Industrial automatic production line quality detection device
By designing an automated production line quality inspection device, the problem of manual screening of unqualified products is solved, automatic detection and push of unqualified products is realized, and transmission accuracy and automation of the production line are improved.
Patent Information
- Application Number
- CN202510924329.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing production line inspection methods require manual screening of unqualified products, and irregular-shaped products are easily displaced during the push process, affecting the transmission accuracy and normal transmission of qualified products.
An industrial automation production line quality inspection device is designed, including a main transmission seat, a first conveyor belt, a detection component, a push mechanism and a limit baffle. The unqualified products are pushed to the connection bin through the automatic detection and push mechanism, and the limit baffle is used to avoid product displacement and adapt to products of different sizes.
Automatic detection and push of unqualified products is realized, avoiding the shift of products during transmission, and improving the transmission accuracy and the degree of automation of the production line.
Smart Images

Figure CN120479778A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of production line detection, and in particular relates to a quality detection device for an industrial automation production line. Background Art
[0002] There are many types of equipment used to test product quality on the production line, depending on the product type, industry characteristics, and quality testing requirements. Products that have been tested are more reliable in terms of performance and durability, can better meet customer needs, and reduce product failures and damage caused by quality issues.
[0003] The existing method of inspecting products on the production line requires manual screening of products, and the form of the push plate is limited by the shape of the products. Some irregularly shaped products will shift during the pushing process, making it impossible for the products to fall into the predetermined position, and may even touch qualified products, affecting their normal transmission.
[0004] Therefore, those skilled in the art have proposed a quality inspection device for an industrial automated production line to solve the problems raised in the background art.
[0005] The above information disclosed in this background technology is only for enhancing understanding of the background technology of the present invention and therefore it may contain information that does not constitute the prior art that is already known to a person of ordinary skill in the art. Summary of the Invention
[0006] The object of the present invention is to provide a quality inspection device for an industrial automated production line to solve the problems raised in the background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] An industrial automation production line quality inspection device, comprising:
[0009] The detection mechanism includes a main transmission seat and a first conveyor belt arranged in the main transmission seat, columns are fixedly installed on the upper surfaces of both ends of the main transmission seat, and a first mounting seat and a second mounting seat are fixedly installed on the upper surfaces of the two columns respectively, a driving shaft is inserted between the first mounting seat and the second mounting seat, a roller is fixedly installed on the peripheral side of the driving shaft, and a detection component is fixedly installed on the peripheral side of the roller;
[0010] The pushing mechanism includes a transverse adjustment rail fixedly mounted on one side of the column, an adjustment slot is provided on the transverse adjustment rail, an adjustment slider is provided in the adjustment slot, the adjustment slider slides in cooperation with the adjustment slot, an extension plate is fixedly mounted on the adjustment slider, a downward pressing assembly is provided on the extension plate, and a first push plate and a second push plate are provided on the downward pressing assembly.
[0011] Preferably, an L-shaped structure is formed between the first push plate and the second push plate, a limit plate is fixedly installed at one end of the first push plate, the pressing assembly includes a pushing cylinder, one end of the pushing cylinder includes a telescopic shaft, and the telescopic shaft is connected to the first push plate.
[0012] Preferably, a connecting bin is provided on the upper surface of one end of the main transmission seat, and a material discharge trough is provided in the connecting bin.
[0013] Preferably, a secondary transmission seat is installed on one side of the main transmission seat, a second conveyor belt is installed in the secondary transmission seat, and the connecting bin is located above the second conveyor belt.
[0014] Preferably, the detection component includes ultrasonic detection equipment, optical character recognition equipment and an industrial camera.
[0015] Preferably, a control panel is fixedly mounted on one side of the second mounting seat, the control panel includes a display screen, and the control panel is electrically connected to the detection component.
[0016] Preferably, a reciprocating motor is provided on one side of the transverse adjustment rail, a threaded rod is provided in the adjustment slot, the threaded rod is threadably engaged with the adjustment slider, and the output end of the reciprocating motor is connected to the threaded rod.
