Production equipment of non-cement-based trapezoidal building block and manufacturing method of non-cement-based trapezoidal building block

Abstract

The invention relates to production equipment and a manufacturing process of a non-cement-based trapezoidal building block. The production equipment comprises a bracket, a stirring device, a trapezoidal mold and a vibration platform, the support is composed of a bearing frame and supporting legs arranged at the four corners of the bearing frame, the stirring device is installed on the bearing frame, a square hole corresponding to a discharging port of the stirring device in position is formed in the middle of the bearing frame, sliding rails are arranged on the two sides of the square hole, and a sliding table is arranged at an upper end opening of the discharging hopper and slidably connected into the sliding rails. After being uniformly mixed by the mixing and stirring device, building block raw materials are unloaded from the roller type bin gate to the blanking hopper and fall into the trapezoidal mold below from the blanking hopper, vibration force generated by the vibration platform is transmitted to the raw materials in the trapezoidal mold, gas in the raw materials is thoroughly exhausted, the compactness of building blocks is guaranteed, and the forming quality of the building blocks is improved. In addition, the integrated raw material stirring, mold forming and vibration auxiliary building block manufacturing mode is adopted, the working procedures are matched compactly, the raw material transferring time is short, and the manufacturing efficiency of the trapezoidal building blocks is effectively improved.

Description

Technical Field

[0001] The present invention relates to the field of trapezoidal building block processing, and in particular to a production device for non-cement-based trapezoidal building blocks and a manufacturing method thereof. Background Art

[0002] Trapezoidal blocks are precast concrete components commonly used in farmland irrigation, drainage systems, or roadside ditches. The use of trapezoidal blocks can reduce water loss due to leakage and evaporation during water transportation, improving water resource utilization efficiency. Furthermore, their rapid water delivery shortens the irrigation cycle, thereby reducing electricity consumption during the irrigation process and achieving energy conservation. Trapezoidal channels have a scientifically designed cross-section, resulting in rapid water flow and strong water delivery capacity. The average flow rate can reach 0.6 to 0.9 meters per second, and the channel roughness value is approximately 0.013. Compared to U-shaped channels, they significantly improve water delivery efficiency and effectively reduce sedimentation.

[0003] Currently, the trapezoidal blocks sold on the market are mainly made using a pressing machine. This machine relies on the pressure of a pressing head to form the blocks. The special structure of the trapezoidal cross-section makes it difficult to completely expel internal bubbles, resulting in uneven block density and affecting the quality of batch molding. In addition, the raw materials need to be centrally prepared and mixed before being transferred to the molding machine for pressing, resulting in multiple processes and low efficiency. On the other hand, this type of trapezoidal block is currently usually made using high-content cement, aggregate and other materials. The high content of cement leads to relatively high raw material costs, which is not conducive to reducing construction costs. In addition, the high ambient temperature in summer makes the mixture prone to problems such as rapid slump loss, plastic shrinkage cracking, and excessively fast setting rate, which significantly increases the risk of temperature stress cracking. Under low temperature conditions in winter, there are common problems such as slow strength development and prolonged setting time, which greatly increases the possibility of frost damage and causes quality defects such as cracking and dislocation at the joints of prefabricated channels, affecting the service life of the channels. Summary of the Invention

[0004] In order to solve the above problems, the present invention provides a production device and a manufacturing method of non-cement-based trapezoidal building blocks.

[0005] The technical solution of the present invention is: a production equipment for non-cement-based trapezoidal building blocks, including a bracket, a stirring device, a trapezoidal mold and a vibration platform; the bracket is composed of a supporting frame and legs arranged at the four corners of the supporting frame, the stirring device is installed on the supporting frame, the middle part of the supporting frame is provided with a square hole corresponding to the position of the stirring device discharge port, both sides of the square hole are provided with slide rails, the upper end of the drop hopper is provided with a slide, the slide is slidably connected in the slide rails, and the outer side of the drop hopper is provided with a handle; the vibration platform is integrally arranged between the four legs of the bracket, including a fixed seat and a vibration seat, the four corners of the fixed seat are provided with circular pillars, springs are coaxially arranged on the circular pillars, the vibration seat is fixedly connected between the upper ends of the four springs, and two vibration motors are arranged side by side in the middle of the bottom surface of the vibration seat; the trapezoidal mold is placed in the middle of the vibration seat, including a trapezoidal inner template and a trapezoidal outer template with a gap between the two, the sides of the trapezoidal inner template and the trapezoidal outer template are fixedly connected by a trapezoidal frame plate, the trapezoidal bend of the trapezoidal outer template is provided with a mold cavity entrance, and the lower end of the drop hopper matches the mold cavity entrance in size and corresponds in position.

