Capacitor bending and cutting device
By designing a capacitor bending and cutting device, the automatic processing of capacitor pins is realized, which solves the problems of low processing efficiency and unstable quality of capacitor pins, and meets the needs of large-scale production.
Patent Information
- Application Number
- CN202510752844.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-08-15
AI Technical Summary
In the prior art, the processing efficiency of capacitor pins is low, making it difficult to meet the needs of mass production, and manual operation leads to quality problems such as large deviations in pin bending angles, deformation or fracture.
A capacitor bending and cutting device is designed, including a workbench, feeding mechanism, fixing mechanism, bending and cutting mechanism and cutting assembly. The bending and cutting of capacitor pins are handled through an automated assembly line to avoid manual manual operation.
It realizes efficient automated processing of capacitor pins, ensures the stability of processing quality, meets the needs of large-scale production, and avoids the uncertainty of manual operation.
Smart Images
Figure CN120480066A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of capacitor processing, and in particular to a capacitor bending and cutting device. Background Art
[0002] In the field of electronic component manufacturing, capacitors are core basic components, and the processing accuracy of their pins is directly related to the efficiency and reliability of circuit board assembly.
[0003] During industrial production, capacitor pins need to be bent and cut. Currently, most production lines still rely on manual operation: workers need to hold the capacitor in place, bend the two pins by hand, and then use a special tool to cut them. However, this manual operation mode has problems. On the one hand, only a single capacitor can be processed at a time, and it is inconvenient to pick up. On the other hand, manual labor is difficult to accurately control, often resulting in large deviations in the bending angle of the pins, deformation or breakage at the bends, and other problems, which in turn affect the stability of the processing quality. These factors lead to low efficiency in capacitor pin processing, making it difficult to meet the actual needs of mass production. Summary of the Invention
[0004] The present application aims to solve one of the technical problems in the related art at least to a certain extent.
[0005] To this end, one purpose of this application is to propose a capacitor bending and cutting device that can avoid the manual processing of capacitor pins, while ensuring the stability of capacitor processing quality and fully meeting the needs of large-scale production of capacitors.
[0006] To achieve the above-mentioned purpose, the first aspect embodiment of the present application proposes a capacitor bending and cutting device, which is characterized in that it includes a workbench, a loading mechanism, a fixing mechanism, a bending and cutting mechanism and a blanking assembly, wherein the loading mechanism is arranged on the workbench, and the loading mechanism includes a driving assembly and a loading assembly, wherein the driving assembly is installed on the workbench, the loading assembly is rotatably installed on the workbench, and the output end of the driving assembly passes through the workbench and is connected to the loading assembly; the fixing mechanism and the bending and cutting mechanism are respectively installed on the workbench, and the protruding end of the fixing mechanism is arranged toward the loading assembly; the bending and cutting mechanism includes a bending assembly and a cutting assembly, wherein the bending assembly and the cutting assembly are respectively connected to the workbench, and the bending assembly is transmission-connected to the cutting assembly; the blanking assembly is installed inside the workbench.
[0007] The capacitor bending and cutting device of the embodiment of the present application can avoid the manual processing of capacitor pins, while ensuring the stability of capacitor processing quality, fully meeting the needs of large-scale production of capacitors.
[0008] In addition, the capacitor bending and cutting device proposed in the present application may also have the following additional technical features:
[0009] In one embodiment of the present application, the loading assembly includes a loading tray and a unloading baffle, wherein the loading tray is rotatably mounted on the workbench, the loading tray is connected to the output end of the driving assembly, a discharge trough and a cutting groove are provided on the loading tray, and the cutting groove is located below the discharge trough, and the unloading baffle passes through the loading tray and is connected to the workbench.
[0010] In one embodiment of the present application, the fixing mechanism includes an extension component and a fixing plate, wherein the extension component is connected to the workbench, and the fixing plate is installed at the protruding end of the extension component.
[0011] In one embodiment of the present application, the bending assembly includes a hydraulic rod, a bending plate, a fixed top rod and a linkage rod, wherein the hydraulic rod is installed on the workbench, the bending plate is installed at the protruding end of the hydraulic rod, the fixed top rod is connected to the workbench, the linkage rod is rotatably connected to the fixed top rod, and the two ends of the fixed top rod are respectively hinged to the protruding end of the hydraulic rod and the cutting assembly.
[0012] In one embodiment of the present application, the cutting assembly includes a sliding rod, a connecting plate, a hinged plate, a cutting knife and a sliding plate, wherein the sliding rod slides through the workbench, the connecting plate is connected to the bottom end of the sliding rod, the connecting plate is hinged to one end of the linkage rod, the two ends of the hinged plate are respectively hinged to the connecting plate and the sliding plate, the sliding plate is slidably installed on the workbench, and the cutting knife is connected to the sliding plate.
