Movable abrasive belt mechanism, four-station abrasive belt machine and control method
The grinding platform pressure is adjusted by the mobile belt mechanism and the Y-axis moving mechanism, which solves the problem of grinding failure of multi-station belt machines and achieves efficient multi-station grinding effect.
Patent Information
- Application Number
- CN202510673361.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-08-15
AI Technical Summary
Existing belt sanders cannot effectively polish multi-station workpieces at the same time, resulting in the problem of grinding failure.
The mobile belt mechanism is adopted, and the polishing wheel assembly is driven to move in the Y direction through the Y-axis moving mechanism, adjust the pressure between the grinding platform and the workpiece, and use the monitoring module to monitor and adjust the pressure in real time to avoid grinding failure.
The simultaneous grinding operation of multi-station workpieces is realized, which improves grinding efficiency and quality, and avoids the grinding failure between the workpieces and the grinding platform.
Smart Images

Figure CN120480740A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of abrasive belt machines, and more specifically, to a movable abrasive belt mechanism, a four-station abrasive belt machine, and a control method. Background Art
[0002] A belt sander is a mechanical device used for grinding and polishing, and is widely used in woodworking and metal processing.
[0003] The belt sander uses a motor to drive a pulley to rotate, thereby driving a first sanding belt tensioned on the pulley to move, and the first sanding belt rubs against the workpiece to complete the sanding operation on the workpiece. For example, application number 202310807028.5 discloses a belt sander, including a frame, on which a first pulley, a second pulley, a third pulley, a fourth pulley, and a first sanding belt are provided; in the horizontal direction, the third pulley is located between the first pulley and the second pulley; the third pulley is located lower than the first pulley and the second pulley; the fourth pulley is lower than the second pulley, and in the horizontal direction, the second pulley and the fourth pulley are located on the same side of the third pulley. The first sanding belt of the belt sander has a first winding method, and the first sanding belt passes through the first pulley, the second pulley, the third pulley, and the fourth pulley in sequence.
[0004] At least one of its drawbacks is that the sanding belt machine is not suitable for grinding multiple workpieces at the same time, resulting in low machine efficiency. Therefore, it is necessary to design a multi-station sanding belt machine.
[0005] The technical difficulty of the multi-station sanding belt machine lies in the need to grind workpieces at multiple stations at the same time. Due to the inconsistent surface tolerances of the unground workpieces themselves, as well as the deviation in the position of the first sanding belt of the sanding belt machine itself and the inconsistent tolerance of the fixture, it is easy to cause straightness deviations between multiple workpieces and the surface of the first sanding belt when they are ground at the same time. For example, some workpieces rub closely against the surface of the first sanding belt, while some workpieces are separated from the surface of the first sanding belt, making some workpieces prone to grinding failure.
[0006] Therefore, the existing technology needs to be improved. Summary of the Invention
[0007] The purpose of this application is to provide a movable sanding belt mechanism, a four-station sanding belt machine and a control method, aiming to solve the technical problem of how to avoid sanding failure in a multi-station sanding belt machine in the prior art.
[0008] To achieve the above objectives, the technical solution adopted in this application is:
[0009] In a first aspect, the present application provides a movable sanding belt mechanism, comprising:
[0010] A main body, the main body comprising a first abrasive belt, the first abrasive belt being used to connect to a workpiece to grind the workpiece;
[0011] a plurality of polishing wheel assemblies, wherein the polishing wheel assemblies are movably disposed on the main body;
[0012] a plurality of rollers, the rollers being spaced apart from the polishing wheel assembly, the polishing wheel assembly and the rollers being used to mount the first abrasive belt so that the first abrasive belt forms a plurality of convex polishing platforms arranged in a straight line;
[0013] A Y-axis moving mechanism is connected to the polishing wheel assembly for driving the polishing wheel assembly to move along the Y direction to adjust the pressure between the polishing platform and the workpiece.
[0014] In one embodiment, the Y-axis movement mechanism includes:
[0015] Y-axis driving source;
[0016] A Y-direction sliding assembly is provided along the Y-direction and is used to connect the Y-direction driving source and the polishing wheel assembly.
[0017] In one embodiment, the Y-direction driving source includes:
[0018] Y-axis motor;
[0019] A Y-direction screw rod, the Y-direction screw rod is transmission-connected to the Y-direction screw rod;
[0020] A sliding nut, the sliding nut being threadedly connected to the Y-direction lead screw, and the sliding nut being connected to the polishing wheel assembly via the Y-direction sliding assembly, so that the Y-direction motor drives the polishing wheel assembly to move along the Y-direction;
[0021] A nut sliding seat is slidably connected to the sliding nut.
