Non-standard automatic production line material intelligent sorting equipment

Through the combined design of sorting mechanism and conveying mechanism, combined with intelligent identification technology, accurate material transportation and multi-level sorting are achieved, solving the problem of low sorting efficiency of existing equipment and improving sorting efficiency and stability.

CN120479773AInactive Publication Date: 2025-08-15HEFEI ZHENGTE MACHINERY CO LTD
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Patent Information

Application Number
CN202510524052.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-08-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Due to the relatively single sorting structure design of existing automated material sorting equipment, it is difficult to perform intelligent multi-level detailed operations according to sorting needs, resulting in low sorting efficiency.

Method used

The combined design of sorting mechanism, conveying mechanism, side-pushing guidance mechanism, cutting mechanism and sorting and storage mechanism is adopted, combined with the intelligent identification camera and robotic arm, and through the coordinated work of the conveyor belt and guide plate, the precise transportation of materials and multi-level sorting are achieved.

Benefits of technology

It improves the efficiency and accuracy of material sorting, reduces impact damage of materials during the sorting process, and improves the scope of application and stability of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses intelligent material sorting equipment for a non-standard automatic production line, and relates to the technical field of automatic material sorting equipment, and the intelligent material sorting equipment comprises a sorting mechanism, a conveying mechanism, a side pushing guide mechanism, a discharging mechanism, a sorting storage mechanism and a bottom plate. Driving force is provided through the conveying driving motor, then the transmission shaft is driven to conduct further transmission, the conveying belt is wound around the transmission shaft, guiding is conducted through the guiding rollers, equipment can be driven to achieve the conveying function, and therefore materials can be conveniently driven to move and be conveyed, and the next sorting work can be conveniently conducted; in the conveying process, an analysis camera can further shoot and analyze the materials, rapid refining and classifying work can be conveniently conducted, when different materials are recognized, the position of a connecting base can be controlled through stretching and retracting of a side-pushing telescopic air cylinder, meanwhile, a rotating motor drives a guide plate to conduct angle adjustment on the connecting base, and the conveying efficiency is improved. And the materials on the conveying belt can be quickly guided to enter different types of discharging mechanisms.
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Description

Technical Field

[0001] The present invention relates to the technical field of automatic material sorting equipment, and in particular to intelligent sorting equipment for non-standard automated production line materials. Background Art

[0002] In modern industrial production, the application of non-standard automated production lines is becoming more and more widespread. Material sorting, as an important link in the production line, directly affects production efficiency and quality.

[0003] In the prior art, such as the "A material sorting mechanism and material sorting equipment" with patent application number CN202411688123.9, it includes a spiral conveying structure, the top side end of the spiral conveying structure is connected with a guide chute, the bottom of the guide chute is installed with a sorting component, and a number of distance adjustment components are installed inside the top of the sorting component. A plurality of groups of visual sensors are equally installed on the top of the spiral conveying surface of the spiral conveying structure. With the cooperation of the sorting components, a multi-level dynamic sorting operation is formed as a whole, so that in large-scale sorting operations, the orderly placement and efficient sorting of materials can be effectively achieved, the sorting efficiency can be improved, the problem of irregular material placement can be reduced, the recognition and sorting accuracy of the sorting mechanism can be ensured, and it can adapt to materials of different types and specifications. In addition, with the cooperation of the distance adjustment component, the operating distance of the sorting component can be adjusted according to the type and specification of the material to ensure the accuracy and efficiency of sorting.

[0004] Although the existing automated material sorting equipment can sort materials, due to its relatively simple sorting structure design, it is not convenient to perform intelligent multi-level refined sorting operations according to sorting requirements, resulting in low sorting efficiency. To address the above problems, a non-standard automated production line material intelligent sorting equipment is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide an intelligent sorting equipment for materials in non-standard automated production lines, so as to solve the problem that the existing technology proposed in the above background technology has a relatively simple sorting structure design, which makes it inconvenient to perform intelligent multi-level refined sorting operations according to sorting requirements, resulting in low sorting efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a non-standard automated production line material intelligent sorting equipment, comprising a sorting mechanism, a conveying mechanism, a side pushing and guiding mechanism, a material discharge mechanism, a sorting and storage mechanism and a bottom plate, wherein the conveying mechanism is arranged on the side of the sorting mechanism, the side pushing and guiding mechanism is arranged on one side of the conveying mechanism, and the material discharge mechanism is arranged on the other side of the conveying mechanism, the sorting mechanism comprises a guide rail frame, one end of the guide rail frame is provided with a translation adjustment motor, the output end of the translation adjustment motor is connected to a translation screw, the outer wall of the translation screw is threadedly connected to a translation sliding block, the top of the translation sliding block is provided with a rotating base, the top of the rotating base is provided with a mechanical arm, one end of the mechanical arm is movably connected to a connecting piece, one end of the connecting piece is movably mounted with a sorting clamp, and intelligent recognition cameras are provided on both sides of the sorting clamp;

