Motor rotating shaft machining equipment and machining method thereof
By designing the first grinding mechanism and anti-rust mechanism of the motor shaft processing equipment, the heat concentration and anti-rust problems of the edge part of the D-type shaft are solved, precise grinding and anti-rust treatment are achieved, and the processing quality of the shaft is improved.
Patent Information
- Application Number
- CN202510727978.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-08-15
AI Technical Summary
The prior art cannot effectively handle the edge part between the arc portion of the D-type rotary shaft and the cross-section, resulting in excessive local temperature rise, affecting the microstructure of the material, and preventing rust treatment.
A motor shaft processing equipment is designed, including a first grinding mechanism, a driving mechanism, a second grinding mechanism and an anti-rust mechanism. By adjusting the grinding speed and spraying an anti-rust agent, the arc parts and edge parts of the rotating shaft are treated to ensure uniform grinding and anti-rust effect.
Accurate polishing of the arc parts and edge parts of the D-type rotary shaft is achieved, which avoids heat concentration, improves processing stability and anti-rust effect, and ensures the finished product quality of the rotary shaft.
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Figure CN120480737A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rotating shaft processing, in particular to a motor rotating shaft processing device and a processing method thereof. Background Art
[0002] The motor shaft is the core component of the motor, responsible for transmitting torque, supporting rotor rotation, and withstanding mechanical and electromagnetic loads. It supports the rotor core and windings, transmits motor torque, and ensures a uniform air gap between the rotor and stator. Its machining quality directly impacts the motor's efficiency, vibration, noise, and lifespan.
[0003] Application No. 202310693113.3 discloses a motor shaft finishing device and its processing technology, including a processing table and a motor shaft. The processing table is provided with a clamping device for clamping the motor shaft. The clamping device includes a clamping cylinder that is sleeved and clamped on both sides of the motor shaft. The outer end of the clamping cylinder on the left is fixedly connected to a rotating shaft, and the rotating shaft is connected to a driving motor through a coupling; a grinding cylinder is sleeved on the outer side of the motor shaft, and a grinding block that abuts the motor shaft is installed in the grinding cylinder; a reciprocating screw assembly that drives it to move back and forth horizontally is connected to the top of the grinding cylinder; it is convenient to realize the rapid switching between the two modes of overall reciprocating grinding and local repeated grinding, replace manual operation, and improve the stability and grinding effect of the grinding operation.
[0004] Compared with the traditional technical solution, the above technical solution can realize reciprocating grinding and local repeated grinding, but the processing scenario is single and can only process conventional cylindrical shafts. However, some shafts are designed in a D-shape, and the design of the straight surface part is to solve problems such as torque transmission, assembly accuracy and manufacturing efficiency. The edge part between the arc part and the cross section of the D-shaped shaft requires special fillet transition treatment. The core of the processing of the D-shaped shaft lies in the dynamic balance control of the transition treatment. The above technical solution cannot grind the fillet part of the edge. If only local repeated grinding is used without controlling the movement speed of the grinding block, the contact area between the grinding block and the shaft increases, and the grinding amount per unit time increases, resulting in excessive local temperature rise and affecting the material microstructure. It may also cause the shaft, such as the arc area, to be over-grinded, resulting in unstable finished product effect of the shaft, and it is also impossible to perform rust prevention treatment on the grounded part of the shaft. Summary of the Invention
[0005] The object of the present invention is to provide a motor shaft processing device and a processing method thereof to solve the problems raised in the above background.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a motor shaft processing device, comprising: a workbench and a slider clamping frame, fixedly installed on the upper end surface; a rotating shaft, arranged in the middle of the clamping frame; a first motor, fixedly installed on the rear side of the upper end surface of the workbench; a mounting frame, arranged on the upper side of the workbench; a first grinding mechanism, arranged on the upper side of the workbench; a driving mechanism, arranged on the upper side of the support plate; a second grinding mechanism, arranged on the front side of the driving mechanism; an anti-rust mechanism, arranged on the lower side of the rotating shaft; and a mixing mechanism, arranged on the left side of the second grinding mechanism.
