Integrated processing equipment for Christmas lamp
Through the step-type and cross-grinding method of integrated processing equipment, combined with the nozzle assembly and cleaning assembly, the problems of grease and oxide layer on the surface of the Christmas light metal base are solved, achieving efficient welding preparation and beautiful polishing effect.
Patent Information
- Application Number
- CN202510901695.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing Christmas light processing equipment cannot effectively remove grease and oxide layers on the surface of the metal base before welding, resulting in dummy welding or pores, and scratches and high-temperature deformation are prone to grinding during grinding.
The integrated processing equipment is adopted, including step-type grinding blocks and cross-grinding methods, combined with nozzle assembly and cleaning assembly, uses sodium hydroxide solution and machine solvent to remove grease and oxide layers, and eliminate scratches through cross-grinding.
Effectively remove grease and oxide layers, prevent high-temperature deformation, improve welding quality and grinding effect, extend the life of cleaning parts, and ensure the stability and aesthetics of welding.
Smart Images

Figure CN120480735A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field related to Christmas light processing, and more specifically, relates to an integrated processing device for Christmas lights. Background Art
[0002] Christmas light bases can be made of metal, making them particularly suitable for high-end, outdoor, or large-scale lighting fixtures. Their advantages include high strength, excellent heat dissipation, and strong weather resistance. To break the monotony of traditional flat lighting fixtures, lights are often welded to the outer wall of the metal base of Christmas lights to create a three-dimensional decorative structure and enhance the sense of layering. However, existing Christmas light processing techniques have the following drawbacks: In the existing technology, in order to ensure welding quality, structural strength and subsequent safety of use, Christmas light processing equipment needs to systematically pre-treat the metal base of the Christmas light before welding the lighting on the outer wall of the metal base of the Christmas light. Because the residual grease, anti-rust oil or fingerprints on the surface of the metal base of the Christmas light will hinder the wetting of the solder, resulting in cold solder joints or air holes; In the prior art, when Christmas light processing equipment is working, it is usually treated with a certain degree of grinding blocks on the surface of the metal base of the Christmas light, which easily leaves scratches and affects the quality of subsequent welding between the metal base of the Christmas light and the lighting.
[0003] In the prior art, when Christmas light processing equipment is in operation, there is a risk of high temperature deformation on the surface of the metal base of the Christmas light, which requires temperature control of the metal base of the Christmas light. In addition, during the surface treatment process of the metal base of the Christmas light, metal dust generated by grinding is easily attached to the surface of the metal base of the Christmas light, thereby affecting the quality of subsequent welding between the metal base of the Christmas light and the lighting decoration.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an integrated processing equipment for Christmas lights is provided to achieve a more practical and valuable purpose. Summary of the Invention
[0005] The present invention provides an integrated processing device for Christmas lights, which is used to overcome the above-mentioned defects in the prior art.
[0006] The purpose and efficacy of the integrated processing equipment for Christmas lights of the present invention are achieved by the following specific technical means: An integrated processing device for Christmas lights includes a workbench, a bottom plate provided on the upper side of the workbench, a curved plate provided on the upper side of the bottom plate, and a processing assembly provided on the inner wall of the curved plate; the processing assembly includes a first movable frame, a second movable frame, and a third movable frame, the inner wall of the first movable frame is provided with two pairs of first grinding blocks, the inner wall of the first movable frame is provided with a first cleaning assembly, the middle inner wall of the first movable frame is provided with a first nozzle assembly, the inner wall of the second movable frame is provided with three pairs of second grinding blocks, the inner wall of the second movable frame is provided with a second cleaning assembly, the middle inner wall of the second movable frame is provided with a second nozzle assembly, the interior of the third movable frame is provided with four pairs of third grinding blocks, and the middle inner wall of the third movable frame is provided with a third nozzle assembly; the second nozzle assembly includes a frame, a nozzle is rotatably provided inside the frame, a torsion spring is provided at the rotation point between the nozzle and the frame, a first lever is provided at the end of the nozzle away from the outlet, a plurality of curved blocks are provided in a circular array on the middle inner wall of the curved plate, and a plurality of first protrusions are vertically spaced on the inner wall of the curved blocks.
[0007] A further technical solution is that a moving mechanism is provided on the upper side of the workbench, a welding mechanism is provided on the moving mechanism, a disc is rotatably provided in the middle of the base plate, a clamping assembly is provided on the disc, a limiting groove is provided at each end of the arc plate, two bolts are provided for threaded contact inside the limiting groove, the first movable frame, the second movable frame, the third movable frame, and a circular array are distributed on the inner wall of the arc plate, the structure of the first nozzle assembly is the same as that of the second nozzle assembly, and the structure of the second nozzle assembly is the same as that of the third nozzle assembly, the clamping assembly is used to clamp and fix the Christmas light base, the limiting groove is used to limit the lighting, and two positioning holes are symmetrically provided on the lighting, a driving mechanism is provided inside the workbench, and the output end of the driving mechanism is connected to the disc.
[0008] A further technical solution is that the first cleaning assembly includes two pairs of cleaning members, the two pairs of cleaning members are symmetrically distributed on the upper and lower inner walls of the first movable frame, the outer walls of the cleaning members are fixed with a second lever, the second lever is rotatably connected to the inner wall of the first movable frame, a first spring is connected between one side of the second lever and the inner wall of the first movable frame, two pairs of L-shaped plates are symmetrically fixed on both sides of the first lever, and a number of second protrusions are spaced apart on the side close to each other of each pair of L-shaped plates; the structure of the first cleaning assembly is roughly the same as that of the second cleaning assembly, and the difference between the structure of the first cleaning assembly and the structure of the second cleaning assembly is that a pair of cleaning members in the first cleaning assembly contact each other and are located between the two first grinding blocks, and a pair of cleaning members in the second cleaning assembly are spaced apart, and the cleaning member in the second cleaning assembly is located between two adjacent second grinding blocks.