[0006] Preferably, the stirring device is mainly composed of a double-cavity cylinder, an upper hopper and a guide rail mechanism. A stirring shaft is installed in each of the two chambers of the double-cavity cylinder. A driver connected to the stirring shaft is provided on the outside of the double-cavity cylinder. A sealing cover is provided on the upper port of the double-cavity cylinder. A water inlet pipe is provided in the sealing cover. A plurality of nozzles are evenly provided on the water inlet pipe. A feeding port is provided on one side of the sealing cover. The guide rail mechanism is arranged between the water inlet pipe of the double-cavity cylinder and the ground. The upper hopper is installed in the guide rail mechanism. The discharge port is arranged in the middle of the bottom surface of the double-cavity cylinder. A unloading mechanism is provided at the discharge port, which is mainly composed of a cylinder and a roller-type bin door. Two end plates are provided at both ends of the roller-type bin door, and an arc-shaped plate matching the size of the discharge port is coaxially provided between one side of the two end plates. A V-shaped reinforcement plate is provided on the inner side of the arc-shaped plate, and a reinforcement rod is provided between the two end plates. A rotating shaft is provided on the outer end face of the end plate, which is connected to a seat bearing provided on the double-cavity cylinder body. The tail end of the cylinder is hinged to a support provided on the bracket, and the outer end of the rotating shaft is connected to an arc-shaped rocker, and the outer end of the arc-shaped rocker is hinged to the piston rod of the cylinder.

[0007] Preferably, the guide rail mechanism includes a channel steel guide rail and a winch arranged side by side, the side of the upper hopper is connected to the wheel axle through a rotating support, the outer end of the wheel axle is connected to a main guide wheel, the main guide wheel is matched and connected in the channel steel guide rail, the bottom of the upper hopper is rotatably connected to the square cylinder seat, the bottom of the square cylinder seat is rotatably connected to the blocking plate through a horizontal axis, the two ends of the blocking plate are connected to the channel steel guide rail through a secondary guide wheel, the upper part of the channel steel guide rail is provided with a branch guide rail, and the outer side of the square cylinder seat is provided with a limiting guide wheel supported on the outer surface of the channel steel guide rail; the winch is arranged above the sealing cover, and a movable pulley is provided in the middle part of the inner side of the upper hopper, and a fixed pulley is provided between the cross bars on the upper parts of the two channel steel guide rails, and the rope in the winch passes around the fixed pulley and the movable pulley in turn, and then is fixed to the cross bar upward.

[0008] Preferably, a through hole is provided in the radial direction on the main shaft body of the stirring shaft, and a stepped shaft is provided at the end of the stirring arm of the stirring shaft, which is inserted into the through hole. Arc-shaped pressure blocks are provided at both ends of the step shaft, and the arc-shaped pressure blocks are matched and pressed against the side of the main shaft body, and a locking nut is provided at the outer end of the step shaft.

[0009] Preferably, a plurality of arc-shaped lining plates are evenly arranged inside the double-cavity cylinder body, and the arc-shaped lining plates fully cover the arc-shaped bottom surface and end surface of the double-cavity cylinder body.

[0010] Preferably, the four corners of the surface of the vibration seat are provided with L-shaped blocks, the four corners of the trapezoidal mold are matched and inserted between the four L-shaped blocks, and two auxiliary rods are provided side by side between the two ends of the trapezoidal mold, and the auxiliary rods are supported on the inner ends of the L-shaped blocks.

[0011] Preferably, the sides of the trapezoidal inner template and the trapezoidal outer template are both provided with ribs, a number of through holes are evenly provided on the ribs, corresponding through holes are provided on the frame plates, and bolts are installed between the through holes on the ribs and the frame plates.

[0012] A method for producing equipment for non-cement-based trapezoidal building blocks, comprising the following steps: (a) Place the block materials into the upper hopper of the mixing device, start the winch to reel in the rope, and the rope will pass through the movable pulley to pull the upper hopper upward along the channel steel guide rail; (b) When the upper hopper reaches the feed port of the double-chamber cylinder, the auxiliary guide wheels at both ends of the lower sealing plate of the upper hopper roll from the channel steel guide rail into the branch guide rail. The change in route drives the sealing plate to flip. The flipped sealing plate drives the upper hopper to rotate around the axle of the main wheel. The lower port of the upper hopper is opened, and the raw materials flow into the double-chamber cylinder. (c) The two stirring shafts in the double-chamber cylinder rotate in opposite directions to mix and stir the raw materials, and at the same time, the nozzles on the water inlet pipe spray water evenly into the double-chamber cylinder to mix the block raw materials evenly; (d) The cylinder is started to push the arc rocker, which drives the arc rocker to rotate the shaft of the roller door. The arc plate rotates away from the discharge port, and the block raw materials enter the mold cavity entrance of the trapezoidal mold below from the drop hopper. The vibration force generated by the vibration platform continuously discharges the gas in the raw materials, making the raw materials in a dense state; (e) After the trapezoidal mold is filled with raw materials and cast into shape, the cylinder is started again to close the roller door, and then the handle on the drop hopper is held and pushed to slide it outward along the slide rail, so that the drop hopper leaves the mold cavity entrance of the trapezoidal mold; (f) The trapezoidal mold is horizontally dragged out from the vibration platform by a forklift and placed in the warehouse for curing. After the compressive strength reaches the requirement, the trapezoidal inner and outer templates are removed, and the trapezoidal block is completed.

