Net rack conical head welding equipment
By introducing components such as mobile blocks, tooth blocks and motors into the grid cone head welding equipment, automated positioning and 360-degree welding are achieved, which solves the problem of low production efficiency of existing equipment and improves production efficiency.
Patent Information
- Application Number
- CN202510608073.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-15
AI Technical Summary
The existing mesh cone head welding equipment requires continuous manual coordination between workers and machines to position and welding, resulting in low production efficiency and difficulty in meeting the needs of modern production.
The moving blocks, tooth blocks, motors and forward and reverse screws in the welding box are used to realize the positioning and 360-degree welding of the frame to be welded through automated control to reduce manual intervention.
It improves the automation degree and production efficiency of mesh cone head welding, reduces the demand for manual operation, and adapts to the needs of modern production.
Smart Images

Figure CN120480461A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grid welding, in particular to grid cone head welding equipment. Background Art
[0002] Grid welding is a complex process that requires specialized equipment and techniques. With the advancement of technology, more and more automated and intelligent technologies are being applied to grid welding, improving welding quality and efficiency.
[0003] However, the existing grid cone head welding equipment has the following problems during use: the traditional grid and cone head position processing method requires continuous manual coordination between workers and machines for positioning welding, resulting in low production efficiency. Especially under the premise that workers' productivity cannot be improved, this production method is difficult to adapt to the needs of modern production. Summary of the Invention
[0004] The purpose of the present invention is to provide a grid cone head welding device to solve the related problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a grid cone head welding device, comprising a welding box, a slide rail and a frame to be welded, the bottom end of the inside of the welding box is installed with a slide rail, and the inside of the slide rail is provided with a moving block that passes through the welding box, the side wall of the moving block is provided with a sleeve through a bearing, and the outer wall of the sleeve is provided with a plurality of tooth blocks, a connecting frame is installed on one side of the sleeve, and a welding gun is provided inside the connecting frame, the top of the welding box is provided with the frame to be welded, and one side of the moving block is provided with a conical positioning block that passes through the inner wall of the frame to be welded, a shift structure for adjusting the position between the moving blocks is provided inside the welding box, the top of the inside of the welding box is provided with a connecting block, and the inner wall of the connecting block is provided with a loading mechanism for transmitting the frame to be welded.
[0006] The technical solution provides a grid cone head welding device, wherein a second motor is provided on one side of the moving block, and a gear meshing with the gear block is installed at the output end of the second motor through a coupling.
[0007] The present technical solution provides a grid cone head welding device, wherein the shifting mechanism includes a first motor and a forward and reverse screw rod. The outer wall of the welding box is provided with a first motor, and the output end of the first motor is installed with a forward and reverse screw rod passing through the moving block through a coupling, and the outer wall of the forward and reverse screw rod is engaged with the inner wall of the moving block.
[0008] The present technical solution provides a grid cone head welding device, wherein the feeding mechanism includes a groove and a third motor, a groove is provided on the top of the welding box, a third motor is provided on one side of the connecting block, and a rotating shaft is installed at the output end of the third motor through a coupling.
[0009] The technical solution provides a grid cone head welding device, wherein the outer wall of the rotating shaft is installed with a limiting plate that penetrates the groove, and the outer wall of the limiting plate fits the outer wall of the frame to be welded.
[0010] The present technical solution provides a grid cone head welding device, wherein a pressure sensor is provided on the outer wall of the limit plate, a single-chip microcomputer is provided on the outer wall of the welding box, the output end of the pressure sensor is electrically connected to the input end of the single-chip microcomputer through a wire, and the output end of the single-chip microcomputer is electrically connected to the input end of the third motor through a wire.
[0011] Compared with the prior art, the present invention provides a grid cone head welding device with the following beneficial effects: 1. The present invention starts the first motor to drive the forward and reverse screws to rotate, so that the forward and reverse screws drive the moving block to move left and right synchronously and reversely in the slide rail, and then the moving block drives the conical positioning block to clamp and fix the welding frame. Then, the second motor is started to drive the gear to engage with the outer wall of the gear block, so that the gear block drives the sleeve to rotate, while the conical positioning block does not contact the sleeve and will not rotate. Then, the welding gun is started to weld the welding frame and the cone head position 360 degrees.