[0007] Preferably, the first grinding mechanism includes: two groups of mounting blocks, an arc-shaped groove is fixedly opened on the upper surface of the mounting frame, and the mounting block is slidably connected to the inside of the arc-shaped groove; an adjusting screw, threadedly connected to the inside of the mounting block; an adjusting block, fixedly connected to the upper end of the adjusting screw; a hinge block, fixedly connected to the lower end of the adjusting screw; a hinge plate, rotatably connected to the lower end of the hinge block; and a grinding wheel, fixedly mounted on the lower end of the hinge plate.
[0008] Preferably, the driving mechanism includes: a vertical plate fixedly connected to the upper end surface of the support plate; a second motor fixedly installed on the right side of the rear end surface of the vertical plate; an output shaft fixedly connected to the output end surface of the second motor; a driving wheel fixedly connected to the rear end of the output shaft; a first limiting frame fixedly connected to the upper end surface of the support plate, and the output shaft rotatably connected to the middle part of the first limiting frame; The second limiting frame is fixedly connected to the upper end surface of the support plate; the driven rotating wheel is rotatably connected to the front end of the second limiting frame, and the driving rotating wheel is transmission-connected to the driven rotating wheel through a transmission belt.
[0009] Preferably, the driving mechanism also includes: a third motor, fixedly mounted on the left side of the rear end surface of the vertical plate; a mating shaft, fixedly connected to the output end surface of the third motor; a cam, fixedly connected to the rear end of the mating shaft; a buckle, slidably connected to the surface of the transmission belt; a supporting plate, fixedly connected to the front end surface of the buckle, and the supporting plate is slidably connected to the surface of the cam; a third limit frame, fixedly connected to the upper end surface of the support plate, and the mating shaft is rotatably connected to the middle part of the third limit frame.
[0010] Preferably, the second grinding mechanism includes: a driving plate, fixedly connected to the rear end face of the driven runner; a transmission shaft, fixedly connected to the rear end face of the driving plate; a driving frame, slidably connected to the surface of the transmission shaft; a fixed plate, fixedly connected to the left end face of the driving frame; and a wedge-shaped grinding block, arranged on the left end face of the fixed plate.
[0011] Preferably, the rust-proof mechanism includes: a double-chamber piston cylinder, which is arranged on the upper end surface of the support plate; a two-way piston rod, which is slidably connected to the inside of the double-chamber piston cylinder, and the upper end surface of the two-way piston rod is fixedly connected to the lower end surface of the fixed plate; a fixing frame, which is detachably connected to the upper end surface of the support plate; a first nozzle and a second nozzle, which are respectively arranged on the left and right sides of the upper end of the fixing frame, and the right output end of the double-chamber piston cylinder is connected to the second nozzle through a hose, and the left output end of the double-chamber piston cylinder is connected to the first nozzle through a hose.
[0012] Preferably, the mixing mechanism includes: a liquid storage tank, which is arranged at the upper end of the support plate; a liquid outlet pipe, which is arranged at the lower end of the liquid storage tank, and the liquid outlet pipe is connected to the two liquid inlets of the double-chamber piston cylinder through two groups of hoses; a transmission screw, which is fixedly connected to the left end face of the driving frame; several groups of annular frames, which are rotatably connected to the interior of the liquid storage tank; several groups of stirring blades, which are fixedly connected to the interior of the annular frames, and a threaded hole is provided in the middle of the annular frames, and the transmission screw is threadedly connected to the middle of the stirring blades.
[0013] Preferably, slide grooves are provided on the left and right sides of the upper end surface of the workbench, and sliders are provided on the left and right sides of the lower end surface of the support plate, the sliders slide in the inside of the slide grooves, the output end of the first motor is fixedly connected to a driving screw, and the mounting bracket is threadedly connected to the surface of the driving screw, and the right side of the upper end surface is fixedly connected to a limiting block, the driving screw is rotatably connected to the limiting block, two groups of sliding rods are fixedly connected between the first motor and the limiting block, and the mounting bracket is slidably connected to the surface of the sliding rod.