[0013] Preferably, the building block raw materials are composed of 1.0-1.2 parts of mud and sand, 1.0-1.2 parts of gravel, 0.8-0.9 parts of S105 grade mineral powder, 0.08-0.10 parts of quicklime, 0.09-0.1 parts of soda ash, 0.35-0.40 parts of water, 0.025-0.030 parts of water reducer, and 0.010-0.015 parts of PP-12mm fiber.

[0014] Preferably, the building block raw materials are composed of 1.0 part of mud and sand, 1.0 part of gravel, 0.25-0.30 part of water glass with a modulus of 1.5, 0.80-0.90 part of S105 grade mineral powder, 0.18-0.22 part of water, 0.03-0.035 part of water reducer, and 0.015-0.020 part of PP-12mm fiber.

[0015] The beneficial technical effects of the present invention are: The present invention uses a mixing and stirring device to mix the block raw materials evenly, then unloads them from a roller bin door into a drop hopper, and drops them from the drop hopper into a trapezoidal mold below. The vibration force generated by the vibration platform is transmitted to the raw materials inside the trapezoidal mold, and the gas inside the raw materials is completely discharged, thereby ensuring the density of the blocks and improving their molding quality. In addition, this integrated raw material mixing, mold molding and vibration-assisted block production method has compact coordination between the processes and short raw material transfer time, which effectively improves the production efficiency of trapezoidal blocks.

[0016] The mixing and stirring device of the present invention is equipped with automatic flip loading of slide rails, forced stirring of double-cavity cylinders and automatic unloading of roller-type bin doors, and the mixing and stirring process of raw materials is fully automated. A sliding avoidance drop hopper is also provided to ensure that the trapezoidal mold can smoothly leave the vibration platform after vibration forming, thereby improving the convenience of operation of the block production process and helping to improve market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the main structure of the present invention; Figure 3 yes Figure 2 AA-direction cross-sectional structural diagram; Figure 4 yes Figure 3 A partial enlarged view of Figure 5 yes Figure 4 BB-direction cross-sectional structural diagram; Figure 6 It is a schematic diagram of the three-dimensional structure of the trapezoidal mold and the vibration platform; Figure 7 It is a schematic diagram of the three-dimensional structure of the double-cavity cylinder and the stirring shaft; Figure 8 It is a schematic diagram of the three-dimensional structure of a double-chamber cylinder; Figure 9 It is a three-dimensional structural diagram of the unloading mechanism; Figure 10 Schematic diagram of the three-dimensional structure of the stirring shaft; Figure 11 It is a schematic diagram of the three-dimensional structure of the guide rail mechanism and the upper hopper; Figure 12 It is a particle grading diagram.

[0018] In the figure, 11. Double-chamber cylinder, 111. Discharge port, 112. Sealing cover, 113. Water inlet pipe, 114. Nozzle, 115. Feed port, 116. Curved liner, 12. Upper hopper, 121. Square cylinder seat, 122. Blocking plate, 123. Auxiliary guide wheel, 124. Main guide wheel, 125. Limiting guide wheel, 126. Axle, 127. Horizontal axis, 128. Scraper, 13. Agitator shaft, 131. Main shaft, 132. Agitator arm, 133. Curved pressure block, 134. Locking nut, 15. Roller door, 151. End plate, 152. Curved plate, 153. V-shaped reinforcement plate, 154. Reinforcement rod, 155. Rotating shaft, 16. Cylinder, 161. Support, 162. Arc rocker, 171. Channel guide rail, 172. Branch guide rail, 173. Winch, 174. Fixed pulley, 175. Movable pulley, 176. Rope, 2. Trapezoidal mold, 21. Trapezoidal inner template, 22. Trapezoidal outer template, 23. Frame plate, 24. Cavity entrance, 25. Auxiliary rod, 26. Rib plate, 27. Bolt, 3. Vibration platform, 31. Fixed seat, 32. Vibration seat, 33. Round pillar, 34. Spring, 35. Vibration motor, 36. L-shaped block, 41. Load-bearing frame, 42. Support leg, 5. Drop hopper, 51. Slide, 52. Handle, 53. Slide rail. DETAILED DESCRIPTION

