Efficient coating device for conductive foam

Abstract

The invention discloses an efficient conductive foam wrapping device which comprises an equipment frame used for supporting a whole conveying mechanism, a wrapping mechanism, a cutting mechanism and a cleaning mechanism. The conveying mechanism comprises conveying rollers and a driving motor, the driving motor is fixedly installed on the inner side of the equipment frame, and a first tooth block and a second tooth block are installed at the output end of the driving motor through a transmission shaft in a transmission mode; the coating mechanism comprises a hot pressing roller and a coating material, and the coating material is arranged on the inner side of the hot pressing roller; the cutting mechanism comprises an inner side rack and a cutting blade, the cutting blade is fixedly installed at the lower end of the inner side rack, an equipment support is fixedly installed on one side of the upper surface of the equipment frame, and a rotating disc is rotationally installed on the upper portion of the inner side of the equipment support. Through the cutting mechanism and the cleaning mechanism, the coating material is prevented from adhering to the surface of the cutting blade, the blade is automatically cleaned, smooth cutting is ensured, and the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of conductive foam, and in particular to a conductive foam high-efficiency coating device. Background Art

[0002] Conductive foam is a foam material with conductive properties. It is typically composed of a foam base material and a conductive material. Common foam base materials include polyurethane and polyethylene, and have a porous structure. This makes the conductive foam soft and elastic, allowing it to conform well to various irregular surfaces. The conductive material, which may be silver powder, copper powder, carbon black, etc., is evenly dispersed in the foam base material or coated on the foam surface. This material retains the cushioning, shock absorption, and sealing properties of foam while also imparting its conductive function. It is commonly used in scenarios such as electromagnetic shielding, grounding connections, and conductive contact between batteries and devices in electronic products. It can effectively prevent electromagnetic interference and ensure the normal operation of electronic equipment.

[0003] Currently, conventional high-efficiency conductive foam coating devices first coat the entire strip of conductive foam. However, the coated conductive foam often retains a certain amount of heat, necessitating subsequent cutting for subsequent use. However, if conventional cutting devices directly cut this heated, coated conductive foam, the coating easily adheres to the cutting blades. This significantly affects not only the smoothness of the cut but also the precision of the cut, disrupting the normal cutting process and causing significant inconvenience in production. Summary of the Invention

[0004] One purpose of the present invention is to propose a high-efficiency conductive foam coating device. The present invention solves the problem proposed in the above background that if the existing traditional cutting device directly cuts the conductive foam coated with heat, the coating layer on its surface will easily adhere to the cutting blade, which will not only greatly affect the smoothness of cutting, but also reduce the cutting accuracy, thereby affecting the normal cutting process and causing many inconveniences to production.

[0005] A conductive foam high-efficiency coating device according to an embodiment of the present invention includes:

[0006] Equipment frame, used to support the entire conveying mechanism, coating mechanism, cutting mechanism and cleaning mechanism;

[0007] The conveying mechanism includes a conveying roller and a driving motor, the driving motor is fixedly mounted on the inner side of the equipment frame, and the output end of the driving motor is installed with a first gear block and a second gear block through a transmission shaft;

[0008] The coating mechanism includes a hot pressing roller and a coating material, wherein the coating material is arranged on the inner side of the hot pressing roller;

[0009] The cutting mechanism includes an inner rack and a cutting blade, the cutting blade is fixedly mounted on the lower end of the inner rack, an equipment bracket is fixedly mounted on one side of the upper surface of the equipment frame, a rotating disk is rotatably mounted on the inner upper part of the equipment bracket, a transmission plate is movably mounted on one side surface of the rotating disk via a rotating rod, and the inner rack is fixedly mounted on the lower surface of the transmission plate;

[0010] The cleaning mechanism includes a scraper and an outer rack. The scraper is rotatably mounted on the lower end of the outer rack. The outer rack is movably mounted on the inner side of the equipment bracket. Engaging rollers are rotatably mounted on both sides of the interior of the equipment bracket. The engaging rollers are respectively engaged with the outer rack and the inner rack.