[0017] Preferably, movable shafts are fixedly mounted on the upper surfaces of both ends of the main transmission seat, and the side surfaces of the movable shafts are movably connected to limit baffles.
[0018] Preferably, a thread groove is provided on the peripheral side surface of one end of the movable shaft, the thread groove is threadably engaged with a locking nut, and the locking nut is extrusion-engaged with the upper surface of the limiting baffle.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] (1) The present invention sets a main transmission seat with a first conveyor belt, and installs a first push plate with a transverse adjustment rail and a downward pressure component on the main transmission seat. The detection component automatically checks the product. When unqualified products are detected, the downward pressure component can be moved to the top of the unqualified product by sliding the adjustment slider and the adjustment slide groove. The downward pressure component is then used to transport the first push plate and the second push plate downward, and finally the product is pushed to the connecting bin, and finally falls into the second conveyor belt for recycling. In addition, a limit plate is provided on the first push plate and the second push plate. The three-sided blocking structure can prevent the product from shifting during the pushing process.
[0021] (2) The present invention provides a reciprocating motor to drive the threaded rod to be threadedly connected with the adjusting slider, thereby driving the pressing assembly to automatically reciprocate, so that unqualified products can be automatically pushed out, and by providing a limit baffle that can rotate with the movable shaft, the V-shaped limit baffle can limit the transmission trajectory of the product, and the expansion range can be adjusted by the rotation of the limit baffle and the movable shaft, thereby being able to adapt to products of different sizes.
[0022] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a front perspective structural diagram of the present invention;
[0024] Figure 2 This is a schematic diagram of the local structure of point A of the present invention;
[0025] Figure 3 It is a left-side perspective structural diagram of the present invention;
[0026] Figure 4 It is a front view of the present invention;
[0027] Figure 5 It is a right side view of the present invention;
[0028] Figure 6 It is a right-side stereoscopic structural schematic diagram of the present invention.
[0029] In the figure: 1. Main transmission seat; 2. First conveyor belt; 3. Auxiliary transmission seat; 4. Second conveyor belt; 5. Column; 6. First mounting seat; 7. Second mounting seat; 8. Drive motor; 9. Control panel; 10. Display screen; 11. Drive shaft; 12. Roller; 13. Horizontal adjustment rail; 14. Adjustment slide; 15. Adjustment slider; 16. Extension plate; 17. Push cylinder; 18. Threaded rod; 19. Telescopic shaft; 20. First push plate; 21. Limit plate; 22. Second push plate; 23. Reciprocating motor; 24. Movable shaft; 25. Locking nut; 26. Limit baffle; 27. Connecting bin; 28. Discharge chute; 29. Detection component. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1:
[0032] See also Figures 1-6 As shown, an industrial automation production line quality inspection device includes:
[0033] The detection mechanism includes a main transmission base 1 and a first conveyor belt 2 arranged in the main transmission base 1. Columns 5 are fixedly installed on the upper surfaces of both ends of the main transmission base 1. The first mounting seat 6 and the second mounting seat 7 are fixedly installed on the upper surfaces of the two columns 5 respectively. A driving shaft 11 is inserted between the first mounting seat 6 and the second mounting seat 7. A roller 12 is fixedly installed on the side surface of the driving shaft 11. A detection component 29 is fixedly installed on the side surface of the roller 12;
[0034] The pushing mechanism includes a transverse adjustment rail 13 fixedly mounted on one side of the column 5, an adjustment slot 14 is provided on the transverse adjustment rail 13, an adjustment slider 15 is provided in the adjustment slot 14, the adjustment slider 15 slides with the adjustment slot 14, an extension plate 16 is fixedly mounted on the adjustment slider 15, a downward pressing assembly is provided on the extension plate 16, and a first push plate 20 and a second push plate 22 are provided on the downward pressing assembly.
[0035] Specifically, an L-shaped structure is formed between the first push plate 20 and the second push plate 22. A limit plate 21 is fixedly installed at one end of the first push plate 20. The downward pressing component includes a pushing cylinder 17. One end of the pushing cylinder 17 includes a telescopic shaft 19, and the telescopic shaft 19 is connected to the first push plate 20.