[0019] Example 1, see attached Figure 1-11, a production equipment for non-cement-based trapezoidal blocks, including a bracket, a stirring device, a trapezoidal mold 2 and a vibration platform 3; the bracket is composed of a supporting frame 41 and support legs 42 arranged at the four corners of the supporting frame 41, the stirring device is installed on the supporting frame, the middle of the supporting frame 41 is provided with a square hole corresponding to the position of the stirring device discharge port 111, and slide rails 53 are provided on both sides of the square hole. The upper end of the hopper 5 is provided with a slide 51, which is slidably connected to the slide rail 53, and a handle 52 is provided on the outer side of the hopper 5. By holding the handle, the hopper can be pushed and pulled to slide in the slide rail so that the hopper 5 can leave the trapezoidal mold 2 directly above; the vibration platform 3 is integrally arranged between the four legs 42 of the bracket to ensure that it is in a stable state, including a fixed seat 31 and a vibration seat 32 of the same size. The four corners of the fixed seat 31 are provided with round pillars 33, and the round pillars are coaxially provided with elastic Spring 34, the vibration seat 32 is fixedly connected between the upper ends of the four springs 34, and two vibration motors 35 are arranged side by side in the middle of the bottom surface of the vibration seat 32. The vibration motor 35 transmits the vibration force to the vibration seat 32, and the spring 34 of the vibration seat vibrates at a high frequency under the support action; the trapezoidal mold 2 is placed in the middle of the vibration seat 32, and the vibration force can be concentratedly transmitted to the trapezoidal mold 2, including a trapezoidal inner template 21 and a trapezoidal outer template 22 with a gap between the two. The sides of the trapezoidal inner template and the trapezoidal outer template are fixedly connected by a trapezoidal frame plate 23. A casting mold cavity is formed between the trapezoidal inner template 21, the trapezoidal outer template 22 and the frame plate 23. A mold cavity inlet 24 is provided at the trapezoidal bend of the trapezoidal outer template 22. The mold cavity inlet is connected to the internal casting mold cavity. The lower end of the blanking hopper 5 matches the mold cavity inlet 24 in size and corresponds in position, and the raw material is introduced into the mold cavity through the blanking hopper 5.

[0020] L-shaped blocks 36 are provided at the four corners of the surface of the vibration base 32. The four corners of the trapezoidal mold 2 are matched and inserted between the four L-shaped blocks 36. Two auxiliary rods 25 are provided side by side between the two ends of the trapezoidal mold 2. The auxiliary rods are supported on the inner ends of the L-shaped blocks 36. The trapezoidal mold 2 is clamped and fixed to the surface of the vibration base 32 through the four L-shaped blocks 36. The auxiliary rods 25 assist in limiting from the middle to ensure that the trapezoidal mold 2 does not slide during the operation of the vibration platform 3, thereby ensuring the safety and stability of the casting of raw materials and the vibration molding process.

[0021] The sides of the trapezoidal inner formwork 21 and the trapezoidal outer formwork 22 are both provided with ribs 26, and a number of through holes are evenly arranged on the ribs. Through holes are provided on the frame plate 23, and bolts 27 are installed between the through holes on the ribs 26 and the frame plate 23. The trapezoidal inner formwork 21, the trapezoidal outer formwork 22 and the frame plate 23 are fixedly connected as a whole through the ribs 26 and the bolts 27. After the block raw materials are cast and cured, the bolts 27 can be removed to separate the trapezoidal inner formwork 21, the trapezoidal outer formwork 22 from the trapezoidal blocks.

[0022] The stirring device is mainly composed of a double-chamber cylinder 11, an upper hopper 12 and a guide rail mechanism. A stirring shaft 13 is installed in both chambers of the double-chamber cylinder 11. A driver connected to the stirring shaft 13 is provided on the outside of the double-chamber cylinder 11. The driver is a reduction motor. The output shaft of the reduction motor is connected to a driving gear. The end of the stirring shaft 13 is connected to a driven gear meshing with the driving gear. A sealing cover 112 is provided on the upper port of the double-chamber cylinder 11. A water inlet pipe 113 is provided in the sealing cover 112. The outer end of the water inlet pipe is connected to the water pump in the water tank. A number of nozzles 114 are evenly arranged on the water inlet pipe 113, and the nozzles cover the entire internal space of the double-chamber cylinder 11. A feed port 115 is provided on one side of the sealing cover 112. The position of the feed port corresponds to the position of the branch guide rail 172, and the size of the feed port 115 is larger than the size of the lower port of the hopper. The guide rail mechanism is arranged between the water inlet pipe 113 of the double-chamber cylinder 11 and the ground, and the upper hopper 12 is installed in the guide rail mechanism; the discharge port 111 is arranged in the middle of the bottom surface of the double-chamber cylinder 11, and a unloading mechanism is provided at the discharge port.

[0023] The double-chamber cylinder and the stirring shaft are both provided with an anti-corrosion coating to prevent the corrosive materials in the stirring chamber from directly contacting the metal substrate and avoid chemical corrosion. The anti-corrosion coating adopts a "sandwich" structure design. The bottom layer is a 50-80μm epoxy zinc yellow primer, which significantly improves the adhesion between the coating and the metal substrate through chemical bonding; the middle layer is a 200-300μm modified epoxy resin coating, which provides the main anti-corrosion barrier; the surface layer is a 100-150μm polyurethane wear-resistant topcoat with a Mohs hardness of more than level 5, which can effectively cope with the erosion and wear of hard aggregates such as sand and gravel, improve the wear resistance of the inner wall of the stirring chamber, and reduce surface damage caused by material erosion.