[0007] The conveying mechanism includes a conveying frame, and a conveying belt is provided on the conveying frame;

[0008] The side-pushing guide mechanism includes a side-pushing telescopic cylinder, an analysis camera and a guide plate. The guide plate is movably installed on the output end of the side-pushing telescopic cylinder. Several guide conveying wheels are evenly distributed on the inner side of the guide plate. The top of the guide conveying wheel is connected to a transmission gear. A transmission belt is wrapped around the outer side of the transmission gear. A drive motor is provided on the top of each transmission gear.

[0009] Preferably, the unloading mechanism includes a unloading guide plate, which is distributed on one side of the conveying frame. Several buffer guide plates are symmetrically distributed on the unloading guide plate, and several damping buffer wheels are evenly distributed on the side of the buffer guide plate.

[0010] Preferably, the sorting and storage mechanism includes a sorting and storage box, and a plurality of magnetic seats are distributed on one inner end of the sorting and storage box, and magnetic holes are evenly opened on the sides of the magnetic seats. Magnetic protrusions are provided on the sides of the magnetic seats, and flexible spacers are provided on the sides of the magnetic protrusions.

[0011] Preferably, the sorting mechanism includes a mounting plate, and a plurality of guide rails are distributed on the top of the mounting plate, and the guide rails are arranged on the top of the mounting support frame.

[0012] Preferably, the inner side of the guide rail frame is symmetrically fixedly connected with a translation guide rod, and the translation guide rod is movable through the inner sides of the translation sliding block. The side of the intelligent recognition camera is provided with a side mounting seat, and the side mounting seat is symmetrically fixedly installed on both sides of the connecting piece.

[0013] Preferably, support legs are symmetrically fixedly installed on the bottom of the conveying frame, tensioning adjustment blocks are symmetrically installed on both sides of the conveying frame, and a tensioning adjustment bolt is provided at one end of the tensioning adjustment block.

[0014] Preferably, a conveying drive motor is provided at the bottom of the conveying frame, a transmission box is provided at one end of the conveying drive motor, a transmission shaft is provided on the side of the transmission box, and the bottom of the conveyor belt is symmetrically wound and connected with a guide roller.

[0015] Preferably, a data storage device is fixedly installed on the side of the side-push telescopic cylinder, the top of the data storage device is fixedly connected to a support frame, and the analysis camera is installed at one end of the support frame. A connecting seat is provided at one end of the side-push telescopic cylinder, and a guide rod is fixedly connected to the top of the guide rod, one end of the guide rod is movably connected to the top of the side-push telescopic cylinder, and a rotating motor is provided at one end of the connecting seat, and a number of belt pressing plates are symmetrically and evenly distributed on both sides of the guide plate.

[0016] Preferably, a rotary motor is provided at one end of the buffer guide plate, a fixing piece is fixedly connected to the side of the rotary motor, and the bottom of the fixing piece is fixedly connected to both sides of the blanking guide plate.

[0017] Preferably, damping buffer rods are provided at the four corners of the bottom inner wall of the sorting and storage box, a buffer spring is wound around the outer wall of the damping buffer rod, buffer springs are connected on both sides of the damping buffer rod, a buffer plate is provided on the top of the damping buffer rod, a buffer pad is provided on the top of the buffer plate, a placement frame is provided at the bottom of the sorting and storage box, electric lifting columns are provided at the four corners of the bottom of the placement frame, the bottom of the electric lifting column is rotatably connected to a roller frame, a moving wheel is rotatably installed on the inner side of the roller frame, and a brake is provided on the side of the roller frame.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. In the present invention, the driving force is provided by the conveying drive motor, which in turn drives the transmission shaft to further transmit the conveyor belt, and the conveyor belt is wound on the transmission shaft and guided by the guide roller, which is conducive to driving the equipment to realize the conveying function, thereby facilitating the moving and conveying of materials, and facilitating the next step of sorting. During the conveying process, the analysis camera can further shoot and analyze the materials, which is convenient for rapid and detailed classification. When different materials are identified, the position of the connecting seat can be controlled by the side-pushing telescopic cylinder, and the guide plate driven by the rotating motor is adjusted on the connecting seat at the same time, which is conducive to quickly guiding the materials on the conveyor belt into the unloading mechanisms of different categories. The middle drive motor drives one of the transmission gears to rotate, and then drives the transmission belt to other transmission gears, which is beneficial to drive multiple guide conveyor wheels to realize the function of synchronous rotation, and thus facilitates the rapid guidance of materials into the interior of the unloading guide plate to realize rapid and refined sorting and unloading. The belt pressure plates are arranged on both sides of the guide conveyor wheel to provide a tightening effect on the transmission belt, so that the transmission belt always fits on the transmission gear to ensure effective transmission function. By adjusting the tension adjustment bolt, it is convenient to quickly adjust the position of the tension adjustment block, which is beneficial to quickly adjust the conveying tension and conveying length according to the needs of use, and thus helps to improve the scope of application.