[0014] The present invention also provides a method for processing a motor shaft processing device, comprising the following steps: Step A: The clamping frame clamps and fixes the rotating shaft to be processed; Step B: The first grinding mechanism grinds the arc portion of the rotating shaft; Step C: the driving mechanism controls the second grinding mechanism to grind the connection between the cross section of the rotating shaft and the arc surface; Step D: The anti-rust mechanism performs anti-rust work on the polished part; Preferably, when the driving mechanism is performing grinding work, as the contact area between the wedge-shaped grinding block and the rotating shaft gradually increases, the cam rotates to control the buckle to move downward, thereby reducing the movement speed of the wedge-shaped grinding block by reducing the transmission ratio of the transmission belt, thereby ensuring the grinding consistency between the transition area and the plane. When the wedge-shaped grinding block gradually disengages, the cam controls the buckle to move upward to achieve the tension of the transmission belt, so that the wedge-shaped grinding block can be quickly withdrawn to avoid excessive grinding in the edge area.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention grinds the arc portion of the rotating shaft by setting a first grinding mechanism, realizes the grinding work of different positions of the rotating shaft by adjusting the position of the mounting block in the arc groove and the rotation angle of the hinge plate, and adjusts the grinding force by adjusting the length of the adjusting screw, thereby realizing precise processing of the rotating shaft.
[0016] The present invention grinds the cross section of the rotating shaft and the edge portion of the arc surface by setting a second grinding mechanism, and accurately grinds the edge portion by making the wedge-shaped grinding block contact with the rotating shaft. When the wedge-shaped grinding block gradually increases and the rotating shaft speed decreases as the contact area increases, the driving mechanism reduces the transmission ratio of the transmission belt through the cam and the buckle, thereby slowing down the movement speed of the wedge-shaped grinding block and avoiding local overheating or excessive wear of the rotating shaft. Compared with the existing technical solutions, the present invention can control the movement speed of the wedge-shaped grinding block during grinding to decrease as the contact area increases, keep the grinding force stable, and avoid heat concentration.
[0017] The present invention performs rust prevention work on the rotating shaft by arranging an anti-rust mechanism. When the wedge-shaped grinding block releases contact with the rotating shaft, the rapidly moving fixed plate controls the double-chamber piston cylinder through the bidirectional piston rod to quickly spray out a larger amount of rust inhibitor. The rust inhibitor is concentratedly sprayed onto the edge portion polished by the wedge-shaped grinding block through the second nozzle, further improving the rust prevention effect of the rotating shaft while effectively cooling the edge portion with high heat after the grinding process, further improving the processing effect of the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A flowchart of the steps of a motor shaft processing method proposed by the present invention; Figure 2 This is a structural schematic diagram of a motor shaft processing device proposed by the present invention; Figure 3 This is a schematic diagram of the overall structure of the first grinding mechanism proposed in the present invention; Figure 4 This is a partial structural diagram of the first grinding mechanism proposed in the present invention; Figure 5 This is a schematic structural diagram of the driving mechanism proposed in the present invention; Figure 6 This is a schematic diagram of the positional relationship between the driving mechanism and the second grinding mechanism proposed in the present invention; Figure 7 This is a schematic diagram of the structure of the anti-rust mechanism proposed in the present invention; Figure 8 This is a schematic structural diagram of the mixing mechanism proposed in the present invention; Figure 9 A partial front view of the rotating shaft of the present invention after grinding; In the