[0012] 2. The present invention starts the third motor to drive the rotating shaft to rotate, so that the rotating shaft drives the limiting plate to flip, which is convenient for moving the welding frame up and down. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main cross-sectional structure of the present invention; Figure 2 It is a schematic diagram of a top cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of the left side cross-sectional structure of the present invention; Figure 4 It is a right view structural diagram of the rotating shaft and the limiting plate of the present invention.
[0014] In the figure: 1. Welding box; 2. Slide rail; 3. Moving block; 4. First motor; 5. Forward and reverse screw rods; 6. Conical positioning block; 7. Sleeve; 8. Connecting frame; 9. Welding gun; 10. Second motor; 11. Gear; 12. Frame to be welded; 13. Groove; 14. Connecting block; 15. Third motor; 16. Rotating shaft; 17. Limit plate; 18. Gear block; 19. Pressure sensor; 20. Single chip microcomputer. DETAILED DESCRIPTION
[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0016] Example 1, as Figure 1-2 As shown, the present invention provides a technical solution: a grid cone head welding device, comprising a welding box 1, a slide rail 2 and a frame to be welded 12, the bottom end of the welding box 1 is installed with a slide rail 2, and the interior of the slide rail 2 is provided with a moving block 3 that passes through the welding box 1, the side wall of the moving block 3 is provided with a sleeve 7 through a bearing, and the outer wall of the sleeve 7 is provided with a plurality of tooth blocks 18, a connecting frame 8 is installed on one side of the sleeve 7, and a welding gun 9 is provided inside the connecting frame 8, the top of the welding box 1 is provided with a frame to be welded 12, a conical positioning block 6 that passes through the inner wall of the frame to be welded 12 is installed on one side of the moving block 3, a shift structure for adjusting the position between the moving blocks 3 is provided inside the welding box 1, a second motor 10 is provided on one side of the moving block 3, and the output end of the second motor 10 is provided with a gear coupling connected to the gear coupling. The gear 11 is meshed with the tooth block 18, and the shifting mechanism includes a first motor 4 and a forward and reverse screw rod 5. The outer wall of the welding box 1 is provided with a first motor 4, and the output end of the first motor 4 is installed with a forward and reverse screw rod 5 that penetrates the moving block 3 through a coupling. The outer wall of the forward and reverse screw rod 5 is meshed with the inner wall of the moving block 3. By starting the first motor 4 to drive the forward and reverse screw rod 5 to rotate, the forward and reverse screw rod 5 drives the moving block 3 to move left and right synchronously in the slide rail 2 in the reverse direction, and then the moving block 3 drives the conical positioning block 6 to clamp and fix the welding frame 12. Then, start the second motor 10 to drive the gear 11 to mesh with the outer wall of the tooth block 18, so that the tooth block 18 drives the sleeve 7 to rotate, while the conical positioning block 6 does not contact the sleeve 7 and will not rotate. Then, start the welding gun 9 to weld the position of the welding frame 12 360 degrees.
[0017] Example 2, as Figure 1-4As shown, the present invention provides a technical solution: a grid cone head welding device, comprising a connecting block 14 provided at the top of the inside of the welding box 1, and a feeding mechanism for transmitting the frame to be welded 12 provided on the inner wall of the connecting block 14, the feeding mechanism including a groove 13 and a third motor 15, a groove 13 is provided at the top of the welding box 1, a third motor 15 is provided on one side of the connecting block 14, and a rotating shaft 16 is installed at the output end of the third motor 15 through a coupling, a limiting plate 17 passing through the groove 13 is installed on the outer wall of the rotating shaft 16, and the outer wall of the limiting plate 17 is in contact with the outer wall of the frame to be welded 12, a pressure sensor 19 is provided on the outer wall of the welding box 1, and a single-chip microcomputer 20 is provided on the outer wall of the welding box 1. The output end of the pressure sensor 19 is connected to the single-chip microcomputer The input end of 20 is electrically connected through a wire, and the output end of the single-chip computer 20 is electrically connected to the input end of the third motor 15 through a wire. The frame to be welded 12 is moved to the position of the limit plate 17, and the information is fed back to the single-chip computer 20 through the pressure sensor 19. Then the single-chip computer 20 starts the first motor 4 and the second motor 10 and finally starts the third motor 15. The conical positioning block 6 is driven by the first motor 4 to insert into the cone head position to squeeze the frame to be welded 12 position, so that the cone head and the frame to be welded 12 position are fitted together. Then, the second motor 10 is started to drive the connecting frame 8 to rotate and weld around the frame to be welded 12 and the cone head position. Finally, the third motor 15 is started to drive the rotating shaft 16 to rotate, so that the rotating shaft 16 drives the limit plate 17 to flip, so that the frame to be welded 12 can be cut.
