Connecting hanging bracket press-in machine
Through the fully automated assembly process of connecting the hanger press, the problem of low assembly efficiency and insufficient accuracy of the hanger and the main body of the pipe is solved, and efficient and accurate assembly of the hanger and the main body of the pipe is achieved, reducing labor intensity and production costs, and adapting to the main body of the hanger and the main body of the pipe is different.
Patent Information
- Application Number
- CN202510713457.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-08-15
AI Technical Summary
The connection and assembly of the existing hanger and the main body of the pipe string has problems such as low efficiency, insufficient accuracy, high labor intensity and high cost. The existing automation equipment has complex structure, single functions and poor compatibility, so it is impossible to achieve full automation and high-precision control.
A connecting hanger press is designed. Through the coordinated work of the devices such as carrying, oiling, loading resin connectors, loading resin connecting blocks, locking and loading, the fully automatic assembly of the hanger and the main body of the pipe, using high-precision screw transmission components and a variety of sensors for precise control, and combining with the prototypical support seat and position adjustment mechanism to adapt to the hanger and main body of the pipe and column.
It greatly improves assembly efficiency, improves more than 5 times, and has an accuracy of ±0.05mm, reduces labor intensity, reduces labor costs, improves product quality and production efficiency, and has strong compatibility and versatility.
Smart Images

Figure CN120481300A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical automation equipment, in particular to a connecting hanger press-in machine. Background Art
[0002] In modern industrial production, the connection and assembly of the hanger and the pipe column is a common process. Traditional assembly methods rely mainly on manual operation, which has problems such as low efficiency, insufficient precision, high labor intensity and high cost.
[0003] Although some automated assembly equipment has appeared on the market, these devices often have problems such as complex structure, single function, and poor compatibility, and are unable to achieve full automation and high-precision control of the hanger and pipe body assembly process.
[0004] In view of this, it is of great practical significance to develop a connection hanger press machine that is efficient, precise, and highly automated. Summary of the Invention
[0005] The purpose of the present invention is to provide a connecting hanger press-in machine, which realizes the full automation of the assembly process of the hanger and the pipe column body through the coordinated work of automated transportation, oiling, installation of resin connectors, installation of resin connection blocks, locking and loading devices, thereby improving assembly efficiency and accuracy and reducing manual labor intensity and production costs.
[0006] To achieve the above technical solution, the technical solution of the present invention is as follows: a connecting hanger press-in machine, comprising a frame, the connecting hanger press-in machine further comprising:
[0007] A carrying device, movably arranged on the frame, for loading the hanger and the pipe string body and adjusting the relative position between the hanger and the pipe string body;
[0008] an oiling device, movably arranged on both sides of the carrying device, for automatically oiling the pipe string body;
[0009] a resin connector installation device, movably arranged on one side of the oiling device, for pressing the resin connector into the greased pipe column body;
[0010] a resin connecting block installation device, movably provided on one side of the resin connecting piece installation device for assembling the resin connecting block onto the hanger;
[0011] A locking device, movably disposed on both sides of the carrier, for locking the hanger and the pipe column body into a whole; and
[0012] A feeding device, movably arranged above the carrier device, for automatically feeding materials to the resin connector installation station, the resin connection block installation station, and the locking device station;
[0013] Wherein: after the pipe column body is coated and the resin connector is installed, the carrier moves to drive the hanger to move horizontally and lift it vertically until the resin connector hole is aligned with the locking hole.
[0014] Furthermore, the carrier device includes:
[0015] A first driving source is provided on the frame and is used to provide power;
[0016] A carrying base is movably arranged on the frame, and the first driving source can drive the carrying base to move back and forth;
[0017] A pressing assembly, which can be raised and lowered on the carrying base and is used to apply vertical downward pressure to the pipe column body on the carrying base;
[0018] a position adjustment mechanism, movably disposed on the carrier base, for automatically adjusting the relative position between the hanger and the pipe column body while clamping the hanger; and
[0019] The locking support assembly can be lifted and inserted into the position adjustment mechanism to support one side of the hanger to prevent deformation during assembly;
[0020] Wherein: the position adjustment mechanism clamps the hanger and then moves again to adjust the position in the horizontal and height directions. After it is in place, the locking support assembly is pushed out in the vertical direction to support the locking position of the hanger.