figure: 1, workbench; 2, clamping frame; 3, rotating shaft; 4, supporting plate; 5, slide; 6, slider; 7, first motor; 8, mounting frame; 9, limit block; 10, slide bar; 11, driving screw; 100, first grinding mechanism; 101, mounting block; 102, adjusting screw; 103, adjusting block; 104, hinge block; 105, hinge plate; 106, grinding wheel; 107, arc groove; 200, driving mechanism; 201, vertical plate; 202, second motor; 203, output shaft; 204, driving pulley; 205, driven pulley; 206, transmission belt; 207, third motor; 208, matching Shaft; 209, cam; 210, buckle; 211, bearing plate; 212, third limiting frame; 213, first limiting frame; 214, third limiting frame; 300, second grinding mechanism; 301, drive plate; 302, transmission shaft; 303, drive frame; 304, fixed plate; 305, wedge-shaped grinding block; 400, rust-proof mechanism; 401, double-chamber piston cylinder; 402, two-way piston rod; 403, fixed frame; 404, first nozzle; 405, second nozzle; 500, mixing mechanism; 501, liquid storage tank; 502, liquid outlet pipe; 503, transmission screw; 504, annular frame; 505, stirring blade. DETAILED DESCRIPTION
[0019] like Figures 1-9 As shown, the present invention provides a technical solution: a motor shaft processing equipment, comprising: a workbench 1 and a slider 6, a clamping frame 2, fixedly mounted on the upper end surface of the workbench 1; a rotating shaft 3, arranged in the middle of the clamping frame 2; a first motor 7, fixedly mounted on the rear side of the upper end surface of the workbench 1; a mounting frame 8, arranged on the upper side of the workbench 1; a first grinding mechanism 100, arranged on the upper side of the workbench 1; a driving mechanism 200, arranged on the upper side of the support plate 4; a second grinding mechanism 300, arranged on the front side of the driving mechanism 200; an anti-rust mechanism 400, arranged on the lower side of the rotating shaft 3; and a mixing mechanism 500, arranged on the left side of the second grinding mechanism 300.
[0020] like Figure 3 and Figure 4 As shown, the first grinding mechanism 100 includes: two groups of mounting blocks 101, an arc-shaped groove 107 is fixedly opened on the upper surface of the mounting frame 8, and the mounting block 101 is slidably connected to the inside of the arc-shaped groove 107; an adjusting screw 102 is threadedly connected to the inside of the mounting block 101; an adjusting block 103 is fixedly connected to the upper end of the adjusting screw 102; a hinge block 104 is fixedly connected to the lower end of the adjusting screw 102; a hinge plate 105 is rotatably connected to the lower end of the hinge block 104; and a grinding wheel 106 is fixedly mounted on the lower end of the hinge plate 105.
[0021] like Figure 5As shown, the driving mechanism 200 includes: a vertical plate 201, fixedly connected to the upper end surface of the support plate 4; a second motor 202, fixedly installed on the right side of the rear end surface of the vertical plate 201; an output shaft 203, fixedly connected to the output end surface of the second motor 202; a driving pulley 204, fixedly connected to the rear end of the output shaft 203; a first limiting frame 213, fixedly connected to the upper end surface of the support plate 4, and the output shaft 203 is rotatably connected to the middle part of the first limiting frame 213; a second limiting frame 214, fixedly connected to the upper end surface of the support plate 4; a driven pulley 205, rotatably connected to the front end of the second limiting frame 214, and the driving pulley 204 is transmission-connected to the driven pulley 205 via a transmission belt 206.
[0022] Furthermore, the driving mechanism 200 also includes: a third motor 207, fixedly mounted on the left side of the rear end face of the vertical plate 201; a mating shaft 208, fixedly connected to the output end surface of the third motor 207; a cam 209, fixedly connected to the rear end of the mating shaft 208; a buckle 210, slidingly connected to the surface of the transmission belt 206; a supporting plate 211, fixedly connected to the front end face of the buckle 210, and the supporting plate 211 is slidingly connected to the surface of the cam 209; a third limiting frame 212, fixedly connected to the upper end face of the support plate 4, and the mating shaft 208 is rotatably connected to the middle part of the third limiting frame 212.