[0020] 2. In the present invention, the slope design of the material discharge guide plate is conducive to accurately and effectively inputting materials into the internal storage of the sorting and storage mechanism. During the sorting and discharge process, the rotating motor can adjust the distance between the two buffer guide plates according to the volume of the material, so that the material passes between the buffer guide plates and forms friction with the damping buffer wheel when passing between the buffer guide plates, thereby facilitating the control of the damping buffer wheel to rotate slowly through the damping medium inside the damping buffer wheel, so that the material falls slowly, which is conducive to reducing the impact force during sorting and discharge, thereby effectively improving the stability during sorting and discharge, and avoiding the impact damage of the material due to the steep slope during sorting and discharge.

[0021] 3. In the present invention, the sorting storage box is used to provide further sorting and collection of the sorted materials. During the collection process, the magnetic connection between the sorting storage box and the magnetic protrusion is utilized, which facilitates the magnetic connection by docking the magnetic protrusion with the position of the magnetic hole, thereby facilitating the rapid stacking of the flexible spacers in layers inside the sorting storage box, and facilitating the stacking of the materials collected into the sorting storage box in layers through the flexible spacers. In the stacking process, the flexible spacers can also provide a buffering effect, thereby avoiding damage caused by excessive impact force. The inner bottom of the sorting storage box is supported by a buffer plate through a damping buffer rod, a buffer spring and a buffer spring. A buffer pad is also provided on the buffer plate, and the buffer pad is used to cushion the Effective buffering protection is beneficial to further improve the buffering performance and achieve more complete buffering and shock absorption protection. The bottom of the sorting and storage box is supported by a frame and is equipped with an electric lifting column to provide lifting height adjustment, which is convenient for height adjustment during material collection and reduces the gap between the unloading guide plate and the unloading material inside the sorting and storage box during sorting and unloading, which is beneficial to further reduce the impact force. At the same time, the roller frame at the bottom of the electric lifting column is equipped with moving wheels to facilitate the movement of the sorting and storage box after loading the materials, thereby improving the convenience of movement. The brake can be telescopically controlled to fit and separate from the outer wall of the moving wheel, so as to provide a stable braking effect for the moving wheel and improve the stability during loading and collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional diagram of a non-standard automated production line material intelligent sorting equipment of the present invention;

[0023] Figure 2 This is a structural schematic diagram of another angle of a non-standard automated production line material intelligent sorting equipment of the present invention;

[0024] Figure 3 This is a structural diagram of a sorting mechanism of a non-standard automated production line material intelligent sorting equipment of the present invention;

[0025] Figure 4 For the present invention Figure 3 A in the figure shows the enlarged structural diagram;

[0026] Figure 5 This is a schematic cross-sectional view of the conveying mechanism of a non-standard automated production line material intelligent sorting equipment according to the present invention;

[0027] Figure 6 This is a structural schematic diagram of a conveying mechanism of a non-standard automated production line material intelligent sorting equipment of the present invention;

[0028] Figure 7 For the present invention Figure 6 A schematic diagram of the structure at point B in FIG.

[0029] Figure 8 This is a structural diagram from another angle of a conveying mechanism of a non-standard automated production line material intelligent sorting device according to the present invention;

[0030] Figure 9 For the present invention Figure 8 The enlarged structural diagram at C in FIG.

[0031] Figure 10 For the present invention Figure 8 The enlarged structural diagram at D in FIG.

[0032] Figure 11 This is a schematic cross-sectional structural diagram of a sorting and storage mechanism of a non-standard automated production line material intelligent sorting device according to the present invention;

[0033] Figure 12 For the present invention Figure 11 The enlarged structural diagram at E in FIG.

[0034] Figure 13 This is a schematic cross-sectional view of the structure of a sorting and storage mechanism of a non-standard automated production line material intelligent sorting device according to the present invention, viewed from another angle;

[0035] Figure 14 For the present invention Figure 13 The enlarged structural diagram at F in FIG.