[0011] Preferably, a conveying gear and a conveying tooth block are fixedly mounted on one end of the conveying roller, and the conveying tooth block and the first tooth block are connected to each other via a first transmission belt.

[0012] Preferably, a plurality of transmission gears are rotatably mounted on one side surface of the equipment frame, and the plurality of transmission gears are arranged between the plurality of conveying gears, so that the plurality of conveying gears and conveying rollers rotate synchronously and in the same direction.

[0013] Preferably, a plurality of groups of limiting grooves are provided on the side surface of the conveying roller, and conductive foam is provided inside the limiting grooves.

[0014] Preferably, a driving roller is rotatably mounted on the upper surface of the equipment frame via a connecting frame, and the coating material is guided and driven for transmission via the driving roller.

[0015] Preferably, a first gear is rotatably mounted on the upper portion of the outer surface of the equipment bracket, and the first gear and the second gear block are connected to each other via a second transmission belt.

[0016] Preferably, the first gear and the rotating disk are fixedly connected to each other, and the rotating disk rotates synchronously with the rotation of the first gear.

[0017] Preferably, a second gear is rotatably installed on the upper part of both sides of the interior of the equipment bracket, a connecting shaft is fixedly installed on the inner side of the second gear, and an engaging tooth block is fixedly installed on the side surface of the rotating disk, and the rotating disk and the second gear are engaged with each other through the engaging tooth block.

[0018] Preferably, a fixing plate is fixedly installed on the inner side of the equipment bracket, the transmission plate and the outer rack are both slidably installed on the inner surface of the fixing plate, and a limit block is fixedly installed on the upper part of the outer rack.

[0019] Preferably, a baffle is fixedly mounted on the inner lower portion of the outer rack, and a spring structure is installed between the lower surface of the baffle and the upper surface of the scraper to ensure that the scraper is always in close contact with the lower side surface of the cutting blade.

[0020] The beneficial effects of the present invention are:

[0021] The present invention provides a cutting mechanism and a cleaning mechanism. In the process of conveying the conductive foam through the conveying mechanism, the upper and lower surfaces of the conductive foam are synchronously coated by the coating mechanism. The conductive foam after coating is continuously conveyed to the cutting mechanism. After the conductive foam is quantitatively cut by the cutting blade of the cutting mechanism, the cutting blade moves upward, and the cutting blade meshes with the meshing roller shaft through the inner rack and causes the meshing roller shaft to rotate. The rotation of the meshing roller shaft drives the outer rack to slide downward, so that the scraper is closely attached to the coating material adhered to the two side surfaces of the cutting blade, so that the cut conductive foam remains on the conveying roller surface of the conveying mechanism for conveying. In the process of the cutting blade moving downward, the outer rack and the scraper are driven to slide upward by the action of the meshing roller shaft, so as to avoid affecting the cutting process and preventing the coating material from adhering to the cutting blade surface, thereby realizing automatic cleaning of the blade, ensuring smooth cutting, and improving production efficiency.

[0022] The present invention provides a cutting mechanism, which drives the transmission mechanism through the driving motor, and is connected to the first gear through the second transmission belt between the second tooth block and the first gear, thereby driving the first gear on the outer side of the equipment bracket to rotate synchronously and continuously, so that the rotating disk on the inner side of the equipment bracket rotates continuously, and the rotating disk drives the transmission plate and the inner rack fixed at the lower end and the cutting blade to slide back and forth up and down through the rotating rod, and the conductive foam is quantitatively cut by the cutting blade. At the same time, the rotating disks on both sides rotate synchronously through the second gear on the upper part and the connecting shaft, thereby ensuring that the inner rack and the cutting blade slide back and forth more smoothly, ensuring that the quantitative cutting of the conductive foam is accurate and stable, and improving the cutting quality and efficiency.