[0009] A further technical solution is that a first curved shell is provided on the inner wall of the upper end of the curved plate, two first partitions are provided inside the first curved shell, and the interior of the first curved shell is divided into a first hydraulic chamber and two second hydraulic chambers by the two first partitions. The first hydraulic chamber is located between the two second hydraulic chambers, and an electric telescopic rod is installed on the upper side of the interior of the first hydraulic chamber. The protruding end of the electric telescopic rod is provided with a first slide, and a first push rod is provided on the lower side of the first slide, and the lower end of the first push rod is fixedly connected to the upper end of the second movable frame.
[0010] A further technical solution is that a second slide plate is provided vertically sliding inside each of the two second hydraulic chambers, a second push rod is fixed on the lower side of each of the two second slide plates, the lower ends of the two second push rods are fixedly connected to the first movable frame and the third movable frame respectively, a second spring is provided between the upper sides of the two second slide plates and the upper sides of the two second hydraulic chambers respectively, and a connecting port is provided between the lower side of the interior of the first hydraulic chamber and the lower side of the interior of the two second hydraulic chambers respectively.
[0011] A further technical solution is that the inner wall of the lower end of the curved plate is provided with a second curved shell, the interior of the second curved shell is provided with two second partitions, the interior of the second curved shell is provided with a solution chamber and two cavities separated by the two second partitions, the solution chamber is located between the two cavities, the interior of the solution chamber is provided with a third slide for vertical sliding, the upper side of the third slide is provided with a first circular tube, the upper end of the first circular tube is connected to the lower end of the second movable frame, and the nozzle in the second nozzle assembly is connected to the interior of the first circular tube with a telescopic connecting tube.
[0012] A further technical solution is that a fourth slide is provided vertically slidingly inside the two cavities, a second round tube is fixedly provided on the upper side of the two fourth slides, the upper ends of the two second round tubes are fixedly connected to the first movable frame and the third movable frame respectively, and the nozzles in the first nozzle assembly and the third nozzle assembly are connected to the interior of the two second round tubes respectively through two telescopic connecting tubes.
[0013] A further technical solution is that a cylinder is provided on the upper side of the workbench, a cover is provided on the upper side of the cylinder, a third partition is provided inside the cylinder, a sodium hydroxide solution and an organic solvent are separated inside the cover by the third partition, the organic solvent is connected to one of the cavities by a first connecting pipe, the sodium hydroxide solution is connected to the solution cavity by a second connecting pipe, and a one-way valve is provided on one side of the other cavity.
[0014] A further technical solution is that the clamping assembly includes a pressure block, which slides vertically in the disc, and a plurality of sliding grooves are provided in the upper circumferential array of the disc, and a slider is provided for radial sliding in the sliding groove. A clamping block is fixed on the upper side of the slider, and a connecting plate is connected between the lower side of the slider and the outer wall of the pressure block. One end of the connecting plate is rotatably connected to the lower side of the slider, and the other end of the connecting plate is rotatably connected to the outer wall of the pressure block. A compression spring is provided for connecting the lower side of the pressure block to the interior of the disc, and a ring is fixed on the inner wall of the welding mechanism, and the ring is in annular sliding contact with the disc.
[0015] According to a further technical solution, a limiting ring is fixedly provided on the inner wall of the upper end of the arc-shaped plate, a rubber ring is provided on the inner wall of the limiting ring, a hydraulic telescopic rod is installed on the upper side of the bottom plate, and a pressure plate is provided on the protruding end of the hydraulic telescopic rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides an integrated processing equipment for Christmas lights. Through the arrangement of a first movable frame, a second movable frame, a third movable frame, a first polishing block, a second polishing block, and a third polishing block, a driving mechanism drives a disc to rotate. The rotation of the disc drives the rotation of the Christmas light base. The rotation of the Christmas light base is fixed in conjunction with an arc plate. Since there are two pairs of first polishing blocks on the inner wall of the first movable frame, three pairs of second polishing blocks on the inner wall of the second movable frame, and four pairs of third polishing blocks on the inner wall of the third movable frame, the first polishing block, the second polishing block, and the third polishing block are used to perform step-by-step grinding on the outer wall of the Christmas light base, following the principle of "from coarse to fine", which can avoid the occurrence of scratches and prevent the outer wall of the Christmas light base from having residual scratches. Then, by making the first movable frame and the second movable frame move up and down crosswise, and making the second movable frame and the third movable frame move up and down crosswise, the outer wall of the Christmas light base is cross-polished, and the first polishing block, the second polishing block, and the third polishing block are repeatedly moved up and down to polish along the grain direction of the outer wall of the Christmas light base, which is conducive to cross-polishing, eliminates traces of the previous process, and improves the effect of the processing component on the outer wall of the Christmas light base.
[0017] The present invention provides an integrated processing device for Christmas lights. Through the provision of a first nozzle assembly, the nozzle within the first nozzle assembly swings vertically up and down, thereby diffusely spraying a solvent onto the outer wall of the Christmas light base. This facilitates sufficient contact of the solvent with grease on the outer wall of the Christmas light base, thereby utilizing the solvent to clean the grease. Furthermore, through the provision of a first cleaning assembly, the two cleaning members within the first cleaning assembly alternately move horizontally away from and toward each other, coordinating with the vertical upward and downward movement of the first cleaning assembly, thereby enabling the two pairs of cleaning members within the first cleaning assembly to wipe the outer wall of the Christmas light base. The first cleaning assembly, in conjunction with the first nozzle assembly, can quickly clean the grease from the outer wall of the Christmas light base, thereby enhancing the effectiveness of the processing assembly in grease removal on the outer wall of the Christmas light base.