[0036] In the picture:

[0037] 1. Sorting mechanism; 101. Mounting plate; 102. Mounting support frame; 103. Guide rail frame; 104. Translation screw; 105. Translation adjustment motor; 106. Translation guide rod; 107. Translation slide block; 108. Rotating base; 109. Robotic arm; 110. Connecting piece; 111. Sorting gripper; 112. Side mount; 113. Intelligent recognition camera; 2. Conveying mechanism; 201. Support leg; 202. Conveying frame; 203. Tensioning adjustment block; 204. Tensioning adjustment bolt; 205. Conveyor belt; 206. Conveying drive motor; 207. Transmission box; 208. Transmission shaft; 209. Guide roller; 3. Side push guide mechanism; 301. Side push telescopic cylinder; 302. Data storage device; 303. Support frame; 304. Analysis camera; 305. Connection 6. Bottom plate; 501. Bottom plate; 502. Bottom bracket; 503. Bottom bracket; 504. Bottom bracket; 505. Bottom bracket; 506. Bottom bracket rod; 507. Bottom bracket; 508. Bottom bracket; 509. Bottom bracket; 510. Bottom bracket; 511. Bottom bracket; 512. Bottom bracket; 513. Bottom bracket; 514. Bottom bracket; 515. Bottom bracket; 6. Bottom plate; 515. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0039] Example 1: Figures 1-14As shown, the present invention provides a technical solution: a non-standard automated production line material intelligent sorting equipment, including a sorting mechanism 1, a conveying mechanism 2, a side pushing and guiding mechanism 3, a material discharge mechanism 4, a sorting and storage mechanism 5 and a bottom plate 6, the conveying mechanism 2 is arranged on the side of the sorting mechanism 1, the side pushing and guiding mechanism 3 is arranged on one side of the conveying mechanism 2, and the material discharge mechanism 4 is arranged on the other side of the conveying mechanism 2, the sorting mechanism 1 includes a guide rail frame 103, one end of the guide rail frame 103 is provided with a translation adjustment motor 105, the output end of the translation adjustment motor 105 is connected to a translation screw rod 104, the outer wall of the translation screw rod 104 is threadedly connected to a translation sliding block 107, the top of the translation sliding block 107 is provided with a rotating base 108, and the rotating base A robotic arm 109 is provided on the top of the seat 108, one end of the robotic arm 109 is movably connected to a connector 110, one end of the connector 110 is movably mounted with a sorting claw 111, and intelligent recognition cameras 113 are provided on both sides of the sorting claw 111. The sorting mechanism 1 includes a mounting plate 101, and a plurality of 102 are distributed on the top of the mounting plate 101. The guide rail frame 103 is provided on the top of the mounting support frame 102, and the inner side of the guide rail frame 103 is symmetrically fixedly connected with a translation guide rod 106, and the translation guide rod 106 movably passes through the inner sides of the translation sliding block 107. Side mounting seats 112 are provided on the sides of the intelligent recognition camera 113, and the side mounting seats 112 are symmetrically fixedly mounted on both sides of the connector 110;

[0040] The conveying mechanism 2 includes a conveying frame 202, a conveying belt 205 is provided on the conveying frame 202, support legs 201 are symmetrically fixedly installed at the bottom of the conveying frame 202, tensioning adjustment blocks 203 are symmetrically installed on both sides of the conveying frame 202, and a tensioning adjustment bolt 204 is provided at one end of the tensioning adjustment block 203. A conveying drive motor 206 is provided at the bottom of the conveying frame 202, a transmission box 207 is provided at one end of the conveying drive motor 206, a transmission shaft 208 is provided on the side of the transmission box 207, and a guide roller 209 is symmetrically wound and connected at the bottom of the conveying belt 205; the side push guide mechanism 3 includes a side push telescopic cylinder 301, an analysis camera 304 and a guide plate 308, the guide plate 308 is movably installed at the output end of the side push telescopic cylinder 301, and a plurality of uniformly distributed inner portions of the guide plate 308 are provided. A guide conveying wheel 309 is provided, and a transmission gear 310 is connected to the top of the guide conveying wheel 309. A transmission belt 311 is wrapped around the outside of the transmission gear 310. A driving motor 312 is provided on the top of the single transmission gear 310. A data storage device 302 is fixedly installed on the side of the side-pushing telescopic cylinder 301. The top of the data storage device 302 is fixedly connected to the support frame 303. The analysis camera 304 is installed at one end of the support frame 303. A connecting seat 305 is provided at one end of the side-pushing telescopic cylinder 301. A guide rod 306 is fixedly connected to the top of the connecting seat 305. One end of the guide rod 306 is movably connected to the top of the side-pushing telescopic cylinder 301. A rotating motor 307 is provided at one end of the connecting seat 305. Several belt pressing plates 313 are symmetrically and evenly distributed on both sides of the guide plate 308.