[0021] Furthermore, the first driving source is a high-precision screw transmission assembly, and sensors are provided at the initial and final positions of the high-precision screw transmission assembly;
[0022] The carrier base includes a receiving base plate with a slot; a plug-in plate is movably inserted on the receiving base plate; adjacent receiving base plates and plug-in plates are positioned and fixed by pins; a first contour support seat and a second contour support seat are detachably mounted on the plug-in plate; wherein: a stable triangular fixed space is enclosed between the pressing assembly, the first contour support seat and the second contour support seat; a second sensor is adjustably mounted on the first contour support seat;
[0023] The clamping assembly includes a clamping cylinder fixed on the insert plate; a connecting rod clamping element is fixed on the clamping cylinder; an output push rod of the clamping cylinder is connected to the connecting rod clamping element; the clamping cylinder can drive one end of the connecting rod clamping element to move back and forth in the vertical direction;
[0024] The position adjustment mechanism includes a first position adjustment base fixed to the plug plate; a first pushing cylinder is provided on one side of the first position adjustment base; a second position adjustment base is movably provided on the first position adjustment base; the first pushing cylinder can drive the second position adjustment base to move back and forth; a fixture seat is provided at one end of the second position adjustment base and a third pushing cylinder is provided at the other end; a hanger pressure seat is movably provided on the second position adjustment base; the third pushing cylinder can drive one end of the hanger pressure seat to be inserted into the fixture seat;
[0025] The locking support assembly includes a locking and lifting cylinder fixedly mounted on the fixture seat; a support block is provided at the output end of the locking and lifting cylinder; the locking and lifting cylinder can drive the support block to be inserted back and forth on the fixture seat.
[0026] Furthermore, the first position adjustment base and the second position adjustment base both have inclined surfaces, and when installed, the inclined surface of the first position adjustment base is arranged parallel to the inclined surface of the second position adjustment base;
[0027] The fixture seat is provided with a third sensor.
[0028] Furthermore, the oiling device includes an oiling bracket mounted on a rack row; an oiling push cylinder is provided at one end of the oiling bracket; an oiling head component is movably provided on the oiling bracket; the oiling push cylinder can drive the oiling head component to be inserted into the pipe column body; the oil inlet end of the oiling head component is connected to an oil supply machine; the oiling head component is provided with an inwardly concave oiling groove; the oiling groove is provided with an oil distribution hole running vertically through it; the diameter of the oil distribution hole is much smaller than the diameter of the oil inlet hole on the oiling head component.
[0029] Furthermore, the adjacent resin-mounted connector devices are arranged with opposite movement directions; the resin-mounted connector device includes a resin-mounted connector bracket; a resin-mounted connector electric cylinder is provided on the resin-mounted connector bracket; a resin-mounted connector extrusion jig is movably provided on the resin-mounted connector bracket; the resin-mounted connector electric cylinder can drive the resin connector extrusion jig to move back and forth; a resin connector clamping finger cylinder is provided at the other end of the resin-mounted connector bracket; when the resin connector clamping finger cylinder is closed, the axis of clamping the resin connector is coaxially arranged with the resin connector extrusion jig; when the resin connector clamping finger cylinder is closed, a first detection component is provided on the axis of clamping the resin connector; and a first jig positioning cylinder is provided below the resin connector clamping finger cylinder.
[0030] Furthermore, the adjacent resin connecting block devices are arranged in opposite directions of movement; the resin connecting block mounting device includes a resin connecting block mounting bracket; the resin connecting block mounting electric cylinder is provided on the resin connecting block mounting bracket; the resin connecting block mounting bracket is movably provided with a resin connecting block extrusion jig; the resin connecting block mounting electric cylinder can drive the resin connecting block extrusion jig to move back and forth; a resin connecting block clamping finger cylinder is provided at the other end of the resin connecting block mounting bracket; when the resin connecting block clamping finger cylinder is closed, the axis of clamping the resin connecting block is coaxially arranged with the resin connecting block extrusion jig; when the resin connecting block clamping finger cylinder is closed, a detection component is provided on the axis of clamping the resin connecting block; a jig positioning cylinder is provided under the resin connecting block clamping finger cylinder.
[0031] Furthermore, the adjacent locking devices are arranged with opposite movement directions; the locking device includes a locking bracket; an operating cylinder is provided at one end of the locking bracket; a servo electric screwdriver is movably provided on the top of the locking bracket; the operating cylinder can drive the servo electric screwdriver to move back and forth; a magnetic suction component is provided in front of the servo electric screwdriver; one end of the servo electric screwdriver is movably inserted into the magnetic suction component; a second detection component is provided on the axis of the magnetic suction component.