[0018] The present invention provides an integrated processing device for Christmas lights. A second nozzle assembly is provided, wherein the nozzle in the second nozzle assembly oscillates back and forth under the action of a first protrusion and the elastic force of a torsion spring. This oscillation diffuses a sodium hydroxide solution onto the outer wall of the Christmas light base, removing the oxide layer from the base and cooling the base to prevent high-temperature deformation during polishing. Three pairs of second polishing blocks are used to polish the base, mechanically removing the oxide layer. Furthermore, a second cleaning assembly is provided, wherein two cleaning members in the second cleaning assembly, guided by a plurality of second protrusions and under the elastic force of a first spring, can oscillate away from and toward each other, facilitating cleaning of the base. Furthermore, the horizontal oscillation of the two cleaning members in the second cleaning assembly coordinates with the vertical upward and downward movement of the second cleaning assembly, thereby enhancing the cleaning effect of the second cleaning assembly on the base. The cleaning member in the second cleaning assembly swings back and forth in the horizontal direction to contact and slap the two adjacent second grinding blocks, which is beneficial to the self-cleaning effect of the cleaning member, thereby extending the service life of the cleaning member. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] The present invention will be further described below with reference to the accompanying drawings and examples.
[0021] Figure 1 It is an isometric structural diagram of the present invention; Figure 2It is an isometric structural diagram of the mobile mechanism of the present invention; Figure 3 Schematic diagram of the isometric structure of the driving mechanism of the present invention; Figure 4 It is an isometric structural diagram of the clamping assembly in the present invention; Figure 5 It is a first isometric structural diagram of the processing assembly of the present invention; Figure 6 A second isometric structural diagram of the processing assembly of the present invention; Figure 7 This is an isometric structural diagram of the Christmas light base of the present invention; Figure 8 This is a first front view structural diagram of the processing assembly of the present invention; Figure 9 for Figure 8 Schematic diagram of the cross-sectional structure at AA in the middle; Figure 10 for Figure 9 Schematic diagram of the local enlarged structure at F in the middle; Figure 11 for Figure 9 Schematic diagram of the local enlarged structure at G in the middle; Figure 12 Schematic diagram of the front view of the L-shaped plate in the present invention; Figure 13 for Figure 8 Schematic diagram of the cross-section structure at the middle BB; Figure 14 is a second front view structural diagram of the processing assembly of the present invention; Figure 15 for Figure 14 Schematic diagram of the cross-section structure at CC in the middle; Figure 16 for Figure 14 Schematic diagram of the cross-sectional structure at DD in the middle; Figure 17 for Figure 16 Schematic diagram of the local enlarged structure at K in the middle; Figure 18 Schematic diagram of the top view of the processing component in the present invention; Figure 19 for Figure 18 Schematic diagram of the cross-sectional structure at EE.
[0022] Description of reference numerals: Workbench 10, moving mechanism 11, welding mechanism 12, bottom plate 13, disc 14, driving mechanism 15, clamping block 16, pressure block 17, compression spring 18, slide 19, slider 20, connecting plate 21, ring member 22, hydraulic telescopic rod 23, pressure plate 24, arc plate 25, limiting ring 26, rubber ring 27, first movable frame 28, second movable frame 29, third movable frame 30, first grinding block 31, first cleaning assembly 32, second grinding block 33, second cleaning assembly 34, third grinding block 35, first nozzle assembly 36, second nozzle assembly 37, third nozzle assembly 38, limiting groove 39, bolt 40, first arc shell 41, second arc shell 42, cylinder 43, cover plate 44, first connecting pipe 45, second Connecting pipe 46, first partition 47, first hydraulic chamber 48, second hydraulic chamber 49, connecting port 50, electric telescopic rod 51, first slide 52, first push rod 53, second push rod 54, second slide 55, second spring 56, solution chamber 57, cavity 58, third partition 59, sodium hydroxide solution 60, organic solvent 61, first circular tube 62, third slide 63, telescopic connecting pipe 64, frame 65, nozzle 66, torsion spring 67, first lever 68, arc block 69, first protrusion 70, second circular tube 71, fourth slide 72, one-way valve 73, cleaning part 74, second lever 75, L-shaped plate 76, second protrusion 77, first spring 78, second partition 79, Christmas light base 80, lighting decoration 81, positioning hole 82. DETAILED DESCRIPTION
[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0024] In the description of the present invention, unless otherwise specified, "plurality" means two or more; terms such as "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0026] As attached Figure 1 To the attached Figure 19 As shown: The present invention provides an integrated processing device for Christmas lights.
[0027] Refer to the attached Figure 1 To the attached Figure 19 , comprising a workbench 10, a bottom plate 13 is provided on the upper side of the workbench 10, an arc-shaped plate 25 is provided on the upper side of the bottom plate 13, and a processing assembly is provided on the inner wall of the arc-shaped plate 25; the processing assembly comprises a first movable frame 28, a second movable frame 29, and a third movable frame 30, the inner wall of the first movable frame 28 is provided with two pairs of first grinding blocks 31, the inner wall of the first movable frame 28 is provided with a first cleaning assembly 32, the middle inner wall of the first movable frame 28 is provided with a first nozzle assembly 36, the inner wall of the second movable frame 29 is provided with three pairs of second grinding blocks 33, the inner wall of the second movable frame 29 is provided with a second cleaning assembly Part 34, a second nozzle assembly 37 is provided on the middle inner wall of the second movable frame 29, four pairs of third grinding blocks 35 are provided inside the third movable frame 30, and a third nozzle assembly 38 is provided on the middle inner wall of the third movable frame 30; the second nozzle assembly 37 includes a frame body 65, a nozzle 66 is provided for rotation inside the frame body 65, a torsion spring 67 is provided at the rotation point between the nozzle 66 and the frame body 65, a first shift rod 68 is provided at the end of the nozzle 66 away from the outlet, a plurality of arc blocks 69 are provided in a circular array on the middle inner wall of the arc plate 25, and a plurality of first protrusions 70 are provided on the inner wall of the arc block 69 at vertical intervals.