[0024] The unloading mechanism is mainly composed of a cylinder 16 and a roller-type bin door 15. The roller-type bin door is provided with two end plates 151 at both ends. An arc-shaped plate 152 matching the size of the discharge port 111 is coaxially provided between one side of the two end plates 151. A V-shaped reinforcing plate 153 is provided on the inner side of the arc-shaped plate. The V-shaped reinforcing plate 153 is used to reinforce the arc-shaped plate 152 to improve its anti-deformation strength. A reinforcing rod 154 is provided between the two end plates 151 to improve the structural strength between the end plate 151 and the arc-shaped plate 152. The outer surface of the end plate 151 is provided with a V-shaped reinforcing plate 153. A rotating shaft 155 is provided on the end face, which is connected to the seat bearing provided on the double-chamber cylinder body 11. The tail end of the cylinder 16 is hinged to the support 161 provided on the bracket. The outer end of the rotating shaft 155 is connected to the arc rocker 162, and the outer end of the arc rocker is hinged to the piston rod of the cylinder 16. The extension and retraction of the piston rod of the cylinder 16 can drive the rotating shaft 155 to rotate through the arc rocker 162, and then drive the roller bin door 15 to rotate. When the arc plate 152 of the roller bin door 15 coincides with the discharge port 111, it will be closed, and it will be opened when leaving.

[0025] The guide rail mechanism includes a channel steel guide rail 171 and a winch 173 arranged side by side. The side of the upper hopper 12 is connected to the wheel axle 126 through a rotating support 161. The outer end of the wheel axle is connected to a main guide wheel 124. The upper hopper 12 can rotate relative to the wheel axle 126 of the main guide wheel 124. The main guide wheel 124 is matched and connected in the channel steel guide rail 171. The bottom of the upper hopper 12 is rotatably connected to the square cylinder seat 121. The bottom of the square cylinder seat 121 is rotatably connected to the blocking plate 122 through a horizontal axis 127. After the blocking plate is subjected to external force, it can be rotated and flipped in the square cylinder seat 121. The two ends of the blocking plate 122 are connected to the channel steel guide rail 171 through an auxiliary guide wheel 123. A branch guide rail 172 is provided on the upper part of the channel steel guide rail. When the auxiliary guide wheel 123 enters the branch guide rail 172, the blocking plate 122 will flip over accordingly. 2 flips upward and contacts the lower port of the upper hopper 12, opens the upper hopper 12 and rotates it, and the raw materials flow out of the upper hopper 12. The outer side of the square cylinder seat 121 is provided with a limiting guide wheel 125 supported on the outer surface of the channel steel guide rail 171. The limiting guide wheel 125 limits the hopper from the outside to prevent it from getting off the track; the winch 173 is arranged above the sealing cover 112, and a movable pulley 175 is provided at the middle part of the inner side of the upper hopper 12. A fixed pulley 174 is provided between the cross bars at the upper parts of the two channel steel guide rails 171. The rope 176 in the winch 173 passes around the fixed pulley 174 and the movable pulley 175 in turn, and then is fixed to the cross bar upward. The movable pulley 175 is pulled to move by the rope 176 of the winch 173, and the movable pulley 175 slides up and down along the guide rail with the upper hopper 12.

[0026] A through hole is provided in the radial direction on the main shaft body 131 of the stirring shaft 13, and a stepped shaft is provided at the end of the stirring arm 132 of the stirring shaft 13. The stirring arm 132 and the stepped shaft are inserted into the through hole, and arc-shaped pressure blocks 133 are provided at both ends of the stepped shaft. The arc-shaped pressure blocks are matched and pressed tightly on the side of the main shaft body 131. The stirring arm 132 is firmly locked on the main shaft body 131 through the two arc-shaped pressure blocks 133 to ensure that it has sufficient connection stability. A locking nut 134 is provided at the outer end of the stepped shaft. The damage of the stirring shaft 13 is mainly caused by serious wear of the stirring arm 132 and the scraper 128 at the end of the stirring arm 132. The stirring shaft 13 can be conveniently disassembled and replaced with the stirring arm 132 through the locking nut 134, and there is no need to disassemble the stirring shaft 13 as a whole, which is conducive to inspection and maintenance and can save costs.

[0027] The scraper 128 provided at the end of the stirring arm 132 is used to fully fit with the inner wall of the double-chamber cylinder 11, exerting sufficient scraping force on the inner wall to prevent non-cement-based building block raw materials from adhering to the inner wall of the double-chamber cylinder 11 and increasing the resistance of the stirring arm, thereby avoiding the phenomenon of the stirring arm 132 being blocked or stuck in the stirring chamber, thereby ensuring efficient and stable operation of the equipment.