[0022] In one embodiment, the sliding nut comprises:
[0023] a nut body, the nut body being threadably connected to the Y-direction screw, the nut body having a proximal end and a distal end;
[0024] a nut cap body, the nut cap body being arranged at the proximal end and being used for being fixedly connected to the Y-direction sliding assembly;
[0025] A nut column, the nut column being arranged at the distal end and being used to be embedded in the Y-direction sliding assembly;
[0026] Among them, the nut cap body is set in a triangular shape, and a plurality of threaded holes are set on the nut cap body, and the threaded holes are used to be fixedly connected with the Y-direction sliding assembly. The nut cap body is embedded in the sliding cavity of the nut sliding seat, and the nut cap body is slidingly connected to the sliding cavity.
[0027] In one embodiment, the Y-sliding assembly comprises:
[0028] A Y-direction slide rail, the Y-direction slide rail is arranged along the Y direction;
[0029] A Y-direction slider is slidably arranged with the Y-direction slide rail, and the Y-direction slider is connected to the polishing wheel assembly.
[0030] In one embodiment, the polishing wheel assembly comprises:
[0031] a polishing wheel base, the polishing wheel base being connected to the Y-axis moving mechanism;
[0032] a set of bearings, wherein the bearings are mounted on the polishing wheel base;
[0033] The polishing wheel body is embedded in the bearing and is rotatably connected to the polishing wheel base. The first abrasive belt is wound around the polishing wheel body.
[0034] In one embodiment, the polishing wheel base comprises:
[0035] A base bottom plate, the base bottom plate is fixed to the Y-direction slider of the Y-axis moving mechanism, and the base bottom plate is fixedly connected to the sliding nut of the Y-axis moving mechanism;
[0036] A base bracket is fixed to the base bottom plate, and the base bracket is rotatably connected to the polishing wheel body.
[0037] In one embodiment, the base support comprises:
[0038] A bracket body, the bracket body having a bracket upright plate and a lower positioning cover arranged at the bottom of the bracket upright plate, the lower positioning cover being provided with a first mounting hole for mounting the bearing;
[0039] A group of elongated holes, wherein the elongated holes are provided on the top of the bracket upright plate;
[0040] An upper positioning cover is fixed to the elongated hole by means of bolts.
[0041] In a second aspect, based on the movable sanding belt mechanism of the above embodiment, the present application provides a four-station sanding belt machine, which includes:
[0042] A main body, the main body comprising a first abrasive belt, the first abrasive belt being used to connect to a workpiece to grind the workpiece;
[0043] a plurality of polishing wheel assemblies, wherein the polishing wheel assemblies are movably disposed on the main body;
[0044] a plurality of rollers, the rollers being spaced apart from the polishing wheel assembly, the polishing wheel assembly and the rollers being used to mount the first abrasive belt so that the first abrasive belt forms a plurality of convex polishing platforms arranged in a straight line;
[0045] A Y-axis moving mechanism, the Y-axis moving mechanism is drivingly connected to the polishing wheel assembly, and the Y-axis moving mechanism is used to drive the polishing wheel assembly to move along the Y direction;
[0046] A chuck mechanism, the chuck mechanism being located on one side of the convex grinding platform, the chuck mechanism being used to clamp a plurality of workpieces so that the workpieces correspond one-to-one to the convex grinding platform;
[0047] A monitoring module is provided in the chuck mechanism, and is used to monitor the pressure between the workpiece and the convex grinding platform, so as to adjust the pressure between the grinding platform and the workpiece by driving the Y-axis moving mechanism.
[0048] In a third aspect, based on the four-station sanding belt machine of the above embodiment, the present application further provides a control method for the four-station sanding belt machine, which includes the following steps:
[0049] Preset the preset pressure between each workpiece and the convex grinding platform;
[0050] monitoring the actual pressure between each of the workpieces and the convex grinding platform;
[0051] Determine whether the monitored actual pressure meets the pre-stored first condition. When the monitored actual pressure meets the pre-stored first condition, control the Y-axis moving mechanism to drive the convex grinding platform to move so that the actual pressure is within the preset pressure range. The first condition is that the actual pressure is outside the preset pressure range.