[0041] In this embodiment, the guide rail 103 is used to install the translation screw rod 104 and the translation adjustment motor 105, which facilitates the movable installation of the translation sliding block 107 on the guide rail 103. The translation adjustment motor 105 drives the translation screw rod 104 to rotate, thereby driving the translation sliding block 107 to achieve the translation adjustment function. The translation guide rod 106 provides a guide for the translation sliding block 107 during the adjustment process. The rotating base 108 provides the steering and angle range adjustment functions for the robot arm 109, thereby facilitating the control of the connecting member 110. The multi-position sorting work is performed with the sorting clamp 111, which effectively improves the sorting operation range. The intelligent recognition camera 113 is symmetrically fixed on both sides of the connecting member 110 through the side mount 112, thereby facilitating the provision of stable support. The intelligent recognition camera 113 performs recognition and comparison on both sides, which is conducive to the equipment to quickly detect and identify the characteristics of the material, and facilitates the clamping of the identified material by the sorting clamp 111, and then sorting it according to the different types of materials on different conveying mechanisms 2 for further conveying and sorting work.

[0042] When the material is placed on the conveying mechanism 2, the driving force is provided by the conveying drive motor 206, which in turn drives the transmission shaft 208 to further transmit, and the conveyor belt 205 is wound on the transmission shaft 208, and is guided by the guide roller 209, which is conducive to driving the equipment to realize the conveying function, thereby facilitating the movement and transportation of the material, and facilitating the next step of sorting. During the conveying process, the analysis camera 304 can further shoot and analyze the material, which is convenient for rapid and detailed classification. When different materials are identified, the position of the connecting seat 305 can be controlled by the side-pushing telescopic cylinder 301, and the rotating motor 307 drives the guide plate 308 to adjust the angle on the connecting seat 305, which is conducive to quickly guiding the material on the conveyor belt 205 into the unloading mechanism 4 of different categories. During the process, the driving motor 312 drives one of the transmission gears 310 to rotate, and then drives the transmission belt 311 to transmit to other transmission gears 310, which is conducive to driving multiple guide conveying wheels 309 to realize the synchronous rotation function, thereby facilitating the rapid guidance of materials into the interior of the unloading guide plate 401 to realize rapid and refined sorting and unloading work. The belt pressure plates 313 are arranged on both sides of the guide conveying wheel 309 to provide a tightening effect on the transmission belt 311, so that the transmission belt 311 is always in contact with the transmission gear 310, ensuring effective transmission function, and by adjusting the tension adjustment bolt 204, it is convenient to quickly adjust the position of the tension adjustment block 203, which is conducive to quickly adjusting the conveying tension and conveying length according to the needs of use, thereby helping to improve the scope of application.

[0043] Example 2: Figure 8 and Figure 10 As shown, the unloading mechanism 4 includes a unloading guide plate 401, which is distributed on one side of the conveying frame 202. Several buffer guide plates 404 are symmetrically distributed on the unloading guide plate 401, and several damping buffer wheels 405 are evenly distributed on the side of the buffer guide plate 404. A rotating motor 403 is provided at one end of the buffer guide plate 404, and a fixing part 402 is fixedly connected to the side of the rotating motor 403, and the bottom of the fixing part 402 is fixedly connected to both sides of the unloading guide plate 401.

[0044] In this embodiment, after the material is input into the interior of the discharge guide plate 401, the slope design of the discharge guide plate 401 is conducive to accurately and effectively inputting the material into the internal storage of the sorting and storage mechanism 5. During the sorting and discharge process, the rotating motor 403 can rotate and adjust the distance between the two buffer guide plates 404 according to the volume of the material, so that the material passes between the buffer guide plates 404. When passing between the buffer guide plates 404, it will form friction with the damping buffer wheel 405, which facilitates the control of the damping buffer wheel 405 to rotate slowly through the damping medium inside the damping buffer wheel 405, so that the material falls slowly, which is conducive to reducing the impact force during sorting and discharge, thereby effectively improving the stability during sorting and discharge, and avoiding the impact damage of the material due to the steep slope during sorting and discharge.