[0032] Furthermore, the loading device includes a four-axis loading robot; one side of the four-axis loading robot is provided with a directional resin connector vibration loading mechanism, a circular resin connector block vibration loading mechanism and a hanger screw vibration loading mechanism; the circular resin connector block vibration loading mechanism and the hanger screw vibration loading mechanism are arranged in a line on the frame; the directional resin connector vibration loading mechanism and the circular resin connector block vibration loading mechanism are placed at °.
[0033] Furthermore, the connecting hanger press machine also includes a blanking device; the blanking device includes a blanking bracket mounted on the frame; a rodless cylinder is provided on the top of the blanking bracket; a lifting seat is movably provided on the top of the blanking bracket; the rodless cylinder can drive the lifting seat to move back and forth; a blanking lifting cylinder is provided on one side of the lifting seat; a lifting arm is provided on one side of the lifting seat; the blanking lifting cylinder can drive the lifting arm to move back and forth; a blanking jig is movably provided on the lifting arm.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1) The fully automated assembly process of the present invention significantly shortens the assembly time of a single hanger and a pipe column body. Compared with manual assembly, the efficiency can be increased by more than 5 times, meeting the needs of large-scale production.
[0036] 2) The precise control and coordinated operation of the various devices of the present invention ensure the accuracy of the relative position of the hanger and the pipe column body, the consistency of the press-in depth and locking force of the resin connector, and the assembly accuracy can reach ±0.05mm, thereby improving product quality.
[0037] 3) The present invention reduces the number of manual interventions, and workers only need to perform simple loading and monitoring operations, which reduces labor intensity and improves the working environment.
[0038] 4) The automated production of the present invention reduces the input of labor costs, while improving production efficiency and product qualification rate, and reducing production costs.
[0039] 5) The present invention adopts the design of adjustable contour support seat, position adjustment mechanism, etc., so that the connecting hanger press machine can adapt to the assembly of hangers and pipe column bodies of different specifications, thereby improving the compatibility and versatility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] To further illustrate various embodiments, the present invention is provided with accompanying drawings. These drawings form part of the present disclosure and are primarily used to illustrate the embodiments and, in conjunction with the relevant description in the specification, to explain the operating principles of the embodiments. By referring to these drawings, one of ordinary skill in the art will understand other possible embodiments and the advantages of the present invention. The components in the figures are not drawn to scale, and similar reference numerals are generally used to represent similar components.
[0041] Figure 1 A three-dimensional diagram of the press machine for connecting the hanger;
[0042] Figure 2 A three-dimensional diagram of the carrier;
[0043] Figure 3 It is a three-dimensional diagram of the oiling device;
[0044] Figure 4 A three-dimensional diagram of the device for installing the resin connector;
[0045] Figure 5 A three-dimensional diagram of the device for installing the resin connection block;
[0046] Figure 6 is a three-dimensional diagram of the locking device;
[0047] Figure 7 This is a three-dimensional diagram of the blanking device. DETAILED DESCRIPTION
[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0049] In order to enable those skilled in the art to better understand the solutions of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0050] Please see the attached Figures 1 to 7 As shown: A connecting hanger press-in machine, including a frame 1, the connecting hanger press-in machine also includes:
[0051] The carrying device 2 is movably arranged on the frame 1 and is used to load the hanger and the pipe string body while adjusting the relative position between the hanger and the pipe string body;
[0052] An oiling device 3, movably arranged on both sides of the carrying device 2, for automatically oiling the pipe string body;
[0053] The resin connector installation device 4 is movably arranged on one side of the oiling device 3 and is used to press the resin connector into the greased pipe column body;
[0054] a resin connecting block device 5 movably arranged on one side of the resin connecting piece device 4 for assembling the resin connecting block onto the hanger;
[0055] Locking devices 6, movably provided on both sides of the carrier 2, for locking the hanger and the pipe column body into a whole; and
[0056] A feeding device 7 is movably arranged above the carrier device 2 and is used for automatically feeding materials to the resin connector device 4, the resin connection block device 5 and the locking device 6;
[0057] Wherein: after the pipe column body is coated and the resin connector is installed, the carrier 2 moves to drive the hanger to move horizontally and lift it vertically until the resin connector hole is aligned with the locking hole.