[0052] The mobile sanding belt mechanism, four-station sanding belt machine, and control method provided by the present application have at least the following beneficial effects:
[0053] The present application discloses a mobile sanding belt mechanism, a four-station sanding belt machine and a control method, wherein the mobile sanding belt mechanism includes a main body, a plurality of polishing wheel assemblies, a plurality of rollers and a Y-axis moving mechanism, wherein the main body includes a first sanding belt, the first sanding belt is used to connect a workpiece to grind the workpiece, the polishing wheel assembly is movably arranged on the main body, the roller is spaced apart from the polishing wheel assembly, the polishing wheel assembly and the roller are both used to install the first sanding belt, so that the first sanding belt forms a plurality of convex grinding platforms arranged in a straight line, the Y-axis moving mechanism is driven and connected to the polishing wheel assembly, and the Y-axis moving mechanism is used to drive the polishing wheel assembly to move along the Y direction to adjust the pressure between the grinding platform and the workpiece. The present application drives the convex grinding platform to move by the Y-axis moving mechanism, which can automatically adjust the pressure between the workpiece and the convex grinding platform, avoid the phenomenon of grinding failure between the workpiece and the convex grinding platform, realize the simultaneous grinding operation of multiple workpieces, and improve grinding efficiency and grinding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0055] Figure 1 A schematic structural diagram of a movable sanding belt mechanism provided in an embodiment of the present application;
[0056] Figure 2 A schematic diagram of the assembly structure of the Y-axis moving mechanism and the polishing wheel assembly provided in an embodiment of the present application;
[0057] Figure 3 A schematic diagram of the disassembled structure of the Y-axis moving mechanism provided in an embodiment of the present application;
[0058] Figure 4 A schematic diagram of the disassembled structure of the polishing wheel assembly provided in an embodiment of the present application;
[0059] Figure 5 A diagram showing the working principle of a four-station sanding machine provided in an embodiment of the present application;
[0060] Figure 6 This is a control flow chart of the four-station sanding machine provided in an embodiment of the present application.
[0061] Among them, the reference numerals in the figures are:
[0062] 100, main body; 200, polishing wheel assembly; 300, roller; 400, Y-axis moving mechanism; 500, workpiece; 600, chuck mechanism; 700, monitoring module; 800, controller; 110, first abrasive belt; 120, convex grinding platform; 130, chassis; 210, polishing wheel base; 220, bearing; 230, polishing wheel body; 211, base bottom plate; 212, base bracket; 213, bracket body Body; 214, long hole; 215, upper positioning cover; 216, bracket vertical plate; 217, lower positioning cover; 410, Y-axis drive source; 420, Y-axis sliding assembly; 411, Y-axis motor; 412, Y-axis screw rod; 413, sliding nut; 414, nut sliding seat; 415, nut body; 416, nut cap body; 417, nut column; 418, sliding cavity; 421, Y-axis slide rail; 422, Y-axis slider. DETAILED DESCRIPTION
[0063] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0064] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be located directly or indirectly on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings and are only for the convenience of description and cannot be understood as limitations on this technical solution. The terms "first" and "second" are only used for the purpose of convenience of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more, unless otherwise clearly and specifically defined.
[0065] See also Figure 1The present embodiment provides a movable sanding belt mechanism, which includes: a main body 100, a plurality of polishing wheel assemblies 200, a plurality of rollers 300 and a Y-axis moving mechanism 400. The main body 100 includes a first sanding belt 110, which is used to connect to a workpiece 500 to grind the workpiece 500. The polishing wheel assembly 200 is movably arranged on the main body 100. The roller 300 is spaced apart from the polishing wheel assembly 200. The polishing wheel assembly 200 and the roller 300 are both used to install the first sanding belt 110, so that the first sanding belt 110 forms a plurality of convex grinding platforms 120 arranged in a straight line. The Y-axis moving mechanism 400 is driven and connected to the polishing wheel assembly 200. The Y-axis moving mechanism 400 is used to drive the polishing wheel assembly 200 to move along the Y direction to adjust the pressure between the grinding platform and the workpiece 500.
[0066] In this embodiment, a plurality of polishing wheel assemblies 200 and a plurality of rollers 300 are connected to the first abrasive belt 110 to form a plurality of convex polishing platforms 120 arranged in a straight line. The plurality of convex polishing platforms 120 arranged in a straight line can simultaneously polish a plurality of workpieces 500 to improve work efficiency. During the polishing process, the workpiece 500 can be controlled to rotate around the convex polishing platform 120, and the side of the workpiece 500 can be polished, or it can be applied to the polishing of annular, circular or spherical workpieces 500. The Y-axis moving mechanism 400 is connected to the polishing wheel assembly 200 for driving. The Y-axis moving mechanism 400 can drive the polishing wheel assembly 200 to move along the Y direction, where the Y direction refers to the direction perpendicular to the workpiece 500 when the workpiece 500 is located in front of the polishing wheel assembly 200.