[0028] Preferably, refer to the attached Figure 1 To the attached Figure 8A moving mechanism 11 is provided on the upper side of the workbench 10, and a welding mechanism 12 is provided on the moving mechanism 11. A disc 14 is rotatably provided in the middle of the bottom plate 13, and a clamping assembly is provided on the disc 14. A limiting groove 39 is provided at each end of the arc plate 25, and two bolts 40 are provided in the internal threaded contact of the limiting groove 39. The first movable frame 28, the second movable frame 29, and the third movable frame 30 are distributed in a circular array on the inner wall of the arc plate 25. The structure of the first nozzle assembly 36 is the same as that of the second nozzle assembly 37, and the structure of the second nozzle assembly 37 is the same as that of the third nozzle assembly 38. The clamping assembly is used to clamp and fix the Christmas light base 80, the limiting groove 39 is used to limit the lighting 81, and two positioning holes 82 are symmetrically provided on the lighting 81. A driving mechanism 15 is provided inside the workbench 10, and the output end of the driving mechanism 15 is connected to the disc 14.
[0029] Preferably, refer to the attached Figure 11 , Attachment Figure 12 , Attachment Figure 16 , Attachment Figure 17 The first cleaning assembly 32 includes two pairs of cleaning members 74, which are symmetrically distributed on the upper and lower inner walls of the first movable frame 28. The outer wall of the cleaning member 74 is fixedly provided with a second shift rod 75, and the second shift rod 75 is rotatably connected to the inner wall of the first movable frame 28. A first spring 78 is connected between one side of the second shift rod 75 and the inner wall of the first movable frame 28. Two pairs of L-shaped plates 76 are symmetrically fixed on both sides of the first shift rod 68, and a plurality of second protrusions 77 are spaced apart on the side close to each other of each pair of L-shaped plates 76; the structure of the first cleaning assembly 32 is roughly the same as that of the second cleaning assembly 34. The difference between the structure of the first cleaning assembly 32 and the structure of the second cleaning assembly 34 is that the pair of cleaning members 74 in the first cleaning assembly 32 contact each other and are located between the two first grinding blocks 31, and the pair of cleaning members 74 in the second cleaning assembly 34 are distributed at intervals, and the cleaning members 74 in the second cleaning assembly 34 are located between two adjacent second grinding blocks 33.
[0030] Preferably, refer to the attached Figure 5 , Attachment Figure 6 , Attachment Figure 9 , Attachment Figure 15 , Attachment Figure 19 A first curved shell 41 is provided on the inner wall of the upper end of the curved plate 25, and two first partitions 47 are provided inside the first curved shell 41. The interior of the first curved shell 41 is separated by the two first partitions 47 to provide a first hydraulic chamber 48 and two second hydraulic chambers 49. The first hydraulic chamber 48 is located between the two second hydraulic chambers 49. An electric telescopic rod 51 is installed on the upper side of the interior of the first hydraulic chamber 48, and a first slide 52 is provided at the protruding end of the electric telescopic rod 51. A first push rod 53 is provided on the lower side of the first slide 52, and the lower end of the first push rod 53 is fixedly connected to the upper end of the second movable frame 29.
[0031] Preferably, refer to the attached Figure 9 , Attachment Figure 15 , Attachment Figure 19 A second slide plate 55 is provided vertically slidingly inside the two second hydraulic chambers 49, and a second push rod 54 is fixedly provided on the lower side of the two second slide plates 55. The lower ends of the two second push rods 54 are fixedly connected to the first movable frame 28 and the third movable frame 30 respectively. A second spring 56 is provided between the upper sides of the two second slide plates 55 and the upper sides of the two second hydraulic chambers 49 respectively. A connecting port 50 is provided to connect the lower sides of the first hydraulic chamber 48 and the lower sides of the two second hydraulic chambers 49 respectively.
[0032] Preferably, refer to the attached Figure 9 , Attachment Figure 13 , Attachment Figure 19 A second curved shell 42 is provided on the inner wall of the lower end of the curved plate 25, and two second partitions 79 are provided inside the second curved shell 42. The interior of the second curved shell 42 is separated by the two second partitions 79 to provide a solution chamber 57 and two cavities 58. The solution chamber 57 is located between the two cavities 58. A third slide 63 is provided vertically sliding inside the solution chamber 57. A first circular tube 62 is provided on the upper side of the third slide 63. The upper end of the first circular tube 62 is connected to the lower end of the second movable frame 29. The nozzle 66 in the second nozzle assembly 37 is connected to the interior of the first circular tube 62 and is provided with a telescopic connecting tube 64.
[0033] Preferably, refer to the attached Figure 9 , Attachment Figure 13 , Attachment Figure 19 A fourth slide 72 is provided vertically slidingly inside the two cavities 58, and a second circular tube 71 is fixedly provided on the upper side of the two fourth slides 72. The upper ends of the two second circular tubes 71 are fixedly connected to the first movable frame 28 and the third movable frame 30 respectively. The nozzles 66 in the first nozzle assembly 36 and the third nozzle assembly 38 are connected to the interior of the two second circular tubes 71 respectively through two telescopic connecting tubes 64.
[0034] Preferably, refer to the attached Figure 4 , Attachment Figure 13 A cylinder 43 is provided on the upper side of the workbench 10, a cover plate 44 is provided on the upper side of the cylinder 43, a third partition plate 59 is provided inside the cylinder 43, and a sodium hydroxide solution 60 and an organic solvent 61 are separated inside the cover plate 44 by the third partition plate 59. The organic solvent 61 is connected to one of the cavities 58 by a first connecting pipe 45, and the sodium hydroxide solution 60 is connected to the solution cavity 57 by a second connecting pipe 46. A one-way valve 73 is provided on one side of the other cavity 58.