[0013] In one embodiment of the present application, the unloading assembly includes a unloading pipe, a waste pipe, a finished product box, a waste box and a handle, wherein the workbench is located below the loading tray and is provided with a unloading hole and a waste hole, and the unloading pipe and the waste pipe are respectively connected to the unloading hole and the waste hole, the finished product box and the waste box are slidably installed inside the workbench, the unloading pipe and the waste pipe are respectively arranged toward the finished product box and the waste box, and the handles are respectively installed on the finished product box and the waste box.
[0014] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the capacitor bending and cutting device of this application;
[0017] Figure 2 This is a schematic diagram of the structure of the feeding mechanism of the capacitor bending and cutting device of this application;
[0018] Figure 3 This is a schematic diagram of the structure of the bending and cutting mechanism of the capacitor bending and cutting device of this application;
[0019] Figure 4 This is a schematic diagram of the blanking component structure of the capacitor bending and cutting device of this application.
[0020] As shown in the figure: 1. Workbench; 2. Loading mechanism; 21. Driving assembly; 22. Loading assembly; 221. Loading tray; 222. Discharge trough; 223. Cutting trough; 224. Unloading baffle; 3. Fixing mechanism; 31. Extension assembly; 32. Fixing plate; 4. Bending and cutting mechanism; 41. Bending assembly; 411. Hydraulic rod; 412. Bending plate; 413. Top rod; 414. Linkage rod; 42. Cutting assembly; 421. Sliding rod; 422. Connecting plate; 423. Hinge plate; 424. Cutting knife; 425. Sliding plate; 5. Unloading assembly; 51. Unloading pipe; 52. Waste pipe; 53. Finished product box; 54. Waste box; 55. Handle. DETAILED DESCRIPTION
[0021] The following describes in detail embodiments of the present application, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.
[0022] The capacitor bending and cutting device according to an embodiment of the present application will be described below with reference to the accompanying drawings.
[0023] The capacitor bending and cutting device provided in the embodiment of the present application can be applied to the processing of capacitor pins, which can avoid the manual processing of capacitor pins, while ensuring the stability of capacitor processing quality and fully meeting the needs of large-scale production of capacitors.
[0024] like Figures 1-4 As shown, the capacitor bending and cutting device of the embodiment of the present application may include a workbench 1, a loading mechanism 2, a fixing mechanism 3, a bending and cutting mechanism 4 and a blanking assembly 5.
[0025] It should be noted that a maintenance plate is installed on the workbench 1 described in the above embodiment to complete the repair and maintenance of the blanking component 5 inside the workbench 1.
[0026] The loading mechanism 2 is disposed on the workbench 1 , and the loading mechanism 2 may include a driving component 21 and a loading component 22 .
[0027] It should be noted that the driving component 21 described in the above embodiment may be a driving motor.
[0028] The driving assembly 21 is installed on the workbench 1 , the loading assembly 22 is rotatably installed on the workbench 1 , and the output end of the driving assembly 21 passes through the workbench 1 and is connected to the loading assembly 22 .
[0029] It can be understood that the loading assembly 22 rotates on the workbench 1 under the drive of the driving assembly 21, thereby completing the loading process of the capacitor during the processing, thereby avoiding the step of manual loading.
[0030] The fixing mechanism 3 and the bending and cutting mechanism 4 are respectively installed on the workbench 1 , and the protruding end of the fixing mechanism 3 is arranged toward the loading assembly 22 .
[0031] It can be understood that, under the action of the fixing mechanism 3, the capacitor on the feeding assembly 22 is fixed during the bending and cutting process.
[0032] The bending and cutting mechanism 4 may include a bending component 41 and a cutting component 42 .
[0033] It should be noted that a limit plate is installed on the cutting assembly 42 described in the above embodiment.
[0034] The bending assembly 41 and the cutting assembly 42 are respectively connected to the workbench 1 , and the bending assembly 41 and the cutting assembly 42 are transmission-connected.
[0035] It can be understood that the bending component 41 completes the bending process of the capacitor pins, and then after the capacitor pins are bent, the cutting component 42 completes the cutting process of the bent pins.
[0036] The blanking assembly 5 is installed inside the workbench 1 .
[0037] It can be understood that the collection of processed capacitors and pin waste is completed under the action of the blanking component 5.