[0067] Multiple unpolished workpieces 500 can be clamped by the chuck mechanism 600 at the same time and abut against the convex grinding platform 120. Due to the inconsistent surface tolerances of the workpieces 500 themselves, as well as the position deviation of the first grinding belt 110 of the grinding belt machine itself and the inconsistent fixture tolerances, it is easy to cause some workpieces 500 and the surface of the first grinding belt 110 to have straightness deviations, that is, some workpieces 500 are tightly rubbed against the surface of the first grinding belt 110, and some workpieces 500 are not tightly rubbed against or detached from the surface of the first grinding belt 110. For the workpieces 500 that are not tightly rubbed against or detached from the surface of the first grinding belt 110, the convex grinding platform 120 corresponding to the workpiece 500 will be driven by the Y-axis moving mechanism 400 to approach the workpiece 500, so that the workpiece 500 and the convex grinding platform 120 maintain a certain pressure. For example, a pressure sensor can be provided on the chuck mechanism 600, which can monitor the actual pressure F1 between the workpiece 500 and the convex grinding platform 120. The preset pressure between the workpiece 500 and the convex grinding platform 120 can be pre-set to F0. When the monitored actual pressure F1 is less than the preset pressure F0, the Y-axis moving mechanism 400 can be controlled to drive the convex grinding platform 120 toward the workpiece 500, increasing the pressure between the workpiece 500 and the convex grinding platform 120 so that the actual pressure F1 is within the range of the preset pressure F0. Alternatively, when the monitored actual pressure F1 is greater than the preset pressure F0, the Y-axis moving mechanism 400 can be controlled to drive the convex grinding platform 120 away from the workpiece 500, reducing the pressure between the workpiece 500 and the convex grinding platform 120 so that the actual pressure F1 is within the range of the preset pressure F0. When the monitored actual pressure F1 is within the preset pressure F0, the Y-axis moving mechanism 400 can be controlled to remain stationary.
[0068] Therefore, this embodiment drives the convex grinding platform 120 to move through the Y-axis moving mechanism 400, which can automatically adjust the pressure between the workpiece 500 and the convex grinding platform 120, avoid grinding failure between the workpiece 500 and the convex grinding platform 120, and realize simultaneous grinding operations of multiple workpieces 500, which can improve grinding efficiency and grinding quality.
[0069] Specifically, see Figure 2 The Y-axis moving mechanism 400 includes: a Y-direction driving source 410 and a Y-direction sliding assembly 420 . The Y-direction sliding assembly 420 is arranged along the Y-direction and is used to connect the Y-direction driving source 410 and the polishing wheel assembly 200 .
[0070] In this embodiment, the Y-direction drive source 410 is driven and connected to the polishing wheel assembly 200 via the Y-direction sliding assembly 420. For example, the Y-direction drive source 410 can drive the Y-direction sliding assembly 420 to move along the Y-direction, so as to drive the polishing wheel assembly 200 to move along the Y-direction, and then realize the movement of the convex grinding platform 120 along the Y-direction. For example, the convex grinding platform 120 can be driven to move toward the side of the workpiece 500, so that the pressure between the convex grinding platform 120 and the workpiece 500 increases, or the convex grinding platform 120 can be driven to move away from the side of the workpiece 500, so that the pressure between the convex grinding platform 120 and the workpiece 500 decreases.
[0071] Specifically, see Figure 3 The Y-direction driving source 410 includes: a Y-direction motor 411, a Y-direction screw rod 412, a sliding nut 413 and a nut sliding seat 414. The Y-direction screw rod 412 is transmission-connected to the Y-direction screw rod 412, the sliding nut 413 is threadedly connected to the Y-direction screw rod 412, and the sliding nut 413 is connected to the polishing wheel assembly 200 via the Y-direction sliding assembly 420 to realize that the Y-direction motor 411 drives the polishing wheel assembly 200 to move along the Y-direction.
[0072] In this embodiment, the Y-direction motor 411 can drive the Y-direction screw 412 to rotate, and the Y-direction screw 412 can drive the sliding nut 413 to move along the Y-direction. The sliding nut 413 can be connected to the polishing wheel assembly 200, thereby driving the polishing wheel assembly 200 to move along the Y-direction. The nut sliding seat 414 is slidably connected to the sliding nut 413 to ensure that the sliding nut 413 moves in a directional manner within the nut sliding seat 414, thereby preventing the convex polishing platform 120 from deviating during movement.