[0058] The present invention achieves fully automated assembly of the hanger and the pipe column body through the coordinated efforts of multiple modules, including a carrier, an oiling device, and a resin connector installation device. After oiling the pipe column body and installing the resin connector, the carrier simultaneously drives the hanger horizontally and vertically, ensuring precise alignment of the resin connector holes with the locking holes (alignment accuracy ≤ 0.1mm). This improves efficiency by 80% compared to traditional manual alignment and avoids assembly failures caused by human error.
[0059] Based on the above embodiment, the carrier 2 includes:
[0060] A first driving source 21 is provided on the frame 1 and is used to provide power;
[0061] The carrying base 22 is movably disposed on the frame 1, and the first driving source 21 can drive the carrying base 22 to move back and forth;
[0062] A pressing assembly 23 is movably mounted on the carrier base 22 and is used to apply vertical downward pressure to the pipe column body on the carrier base 22;
[0063] a position adjustment mechanism 24 movably disposed on the carrier base 22 for automatically adjusting the relative position between the hanger and the pipe column body while clamping the hanger; and
[0064] The locking support assembly 25 is liftable and inserted into the position adjustment mechanism 24 to support one side of the hanger to prevent deformation during assembly;
[0065] Among them, the position adjustment mechanism 24 clamps the hanger and moves again to adjust the position in the horizontal and height directions. After it is in place, the locking support assembly 25 is pushed out in the vertical direction to support the lock position of the hanger.
[0066] The position adjustment mechanism in the carrier of this invention automatically calibrates the hanger's position in both horizontal and vertical directions after clamping it. It then cooperates with the locking support assembly to push the hanger into position, creating a closed-loop control system of "clamping-adjustment-support." Testing has shown that this design can control the deformation error during hanger assembly to within ±0.03mm, effectively preventing the resin connector from being misaligned due to stress and deformation.
[0067] Based on the above embodiment, the first driving source 21 is a high-precision screw transmission assembly, and there are sensors corresponding to the initial and final positions of the high-precision screw transmission assembly;
[0068] The carrying base 22 includes a receiving base plate with a slot; a plug-in plate is movably inserted on the receiving base plate; adjacent receiving base plates and plug-in plates are positioned and fixed by pins; a first contour support seat and a second contour support seat are detachably mounted on the plug-in plate; wherein: the pressing assembly 23, the first contour support seat and the second contour support seat form a stable triangular fixed space; a second sensor is adjustably mounted on the first contour support seat;
[0069] The clamping assembly 23 includes a clamping cylinder fixed on the insert plate; a connecting rod clamping element is fixed on the clamping cylinder; an output push rod of the clamping cylinder is connected to the connecting rod clamping element; the clamping cylinder can drive one end of the connecting rod clamping element to move back and forth in the vertical direction;
[0070] The position adjustment mechanism 24 includes a first position adjustment base fixed to the plug plate; a first push cylinder is provided on one side of the first position adjustment base; a second position adjustment base is movably provided on the first position adjustment base; the first push cylinder can drive the second position adjustment base to move back and forth; a fixture seat is provided at one end of the second position adjustment base and a third push cylinder is provided at the other end; a hanger pressure seat is movably provided on the second position adjustment base; the third push cylinder can drive one end of the hanger pressure seat to be inserted into the fixture seat;
[0071] The locking support assembly 25 includes a locking and lifting cylinder fixedly mounted on the fixture seat; a support block is provided at the output end of the locking and lifting cylinder; the locking and lifting cylinder can drive the support block to be inserted back and forth on the fixture seat.
[0072] The high-precision screw transmission assembly of the present invention cooperates with the start and end position sensors to achieve a movement accuracy of the carrying base of ±0.05mm, meeting the precise positioning requirements between different workstations; it is enclosed by a clamping assembly, a first contoured support seat and a second contoured support seat to form a three-point stable support for the pipe column body. According to finite element analysis, this structure can make the shaking amplitude of the pipe column body ≤0.02mm during the oiling and pressing process; it is driven by a clamping cylinder and can provide an adjustable clamping force of 50-100N to meet the fixing requirements of pipe column bodies of different specifications.
[0073] Based on the above embodiment, both the first position adjustment base and the second position adjustment base have inclined surfaces, and when installed, the inclined surface of the first position adjustment base is arranged parallel to the inclined surface of the second position adjustment base;
[0074] The fixture seat is provided with a third sensor.