[0023] The present invention is provided with a driving mechanism and a coating mechanism. When in use, the driving motor drives the transmission shaft to rotate, thereby driving the second tooth block and the conveying roller to rotate through the first transmission belt between the first tooth block and the second tooth block, and the conductive foam is conveyed by the conveying roller. At the same time, when the conductive foam is conveyed to the coating mechanism, the coating material is driven and conveyed by the driving roller. When the coating material passes the position of the hot pressing roller, the coating material is hot-pressed on the upper and lower surfaces of the conductive foam by the hot pressing roller, thereby achieving the purpose of automatic coating, realizing the automation of conductive foam transmission and coating, precise hot pressing, improving coating efficiency and quality, and easy operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0025] Figure 1 This is a schematic structural diagram of a conductive foam high-efficiency coating device proposed by the present invention;

[0026] Figure 2 A conductive foam high-efficiency coating device proposed by the present invention Figure 1 Enlarged view of point A in the middle;

[0027] Figure 3 This is a three-dimensional schematic diagram from another angle of a conductive foam high-efficiency coating device proposed by the present invention;

[0028] Figure 4 A conductive foam high-efficiency coating device proposed by the present invention Figure 3 Enlarged view of point B in the middle;

[0029] Figure 5 This is a three-dimensional schematic diagram of the device support in a conductive foam high-efficiency covering device proposed by the present invention;

[0030] Figure 6 This is a schematic diagram of the inner structure of a device bracket in a conductive foam high-efficiency covering device proposed by the present invention;

[0031] Figure 7 This is a cross-sectional view of the inner structure of a device bracket in a conductive foam high-efficiency covering device proposed by the present invention;

[0032] Figure 8 A conductive foam high-efficiency coating device proposed by the present invention Figure 7 Enlarged view of point C in the middle;

[0033] Figure: 1. Equipment frame; 2. Conveying mechanism; 201. Driving motor; 202. Transmission shaft; 203. First gear block; 204. First transmission belt; 205. Conveying gear block; 206. Conveying roller; 207. Conveying gear; 208. Transmission gear; 209. Limiting groove; 3. Coating mechanism; 301. Connecting frame; 302. Driving roller; 303. Hot pressing roller; 304. Coating material; 4. Cutting mechanism; 401. Second gear block; 402 , second transmission belt; 403, first gear; 404, equipment bracket; 405, rotating disk; 406, meshing gear block; 407, second gear; 408, connecting shaft; 409, fixed plate; 410, rotating rod; 411, transmission plate; 412, inner rack; 413, cutting blade; 5, cleaning mechanism; 501, outer rack; 502, limit block; 503, scraper; 504, meshing roller; 505, baffle; 506, spring structure. DETAILED DESCRIPTION

[0034] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0035] refer to Figure 1-8 , a conductive foam high-efficiency coating device, including the following embodiments:

[0036] Example 1:

[0037] A conductive foam high-efficiency coating device includes an equipment frame 1 for supporting the entire conveying mechanism 2, the coating mechanism 3, the cutting mechanism 4 and the cleaning mechanism 5; the conveying mechanism 2 includes a conveying roller 206 and a driving motor 201, the driving motor 201 is fixedly mounted on the inner side of the equipment frame 1, and the output end of the driving motor 201 is driven by a transmission shaft 202 and is installed with a first gear block 203 and a second gear block 401; one end of the conveying roller 206 is respectively fixedly mounted with a conveying gear 207 and a conveying gear block 205, and the conveying gear block 205 and the first gear block 203 are connected to each other by a first transmission belt 204, and a plurality of groups of transmission gears 208 are rotatably mounted on the side surface of the equipment frame 1, and the plurality of groups of transmission gears 208 are all arranged between the plurality of groups of transmission gears 207, so that the plurality of groups of transmission gears 207 and the conveying roller 206 rotate synchronously in the same direction, and a plurality of groups of limiting grooves 209 are opened on the side surface of the conveying roller 206, and the conductive foam is arranged inside the limiting groove 209, through the provided cutting mechanism 4 and the cleaning mechanism 5, During the process of conveying the conductive foam by the conveying mechanism 2, the upper and lower surfaces of the conductive foam are synchronously coated by the coating mechanism 3. The conductive foam after coating is continuously conveyed to the cutting mechanism 4. After the conductive foam is quantitatively cut by the cutting blade 413 of the cutting mechanism 4, the cutting blade 413 moves upward, and the cutting blade 413 engages with the meshing roller 504 through the inner rack 412 and rotates the meshing roller 504. The rotation of the meshing roller 504 drives the outer rack 501 to slide downward, so that the scraper 503 is closely attached to the coating material 304 adhered to the two side surfaces of the cutting blade 413, so that the cut conductive foam remains on the surface of the conveying roller 206 of the conveying mechanism 2 for conveying. During the downward movement of the cutting blade 413, the outer rack 501 and the scraper 503 are driven to slide upward by the action of the meshing roller 504 to avoid affecting the cutting process and preventing the coating material 304 from adhering to the surface of the cutting blade 413, thereby realizing automatic cleaning of the blade, ensuring smooth cutting, and improving production efficiency.