[0045] Example 3: Figure 11 and Figure 12 As shown, the sorting and storage mechanism 5 includes a sorting and storage box 501, and a plurality of magnetic seats 502 are distributed at one end of the inner side of the sorting and storage box 501. Magnetic holes 503 are evenly opened on the side of the magnetic seats 502. Magnetic protrusions 504 are provided on the side of the magnetic seats 502. Flexible spacers 505 are provided on the side of the magnetic protrusions 504. Damping buffer rods 506 are provided at the four corners of the bottom of the inner wall of the sorting and storage box 501. The outer wall of the damping buffer rod 506 is wound with a buffer spring 507. The damping buffer Buffer springs 508 are connected to both sides of the rod 506. A buffer plate 509 is provided on the top of the damping buffer rod 506. A buffer pad 510 is provided on the top of the buffer plate 509. A placement frame 511 is provided at the bottom of the sorting storage box 501. Electric lifting columns 512 are provided at the four corners of the bottom of the placement frame 511. The bottom of the electric lifting column 512 is rotatably connected to a roller frame 513. A moving wheel 514 is rotatably installed on the inner side of the roller frame 513. A brake 515 is provided on the side of the roller frame 513.

[0046] The hopper 504 is connected to the magnetic block 504 by a magnetic attraction, so that the magnetic block 504 can be connected to the magnetic hole 503 for magnetic attraction, thereby facilitating the quick stacking of the flexible spacers 505 in layers inside the hopper 501, and facilitating the stacking of the materials collected in the hopper 501 by the flexible spacers 505. In addition, the flexible spacers 505 can also provide a buffering effect during the stacking process, thereby avoiding damage caused by excessive impact. The bottom of the inner side of the hopper 501 is supported by a buffer plate 509 through a damping buffer rod 506, a buffer spring 507 and a buffer spring 508. A buffer pad 510 is further provided on the buffer plate 509. The buffer pad 510 is used to effectively buffer and protect it, thereby further improving the buffering performance and achieving a more complete buffering and shock-absorbing protection effect.

[0047] The bottom of the sorting and storage box 501 is supported by a placement frame 511, and cooperates with the electric lifting column 512 to provide a lifting height adjustment function, which is convenient for height adjustment during the material collection process, and is convenient for reducing the gap between the unloading guide plate 401 and the unloading material inside the sorting and storage box 501 during sorting and unloading, which is conducive to further reducing the impact force. At the same time, the roller frame 513 at the bottom of the electric lifting column 512 is equipped with a moving wheel 514, which facilitates the movement of the sorting and storage box 501 after the material is loaded, thereby improving the convenience of movement. The brake 515 can be telescopically controlled to fit and separate with the outer wall of the moving wheel 514, so as to provide a stable braking effect for the moving wheel 514, thereby improving the stability during loading and collection.

[0048] In the present invention, when the non-standard automated production line material intelligent sorting equipment is in use, the guide rail frame 103 is first used to install the translation screw rod 104 and the translation adjustment motor 105, which facilitates the movable installation of the translation sliding block 107 on the guide rail frame 103, and the translation adjustment motor 105 is used to drive the translation screw rod 104 to rotate, thereby driving the translation sliding block 107 to achieve the function of translation adjustment, and the translation guide rod 106 provides a guiding role for the translation sliding block 107 during the adjustment process, and the rotating base 108 provides the robot arm 109 with the function of steering and angle range adjustment, thereby achieving the desired effect. It is convenient to control the connecting piece 110 and the sorting clamp 111 to perform multi-position sorting work, which effectively improves the sorting operation range. The intelligent recognition camera 113 is symmetrically fixed on both sides of the connecting piece 110 through the side mount 112, thereby facilitating the provision of stable support. The intelligent recognition camera 113 performs recognition and comparison on both sides, which is beneficial for the equipment to quickly detect and identify the characteristics of the material, and facilitates the clamping of the identified material by the sorting clamp 111, and then sorts it according to the different types of materials on different conveying mechanisms 2 for further conveying and sorting work.

[0049] When the material is placed on the conveying mechanism 2, the driving force is provided by the conveying drive motor 206, which in turn drives the transmission shaft 208 to further transmit, and the conveyor belt 205 is wound on the transmission shaft 208, and is guided by the guide roller 209, which is conducive to driving the equipment to realize the conveying function, thereby facilitating the movement and transportation of the material, and facilitating the next step of sorting. During the conveying process, the analysis camera 304 can further shoot and analyze the material, which is convenient for rapid and detailed classification. When different materials are identified, the position of the connecting seat 305 can be controlled by the side-pushing telescopic cylinder 301, and the rotating motor 307 drives the guide plate 308 to adjust the angle on the connecting seat 305, which is conducive to quickly guiding the material on the conveyor belt 205 into the unloading mechanism 4 of different categories. During the process, the driving motor 312 drives one of the transmission gears 310 to rotate, and then drives the transmission belt 311 to transmit to other transmission gears 310, which is conducive to driving multiple guide conveying wheels 309 to realize the synchronous rotation function, thereby facilitating the rapid guidance of materials into the interior of the unloading guide plate 401 to realize rapid and refined sorting and unloading work. The belt pressure plates 313 are arranged on both sides of the guide conveying wheel 309 to provide a tightening effect on the transmission belt 311, so that the transmission belt 311 is always in contact with the transmission gear 310, ensuring effective transmission function, and by adjusting the tension adjustment bolt 204, it is convenient to quickly adjust the position of the tension adjustment block 203, which is conducive to quickly adjusting the conveying tension and conveying length according to the needs of use, thereby helping to improve the scope of application.