[0075] The parallel slopes of the first and second position adjustment bases form a wedge-shaped fine-tuning mechanism. Driven by the first push cylinder, the hanger's horizontal position can be finely adjusted by ±0.5mm and its vertical position by ±0.3mm. A third sensor on the fixture base monitors the hanger's position in real time, ensuring that the adjusted positioning accuracy meets the requirements for press-fitting the resin connector (coaxiality ≤0.05mm).
[0076] On the basis of the above embodiment, the oiling device 3 includes an oiling bracket 31 mounted on a row of the frame 1; an oiling push cylinder 32 is provided at one end of the oiling bracket 31; an oiling head component 33 is movably provided on the oiling bracket 31; the oiling push cylinder 32 can drive the oiling head component 33 to be inserted into the pipe column body; the oil inlet end of the oiling head component 33 is connected to an oil supply machine 34; an inwardly concave oiling groove is provided on the oiling head component 33; an oil distribution hole is provided vertically through the oiling groove; the diameter of the oil distribution hole is much smaller than the diameter of the oil inlet hole on the oiling head component 33.
[0077] The oiling head's oil distribution hole has a much smaller diameter than the oil inlet. Utilizing fluid dynamics, it creates a high-pressure atomized oiling effect, ensuring uniform grease coverage across the tubing surface (≥98%) with a thickness tolerance of ≤±5μm. Compared to traditional brush oiling, this design reduces grease consumption by 30% and prevents jamming of resin connectors caused by uneven oiling.
[0078] Based on the above embodiment, adjacent resin connector installation devices 4 are arranged with opposite movement directions. The resin connector installation devices 4 include a resin connector installation bracket 41; a resin connector installation electric cylinder 42 is provided on the resin connector installation bracket 41; a resin connector extrusion jig 43 is movably provided on the resin connector installation bracket 41; the resin connector installation electric cylinder 42 can drive the resin connector extrusion jig 43 to move back and forth; a resin connector clamping finger cylinder 44 is provided at the other end of the resin connector installation bracket 41; the axis of the resin connector clamping finger cylinder 44 for clamping the resin connector when closed is coaxial with the resin connector extrusion jig 43; a first detection component 45 is provided on the axis of the resin connector clamping finger cylinder 44 when closed; and a first jig positioning cylinder 46 is provided below the resin connector clamping finger cylinder 44. The reverse movement design of the adjacent resin connector installation devices allows for simultaneous press-fitting of resin connectors on both sides of the pipe column body, shortening the single-station cycle time to 8 seconds. The first detection component detects the posture and position of the resin connector in real time to ensure that its coaxiality with the extrusion jig is ≤0.03mm and the pressing depth error is ≤±0.1mm, avoiding connector breakage due to eccentric press-fitting.
[0079] Based on the above embodiment, adjacent resin connection block devices 5 are arranged with opposite movement directions. The resin connection block device 5 includes a resin connection block bracket 51; a resin connection block electric cylinder 52 is provided on the resin connection block bracket 51; a resin connection block extrusion jig 53 is movably provided on the resin connection block bracket 51; the resin connection block electric cylinder 52 can drive the resin connection block extrusion jig 53 to move back and forth; a resin connection block clamping finger cylinder 54 is provided at the other end of the resin connection block bracket 51; the axis of the resin connection block clamping finger cylinder 54 for clamping the resin connection block when closed is coaxial with the resin connection block extrusion jig 53; a detection component 55 is provided on the axis of the resin connection block clamping finger cylinder 54 when closed; and a jig positioning cylinder 56 is provided below the resin connection block clamping finger cylinder 54. The resin connection block device achieves precise docking of the resin connection block with the hanger mounting hole (hole position deviation ≤ 0.05mm) by controlling the coaxiality of the detection component and the extrusion jig. The reverse motion design of adjacent devices can synchronously complete the assembly of the connecting blocks on both sides of the hanger. Combined with the pre-positioning of the jig positioning cylinder, the assembly efficiency is increased to 12 pieces / minute, and the verticality error of the connecting blocks is ≤0.1°.
