably connected to a plurality of mounting sleeves (935), the inner wall of the mounting sleeve (935) is mounted with a vibration rod (931), the outer surface of the mounting sleeve (935) is sleeved with an auxiliary spring (937), the two ends of the auxiliary spring (937) are respectively fixedly connected to the mounting sleeve (935) and the surface of the movable frame (934), the inner wall of the movable frame (934) is rotatably connected to a driving screw (932), the driving screw (932) is threadedly connected to the inner wall of the movable frame (934), the lower surface of the movable frame (934) is mounted with a driving motor (933), the output end of the driving motor (933) is fixedly connected to the driving screw (932).
9. The intelligent power supply preparation potting device according to claim 2, characterized in that: The hose (88) and the duckbill outlet (89) are both made of silicone.
10. A potting process based on the potting equipment for preparing an intelligent power supply according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: First, place the power supply to be potted on the placement seat (91), the power supply presses the vibrating rod (931) downward, the vibrating rod (931) cooperates with the installation sleeve (935) to move downward, the auxiliary spring (937) is stressed, and then the power supply is clamped by the second cylinder (921) and the clamping plate (922); S2: Then the potting mechanism (8) is debugged. First, the transmission motor (842) is turned on. The transmission motor (842) can drive the transmission screw (841) to rotate. The transmission screw (841) controls the movable seat (82) and the potting head (81) to move. The potting head (81) is adjusted to keep a safe distance from the power supply. Then, the cylinder (812) is turned on. The cylinder (812) can push the slide (85) to move. The slide (85) drives the hard tube (87) and the soft tube (81). (88) and the duckbill outlet (89) move, the telescopic sleeve (86) is deformed, and at the same time the slide (85) drives the push rod (8111) and the extrusion block (8112) to move, and the extrusion block (8112) cooperates with the auxiliary rod (8104) to drive the pressing plate (8101) to move, so that the two pressing plates (8101) lose the extrusion of the duckbill outlet (89). At this time, the slide (85) drives the hose (88) and the duckbill outlet (89) to extend into the power supply, reducing the potting distance; S3: Open the pump body (6). The pump body (6) can cooperate with the rubber inlet hose (5) and the rubber outlet hose (7) to sequentially transport the potting glue in the raw material tank (4) to the potting head (81), the telescopic sleeve (86), the slide seat (85), the hard tube (87), the hose (88) and the duckbill outlet (89). The duckbill outlet (89) expands to realize the discharge and potting operation. The linear motor 1 (2) and the linear motor 2 (3) can drive the potting part to move. During the movement, the silicone hose (88) and the duckbill outlet (89) can reduce the damage to the power supply components. S4: When the power supply potting is completed, the cylinder 1 (812) drives the slide (85) to reset, the hose (88) and the duckbill outlet (89) enter the potting head (81), the push rod (8111) and the extrusion block (8112) are reset accordingly, and the reset spring (8102) drives the pressing plate (8101) to reset, thereby sealing the duckbill outlet (89) and reducing dripping. S5: When vibrating, the vibrating rod (931) is turned on, the vibrating rod (931) contacts the bottom of the power supply, and the driving motor (933) cooperates with the driving screw (932) to control the movement of the movable frame (934) and the multiple groups of vibrating rods (931), thereby achieving multi-position vibration and improving the uniformity after glue filling.