[0023] Furthermore, if Figure 6 and Figure 7 As shown, the second grinding mechanism 300 includes: a driving plate 301, fixedly connected to the rear end face of the driven runner 205; a transmission shaft 302, fixedly connected to the rear end face of the driving plate 301; a driving frame 303, slidably connected to the surface of the transmission shaft 302; a fixed plate 304, fixedly connected to the left end face of the driving frame 303; and a wedge-shaped grinding block 305, arranged on the left end face of the fixed plate 304.
[0024] Furthermore, if Figure 7 and Figure 9 As shown, the rust-proof mechanism 400 includes: a double-chamber piston cylinder 401, which is arranged on the upper end surface of the support plate 4; a two-way piston rod 402, which is slidably connected to the inside of the double-chamber piston cylinder 401, and the upper end surface of the two-way piston rod 402 is fixedly connected to the lower end surface of the fixed plate 304; a fixing frame 403, which is detachably connected to the upper end surface of the support plate 4; a first nozzle 404 and a second nozzle 405, which are respectively arranged on the left and right sides of the upper end of the fixing frame 403, the right output end of the double-chamber piston cylinder 401 is connected to the second nozzle 405 through a hose, and the left output end of the double-chamber piston cylinder 401 is connected to the first nozzle 404 through a hose.
[0025] Furthermore, if Figure 8As shown, the mixing mechanism 500 includes: a liquid storage tank 501, which is arranged at the upper end of the support plate 4; a liquid outlet pipe 502, which is arranged at the lower end of the liquid storage tank 501, and the liquid outlet pipe 502 is connected to the two liquid inlets of the double-chamber piston cylinder 401 through two groups of hoses; a transmission screw 503, which is fixedly connected to the left end face of the driving frame 303; several groups of annular frames 504, which are rotatably connected to the interior of the liquid storage tank 501; several groups of stirring blades 505, which are fixedly connected to the interior of the annular frame 504, and a threaded hole is provided in the middle of the annular frame 504, and the transmission screw 503 is threadedly connected to the middle of the stirring blade 505.
[0026] In order to further realize the grinding of different positions of the shaft in the present invention, Figure 2 As shown, slide grooves 5 are provided on the left and right sides of the upper end surface of the workbench 1, and sliders 6 are provided on the left and right sides of the lower end surface of the support plate 4. The sliders 6 slide inside the slide grooves 5. The output end of the first motor 7 is fixedly connected to the driving screw 11, and the mounting bracket 8 is threadedly connected to the surface of the driving screw 11. The right side of the upper end surface of the workbench 1 is fixedly connected to the limiting block 9, and the driving screw 11 is rotatably connected to the limiting block 9. Two groups of sliding rods 10 are fixedly connected between the first motor 7 and the limiting block 9, and the mounting bracket 8 is slidably connected to the surface of the sliding rod 10.
[0027] A method for processing a motor shaft processing device comprises the following steps: Step A: The clamping frame 2 clamps and fixes the rotating shaft 3 to be processed; Step B: The first grinding mechanism 100 grinds the arc portion of the rotating shaft 3; Step C: the driving mechanism 200 controls the second grinding mechanism 300 to grind the connection between the cross section and the arc surface of the rotating shaft 3; Step D: The anti-rust mechanism 400 performs anti-rust work on the polished part.
[0028] Furthermore, when the driving mechanism 200 performs the grinding work, as the contact area between the wedge-shaped grinding block 305 and the rotating shaft 3 gradually increases, the cam 209 rotates to control the buckle 210 to move downward, thereby reducing the movement speed of the wedge-shaped grinding block 305 by reducing the transmission ratio of the transmission belt 206, thereby ensuring the grinding consistency between the transition area and the plane. When the wedge-shaped grinding block 305 gradually disengages, the cam 209 controls the buckle 210 to move upward to achieve the tension of the transmission belt 206, so that the wedge-shaped grinding block 305 can be quickly withdrawn to avoid excessive grinding in the edge area.