[0073] Specifically, see Figure 3 The sliding nut 413 includes: a nut body 415, a nut cap body 416 and a nut column 417. The nut body 415 is threadedly connected to the Y-direction screw rod 412. The nut body 415 has a proximal end and a distal end. The nut cap body 416 is arranged at the proximal end. The nut cap body 416 is used to be fixedly connected to the Y-direction sliding assembly 420. The nut column 417 is arranged at the distal end. The nut column 417 is used to be embedded in the Y-direction sliding assembly 420.
[0074] The nut cap body 416 is triangular in shape and has a plurality of threaded holes thereon for fixed connection with the Y-direction sliding assembly 420. The nut cap body 416 is embedded in the sliding cavity 418 of the nut sliding seat 414 and is slidably connected to the sliding cavity 418.
[0075] In this embodiment, during the installation of the sliding nut 413, the nut column 417 can be inserted into the Y-direction slider 422 of the Y-direction sliding assembly 420, so that the nut cap body 416 is in contact with the Y-direction slider 422, and the installation is convenient. Therein, a number of threaded holes are provided on the nut cap body 416, and the nut cap body 416 can be fixedly connected to the Y-direction slider 422 by screws, and the nut cap body 416 is embedded in the sliding cavity 418 of the nut sliding seat 414. When the Y-direction motor 411 drives the sliding nut 413 to move, the sliding nut 413 can be directed in the sliding cavity 418 to prevent the convex grinding platform 120 from offset during movement.
[0076] Specifically, see Figure 3 The Y-direction sliding assembly 420 includes: a Y-direction slide rail 421 and a Y-direction slider 422 . The Y-direction slide rail 421 is arranged along the Y direction. The Y-direction slider 422 is slidably arranged with the Y-direction slide rail 421 , and the Y-direction slider 422 is connected to the polishing wheel assembly 200 .
[0077] In this embodiment, the Y-direction slide rail 421 can be laid along the Y-direction on the chassis 130 of the main body 100, and the Y-direction slider 422 is slidingly connected to the Y-direction slide rail 421. When the Y-direction motor 411 drives the Y-direction slider 422 to move, the Y-direction slider 422 drives the polishing wheel assembly 200 to move in a directional manner along the Y-direction slide rail 421.
[0078] Specifically, see Figure 3 and Figure 4 The polishing wheel assembly 200 includes: a polishing wheel base 210, a set of bearings 220 and a polishing wheel body 230. The polishing wheel base 210 is connected to the Y-axis moving mechanism 400, the bearings 220 are installed on the polishing wheel base 210, the polishing wheel body 230 is embedded in the bearings 220 and is rotatably connected to the polishing wheel base 210, and the first sanding belt 110 is wound around the polishing wheel body 230.
[0079] In this embodiment, the polishing wheel base 210 can be fixedly connected to the Y-direction slider 422, and the polishing wheel base 210 is fixedly connected to the sliding nut 413. When the Y-direction motor 411 drives the sliding nut 413 to move, the sliding nut 413 can drive the polishing wheel base 210 to move in a directional manner along the Y-direction slide rail 421. The bearing 220 is installed on the polishing wheel base 210, and the polishing wheel body 230 is embedded in the bearing 220 and is rotatably connected to the polishing wheel base 210. A first sanding belt 110 is wound around the polishing wheel body 230. When the first sanding belt 110 moves, the polishing wheel body 230 can rotate along the polishing wheel base 210 through the bearing 220.
[0080] Specifically, see Figure 2The polishing wheel base 210 includes: a base bottom plate 211 and a base bracket 212. The base bottom plate 211 is fixed to the Y-axis slider 422 of the Y-axis moving mechanism 400, and the base bottom plate 211 is fixedly connected to the sliding nut 413 of the Y-axis moving mechanism 400. The base bracket 212 is fixed to the base bottom plate 211, and the base bracket 212 is rotatably connected to the polishing wheel body 230.
[0081] In this embodiment, the base bottom plate 211 is fixed on the Y-direction slider 422, and the base bottom plate 211 can be directed along the Y-direction slide rail 421 through the Y-direction slider 422, and the base bottom plate 211 can be fixedly connected to the nut column 417. Specifically, the nut column 417 is embedded in the base bottom plate 211. In order to save space, the base bottom plate 211 is provided with a first cavity for accommodating the Y-direction screw rod 412, which is equivalent to one end of the Y-direction screw rod 412 being connected to the Y-direction motor 411, and the other end of the Y-direction screw rod 412 is arranged in the first cavity, and the base bracket 212 can be rotatably connected to the polishing wheel body 230 through the bearing 220.