[0028] Several arc-shaped lining plates 116 are evenly arranged inside the double-cavity cylinder body 11. The arc-shaped lining plates 116 cover the arc-shaped bottom surface and end surface of the double-cavity cylinder body 11. The arc-shaped lining plates 116 protect the double-cavity cylinder body 11, avoid deformation and damage of the double-cavity cylinder body 11 caused by severe friction, and improve its service life.

[0029] Example 2, see attached Figure 1-12 An embodiment of a method for producing a non-cement-based trapezoidal building block production device, wherein the production steps are as follows: (1) Put the block raw materials into the upper hopper 12 of the mixing device, start the winch 173 to reel in the rope 176, and the rope 176 pulls the upper hopper 12 upward through the movable pulley 175 to slide upward along the channel steel guide rail 171; (2) When the upper hopper 12 reaches the feed port 115 of the double-chamber cylinder 11, the auxiliary guide wheels 123 at both ends of the blocking plate 122 at the lower part of the upper hopper 12 roll from the channel steel guide rail 171 into the branch guide rail 172. The change in route drives the blocking plate 122 to flip over. The flipped blocking plate 122 drives the upper hopper 12 to rotate around the axle 126 of the main wheel 124. The lower port of the upper hopper 12 is opened, and the raw materials flow into the double-chamber cylinder 11. (3) The two stirring shafts 13 in the double-chamber cylinder 11 rotate in opposite directions to mix and stir the raw materials, and at the same time, the nozzle 114 on the water inlet pipe 113 sprays water evenly into the double-chamber cylinder 11 to evenly stir the block raw materials; (4) The cylinder 16 is started to push the arc-shaped rocker 162, which drives the arc-shaped rocker 162 to rotate the rotating shaft 155 of the roller door 15, and the arc plate 152 rotates away from the discharge port 111. The block raw materials enter the mold cavity inlet 24 of the trapezoidal mold 2 below from the hopper 5. The vibration force generated by the vibration platform 3 continuously discharges the gas in the raw materials, making the raw materials in a dense state; (5) After the trapezoidal mold 2 is filled with raw materials and cast into shape, the cylinder 16 is activated again to close the roller door 15, and then the handle 52 on the hopper 5 is held and pushed to slide outward along the slide rail 53, so that the hopper 5 leaves the mold cavity entrance 24 of the trapezoidal mold 2; (6) Use a forklift to drag the trapezoidal mold 2 horizontally from the vibration platform 3 and place it in the warehouse for curing. After the compressive strength reaches the requirement, remove the trapezoidal inner template 21 and the trapezoidal outer template 22, and the trapezoidal building block is completed.

[0030] Example 3, a non-cement-based trapezoidal building block, the building block raw materials are calculated by weight and are composed of: 1.0-1.2 parts of mud and sand, 1.0-1.2 parts of gravel, 0.8-0.9 parts of S105 grade mineral powder, 0.08-0.10 parts of quicklime, 0.09-0.1 parts of soda ash, 0.35-0.40 parts of water, 0.025-0.030 parts of water reducer, and 0.010-0.015 parts of PP-12mm fiber.

[0031] Sediment particle size is less than 2mm, particle size distribution is shown in Figure 12 ,Depend on Figure 12 It can be seen that the D10, D50 and D90 of sediment are 0.08mm, 0.20mm and 0.47mm respectively.

[0032] The chemical composition of sediment is shown in Table 1. It can be seen from Table 1 that the contents of SiO2, Al2O3 and CaO in the Yellow River sediment are 68.64%, 12.33% and 8.40% respectively.

[0033] Table 1 Chemical composition of sediment chemical composition <![CDATA[SiO2]]> CaO <![CDATA[Al2O3]]> <![CDATA[Fe2O3]]> <![CDATA[K2O]]> <![CDATA[TiO2]]> MgO the remaining Content / wt% 68.64 8.40 12.33 3.25 2.55 0.74 2.05 2.04 The stone used is 5-10mm continuously graded crushed stone. The specific performance indicators are shown in Table 2.

[0034] Table 2 Main performance indicators of stone <![CDATA[Apparent density g.cm -3 > <![CDATA[Loose bulk density g.cm -3 > <![CDATA[Apparent density g.cm -3 > Mud content% Water absorption % Needle particle content% 2.84 1.53 1.66 0.2 1.3 0.95 This example achieves performance optimization through the synergistic effect of quicklime and soda ash: quicklime, thanks to its high reactivity, rapidly enhances early strength, while soda ash, by regulating the system's alkali content, ensures the stability and continuity of the gelling system reaction under high summer temperatures, significantly reducing chemical and autogenous shrinkage and effectively controlling the risk of matrix cracking. Furthermore, the incorporated PP fibers create a three-dimensional, randomly distributed reinforcement network within the matrix, contributing to overall matrix stability. This material design strategy ensures construction operability (setting time ≥ 60 minutes) in high summer temperatures (daily temperatures ≥ 30°C) while also achieving low shrinkage and high crack resistance in high-temperature environments through a multi-scale reinforcement mechanism (molecular-level reaction regulation + macroscopic fiber toughening).