[0038] Example 2:

[0039] The coating mechanism 3 includes a hot pressing roller 303 and a coating material 304, and the coating material 304 is arranged on the inner side of the hot pressing roller 303; the upper surface of the equipment frame 1 is rotatably installed with a driving roller 302 through the connecting frame 301, and the coating material 304 is guided and driven by the driving roller 302. Through the provided driving mechanism and coating mechanism 3, when in use, the driving motor 201 drives the transmission shaft 202 to rotate, thereby driving the second gear block 203 and the second gear block 401 through the first transmission belt 204. Block 401 and the conveying roller 206 rotate, and the conductive foam is conveyed by the conveying roller 206. At the same time, when the conductive foam is conveyed to the coating mechanism 3, the coating material 304 is driven and conveyed by the driving roller 302. When the coating material 304 passes the position of the hot pressing roller 303, the coating material 304 is hot-pressed on the upper and lower surfaces of the conductive foam by the hot pressing roller 303, thereby achieving the purpose of automatic coating, realizing the automation of conductive foam transmission and coating, precise hot pressing, improving coating efficiency and quality, and easy operation.

[0040] Example 3:

[0041] The cutting mechanism 4 includes an inner rack 412 and a cutting blade 413, the cutting blade 413 is fixedly mounted on the lower end of the inner rack 412, and an equipment bracket 404 is fixedly mounted on one side of the upper surface of the equipment frame 1, and a rotating disk 405 is rotatably mounted on the inner upper part of the equipment bracket 404, and a transmission plate 411 is movably mounted on one side surface of the rotating disk 405 through a rotating rod 410, and the inner rack 412 is fixedly mounted on the lower surface of the transmission plate 411; a first gear 403 is rotatably mounted on the upper outer surface of the equipment bracket 404, and the first gear 403 and the second gear block 401 are connected to each other through a second transmission belt 402, and the first gear 403 and the rotating disk 405 are fixedly connected to each other. When the first gear 403 rotates, the rotating disk 405 rotates synchronously, and the second gear 407 is rotatably mounted on the upper both sides of the interior of the equipment bracket 404, and a connecting shaft 408 is fixedly mounted on the inner side of the second gear 407. 6. The rotating disk 405 and the second gear 407 are meshed with each other through the meshing tooth block 406. Through the provided cutting mechanism 4, while the transmission mechanism 2 is driven by the driving motor 201, the second tooth block 401 and the first gear 403 are connected to each other through the second transmission belt 402, thereby driving the first gear 403 on the outside of the equipment bracket 404 to rotate synchronously and continuously, so that the rotating disk 405 on the inside of the equipment bracket 404 rotates continuously, and the rotating disk 405 drives the transmission plate 411 and the inner rack 412 fixed at the lower end and the cutting blade 413 to slide back and forth up and down through the rotating rod 410, and the conductive foam is quantitatively cut by the cutting blade 413. At the same time, the rotating disks 405 on both sides are rotated synchronously by the upper second gear 407 and the connecting shaft 408, thereby ensuring that the inner rack 412 and the cutting blade 413 can slide back and forth more smoothly, ensuring that the quantitative cutting of the conductive foam is accurate and stable, and improving the cutting quality and efficiency.