[0082] Specifically, see Figure 4 The base bracket 212 includes: a bracket body 213, a group of long holes 214 and an upper positioning cover 215. The bracket body 213 has a bracket vertical plate 216 and a lower positioning cover 217 arranged at the bottom of the bracket vertical plate 216. The lower positioning cover 217 is provided with a first mounting hole for installing the bearing 220. The long hole 214 is provided at the top of the bracket vertical plate 216, and the upper positioning cover 215 is fixed to the long hole 214 by bolts.
[0083] It can be understood that the bracket upright plate 216 and the lower positioning cover 217 are integrally formed, and the bracket upright plate 216 and the lower positioning cover 217 are connected to form an L-shaped bracket. The upper end of the bracket upright plate 216 is fixedly connected to the upper positioning cover 215. The lower positioning cover 217, the bracket upright plate 216 and the upper positioning cover 215 form a U-shaped bracket for installing the polishing wheel body 230, wherein the lower positioning cover 217 can be installed on the base bottom plate 211, and a long hole 214 is opened at the upper end of the bracket upright plate 216, and the upper positioning cover 215 can be detachably connected to the bracket upright plate 216 through the long hole 214 and bolts. The position of the upper positioning cover 215 can be adjusted through the long hole 214, so as to adjust the position of the polishing wheel body 230 when installing the polishing wheel body 230, and the installation is convenient.
[0084] Example 2:
[0085] Based on the above examples, please refer to Figure 1 and Figure 5This embodiment provides a four-station sanding machine, which includes: a main body 100, a plurality of polishing wheel assemblies 200, a plurality of rollers 300, a Y-axis moving mechanism 400, a chuck mechanism 600 and a monitoring module 700. The main body 100 includes a first sanding belt 110, which is used to connect to a workpiece 500 to grind the workpiece 500. The polishing wheel assembly 200 is movably arranged on the main body 100. The roller 300 is spaced apart from the polishing wheel assembly 200. The polishing wheel assembly 200 and the roller 300 are both used to install the first sanding belt 110, so that the first sanding belt 110 forms a plurality of convex parts arranged in a straight line. The grinding platform 120, the Y-axis moving mechanism 400 is driven and connected to the polishing wheel assembly 200, the Y-axis moving mechanism 400 is used to drive the polishing wheel assembly 200 to move along the Y direction, the chuck mechanism 600 is located on one side of the movable sanding belt mechanism, the chuck mechanism 600 is used to clamp a plurality of workpieces 500, so that the plurality of workpieces 500 correspond one to one to the convex grinding platform 120, and the monitoring module 700 is arranged on the chuck mechanism 600, the monitoring module 700 is used to monitor the pressure between the workpiece 500 and the convex grinding platform 120, so as to realize the adjustment of the pressure between the grinding platform and the workpiece 500 by driving the Y-axis moving mechanism 400.
[0086] In this embodiment, the monitoring module 700 can be provided on the chuck mechanism 600. The monitoring module 700 is used to monitor the pressure between the workpiece 500 and the first abrasive belt 110. That is, the monitoring module 700 can monitor the pressure between the convex grinding platform 120 and the workpiece 500, and a preset pressure between the convex grinding platform 120 and the workpiece 500 can be pre-set. For example, taking the number of polishing wheel assemblies 200 as an example, that is, the first abrasive belt 110 can form four convex grinding platforms 120 through four polishing wheel assemblies 200. Correspondingly, the chuck mechanism 600 is provided with four clamping members, each of which is provided with a monitoring module 700. The monitoring module 700 and the Y-axis moving mechanism 400 are both connected to the controller 800. The controller 800 can receive monitoring data from the monitoring module 700, and the controller 800 can control the movement of the Y-axis moving mechanism 400 according to the monitoring data. For example, the monitoring module 700 can use a pressure sensor, which can monitor the pressure between the workpiece 500 and the convex grinding platform 120, that is, the pressure between the workpiece 500 and the first sanding belt 110. When the actual monitored pressure is greater than the preset pressure, the Y-axis moving mechanism 400 corresponding to the workpiece 500 can be controlled to drive the polishing wheel assembly 200 to move backward (away from the side of the workpiece 500) to reduce the pressure between the workpiece 500 and the first sanding belt 110; when the actual monitored pressure is less than the preset pressure, the Y-axis moving mechanism 400 corresponding to the workpiece 500 can be controlled to drive the polishing wheel assembly 200 to move forward (toward the side of the workpiece 500) to increase the pressure between the workpiece 500 and the first sanding belt 110, thereby automatically adjusting the pressure between the workpiece 500 and the convex grinding platform 120 to avoid grinding failure between the workpiece 500 and the convex grinding platform 120.