[0029] Working principle: The clamping frame 2 fixes the rotating shaft 3 to be processed, and the grinding wheel 106 grinds the arc surface of the rotating shaft 3. If the contact point between the grinding wheel 106 and the rotating shaft 3 needs to be adjusted, it can be achieved by adjusting the position of the adjusting block 103 in the arc groove 107 and the rotation angle of the hinge plate 105. By rotating the adjusting block 103, the extension length of the adjusting screw 102 is controlled. The second motor 202 and the third motor 207 respectively drive the output shaft 203 and the matching shaft 208 fixedly connected thereto to rotate, the output shaft 203 drives the active rotary wheel 204 fixedly connected thereto to rotate, the active rotary wheel 204 drives the driven rotary wheel 205 to rotate through the transmission belt 206, the driven rotary wheel 205 drives the driving plate 301 fixedly connected thereto to rotate, the driving plate 301 drives the transmission shaft 302 fixedly connected thereto to rotate, when the transmission shaft 302 rotates, it drives the driving frame 303 sliding on its surface to reciprocate left and right, the driving frame 303 drives the fixed plate 304 fixedly connected thereto to reciprocate back and forth, and the fixed plate 304 drives the wedge-shaped grinding block 305 to reciprocate left and right When the wedge-shaped grinding block 305 moves to the left, its wedge surface portion gradually increases the contact area with the edge portion. At this time, the protruding portion of the cam 209 fixedly connected to the matching shaft 208 rotates to the lower side, and the bearing plate 211 on its surface moves downward according to its own gravity, so that the upper and lower parts of the transmission belt 206 are in a parallel state. By reducing the tension of the transmission belt 206, the transmission ratio of the active runner 204 to the driven runner 205 is reduced, so that the rotation speed of the driven runner 205 is reduced, thereby reducing the speed of the wedge-shaped grinding block 305 moving to the left, ensuring the grinding consistency of the transition area and the plane, and then achieving the goal that the grinding speed of the wedge-shaped grinding block 305 decreases as the contact area increases, keeping the grinding force stable, and avoiding heat concentration affecting the grinding effect; When the wedge-shaped grinding block 305 is released from contact with the rotating shaft 3 and moves to the right, the third motor 207 has controlled the protruding part of the cam 209 to rotate upward, and the protruding part of the cam 209 pushes the carrying plate 211 to move upward, and the carrying plate 211 drives the buckle 210 fixedly connected thereto to move upward, and the buckle 210 pulls the transmission belt 206 to increase its tension, thereby increasing the transmission ratio by increasing the friction with the output shaft 203 and the driven runner 205. At this time, the movement speed of the wedge-shaped grinding block 305 will be further accelerated, ensuring that the wedge-shaped grinding block 305 is accelerated when it exits the contact, avoiding staying in the edge area for too long and causing excessive grinding, thereby achieving linear deceleration of the wedge-shaped grinding block 305 when the contact area with the rotating shaft 3 increases, then grinding the transition area at a low and uniform speed, and finally linearly accelerating and disengaging during the exit stage, thereby achieving a constant material removal rate of the rotating shaft 3, ensuring its surface uniformity and the service life of the wedge-shaped grinding block 305; While grinding, the fixed plate 304 drives the two-way piston rod 402 fixedly connected thereto to perform left and right reciprocating motion, and the two-way piston rod 402 controls the two output ends of the double-chamber piston cylinder 401 to alternately spray out the rust preventive agent. When grinding, the rust preventive agent is sprayed onto the cross section of the rotating shaft 3 and the surface of the wedge-shaped grinding block 305 through the first nozzle 404, while performing a certain temperature reduction treatment on the rotating shaft 3. When the wedge-shaped grinding block 305 is away from the rotating shaft 3, the two-way piston rod 402 moves rapidly along with the fixed plate 304, causing the double-chamber piston cylinder 401 to spray more rust preventive agent, and the rust preventive agent is concentratedly sprayed onto the edge portion of the rotating shaft 3 through the second nozzle 405, further improving the grinding effect of the rotating shaft 3. The driving frame 303 drives the transmission screw 503 fixedly connected to it to perform reciprocating left and right motions. When the transmission screw 503 moves to the right, it enters the interior of the liquid storage tank 501. When the inner side wall of the liquid storage tank 501 limits the annular frame 504, the movement of the transmission screw 503 will drive the stirring blade 505 threadedly connected to it to rotate, thereby stirring and mixing the rust inhibitor, further improving the rust prevention effect on the rotating shaft 3. Furthermore, when the wedge-shaped grinding block 305 moves rapidly to the right, the transmission screw 503 will also drive the annular frame 504 to stir and rotate more quickly, thereby achieving a more uniform stirring effect. The rust inhibitor is sprayed on the polished edge of the rotating shaft 3 through the double-chamber piston cylinder 401.