[0035] Preferably, refer to the attached Figure 3 , Attachment Figure 4 , Attachment Figure 9 , Attachment Figure 10 The clamping assembly includes a pressure block 17, which slides vertically in the disc 14. A plurality of slide grooves 19 are provided in a circumferential array on the upper part of the disc 14. A slider 20 is provided in the slide groove 19 for radial sliding. A clamping block 16 is fixed on the upper side of the slider 20. A connecting plate 21 is connected between the lower side of the slider 20 and the outer wall of the pressure block 17. One end of the connecting plate 21 is rotatably connected to the lower side of the slider 20, and the other end of the connecting plate 21 is rotatably connected to the outer wall of the pressure block 17. A compression spring 18 is provided to connect the lower side of the pressure block 17 to the inside of the disc 14. A ring member 22 is fixed on the inner wall of the welding mechanism 12, and the ring member 22 is in annular sliding contact with the disc 14.
[0036] Preferably, refer to the attached Figure 9 A limiting ring 26 is fixed to the inner wall of the upper end of the arc-shaped plate 25, and a rubber ring 27 is provided on the inner wall of the limiting ring 26. A hydraulic telescopic rod 23 is installed on the upper side of the bottom plate 13, and a pressure plate 24 is provided at the protruding end of the hydraulic telescopic rod 23.
[0037] Specific use of the present invention: First, residual grease, anti-rust oil, and fingerprints on the surface of the Christmas light base 80 can impair the weld quality between the base 80 and the decorative light 81, resulting in poor welds or air holes. Therefore, surface treatment of the base 80 is necessary before welding. The operator places the base 80 through the retaining ring 26 and rubber ring 27 and lowers it onto the pressure block 17 within the clamping assembly. At this point, the hydraulic telescopic rod 23 contracts, driving the pressure plate 24 downward. This downward movement of the pressure plate 24 also moves the Christmas light downward, transferring the force from the Christmas light to the pressure block 17, causing it to move downward within the disc 14. This downward movement of the pressure block 17 pulls the four sliders 20 radially inward synchronously through the four connecting plates 21. The sliders 20 move radially inward within the four guide slots 19, driving the four clamping blocks 16 to move radially inward synchronously, clamping the outer wall of the base 80. The control system controls the driving mechanism 15 to start, and the driving mechanism 15 drives the disc 14 to rotate. The rotation of the disc 14 drives the Christmas light base 80 to rotate, and the Christmas light base 80 rotates to cooperate with the curved plate 25 to be fixed. Since there are two pairs of first grinding blocks 31 on the inner wall of the first movable frame 28, there are three pairs of second grinding blocks 33 on the inner wall of the second movable frame 29, and there are four pairs of third grinding blocks 35 on the inner wall of the third movable frame 30, the first grinding blocks 31, the second grinding blocks 33, and the third grinding blocks 35 are used to perform step-by-step grinding on the outer wall of the Christmas light base 80, which can avoid the occurrence of scratches and prevent the outer wall of the Christmas light base 80 from having residual scratches.
[0038] Next, the control system activates the processing component, causing the electric telescopic rod 51 to extend and retract, driving the first slide 52 to move up and down within the first hydraulic chamber 48. As the first slide 52 moves downward within the first hydraulic chamber 48, this downward movement drives the first push rod 53 downward, which in turn drives the second movable frame 29 and the second grinding block 33 downward. Simultaneously, the downward movement of the first slide 52 forces the solution from the lower interior of the first hydraulic chamber 48 into the lower interiors of the two second hydraulic chambers 49 through the two connecting ports 50. This solution then propels the two second slides 55 upward within the two second hydraulic chambers 49. The upward movement of the two second slides 55 drives the two second push rods 54 upward, which in turn drives the first movable frame 28 and the third movable frame 30 upward. The upward movement of the second slide 55 compresses the second spring 56, generating an elastic force.
[0039] Simultaneously, the second movable frame 29 moves downward, driving the first circular tube 62 and the third slide 63 downward. The downward movement of the third slide 63 squeezes the sodium hydroxide solution in the solution chamber 57 into the first circular tube 62. The sodium hydroxide solution in the first circular tube 62 then flows upward through the telescopic connecting tube 64 and into the spray head 66. At this point, the downward movement of the second movable frame 29 drives the frame 65 and the spray head 66 downward. The first lever 68, which moves downward and contacts the first protrusion 70, causes one end of the lever 68 to be moved by the first protrusion 70, causing the lever 68 and the spray head 66 to oscillate. The oscillation of the spray head 66 twists the torsion spring 67, generating a spring force. The first lever 68 swings out of contact with the first protrusion 70, and the spring force of the torsion spring 67 causes the spray head 66 to oscillate back to its original position. The nozzle 66 in the second nozzle assembly 37 is moved back and forth by the first protrusion 70 and the elastic force of the torsion spring 67. The back and forth swing of the nozzle 66 causes the nozzle 66 to diffusely spray the sodium hydroxide solution onto the outer wall of the Christmas light base 80. The sodium hydroxide solution removes the oxide layer on the outer wall of the Christmas light base 80 and cools the outer wall of the Christmas light base 80 to prevent high-temperature deformation during the polishing process. The outer wall of the Christmas light base 80 is polished using three pairs of second polishing blocks 33 to mechanically remove the oxide layer on the outer wall of the Christmas light base 80.