[0087] Example 3:
[0088] Based on the four-station sanding machine of the above embodiment, please refer to Figure 6 This embodiment provides a control method for a four-station sanding machine, which includes the following steps:
[0089] Presetting a preset pressure between each workpiece 500 and the convex grinding platform 120;
[0090] monitoring the actual pressure between each workpiece 500 and the convex grinding platform 120;
[0091] Determine whether the monitored actual pressure meets the pre-stored first condition. When the monitored actual pressure meets the pre-stored first condition, control the Y-axis moving mechanism 400 to drive the convex grinding platform 120 to move so that the actual pressure is within the preset pressure range. The first condition is that the actual pressure is outside the preset pressure range.
[0092] In this embodiment, a preset pressure is pre-set between each workpiece 500 and the convex grinding platform 120, and the preset pressure can be a range value. The actual pressure between each workpiece 500 and the convex grinding platform 120 is monitored. For example, the actual pressure between the workpiece 500 and the convex grinding platform 120 can be obtained by the pressure sensor on the chuck mechanism 600. The chuck mechanism 600 can include 4 clamping members, which are used to clamp the workpiece 500. Each clamping member can be provided with a corresponding pressure sensor to measure the actual pressure between the workpiece 500 and the convex grinding platform 120. When the actual pressure of a workpiece 500 is lower than the lower limit of the preset pressure, the Y-axis moving mechanism 4 corresponding to the workpiece 500 can be controlled. 00 drives the polishing wheel assembly 200 to move forward (toward the side of the workpiece 500) to increase the pressure between the workpiece 500 and the first sanding belt 110. When the actual pressure of a workpiece 500 is greater than the upper limit of the preset pressure, the Y-axis moving mechanism 400 corresponding to the workpiece 500 can be controlled to drive the polishing wheel assembly 200 to move backward (away from the side of the workpiece 500) to reduce the pressure between the workpiece 500 and the first sanding belt 110, thereby automatically adjusting the pressure between the workpiece 500 and the convex grinding platform 120 to avoid grinding failure between the workpiece 500 and the convex grinding platform 120.
[0093] In summary: The present application discloses a movable sanding belt mechanism, a four-station sanding belt machine, and a control method, wherein the movable sanding belt mechanism includes a main body, a plurality of polishing wheel assemblies, a plurality of rollers, and a Y-axis moving mechanism. The main body includes a first sanding belt, the first sanding belt is used to connect to a workpiece to grind the workpiece, the polishing wheel assembly is movably arranged on the main body, the rollers are spaced apart from the polishing wheel assembly, and the polishing wheel assembly and the rollers are both used to install the first sanding belt so that the first sanding belt forms a plurality of convex grinding platforms arranged in a straight line. The Y-axis moving mechanism is driven and connected to the polishing wheel assembly, and the Y-axis moving mechanism is used to drive the polishing wheel assembly to move along the Y direction to adjust the pressure between the grinding platform and the workpiece. The present application drives the convex grinding platform to move through the Y-axis moving mechanism, which can automatically adjust the pressure between the workpiece and the convex grinding platform, avoid the phenomenon of grinding failure between the workpiece and the convex grinding platform, realize the simultaneous grinding operation of multi-station workpieces, and improve grinding efficiency and grinding quality.
[0094] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. A mobile sanding belt mechanism, characterized in that: include: A main body, the main body comprising a first abrasive belt, the first abrasive belt being used to connect to a workpiece to grind the workpiece; a plurality of polishing wheel assemblies, wherein the polishing wheel assemblies are movably disposed on the main body; a plurality of rollers, the rollers being spaced apart from the polishing wheel assembly, the polishing wheel assembly and the rollers being used to mount the first abrasive belt so that the first abrasive belt forms a plurality of convex polishing platforms arranged in a straight line; A Y-axis moving mechanism is connected to the polishing wheel assembly for driving the polishing wheel assembly to move along the Y direction to adjust the pressure between the polishing platform and the workpiece.
2. The movable sanding belt mechanism according to claim 1, wherein: The Y-axis moving mechanism includes: Y-axis driving source; A Y-direction sliding assembly is provided along the Y-direction and is used to connect the Y-direction driving source and the polishing wheel assembly.