[0018] Working principle: First, turn on the external power supply, the operator can place the frame to be welded 12 on the top of the welding box 1, and then move the frame to be welded 12 to the position of the limit plate 17, so that the frame to be welded 12 can be unloaded to the position of the conical positioning block 6. When the frame to be welded 12 moves to the position of the limit plate 17, the pressure sensor 19 feeds back the information to the single-chip computer 20, and the single-chip computer 20 starts the first motor 4 and the second motor 10, and finally starts the third motor 15. The first motor 4 drives the conical positioning block 6 to insert into the cone head position to squeeze the frame to be welded 12, and the first motor 4 is started to drive The forward and reverse screw rods 5 rotate, thereby driving the moving block 3 to move left and right synchronously and reversely in the slide rail 2, and then the moving block 3 drives the conical positioning block 6 to clamp and fix the frame to be welded 12. Then, the second motor 10 is started to drive the gear 11 to engage with the outer wall of the tooth block 18, so that the tooth block 18 drives the sleeve 7 to rotate, while the conical positioning block 6 does not contact the sleeve 7 and will not rotate. Then, the welding gun 9 is started to weld the frame to be welded 12 and the cone head position 360 degrees. After welding is completed, the third motor 15 can be started to drive the limit plate 17 to push the frame to be welded 12 for unloading.
[0019] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions of the technical solution of the present invention by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present invention.
Claims
1. A grid cone head welding device, comprising a welding box (1), a slide rail (2) and a frame to be welded (12), characterized in that: A slide rail (2) is installed at the bottom end of the welding box (1), and a moving block (3) penetrating the welding box (1) is installed inside the slide rail (2). A sleeve (7) is installed on the side wall of the moving block (3) through a bearing, and a plurality of tooth blocks (18) are installed on the outer wall of the sleeve (7). A connecting frame (8) is installed on one side of the sleeve (7), and a welding gun (9) is installed inside the connecting frame (8). A frame to be welded (12) is installed at the top end of the welding box (1), and a conical positioning block (6) penetrating the inner wall of the frame to be welded (12) is installed on one side of the moving block (3). A displacement structure for adjusting the position between the moving blocks (3) is provided inside the welding box (1). A connecting block (14) is provided at the top end of the welding box (1), and a feeding mechanism for transmitting the frame to be welded (12) is provided on the inner wall of the connecting block (14).
2. The grid cone head welding equipment according to claim 1, characterized in that: A second motor (10) is provided on one side of the moving block (3), and a gear (11) meshing with the gear block (18) is installed at the output end of the second motor (10) via a coupling.
3. The grid cone head welding equipment according to claim 1, characterized in that: The shift mechanism comprises a first motor (4) and a forward and reverse screw rod (5); the outer wall of the welding box (1) is provided with the first motor (4); and the output end of the first motor (4) is provided with a forward and reverse screw rod (5) penetrating the moving block (3) via a coupling; the outer wall of the forward and reverse screw rod (5) is engaged with the inner wall of the moving block (3).
4. The grid cone head welding equipment according to claim 1, characterized in that: The feeding mechanism comprises a groove (13) and a third motor (15); the top of the welding box (1) is provided with a groove (13); one side of the connecting block (14) is provided with a third motor (15); and the output end of the third motor (15) is provided with a rotating shaft (16) via a coupling.
5. The grid cone head welding device according to claim 4, characterized in that: A limiting plate (17) penetrating the groove (13) is installed on the outer wall of the rotating shaft (16), and the outer wall of the limiting plate (17) is in contact with the outer wall of the frame (12) to be welded.
6. The grid cone head welding equipment according to claim 5, characterized in that: A pressure sensor (19) is provided on the outer wall of the limit plate (17), and a single-chip microcomputer (20) is provided on the outer wall of the welding box (1). The output end of the pressure sensor (19) is electrically connected to the input end of the single-chip microcomputer (20) through a wire, and the output end of the single-chip microcomputer (20) is electrically connected to the input end of the third motor (15) through a wire.
Citation Information
Patent Citations
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