[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and alterations may be made to the embodiments without departing from the spirit and scope of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A motor shaft processing device, characterized in that: include: Workbench (1) and slide (6), A clamping frame (2) is fixedly mounted on the upper end surface of the workbench (1); A rotating shaft (3) is arranged in the middle of the clamping frame (2); A first motor (7) is fixedly mounted on the rear side of the upper end surface of the workbench (1); A mounting frame (8) is provided on the upper side of the workbench (1); A first grinding mechanism (100) is provided on the upper side of the workbench (1); A driving mechanism (200) is arranged on the upper side of the support plate (4); A second grinding mechanism (300) is provided on the front side of the driving mechanism (200); An anti-rust mechanism (400) is provided on the lower side of the rotating shaft (3); The mixing mechanism (500) is arranged on the left side of the second polishing mechanism (300).
2. The motor shaft processing equipment according to claim 1, characterized in that: The first grinding mechanism (100) comprises: Two groups of mounting blocks (101), an arcuate groove (107) is fixedly provided on the upper surface of the mounting frame (8), and the mounting blocks (101) are slidably connected to the inside of the arcuate groove (107); An adjusting screw rod (102) is threadedly connected to the interior of the mounting block (101); An adjusting block (103) is fixedly connected to the upper end of the adjusting screw rod (102); A hinge block (104) is fixedly connected to the lower end of the adjusting screw rod (102); A hinge plate (105) rotatably connected to the lower end of the hinge block (104); The grinding wheel (106) is fixedly mounted on the lower end of the hinged plate (105).
3. The motor shaft processing equipment according to claim 2, characterized in that: The driving mechanism (200) comprises: A vertical plate (201) fixedly connected to the upper end surface of the support plate (4); A second motor (202) is fixedly mounted on the right side of the rear end surface of the vertical plate (201); An output shaft (203) fixedly connected to the output end surface of the second motor (202); A driving wheel (204) is fixedly connected to the rear end of the output shaft (203); A first limiting frame (213) is fixedly connected to the upper end surface of the support plate (4), and the output shaft (203) is rotatably connected to the middle portion of the first limiting frame (213); A second limiting frame (214) is fixedly connected to the upper end surface of the support plate (4); The driven rotating wheel (205) is rotatably connected to the front end of the second limiting frame (214), and the driving rotating wheel (204) is transmission-connected to the driven rotating wheel (205) via a transmission belt (206).
4. The motor shaft processing equipment according to claim 3, characterized in that: The driving mechanism (200) further includes: A third motor (207) is fixedly mounted on the left side of the rear end surface of the vertical plate (201); A matching shaft (208) fixedly connected to the output end surface of the third motor (207); A cam (209) fixedly connected to the rear end of the mating shaft (208); A buckle (210) is slidably connected to the surface of the transmission belt (206); A bearing plate (211) is fixedly connected to the front end surface of the buckle (210), and the bearing plate (211) is slidably connected to the surface of the cam (209); The third limiting frame (212) is fixedly connected to the upper end surface of the support plate (4), and the matching shaft (208) is rotatably connected to the middle part of the third limiting frame (212).