[0036] Specifically, a connecting chamber 27 is provided on the upper surface of one end of the main transmission seat 1 , and a material discharge trough 28 is provided in the connecting chamber 27 .
[0037] Specifically, a secondary transmission seat 3 is installed on one side of the main transmission seat 1 , a second conveyor belt 4 is installed in the secondary transmission seat 3 , and the connecting bin 27 is located above the second conveyor belt 4 .
[0038] As can be seen from the above, the device is provided with a main transmission seat 1 with a first conveyor belt 2, and a first push plate 20 with a transverse adjustment rail 13 and a downward pressure component is installed on the main transmission seat 1. The detection component 29 automatically inspects the product. When unqualified products are detected, the downward pressure component can be driven to move to the top of the unqualified product by sliding the adjustment slider 15 and the adjustment slide 14. The downward pressure component is then used to transport the first push plate 20 and the second push plate 22 downward, and finally the product is pushed to the connecting bin 27, and finally falls into the second conveyor belt 4 for recycling. A limiting plate 21 is also provided on the first push plate 20 and the second push plate 22. The three-sided blocking structure can prevent the product from shifting during the pushing process.
[0039] Example 2:
[0040] See also Figures 1-6 As shown, the detection mechanism includes a main transmission base 1 and a first conveyor belt 2 arranged in the main transmission base 1. Columns 5 are fixedly installed on the upper surfaces of both ends of the main transmission base 1. The first mounting base 6 and the second mounting base 7 are fixedly installed on the upper surfaces of the two columns 5 respectively. A driving shaft 11 is inserted between the first mounting base 6 and the second mounting base 7. A roller 12 is fixedly installed on the side surface of the driving shaft 11, and a detection component 29 is fixedly installed on the side surface of the roller 12.
[0041] The pushing mechanism includes a transverse adjustment rail 13 fixedly mounted on one side of the column 5, an adjustment slot 14 is provided on the transverse adjustment rail 13, an adjustment slider 15 is provided in the adjustment slot 14, the adjustment slider 15 slides with the adjustment slot 14, an extension plate 16 is fixedly mounted on the adjustment slider 15, a downward pressing assembly is provided on the extension plate 16, and a first push plate 20 and a second push plate 22 are provided on the downward pressing assembly.
[0042] Specifically, the detection component 29 includes an ultrasonic detection device, an optical character recognition device, and an industrial camera.
[0043] Specifically, a control panel 9 is fixedly installed on one side of the second mounting base 7, and the control panel 9 includes a display screen 10. The control panel 9 is electrically connected to the detection component 29. By setting up the detection component 29 which integrates ultrasonic detection equipment, optical character recognition equipment and industrial camera, the driving motor 8 drives the driving shaft 11 to rotate, so that the ultrasonic detection equipment, optical character recognition equipment and industrial camera are used to automatically detect the products passing below in turn, and the detected data can be displayed through the display screen 10 on the control panel 9.
[0044] Specifically, a reciprocating motor 23 is provided on one side of the transverse adjustment rail 13 , a threaded rod 18 is provided in the adjustment slot 14 , the threaded rod 18 is threadedly engaged with the adjustment slider 15 , and the output end of the reciprocating motor 23 is connected to the threaded rod 18 .
[0045] Specifically, movable shafts 24 are fixedly mounted on the upper surfaces of both ends of the main transmission seat 1 , and the side surfaces of the movable shafts 24 are movably connected to the limit baffles 26 .
[0046] Specifically, a thread groove is formed on the side surface of one end of the movable shaft 24 , and the thread groove is threadedly engaged with the locking nut 25 , and the locking nut 25 is extruded and engaged with the upper surface of the limiting baffle 26 .