[0035] Example 4, a non-cement-based trapezoidal building block, the building block raw materials are calculated by weight and are composed of: 1.0 part of mud and sand, 1.0 part of gravel, 0.25-0.30 part of water glass with a modulus of 1.5, 0.80-0.90 part of S105 grade mineral powder, 0.18-0.22 part of water, 0.03-0.035 part of water reducer, and 0.015-0.020 part of PP-12mm fiber.

[0036] This embodiment addresses the technical difficulties of slow alkali-induced reaction rate and sluggish strength development in low-temperature winter environments. By optimizing the modulus of the activator and the alkali equivalent, dual regulation is achieved. On the one hand, the dissolution rate of the aluminosilicate precursor (such as mineral powder) under low-temperature conditions is improved; on the other hand, the condensation behavior of the dissolved products is controlled, which helps the orderly accumulation of the reaction products in low-temperature environments, thereby achieving rapid early strength development and stable long-term strength growth in low-temperature environments. The three-dimensional, randomly distributed network of incorporated PP fibers effectively inhibits the development of shrinkage microcracks in low-temperature environments, significantly improving the material's durability in freeze-thaw cycles. This design, through the synergistic effect of "chemically activated optimization + fiber reinforcement," addresses the construction and application challenges of non-cement-based materials in winter environments.

Claims

1. A production equipment for non-cement-based trapezoidal building blocks, characterized by: The invention comprises a bracket, a stirring device, a trapezoidal mold and a vibration platform; the bracket consists of a supporting frame and legs arranged at the four corners of the supporting frame, the stirring device is installed on the supporting frame, a square hole corresponding to the discharge port position of the stirring device is provided in the middle of the supporting frame, slide rails are provided on both sides of the square hole, a slide is provided at the upper end of the blanking hopper, the slide is slidably connected in the slide rails, and a handle is provided on the outer side of the blanking hopper; the vibration platform is integrally arranged between the four legs of the bracket, and comprises a fixed seat and a vibration seat, circular pillars are provided at the four corners of the fixed seat, springs are coaxially arranged on the circular pillars, the vibration seat is fixedly connected between the upper ends of the four springs, and two vibration motors are arranged side by side in the middle of the bottom surface of the vibration seat; the trapezoidal mold is placed in the middle of the vibration seat, and comprises a trapezoidal inner template and a trapezoidal outer template with a gap between the two, the sides of the trapezoidal inner template and the trapezoidal outer template are fixedly connected by a trapezoidal frame plate, a mold cavity entrance is provided at the trapezoidal bend of the trapezoidal outer template, and the lower end of the blanking hopper matches the mold cavity entrance in size and corresponds in position.

2. The production equipment of a non-cement-based trapezoidal building block according to claim 1, characterized in that: The stirring device is mainly composed of a double-cavity cylinder, an upper hopper and a guide rail mechanism. A stirring shaft is installed in each of the two chambers of the double-cavity cylinder. A driver connected to the stirring shaft is provided on the outside of the double-cavity cylinder. A sealing cover is provided on the upper port of the double-cavity cylinder. A water inlet pipe is provided in the sealing cover. A plurality of nozzles are evenly provided on the water inlet pipe. A feeding port is provided on one side of the sealing cover. The guide rail mechanism is arranged between the water inlet pipe of the double-cavity cylinder and the ground. The upper hopper is installed in the guide rail mechanism. The discharge port is arranged in the middle of the bottom surface of the double-cavity cylinder. A discharge mechanism is provided at the material port, which is mainly composed of a cylinder and a roller-type bin door. Two end disks are provided at both ends of the roller-type bin door, and an arc-shaped plate matching the size of the discharge port is coaxially provided between one side of the two end disks. A V-shaped reinforcement plate is provided on the inner side of the arc-shaped plate, and a reinforcement rod is provided between the two end disks. A rotating shaft is provided on the outer end face of the end disk, which is connected to a seat bearing provided on the double-cavity cylinder body. The tail end of the cylinder is hinged to a support provided on the bracket, and the outer end of the rotating shaft is connected to an arc-shaped rocker, and the outer end of the arc-shaped rocker is hinged to the piston rod of the cylinder.