5. The motor shaft processing equipment according to claim 4, characterized in that: The second grinding mechanism (300) comprises: A driving plate (301) is fixedly connected to the rear end surface of the driven rotating wheel (205); A transmission shaft (302) is fixedly connected to the rear end surface of the driving plate (301); A driving frame (303) is slidably connected to the surface of the transmission shaft (302); A fixed plate (304) is fixedly connected to the left end surface of the driving frame (303); The wedge-shaped grinding block (305) is arranged on the left end surface of the fixed plate (304).
6. The motor shaft processing equipment according to claim 5, characterized in that: The anti-rust mechanism (400) comprises: A double-chamber piston cylinder (401) is arranged on the upper end surface of the support plate (4); A bidirectional piston rod (402) is slidably connected to the interior of the double-chamber piston cylinder (401), wherein the upper end surface of the bidirectional piston rod (402) is fixedly connected to the lower end surface of the fixed plate (304); A fixing frame (403) detachably connected to the upper end surface of the support plate (4); The first nozzle (404) and the second nozzle (405) are respectively arranged on the left and right sides of the upper end of the fixing frame (403); the right output end of the double-chamber piston cylinder (401) is connected to the second nozzle (405) through a hose, and the left output end of the double-chamber piston cylinder (401) is connected to the first nozzle (404) through a hose.
7. The motor shaft processing equipment according to claim 6, characterized in that: The mixing mechanism (500) comprises: A liquid storage tank (501) is provided at the upper end of the support plate (4); A liquid outlet pipe (502) is provided at the lower end of the liquid storage tank (501), and the liquid outlet pipe (502) is connected to the two liquid inlets of the double-chamber piston cylinder (401) through two sets of flexible pipes; A transmission screw (503) is fixedly connected to the left end surface of the driving frame (303); A plurality of annular frames (504) are rotatably connected to the interior of the liquid storage tank (501); A plurality of groups of stirring blades (505) are fixedly connected to the inside of the annular frame (504). A threaded hole is provided in the middle of the annular frame (504). The transmission screw (503) is threadedly connected to the middle of the stirring blades (505).
8. The motor shaft processing equipment according to claim 7, characterized in that: The left and right sides of the upper end surface of the workbench (1) are provided with slide grooves (5), the left and right sides of the lower end surface of the support plate (4) are provided with sliders (6), the sliders (6) slide inside the slide grooves (5), the output end of the first motor (7) is fixedly connected to the driving screw (11), the mounting frame (8) is threadedly connected to the surface of the driving screw (11), the right side of the upper end surface of the workbench (1) is fixedly connected to the limiting block (9), the driving screw (11) is rotatably connected to the limiting block (9), two groups of sliding rods (10) are fixedly connected between the first motor (7) and the limiting block (9), and the mounting frame (8) is slidably connected to the surface of the sliding rod (10).
9. The method for processing a motor shaft according to claim 8, characterized in that: The following steps are involved: Step A: The clamping frame (2) clamps and fixes the rotating shaft (3) to be processed; Step B: The first grinding mechanism (100) grinds the arc portion of the rotating shaft (3); Step C: the driving mechanism (200) controls the second grinding mechanism (300) to grind the connection between the cross section and the arc surface of the rotating shaft (3); Step D: The anti-rust mechanism (400) performs anti-rust work on the polished part.
10. The motor shaft processing equipment and the processing method according to claim 9, characterized in that: When the driving mechanism (200) performs a grinding operation, as the contact area between the wedge-shaped grinding block (305) and the rotating shaft (3) gradually increases, the cam (209) rotates to control the buckle (210) to move downward, thereby reducing the speed of movement of the wedge-shaped grinding block (305) by reducing the transmission ratio of the transmission belt (206), thereby ensuring the grinding consistency of the transition area and the plane. When the wedge-shaped grinding block (305) gradually disengages, the cam (209) controls the buckle (210) to move upward to achieve the tension of the transmission belt (206), so that the wedge-shaped grinding block (305) can be quickly withdrawn to avoid excessive grinding in the edge area.
Citation Information
Patent Citations
Motor rotating shaft finish machining device and machining process thereof
CN116494038A