[0042] Example 4:

[0043] The cleaning mechanism 5 includes a scraper 503 and an outer rack 501. The scraper 503 is rotatably mounted on the lower end of the outer rack 501, and the outer rack 501 is movably mounted on the inner side of the equipment bracket 404. Meshing rollers 504 are rotatably mounted on both sides of the interior of the equipment bracket 404. The meshing rollers 504 are respectively engaged with the outer rack 501 and the inner rack 412. A fixed plate 505 is fixedly mounted on the inner side of the equipment bracket 404. The transmission plate 411 and the outer rack 501 are both slidably mounted on the inner surface of the fixed plate 505. A limiting block 502 is fixedly mounted on the upper part of the outer rack 501, and a baffle 505 is fixedly mounted on the inner lower part of the outer rack 501. A spring structure 506 is installed between the lower surface of the baffle 505 and the upper surface of the scraper 503 to ensure that the scraper 503 is always in close contact with the lower side surface of the cutting blade 413.

[0044] When in use, after the device is started, the driving motor 201 drives the first gear block 203 and the second gear block 401 to rotate through the transmission shaft 202, and the first transmission belt 204 transmits power to the transmission roller 206, so that the transmission roller 206 rotates synchronously. The surface of the transmission roller 206 is provided with a plurality of limit grooves 209 for placing the conductive foam. Through the transmission mechanism 2, the conductive foam is continuously transmitted to the coating mechanism 3. In the coating mechanism 3, the hot pressing roller 303 guides the coating material 304 through the driving roller 302 and drives the transmission roller 206. When the conductive foam reaches the coating mechanism 3, the coating material 304 is evenly hot-pressed on the upper and lower surfaces of the conductive foam by the hot pressing roller 303 to achieve synchronous coating. This process is driven by the drive motor 201 to drive the transmission shaft 202 to rotate, thereby realizing the automation of the transmission and coating of the conductive foam. In the cutting mechanism 4, the inner rack 412 is fixedly installed at the lower end of the transmission plate 411, and the cutting blade 413 performs quantitative cutting by the reciprocating sliding of the inner rack 412 up and down. The cutting blade 41 When the cutting blade 413 moves downward, the outer rack 501 and the scraper 503 are driven to slide upward by the meshing roller 504, thereby preventing the coating material 304 from adhering to the surface of the cutting blade 413. At the same time, the scraper 503 is closely attached to the two side surfaces of the cutting blade 413, adhering the coating material 304, thereby automatically cleaning the blade and ensuring a smooth and efficient cutting process. In the cleaning mechanism 5, the scraper 503 is installed at the lower end of the outer rack 501, and the outer rack 501 is meshed with the inner rack 412 through the meshing roller 504. The scraper 503 is able to slide up and down, and is always in close contact with the lower side surface of the cutting blade 413 through the spring structure 506, ensuring that the conductive foam after cutting remains on the surface of the conveying roller 206 for conveying. This design effectively avoids the adhesion problem of the coating material 304 during the cutting process, thereby improving production efficiency and product quality. The entire device realizes efficient and automatic coating and cutting of the conductive foam through the coordinated work of the four main mechanisms of conveying, coating, cutting and cleaning, thereby significantly improving production efficiency and product quality.