[0040] Simultaneously, the first lever 68 in the second nozzle assembly 37 swings up and down repeatedly, driving the two pairs of L-shaped plates 76 to move up and down. This movement of the L-shaped plates 76 drives the second protrusions 77 to move up and down. The up and down movement of the second protrusions 77 compresses and swings the second lever 75 horizontally. This swinging movement of the second lever 75 drives the cleaning element 74 to swing, which in turn compresses the first spring 78, generating a spring force. The second protrusions 77 move out of contact with the second lever 75. Under the elastic force of the first spring 78, the second lever 75 and the cleaning element 74 swing back to their original position. Guided by the second protrusions 77 and the elastic force of the first spring 78, the two cleaning elements 74 in the second cleaning assembly 34 can swing away from and toward each other, facilitating the cleaning of the outer wall of the Christmas light base 80. Furthermore, the horizontal swinging of the two cleaning elements 74 in the second cleaning assembly 34 coordinates with the vertical movement of the second cleaning assembly 34, thereby enhancing the cleaning effect of the second cleaning assembly 34 on the outer wall of the Christmas light base 80. The cleaning member 74 in the second cleaning assembly 34 swings back and forth in the horizontal direction to contact and beat the two adjacent second grinding blocks 33, which is beneficial to the self-cleaning effect of the cleaning member 74, thereby extending the service life of the cleaning member 74.
[0041] At the same time, the upward movement of the first movable frame 28 and the third movable frame 30 drives the two second circular tubes 71 and the fourth slide 72 upward, causing the two fourth slides 72 to move upward within the two cavities 58. As the two fourth slides 72 move upward within the two cavities 58, the organic solvent in the organic solvent 61 is absorbed into the cavity 58 on the side closer to the first movable frame 28 through the first connecting tube 45. Furthermore, the gas is absorbed into the cavity 58 on the side closer to the third movable frame 30 through the one-way valve 73.
[0042] Then, when the first slide 52 moves upward within the first hydraulic chamber 48, the upward movement of the first slide 52 drives the first push rod 53 upward, and the upward movement of the first push rod 53 drives the second movable frame 29 and the second grinding block 33 upward. Simultaneously, under the elastic force of the two second springs 56 and the gravity of the first movable frame 28 and the third movable frame 30, the two second slides 55 move downward within the two second hydraulic chambers 49, respectively, so that the solution on the lower sides of the two second hydraulic chambers 49 returns to the lower side of the first hydraulic chamber 48 through the two connecting ports 50. The downward movement of the two second slides 55 drives the two second push rods 54 downward, and the downward movement of the two second push rods 54 drives the first movable frame 28 and the third movable frame 30 downward. Therefore, the first movable frame 28 and the second movable frame 29 can be moved up and down crosswise, and the second movable frame 29 and the third movable frame 30 can be moved up and down crosswise, so as to realize the cross-grinding method of the outer wall of the Christmas light base 80, and the first grinding block 31, the second grinding block 33, and the third grinding block 35 are repeatedly moved up and down to grind along the grain direction of the outer wall of the Christmas light base 80, which is conducive to cross-grinding, eliminates traces of the previous process, and improves the effect of the processing component on the outer wall of the Christmas light base 80.
[0043] At the same time, the first movable frame 28 and the third movable frame 30 move downward, driving the two second round tubes 71 and the fourth slide 72 to move downward, so that the two fourth slides 72 move downward in the two cavities 58 respectively, thereby transporting the organic solvent in the cavity 58 on the side close to the first movable frame 28 to the first nozzle assembly 36, and utilizing the nozzle 66 in the first nozzle assembly 36 to swing up and down in the vertical direction, thereby diffusely spraying the organic solvent to the outer wall of the Christmas light base 80, which is conducive to making the organic solvent fully contact with the grease on the outer wall of the Christmas light base 80, and utilizing the organic solvent to clean the grease.
[0044] At the same time, the two cleaning members 74 in the first cleaning assembly 32 alternately move away from and toward each other horizontally to coordinate with the vertical upward and downward movement of the first cleaning assembly 32, thereby utilizing the two pairs of cleaning members 74 in the first cleaning assembly 32 to wipe the outer wall of the Christmas light base 80. The first nozzle assembly 36 cooperates with the first cleaning assembly 32 to quickly wipe away grease from the outer wall of the Christmas light base 80, thereby improving the effectiveness of the treatment assembly in treating grease on the outer wall of the Christmas light base 80.
[0045] At the same time, the two fourth slides 72 move downward in the two cavities 58 respectively, thereby transporting the gas in the cavity 58 on the side close to the third movable frame 30 to the third nozzle assembly 38, and the nozzle 66 in the third nozzle assembly 38 swings up and down in the vertical direction, thereby diffusely spraying the gas to the outer wall of the Christmas light base 80, so as to dry and cool the outer wall of the Christmas light base 80.
[0046] Finally, after the impurities on the outer wall of the Christmas light base 80 have been thoroughly cleaned by the treatment assembly, the staff then places the two decorative lights 81 in the two retaining grooves 39 and secures them in place with two bolts 40 inserted through the two positioning holes 82. The control system activates the moving mechanism 11, which drives the welding mechanism 12 to move. The welding mechanism 12 then welds the Christmas light base 80 and the decorative lights 81 to symmetrical sides of the outer wall of the Christmas light base 80.
[0047] The present invention provides an integrated processing equipment for Christmas lights. Through the arrangement of the first movable frame 28, the second movable frame 29, the third movable frame 30, the first polishing block 31, the second polishing block 33, and the third polishing block 35, the driving mechanism 15 drives the disc 14 to rotate. The rotation of the disc 14 drives the Christmas light base 80 to rotate. The Christmas light base 80 rotates and is fixed with the curved plate 25. Since there are two pairs of first polishing blocks 31 on the inner wall of the first movable frame 28, three pairs of second polishing blocks 33 on the inner wall of the second movable frame 29, and four pairs of third polishing blocks 35 on the inner wall of the third movable frame 30, the first polishing blocks 31, the second polishing blocks 33, and the third polishing blocks 35 are used to perform step-by-step grinding on the outer wall of the Christmas light base 80, following the principle of "from coarse to fine", which can avoid the occurrence of scratches and prevent the outer wall of the Christmas light base 80 from having residual scratches. Then, by making the first movable frame 28 and the second movable frame 29 move up and down crosswise, and making the second movable frame 29 and the third movable frame 30 move up and down crosswise, the outer wall of the Christmas light base 80 is cross-polished, and the first polishing block 31, the second polishing block 33, and the third polishing block 35 move up and down repeatedly to polish along the grain direction of the outer wall of the Christmas light base 80, which is conducive to cross-polishing, eliminates traces of the previous process, and improves the effect of the processing component on the outer wall of the Christmas light base 80.