3. The production equipment of a non-cement-based trapezoidal building block according to claim 2, characterized in that: The guide rail mechanism includes a channel steel guide rail and a winch arranged side by side. The side of the upper hopper is connected to the wheel axle through a rotating support, the outer end of the wheel axle is connected to a main guide wheel, and the main guide wheel is matched and connected to the channel steel guide rail. The bottom of the upper hopper is rotatably connected to the square cylinder seat, and the bottom of the square cylinder seat is rotatably connected to the blocking plate through a horizontal axis. The two ends of the blocking plate are connected to the channel steel guide rail through auxiliary guide wheels. The upper part of the channel steel guide rail is provided with a branch guide rail, and the outer side of the square cylinder seat is provided with a limiting guide wheel supported on the outer surface of the channel steel guide rail; the winch is arranged above the sealing cover, and a movable pulley is provided in the middle part of the inner side of the upper hopper, and a fixed pulley is provided between the cross bars on the upper parts of the two channel steel guide rails. The rope in the winch passes around the fixed pulley and the movable pulley in turn, and then is fixed to the cross bar upward.

4. The production equipment of a non-cement-based trapezoidal building block according to claim 2, characterized in that: A through hole is provided in the radial direction on the main shaft body of the stirring shaft, and a stepped shaft is provided at the end of the stirring arm of the stirring shaft. The stepped shaft is inserted into the through hole, and arc-shaped pressure blocks are provided at both ends of the stepped shaft. The arc-shaped pressure blocks are matched and pressed tightly on the side of the main shaft body, and a locking nut is provided at the outer end of the stepped shaft.

5. The production equipment of a non-cement-based trapezoidal building block according to claim 2, characterized in that: A plurality of arc-shaped lining plates are evenly arranged inside the double-cavity cylinder body, and the arc-shaped lining plates fully cover the arc-shaped bottom surface and end surface of the double-cavity cylinder body.

6. The production equipment of a non-cement-based trapezoidal building block according to claim 1, characterized in that: The four corners of the surface of the vibration seat are each provided with an L-shaped stopper, and the four corners of the trapezoidal mold are matched and inserted between the four L-shaped stoppers. Two auxiliary rods are arranged side by side between the two ends of the trapezoidal mold, and the auxiliary rods are supported on the inner ends of the L-shaped stoppers.

7. The production equipment of a non-cement-based trapezoidal building block according to claim 1, characterized in that: The sides of the trapezoidal inner template and the trapezoidal outer template are both provided with ribs, a number of through holes are evenly arranged on the ribs, and corresponding through holes are arranged on the frame plates. Bolts are installed between the through holes on the ribs and the frame plates.

8. A method for producing non-cement-based trapezoidal building blocks using the production equipment according to any one of claims 1 to 7, characterized in that: The steps include: (a) Place the block materials into the upper hopper of the mixing device, start the winch to reel in the rope, and the rope will pass through the movable pulley to pull the upper hopper upward along the channel steel guide rail; (b) When the upper hopper reaches the feed port of the double-chamber cylinder, the auxiliary guide wheels at both ends of the lower sealing plate of the upper hopper roll from the channel steel guide rail into the branch guide rail. The change in route drives the sealing plate to flip. The flipped sealing plate drives the upper hopper to rotate around the axle of the main wheel. The lower port of the upper hopper is opened, and the raw materials flow into the double-chamber cylinder. (c) The two stirring shafts in the double-chamber cylinder rotate in opposite directions to mix and stir the raw materials, and at the same time, the nozzles on the water inlet pipe spray water evenly into the double-chamber cylinder to mix the block raw materials evenly; (d) The cylinder is activated to push the arc rocker, which drives the arc rocker to rotate the shaft of the roller door. The arc plate rotates away from the discharge port, and the block raw materials enter the mold cavity entrance of the trapezoidal mold below from the drop hopper; the vibration force generated by the vibration platform continuously discharges the gas in the raw materials, making the raw materials in a dense state; (e) After the trapezoidal mold is filled with raw materials and cast into shape, the cylinder is started again to close the roller door, and then the handle on the drop hopper is held and pushed to slide it outward along the slide rail, so that the drop hopper leaves the mold cavity entrance of the trapezoidal mold; (f) The trapezoidal mold is horizontally dragged out from the vibration platform by a forklift and placed in the warehouse for curing. After the compressive strength reaches the requirement, the trapezoidal inner and outer templates are removed, and the trapezoidal block is completed.

9. The production method according to claim 8, characterized in that: The building block raw materials are composed of 1.0-1.2 parts of mud and sand, 1.0-1.2 parts of gravel, 0.8-0.9 parts of S105 grade mineral powder, 0.08-0.10 parts of quicklime, 0.09-0.1 parts of soda ash, 0.35-0.40 parts of water, 0.025-0.030 parts of water reducing agent, and 0.010-0.015 parts of PP fiber.

10. The production method according to claim 8, characterized in that: The building block raw materials are composed of 1.0 part of mud and sand, 1.0 part of gravel, 0.25-0.30 part of water glass with a modulus of 1.5, 0.80-0.90 part of S105 grade mineral powder, 0.18-0.22 part of water, 0.03-0.035 part of water reducing agent, and 0.015-0.020 part of PP fiber.

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