[0047] As can be seen from the above, this device drives the threaded rod 18 to be threadedly connected with the adjusting slider 15 by setting a reciprocating motor 23, thereby driving the downward pressure component to automatically reciprocate, so that unqualified products can be automatically pushed out, and by setting a limit baffle 26 that can rotate with the movable shaft 24, the V-shaped limit baffle 26 can limit the transmission trajectory of the product, and the expansion amplitude can be adjusted by the rotation coordination of the limit baffle 26 and the movable shaft 24, thereby being able to adapt to products of different sizes.
[0048] All standard parts used in the present invention can be purchased commercially, and special-shaped parts can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. In addition, the circuit connections adopt conventional connection methods in the prior art and will not be described in detail here. Any matters not described in detail in this specification belong to the prior art known to professionals in this field.
[0049] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. "Multiple" means two or more, unless otherwise specifically defined.
[0050] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0051] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0052] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
[0053] In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.
[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An industrial automation production line quality inspection device, characterized in that: include: A detection mechanism, the detection mechanism comprises a main transmission seat (1) and a first conveyor belt (2) arranged in the main transmission seat (1), columns (5) are fixedly installed on the upper surfaces of both ends of the main transmission seat (1), a first mounting seat (6) and a second mounting seat (7) are fixedly installed on the upper surfaces of the two columns (5), a driving shaft (11) is inserted between the first mounting seat (6) and the second mounting seat (7), a roller (12) is fixedly installed on the peripheral side of the driving shaft (11), and a detection component (29) is fixedly installed on the peripheral side of the roller (12); A pushing mechanism, the pushing mechanism includes a transverse adjustment rail (13) fixedly mounted on one side of a column (5), an adjustment slot (14) is provided on the transverse adjustment rail (13), an adjustment slider (15) is provided in the adjustment slot (14), the adjustment slider (15) and the adjustment slot (14) are slidably matched, an extension plate (16) is fixedly mounted on the adjustment slider (15), a downward pressing assembly is provided on the extension plate (16), and a first push plate (20) and a second push plate (22) are provided on the downward pressing assembly.
2. The industrial automation production line quality inspection device according to claim 1, characterized in that: An L-shaped structure is formed between the first push plate (20) and the second push plate (22), a limit plate (21) is fixedly installed at one end of the first push plate (20), the pressing assembly includes a push cylinder (17), one end of the push cylinder (17) includes a telescopic shaft (19), and the telescopic shaft (19) is connected to the first push plate (20).
3. The industrial automation production line quality inspection device according to claim 1, characterized in that: A connecting chamber (27) is provided on the upper surface of one end of the main transmission seat (1), and a material discharge trough (28) is provided in the connecting chamber (27).
4. The industrial automation production line quality inspection device according to claim 3, characterized in that: A secondary transmission seat (3) is installed on one side of the main transmission seat (1), a second conveyor belt (4) is installed in the secondary transmission seat (3), and the connection bin (27) is located above the second conveyor belt (4).
5. The industrial automation production line quality inspection device according to claim 1, characterized in that: The detection component (29) includes an ultrasonic detection device, an optical character recognition device and an industrial camera.
6. The industrial automation production line quality inspection device according to claim 1, characterized in that: A control panel (9) is fixedly mounted on one side of the second mounting seat (7), the control panel (9) includes a display screen (10), and the control panel (9) is electrically connected to the detection component (29).
7. The industrial automation production line quality inspection device according to claim 1, characterized in that: A reciprocating motor (23) is provided on one side of the transverse adjustment rail (13), a threaded rod (18) is provided in the adjustment slide groove (14), the threaded rod (18) is threadedly matched with the adjustment slider (15), and the output end of the reciprocating motor (23) is connected to the threaded rod (18).
8. The industrial automation production line quality inspection device according to claim 1, characterized in that: A movable shaft (24) is fixedly mounted on the upper surfaces of both ends of the main transmission seat (1), and the circumferential side of the movable shaft (24) is movably connected to a limit baffle (26).
9. The industrial automation production line quality inspection device according to claim 8, characterized in that: A thread groove is provided on the peripheral side surface of one end of the movable shaft (24), the thread groove is threadedly matched with a locking nut (25), and the locking nut (25) is extrusion-matched with the upper surface of the limiting baffle (26).