[0048] The integrated processing equipment for Christmas lights of the present invention utilizes a first nozzle assembly 36, wherein the nozzle 66 within the first nozzle assembly 36 swings vertically up and down, thereby diffusely spraying a solvent onto the outer wall of the Christmas light base 80. This facilitates sufficient contact of the solvent with grease on the outer wall of the Christmas light base 80, thereby cleaning the grease. Furthermore, a first cleaning assembly 32 is provided, wherein the two cleaning members 74 within the first cleaning assembly 32 alternately move horizontally away from and toward each other, coordinating with the vertical upward and downward movement of the first cleaning assembly 32, thereby wiping the outer wall of the Christmas light base 80 with the two pairs of cleaning members 74 within the first cleaning assembly 32. The first cleaning assembly 32 and the first nozzle assembly 36 cooperate to quickly clean the grease on the outer wall of the Christmas light base 80, thereby enhancing the effectiveness of the processing assembly in grease removal on the outer wall of the Christmas light base 80.
[0049] The present invention provides an integrated processing device for Christmas lights. A second nozzle assembly 37 is provided, wherein a nozzle 66 in the second nozzle assembly 37 is driven by a first protrusion 70 and oscillated back and forth under the elastic force of a torsion spring 67. The oscillation of the nozzle 66 diffusely sprays sodium hydroxide solution onto the outer wall of the Christmas light base 80, removing the oxide layer on the outer wall and cooling the outer wall to prevent high-temperature deformation during polishing. Furthermore, three pairs of second polishing blocks 33 are used to polish the outer wall of the Christmas light base 80, mechanically removing the oxide layer. Furthermore, a second cleaning assembly 34 is provided, wherein two cleaning members 74 in the second cleaning assembly 34 are guided by a plurality of second protrusions 77 and the elastic force of a first spring 78, enabling the two cleaning members 74 to oscillate away from and toward each other, thereby facilitating cleaning of the outer wall of the Christmas light base 80. The two cleaning members 74 in the second cleaning assembly 34 swing horizontally to coordinate with the vertical upward and downward movement of the second cleaning assembly 34, thereby improving the cleaning effect of the second cleaning assembly 34 on the outer wall of the Christmas light base 80. The cleaning members 74 in the second cleaning assembly 34 swing back and forth horizontally to contact and slap the two adjacent second polishing blocks 33, which is conducive to the self-cleaning effect of the cleaning members 74, thereby extending the service life of the cleaning members 74.
[0050] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.
Claims
1. An integrated processing device for Christmas lights, characterized by: The invention comprises a workbench (10), wherein a bottom plate (13) is provided on the upper side of the workbench (10), an arc-shaped plate (25) is provided on the upper side of the bottom plate (13), and a processing component is provided on the inner wall of the arc-shaped plate (25); The processing assembly comprises a first movable frame (28), a second movable frame (29), and a third movable frame (30); the inner wall of the first movable frame (28) is provided with two pairs of first grinding blocks (31); the inner wall of the first movable frame (28) is provided with a first cleaning assembly (32); the middle inner wall of the first movable frame (28) is provided with a first nozzle assembly (36); the inner wall of the second movable frame (29) is provided with three pairs of second grinding blocks (33); the inner wall of the second movable frame (29) is provided with a second cleaning assembly (34); the middle inner wall of the second movable frame (29) is provided with a second nozzle assembly (37); the interior of the third movable frame (30) is provided with four pairs of third grinding blocks (35); and the middle inner wall of the third movable frame (30) is provided with a third nozzle assembly (38); The second nozzle assembly (37) comprises a frame (65), a nozzle (66) is rotatably provided inside the frame (65), a torsion spring (67) is provided at the rotation point between the nozzle (66) and the frame (65), a first shifting rod (68) is provided at the end of the nozzle (66) away from the outlet, a plurality of arc blocks (69) are provided in a circular array on the inner wall of the middle portion of the arc plate (25), and a plurality of first protrusions (70) are vertically spaced on the inner wall of the arc block (69).
2. The integrated processing equipment for Christmas lights according to claim 1, characterized in that: A moving mechanism (11) is provided on the upper side of the workbench (10), a welding mechanism (12) is provided on the moving mechanism (11), a disc (14) is rotatably provided in the middle of the bottom plate (13), a clamping assembly is provided on the disc (14), a limiting groove (39) is provided at each end of the arc plate (25), two bolts (40) are provided in the inner thread contact of the limiting groove (39), the first movable frame (28), the second movable frame (29), the third movable frame (30), and a circular array are distributed on the inner wall of the arc plate (25), The structure of the first nozzle assembly (36) is the same as that of the second nozzle assembly (37), and the structure of the second nozzle assembly (37) is the same as that of the third nozzle assembly (38). The clamping assembly is used to clamp and fix the Christmas light base (80), and the limiting groove (39) is used to limit the lighting (81). Two positioning holes (82) are symmetrically provided on the lighting (81). A driving mechanism (15) is provided inside the workbench (10), and the output end of the driving mechanism (15) is connected to the disc (14).