[0038] Specifically, the capacitor bending and cutting device provided in the present application can be used for processing capacitor pins. In actual operation, the relevant personnel place the capacitor to be processed in the loading component 22, and then under the drive of the driving component 21, the loading component 22 rotates on the workbench 1, and then the loading component 22 moves the capacitor to the bottom of the bending component 41, and fixes the processed capacitor through the fixing mechanism 3. After fixation, the bending component 41 completes the bending process of the capacitor pin, and completes the bending of the capacitor pin after the bending component 41 descends. Then the bending component 41 rises and drives the cutting component 42 to cut toward the bent capacitor pin. Then, with the cooperation of the loading component 22 and the bending component 41, the processing process of bending and cutting the capacitor pin is completed, thereby ensuring the continuity of the capacitor pin steps. After the capacitor pin is cut off, the unloading component 5 is used to complete the unloading of the pin waste and finished product, thereby avoiding the manual processing of the capacitor pin, while ensuring the stability of the capacitor processing quality, fully meeting the needs of large-scale production of capacitors.
[0039] In one embodiment of the present application, Figures 1-4 As shown, the loading assembly 22 may include a loading tray 221 and a unloading baffle 224 .
[0040] It should be noted that the unloading baffle 224 described in the above embodiment is arranged obliquely on the loading tray 221.
[0041] Among them, the loading tray 221 is rotatably installed on the workbench 1, the loading tray 221 is connected to the output end of the driving component 21, and a discharge trough 222 and a cutting groove 223 are provided on the loading tray 221, and the cutting groove 223 is located below the discharge trough 222, and the discharge baffle 224 passes through the loading tray 221 and is connected to the workbench 1.
[0042] It should be noted that the discharge troughs 222 and the cutting troughs 223 described in the above embodiment are provided in multiple groups.
[0043] It can be understood that, driven by the driving component 21, the loading tray 221 rotates on the workbench 1, and then the capacitor to be processed is placed in the discharge trough 222. Under the rotation of the loading tray 221, the capacitor in the discharge trough 222 moves toward the direction of the bending component 41, and then the bending component 41 completes the bending of the capacitor pins, and the cutting component 42 and the cutting groove 223 are used to realize the cutting of the bent pins.
[0044] In one embodiment of the present application, Figures 1-4 As shown, the fixing mechanism 3 may include an extension component 31 and a fixing plate 32 .
[0045] It should be noted that the extension assembly 31 described in the above embodiment may be a hydraulic cylinder.
[0046] The extending component 31 is connected to the workbench 1 , and the fixing plate 32 is installed at the extending end of the extending component 31 .
[0047] It can be understood that the fixing plate 32 is driven by the extension assembly 31 , and the capacitor in the discharge trough 222 is fixed by the fixing plate 32 .
[0048] In one embodiment of the present application, Figures 1-4 As shown, the bending assembly 41 may include a hydraulic rod 411 , a bending plate 412 , a fixed top rod 413 and a linkage rod 414 .
[0049] It should be noted that the bending plate 412 described in the above embodiment can be removed from the protruding end of the hydraulic rod 411, so as to replace the bending plate 412 with a different specification.
[0050] Among them, the hydraulic rod 411 is installed on the workbench 1, the bending plate 412 is installed at the protruding end of the hydraulic rod 411, the fixed top rod 413 is connected to the workbench 1, the linkage rod 414 is rotatably connected to the fixed top rod 413, and the two ends of the fixed top rod 413 are respectively hinged to the protruding end of the hydraulic rod 411 and the cutting assembly 42.
[0051] It can be understood that under the drive of the hydraulic rod 411, the bending plate 412 completes the bending of the fixed capacitor pin, and then the linkage rod 414 drives the cutting component 42 under the action of the fixed top rod 413, thereby achieving the effect of cutting off the bent capacitor pin.
[0052] In one embodiment of the present application, Figures 1-4 As shown, the cutting assembly 42 may include a slide bar 421 , a connecting plate 422 , a hinge plate 423 , a cutting knife 424 and a sliding plate 425 .
[0053] It should be noted that the workbench 1 described in the above embodiment is provided with a sliding groove for the sliding plate 425 to slide.
[0054] Among them, the sliding rod 421 slides through the workbench 1, the connecting plate 422 is connected to the bottom end of the sliding rod 421, the connecting plate 422 is hinged to one end of the linkage rod 414, and the two ends of the hinged plate 423 are respectively hinged to the connecting plate 422 and the sliding plate 425, the sliding plate 425 is slidably installed on the workbench 1, and the cutting knife 424 is connected to the sliding plate 425.
[0055] It can be understood that, under the action of the sliding groove and the sliding plate 425 , the cutting knife 424 moves in a straight line.
[0056] As a possible situation, a spring (not shown in the figure) can be installed on the outside of the sliding rod 421 to assist the sliding rod 421 in returning to its original position after movement.