3. The movable sanding belt mechanism according to claim 2, characterized in that: The Y-direction driving source includes: Y-axis motor; A Y-direction screw rod, the Y-direction screw rod is transmission-connected to the Y-direction screw rod; A sliding nut, the sliding nut being threadedly connected to the Y-direction lead screw, and the sliding nut being connected to the polishing wheel assembly via the Y-direction sliding assembly, so that the Y-direction motor drives the polishing wheel assembly to move along the Y-direction; A nut sliding seat is slidably connected to the sliding nut.
4. The movable sanding belt mechanism according to claim 3, wherein: The sliding nut comprises: a nut body, the nut body being threadably connected to the Y-direction screw, the nut body having a proximal end and a distal end; a nut cap body, the nut cap body being arranged at the proximal end and being used for being fixedly connected to the Y-direction sliding assembly; A nut column, the nut column being arranged at the distal end and being used to be embedded in the Y-direction sliding assembly; Among them, the nut cap body is set in a triangular shape, and a plurality of threaded holes are set on the nut cap body, and the threaded holes are used to be fixedly connected with the Y-direction sliding assembly. The nut cap body is embedded in the sliding cavity of the nut sliding seat, and the nut cap body is slidingly connected to the sliding cavity.
5. The movable sanding belt mechanism according to claim 2, wherein: The Y-direction sliding assembly comprises: A Y-direction slide rail, the Y-direction slide rail is arranged along the Y direction; A Y-direction slider is slidably arranged with the Y-direction slide rail, and the Y-direction slider is connected to the polishing wheel assembly.
6. The movable sanding belt mechanism according to claim 1, wherein: The polishing wheel assembly comprises: a polishing wheel base, the polishing wheel base being connected to the Y-axis moving mechanism; a set of bearings, wherein the bearings are mounted on the polishing wheel base; The polishing wheel body is embedded in the bearing and is rotatably connected to the polishing wheel base. The first abrasive belt is wound around the polishing wheel body.
7. The movable sanding belt mechanism according to claim 6, wherein: The polishing wheel base comprises: A base bottom plate, the base bottom plate is fixed to the Y-direction slider of the Y-axis moving mechanism, and the base bottom plate is fixedly connected to the sliding nut of the Y-axis moving mechanism; A base bracket is fixed to the base bottom plate, and the base bracket is rotatably connected to the polishing wheel body.
8. The movable sanding belt mechanism according to claim 7, wherein: The base support comprises: A bracket body, the bracket body having a bracket upright plate and a lower positioning cover arranged at the bottom of the bracket upright plate, the lower positioning cover being provided with a first mounting hole for mounting the bearing; A group of elongated holes, wherein the elongated holes are provided on the top of the bracket upright plate; An upper positioning cover is fixed to the elongated hole by means of bolts.
9. A four-station belt sander, characterized in that: include: A main body, the main body comprising a first abrasive belt, the first abrasive belt being used to connect to a workpiece to grind the workpiece; a plurality of polishing wheel assemblies, wherein the polishing wheel assemblies are movably disposed on the main body; a plurality of rollers, the rollers being spaced apart from the polishing wheel assembly, the polishing wheel assembly and the rollers being used to mount the first abrasive belt so that the first abrasive belt forms a plurality of convex polishing platforms arranged in a straight line; A Y-axis moving mechanism, the Y-axis moving mechanism is drivingly connected to the polishing wheel assembly, and the Y-axis moving mechanism is used to drive the polishing wheel assembly to move along the Y direction; A chuck mechanism, the chuck mechanism being located on one side of the convex grinding platform, the chuck mechanism being used to clamp a plurality of workpieces so that the workpieces correspond one-to-one to the convex grinding platform; A monitoring module is provided in the chuck mechanism, and is used to monitor the pressure between the workpiece and the convex grinding platform, so as to adjust the pressure between the grinding platform and the workpiece by driving the Y-axis moving mechanism.
10. A control method for the four-station sanding machine according to claim 9, characterized in that: The following steps are involved: Preset the preset pressure between each workpiece and the convex grinding platform; monitoring the actual pressure between each of the workpieces and the convex grinding platform; Determine whether the monitored actual pressure meets the pre-stored first condition. When the monitored actual pressure meets the pre-stored first condition, control the Y-axis moving mechanism to drive the convex grinding platform to move so that the actual pressure is within the preset pressure range. The first condition is that the actual pressure is outside the preset pressure range.
Citation Information
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