3. The integrated processing equipment for Christmas lights according to claim 1, characterized in that: The first cleaning assembly (32) includes two pairs of cleaning members (74), and the two pairs of cleaning members (74) are symmetrically distributed on the upper and lower inner walls of the first movable frame (28). The outer wall of the cleaning member (74) is fixed with a second shifting rod (75), and the second shifting rod (75) is rotatably connected to the inner wall of the first movable frame (28). A first spring (78) is connected between one side of the second shifting rod (75) and the inner wall of the first movable frame (28). Two pairs of L-shaped plates (76) are symmetrically fixed on both sides of the first shifting rod (68), and one side of each pair of L-shaped plates (76) close to each other is fixed with a second shifting rod (75). A plurality of second protrusions (77) are provided at intervals; the structure of the first cleaning assembly (32) is substantially the same as that of the second cleaning assembly (34); the difference between the structure of the first cleaning assembly (32) and the structure of the second cleaning assembly (34) is that a pair of the cleaning members (74) in the first cleaning assembly (32) are in contact with each other and are located between two first grinding blocks (31), and a pair of the cleaning members (74) in the second cleaning assembly (34) are distributed at intervals, and the cleaning member (74) in the second cleaning assembly (34) is located between two adjacent second grinding blocks (33).
4. The integrated processing equipment for Christmas lights according to claim 1, characterized in that: A first arc-shaped shell (41) is provided on the inner wall of the upper end of the arc-shaped plate (25), and two first partitions (47) are provided inside the first arc-shaped shell (41). A first hydraulic chamber (48) and two second hydraulic chambers (49) are provided inside the first arc-shaped shell (41) through the two first partitions (47). The first hydraulic chamber (48) is located between the two second hydraulic chambers (49). An electric telescopic rod (51) is installed on the upper side of the interior of the first hydraulic chamber (48). A first slide plate (52) is provided at the protruding end of the electric telescopic rod (51). A first push rod (53) is provided on the lower side of the first slide plate (52). The lower end of the first push rod (53) is fixedly connected to the upper end of the second movable frame (29).
5. The integrated processing equipment for Christmas lights according to claim 4, characterized in that: A second slide plate (55) is provided inside each of the two second hydraulic chambers (49) for vertical sliding movement, a second push rod (54) is fixed on the lower side of each of the two second slide plates (55), the lower ends of the two second push rods (54) are fixedly connected to the first movable frame (28) and the third movable frame (30), a second spring (56) is provided between the upper sides of the two second slide plates (55) and the upper sides of the two second hydraulic chambers (49), and a connecting port (50) is provided on the lower side of the interior of the first hydraulic chamber (48) and the lower side of the interior of the two second hydraulic chambers (49).
6. The integrated processing equipment for Christmas lights according to claim 1, characterized in that: A second arc-shaped shell (42) is provided on the inner wall of the lower end of the arc-shaped plate (25), and two second partitions (79) are provided inside the second arc-shaped shell (42). The interior of the second arc-shaped shell (42) is separated by the two second partitions (79) to form a solution chamber (57) and two cavities (58). The solution chamber (57) is located between the two cavities (58). A third slide plate (63) is provided inside the solution chamber (57) for vertical sliding. A first circular tube (62) is provided on the upper side of the third slide plate (63). The upper end of the first circular tube (62) is connected to the lower end of the second movable frame (29). The nozzle (66) in the second nozzle assembly (37) is connected to the interior of the first circular tube (62) and is provided with a telescopic connecting tube (64).
7. The integrated processing equipment for Christmas lights according to claim 6, characterized in that: A fourth slide plate (72) is provided vertically slidingly inside each of the two cavities (58), a second circular tube (71) is fixedly provided on the upper side of each of the two fourth slide plates (72), the upper ends of the two second circular tubes (71) are fixedly connected to the first movable frame (28) and the third movable frame (30), respectively, and the nozzles (66) in the first nozzle assembly (36) and the third nozzle assembly (38) are connected to the interiors of the two second circular tubes (71) through two telescopic connecting tubes (64).
8. The integrated processing equipment for Christmas lights according to claim 6, characterized in that: A cylinder (43) is provided on the upper side of the workbench (10), a cover plate (44) is provided on the upper side of the cylinder (43), a third partition plate (59) is provided inside the cylinder (43), a sodium hydroxide solution (60) and an organic solvent (61) are separated inside the cover plate (44) by the third partition plate (59), the organic solvent (61) is connected to one of the cavities (58) by a first connecting pipe (45), the sodium hydroxide solution (60) is connected to the solution cavity (57) by a second connecting pipe (46), and a one-way valve (73) is provided on one side of the other cavity (58).
9. The integrated processing equipment for Christmas lights according to claim 2, characterized in that: The clamping assembly includes a pressure block (17), which slides vertically in the disc (14). The upper circumferential array of the disc (14) is provided with a plurality of slide grooves (19), and a slider (20) is provided in the slide groove (19) for radial sliding. A clamping block (16) is fixed on the upper side of the slider (20), and a connecting plate (21) is connected between the lower side of the slider (20) and the outer wall of the pressure block (17). One end of the connecting plate (21) is rotatably connected to the lower side of the slider (20), and the other end of the connecting plate (21) is rotatably connected to the outer wall of the pressure block (17). A compression spring (18) is provided between the lower side of the pressure block (17) and the inside of the disc (14). An annular member (22) is fixed on the inner wall of the welding mechanism (12), and the annular member (22) is in annular sliding contact with the disc (14).
10. The integrated processing equipment for Christmas lights according to claim 1, characterized in that: A limiting ring (26) is fixedly provided on the inner wall of the upper end of the arc-shaped plate (25), and a rubber ring (27) is provided on the inner wall of the limiting ring (26). A hydraulic telescopic rod (23) is installed on the upper side of the bottom plate (13), and a pressure plate (24) is provided on the protruding end of the hydraulic telescopic rod (23).