[0057] Specifically, the installation of the connecting plate 422 is completed under the action of the sliding rod 421, and then under the drive of the linkage rod 414, the hydraulic rod 411 tends to descend under the action of the connecting plate 422, and then under the drive of the hinged plate 423, the sliding plate 425 drives the cutting knife 424 to cut off the capacitor pins placed in the discharge trough 222.
[0058] In one embodiment of the present application, Figures 1-4 As shown, the discharge assembly 5 may include a discharge pipe 51 , a waste pipe 52 , a finished product box 53 , a waste box 54 and a handle 55 .
[0059] It should be noted that the feed pipe 51 and the waste pipe 52 described in the above embodiment are oriented in opposite directions.
[0060] Among them, the workbench 1 is located below the loading tray 221 and is provided with a discharge hole and a waste hole, and the discharge pipe 51 and the waste pipe 52 are respectively connected to the discharge hole and the waste hole, and the finished product box 53 and the waste box 54 are slidably installed inside the workbench 1, and the discharge pipe 51 and the waste pipe 52 are respectively arranged toward the finished product box 53 and the waste box 54, and handles 55 are respectively installed on the finished product box 53 and the waste box 54.
[0061] Specifically, the discharge tube 51 and the waste tube 52 complete the discharge of the processed capacitors and pin waste, and then the finished product box 53 and the waste box 54 complete the storage of the capacitors and pins to avoid the waste and capacitors being mixed together, resulting in the effect of secondary screening by the staff. At the same time, the finished product box 53 and the waste box 54 are pulled out of the workbench 1 under the action of the handle 55.
[0062] In summary, the capacitor bending and cutting device of the embodiment of the present application can avoid the manual processing of capacitor pins, while ensuring the stability of capacitor processing quality, fully meeting the needs of large-scale capacitor production.
[0063] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
[0065] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.
Claims
1. A capacitor bending and cutting device, characterized in that: It includes a workbench, a loading mechanism, a fixing mechanism, a bending and cutting mechanism and a blanking assembly, among which: The feeding mechanism is arranged on the workbench, and the feeding mechanism includes a driving assembly and a feeding assembly, wherein: The driving assembly is mounted on the workbench, the loading assembly is rotatably mounted on the workbench, and the output end of the driving assembly passes through the workbench and is connected to the loading assembly; The fixing mechanism and the bending and cutting mechanism are respectively installed on the workbench, and the protruding end of the fixing mechanism is arranged toward the feeding assembly; The bending and cutting mechanism includes a bending component and a cutting component, wherein: The bending assembly and the cutting assembly are respectively connected to the workbench, and the bending assembly is transmission-connected to the cutting assembly; The blanking assembly is installed inside the workbench.
2. The capacitor bending and cutting device according to claim 1, characterized in that: The loading assembly includes a loading tray and a unloading baffle, wherein: The loading tray is rotatably mounted on the workbench, and the loading tray is connected to the output end of the driving assembly. A discharge trough and a cutting groove are provided on the loading tray, and the cutting groove is located below the discharge trough. The unloading baffle passes through the loading tray and is connected to the workbench.
3. The capacitor bending and cutting device according to claim 1, characterized in that: The fixing mechanism includes an extension assembly and a fixing plate, wherein: The extending component is connected to the workbench, and the fixing plate is installed on the extending end of the extending component.
4. The capacitor bending and cutting device according to claim 1, characterized in that: The bending assembly includes a hydraulic rod, a bending plate, a top rod and a linkage rod, wherein: The hydraulic rod is installed on the workbench, the bending plate is installed on the protruding end of the hydraulic rod, the fixed top rod is connected to the workbench, the linkage rod is rotatably connected to the fixed top rod, and the two ends of the fixed top rod are respectively hinged to the protruding end of the hydraulic rod and the cutting assembly.
5. The capacitor bending and cutting device according to claim 4, characterized in that: The cutting assembly includes a slide bar, a connecting plate, a hinge plate, a cutting knife and a sliding plate, wherein: The sliding rod slides through the workbench, the connecting plate is connected to the bottom end of the sliding rod, the connecting plate is hinged to one end of the linkage rod, the two ends of the hinged plate are respectively hinged to the connecting plate and the sliding plate, the sliding plate is slidably installed on the workbench, and the cutting knife is connected to the sliding plate.
6. The capacitor bending and cutting device according to claim 2, characterized in that: The material discharge assembly includes a material discharge pipe, a waste pipe, a finished product box, a waste box and a handle, wherein, The workbench is located below the loading tray and is provided with a discharge hole and a waste hole, and the discharge pipe and the waste pipe are respectively connected with the discharge hole and the waste hole, the finished product box and the waste box are slidably installed inside the workbench, the discharge pipe and the waste pipe are respectively arranged toward the finished product box and the waste box, and the handles are respectively installed on the finished product box and the waste box.