[0050] After the material is input into the interior of the discharge guide plate 401, the slope design of the discharge guide plate 401 is conducive to accurately and effectively inputting the material into the internal storage of the sorting and storage mechanism 5. During the sorting and discharge process, the rotating motor 403 can adjust the distance between the two buffer guide plates 404 according to the volume of the material, so that the material passes between the buffer guide plates 404. When passing between the buffer guide plates 404, it will form friction with the damping buffer wheel 405, which facilitates the control of the damping buffer wheel 405 to rotate slowly through the damping medium inside the damping buffer wheel 405, so that the material falls slowly, which is conducive to reducing the impact force during sorting and discharge, thereby effectively improving the stability during sorting and discharge, and avoiding the impact damage of the material due to the steep slope during sorting and discharge.

[0051] The sorting storage box 501 is used to provide further sorting and collection of the sorted materials. During the collection process, the magnetic connection between the sorting storage box 501 and the magnetic protrusion 504 is used to facilitate the magnetic connection of the magnetic protrusion 504 to the position of the magnetic hole 503, which is conducive to quickly stacking the flexible spacers 505 in layers inside the sorting storage box 501, and facilitating the layered stacking of the materials collected into the sorting storage box 501 through the flexible spacers 505. In the stacking process, the flexible spacers 505 can also provide a buffering effect to avoid damage caused by excessive impact force. The inner bottom of the sorting storage box 501 is supported by a buffer plate 509 through a damping buffer rod 506, a buffer spring 507 and a buffer spring 508. A buffer pad 510 is also provided on the buffer plate 509. The buffer pad 510 is used to effectively buffer and protect it, which is conducive to further improving the buffering performance and achieving a more complete buffering and shock absorption protection effect.

[0052] The bottom of the sorting and storage box 501 is supported by a placement frame 511, and cooperates with the electric lifting column 512 to provide a lifting height adjustment function, which is convenient for height adjustment during the material collection process, and is convenient for reducing the gap between the unloading guide plate 401 and the unloading material inside the sorting and storage box 501 during sorting and unloading, which is conducive to further reducing the impact force. At the same time, the roller frame 513 at the bottom of the electric lifting column 512 is equipped with a moving wheel 514, which facilitates the movement of the sorting and storage box 501 after the material is loaded, thereby improving the convenience of movement. The brake 515 can be telescopically controlled to fit and separate with the outer wall of the moving wheel 514, so as to provide a stable braking effect for the moving wheel 514, thereby improving the stability during loading and collection.

[0053] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A non-standard automated production line material intelligent sorting equipment, characterized by: The invention comprises a sorting mechanism (1), a conveying mechanism (2), a side-pushing guide mechanism (3), a material discharge mechanism (4), a sorting and storing mechanism (5) and a bottom plate (6); the conveying mechanism (2) is arranged on the side of the sorting mechanism (1); the side-pushing guide mechanism (3) is arranged on one side of the conveying mechanism (2); the material discharge mechanism (4) is arranged on the other side of the conveying mechanism (2); the sorting mechanism (1) comprises a guide rail frame (103); one end of the guide rail frame (103) is provided with a translation adjustment motor (105); the translation adjustment motor (105) ) is connected to an output end thereof with a translation screw (104), an outer wall of the translation screw (104) is threadedly connected to a translation sliding block (107), a rotating base (108) is provided on the top of the translation sliding block (107), a mechanical arm (109) is provided on the top of the rotating base (108), one end of the mechanical arm (109) is movably connected to a connecting piece (110), one end of the connecting piece (110) is movably mounted with a sorting clamp (111), and intelligent recognition cameras (113) are provided on both sides of the sorting clamp (111); The conveying mechanism (2) comprises a conveying frame (202), and a conveying belt (205) is provided on the conveying frame (202); The side-pushing guide mechanism (3) comprises a side-pushing telescopic cylinder (301), an analysis camera (304) and a guide plate (308). The guide plate (308) is movably mounted on the output end of the side-pushing telescopic cylinder (301). A plurality of guide conveying wheels (309) are evenly distributed on the inner side of the guide plate (308). The top of the guide conveying wheel (309) is connected to a transmission gear (310). A transmission belt (311) is wound around the outer side of the transmission gear (310). A driving motor (312) is provided on the top of each transmission gear (310).