[0045] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A conductive foam high-efficiency coating device, characterized in that: include An equipment frame (1) is used to support the entire conveying mechanism (2), the coating mechanism (3), the cutting mechanism (4) and the cleaning mechanism (5); The conveying mechanism (2) comprises a conveying roller (206) and a driving motor (201), wherein the driving motor (201) is fixedly mounted on the inner side of the equipment frame (1), and the output end of the driving motor (201) is driven by a transmission shaft (202) and is equipped with a first gear block (203) and a second gear block (401); The coating mechanism (3) comprises a hot pressing roller (303) and a coating material (304), wherein the coating material (304) is arranged on the inner side of the hot pressing roller (303); The cutting mechanism (4) comprises an inner rack (412) and a cutting blade (413), wherein the cutting blade (413) is fixedly mounted on the lower end of the inner rack (412); a device bracket (404) is fixedly mounted on one side of the upper surface of the device frame (1); a rotating disk (405) is rotatably mounted on the inner upper portion of the device bracket (404); a transmission plate (411) is movably mounted on one side surface of the rotating disk (405) via a rotating rod (410); and the inner rack (412) is fixedly mounted on the lower surface of the transmission plate (411); The cleaning mechanism (5) comprises a scraper (503) and an outer rack (501), wherein the scraper (503) is rotatably mounted on the lower end of the outer rack (501), and the outer rack (501) is movably mounted on the inner side of the equipment bracket (404). Engaging rollers (504) are rotatably mounted on both sides of the interior of the equipment bracket (404), and the engaging rollers (504) are respectively engaged with the outer rack (501) and the inner rack (412).

2. A conductive foam high-efficiency coating device according to claim 1, characterized in that: A transmission gear (207) and a transmission tooth block (205) are fixedly mounted on one end of the transmission roller (206), and the transmission tooth block (205) and the first tooth block (203) are connected to each other via a first transmission belt (204).

3. The conductive foam high-efficiency coating device according to claim 1, characterized in that: A plurality of groups of transmission gears (208) are rotatably mounted on a surface of one side of the equipment frame (1), and the plurality of groups of transmission gears (208) are arranged between the plurality of groups of transmission gears (207), so as to achieve synchronous and unidirectional rotation of the plurality of groups of transmission gears (207) and the transmission rollers (206).

4. The conductive foam high-efficiency coating device according to claim 1, characterized in that: The side surface of the conveying roller (206) is provided with a plurality of groups of limiting grooves (209), and conductive foam is arranged inside the limiting grooves (209).

5. The conductive foam high-efficiency coating device according to claim 1, characterized in that: A driving roller (302) is rotatably mounted on the upper surface of the equipment frame (1) via a connecting frame (301), and the coating material (304) is guided and driven for transmission via the driving roller (302).

6. The conductive foam high-efficiency coating device according to claim 1, characterized in that: A first gear (403) is rotatably mounted on the upper portion of the outer surface of the equipment bracket (404), and the first gear (403) and the second gear block (401) are connected to each other via a second transmission belt (402).

7. The conductive foam high-efficiency coating device according to claim 6, characterized in that: The first gear (403) and the rotating disk (405) are fixedly connected to each other, and the rotating disk (405) rotates synchronously with the rotation of the first gear (403).

8. The conductive foam high-efficiency coating device according to claim 1, characterized in that: A second gear (407) is rotatably mounted on the upper parts of both sides of the interior of the equipment bracket (404), a connecting shaft (408) is fixedly mounted on the inner side of the second gear (407), and a meshing tooth block (406) is fixedly mounted on the side surface of the rotating disk (405), and the rotating disk (405) and the second gear (407) are meshed with each other through the meshing tooth block (406).

9. The conductive foam high-efficiency coating device according to claim 1, characterized in that: A fixed plate (409) is fixedly installed on the inner side of the equipment bracket (404), and the transmission plate (411) and the outer rack (501) are both slidably installed on the inner surface of the fixed plate (409), and a limit block (502) is fixedly installed on the upper part of the outer rack (501).

10. The conductive foam high-efficiency coating device according to claim 1, characterized in that: A baffle (505) is fixedly mounted on the inner lower portion of the outer rack (501), and a spring structure (506) is mounted between the lower surface of the baffle (505) and the upper surface of the scraper (503) to ensure that the scraper (503) is always in close contact with the lower side surface of the cutting blade (413).

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