2. The non-standard automated production line material intelligent sorting equipment according to claim 1 is characterized by: The unloading mechanism (4) comprises an unloading guide plate (401), the unloading guide plate (401) being distributed on one side of the conveying frame (202), a plurality of buffer guide plates (404) being symmetrically distributed on the unloading guide plate (401), and a plurality of damping buffer wheels (405) being evenly distributed on the side of the buffer guide plate (404).

3. The non-standard automated production line material intelligent sorting equipment according to claim 1 is characterized by: The sorting and storage mechanism (5) comprises a sorting and storage box (501), wherein a plurality of magnetic seats (502) are distributed on one end of the inner side of the sorting and storage box (501), magnetic holes (503) are evenly opened on the side of the magnetic seats (502), magnetic protrusions (504) are arranged on the side of the magnetic seats (502), and flexible spacers (505) are arranged on the side of the magnetic protrusions (504).

4. The non-standard automated production line material intelligent sorting equipment according to claim 3 is characterized by: The sorting mechanism (1) comprises a mounting plate (101), a plurality of mounting support frames (102) are distributed on the top of the mounting plate (101), and the guide rail frame (103) is arranged on the top of the mounting support frame (102).

5. The non-standard automated production line material intelligent sorting equipment according to claim 4 is characterized by: The inner side of the guide rail frame (103) is symmetrically fixedly connected with a translation guide rod (106), and the translation guide rod (106) is movable through the inner sides of the translation sliding block (107). The side of the intelligent recognition camera (113) is provided with a side mounting seat (112), and the side mounting seat (112) is symmetrically fixedly installed on both sides of the connecting member (110).

6. The non-standard automated production line material intelligent sorting equipment according to claim 1 is characterized by: Support legs (201) are symmetrically fixedly installed at the bottom of the conveying frame (202), tensioning adjustment blocks (203) are symmetrically installed on both sides of the conveying frame (202), and a tensioning adjustment bolt (204) is provided at one end of the tensioning adjustment block (203).

7. The non-standard automated production line material intelligent sorting equipment according to claim 6 is characterized by: A conveying drive motor (206) is provided at the bottom of the conveying frame (202), a transmission box (207) is provided at one end of the conveying drive motor (206), a transmission shaft (208) is provided on the side of the transmission box (207), and a guide roller (209) is symmetrically wound and connected to the bottom of the conveying belt (205).

8. The non-standard automated production line material intelligent sorting equipment according to claim 1 is characterized by: A data storage device (302) is fixedly installed on the side of the side-pushing telescopic cylinder (301), and a support frame (303) is fixedly connected to the top of the data storage device (302). The analysis camera (304) is installed on one end of the support frame (303). A connecting seat (305) is provided at one end of the side-pushing telescopic cylinder (301), and a guide rod (306) is fixedly connected to the top of the side-pushing telescopic cylinder (301). One end of the connecting seat (305) is movably connected to the top of the side-pushing telescopic cylinder (301). A rotating motor (307) is provided at one end of the connecting seat (305). A plurality of belt pressing plates (313) are symmetrically and evenly distributed on both sides of the guide plate (308).

9. The non-standard automated production line material intelligent sorting equipment according to claim 2 is characterized by: A rotary motor (403) is provided at one end of the buffer guide plate (404), a fixing member (402) is fixedly connected to the side of the rotary motor (403), and the bottom of the fixing member (402) is fixedly connected to both sides of the blanking guide plate (401).

10. The non-standard automated production line material intelligent sorting equipment according to claim 3 is characterized by: The four corners of the bottom inner wall of the sorting storage box (501) are provided with damping buffer rods (506), the outer wall of the damping buffer rod (506) is wound with a buffer spring (507), both sides of the damping buffer rod (506) are connected with buffer springs (508), the top of the damping buffer rod (506) is provided with a buffer plate (509), the top of the buffer plate (509) is provided with a buffer pad (510), the bottom of the sorting storage box (501) is provided with a placement frame (511), the four corners of the bottom of the placement frame (511) are provided with electric lifting columns (512), the bottom of the electric lifting column (512) is rotatably connected to a roller frame (513), the inner side of the roller frame (513) is rotatably mounted with a moving wheel (514), and the side of the roller frame (513) is provided with a brake (515).

Citation Information

Patent Citations

  • Material sorting mechanism and material sorting equipment

    CN119187045A