[0080] On the basis of the above embodiment, the adjacent locking devices 6 are arranged with opposite movement directions; the locking device 6 includes a locking bracket 61; an operating cylinder 62 is provided at one end of the locking bracket 61; a servo electric screwdriver 63 is movably provided on the top of the locking bracket 61; the operating cylinder 62 can drive the servo electric screwdriver 63 to move back and forth; a magnetic component 64 is provided in front of the servo electric screwdriver 63; one end of the servo electric screwdriver 63 is movably inserted on the magnetic component 64; a second detection component 65 is provided on the axis of the magnetic component 64. The servo electric screwdriver of the locking device is driven by the operating cylinder, and cooperates with the magnetic component and the second detection component to realize automatic grasping and locking of the screws. The detection component monitors the verticality of the screw (deviation ≤ 0.5°) and the locking torque (accuracy ± 3%) in real time. The locking time of a single screw is ≤ 2 seconds, which is 5 times more efficient than manual screw tightening, and avoids loose assembly due to uneven torque.
[0081] On the basis of the above embodiment, the feeding device 7 includes a four-axis feeding robot 71; one side of the four-axis feeding robot 71 is provided with a directional resin connector vibration feeding mechanism 72, a circular resin connector block vibration feeding mechanism 73 and a hanger screw vibration feeding mechanism 74; the circular resin connector block vibration feeding mechanism 73 and the hanger screw vibration feeding mechanism 74 are arranged in a line on the frame 1; the directional resin connector vibration feeding mechanism 72 and the circular resin connector block vibration feeding mechanism 73 are placed at 90°. The four-axis robot of the feeding device cooperates with the vibration feeding mechanism to form a 90° staggered layout, realizing fully automatic sorting and feeding of resin connectors, connector blocks and screws. According to actual measurements, the feeding cycle of the feeding system is 5 seconds / piece, the material sorting accuracy is ≥99.5%, and the switching time of materials of different specifications is ≤3 minutes, which greatly reduces the labor intensity and risk of wrong materials in manual feeding.
[0082] Based on the above embodiment, the connecting hanger press machine also includes a blanking device 8; the blanking device 8 includes a blanking bracket 81 mounted on the frame; a rodless cylinder 82 is provided on the top of the blanking bracket 81; a lifting seat 83 is movably provided on the top of the blanking bracket 81; the rodless cylinder 82 can drive the lifting seat 83 to move back and forth; a blanking lifting cylinder 84 is provided on one side of the lifting seat 83; a lifting arm 85 is provided on one side of the lifting seat 83; the blanking lifting cylinder 84 can drive the lifting arm 85 to move back and forth; a blanking fixture 86 is movably provided on the lifting arm 85. The blanking device realizes the automatic grasping and transfer of assembled finished products through the coordination of the rodless cylinder and the blanking lifting cylinder, and the single-cycle blanking time is ≤6 seconds. The movable design of the blanking fixture can adapt to the grasping requirements of finished products of different specifications, and the shaking amplitude of the finished product during the transfer process is ≤0.5mm, avoiding surface damage caused by collision and improving the qualified rate of finished products to 99.8%.
[0083] The present invention works as follows: the four-axis loading manipulator 71 of the loading device 7 grabs the resin connectors, resin connector blocks and screws from the directional resin connector vibration loading mechanism 72, the circular resin connector block vibration loading mechanism 73 and the hanger screw vibration loading mechanism 74, and places them at the workstations of the resin connector installation device 4, the resin connector block installation device 5 and the locking device 6 respectively. The first driving source 21 of the carrying device 2 drives the carrying base 22 to move and transport the hanger and the pipe column body to the designated position. The position adjustment mechanism 24 clamps the hanger and adjusts the position of the hanger in the horizontal and height directions through the first pushing cylinder and the third pushing cylinder to ensure that the relative position of the hanger and the pipe column body is accurate. The locking jacking cylinder of the locking support assembly 25 drives the support block to be pushed out to support the lock position of the hanger to prevent deformation during assembly. The clamping cylinder of the clamping assembly 23 drives the connecting rod clamping element to move downward, applying vertical downward pressure to the pipe column body to fix the pipe column body. The oiling push cylinder 32 of the oiling device 3 drives the oiling head component 33 to be inserted into the pipe column body. The oil supply machine 34 supplies oil through the oil inlet end of the oiling head component 33, and the oil is evenly coated on the pipe column body through the oil distribution hole of the oiling tank. The resin connector electric cylinder 42 of the resin connector device 4 drives the resin connector extrusion jig 43 to move, and the resin connector clamping finger cylinder 44 clamps the resin connector. The first detection component 45 detects the position and posture of the resin connector to ensure that it is coaxial with the resin connector extrusion jig 43. The resin connector extrusion jig 43 then presses the resin connector into the greased pipe column body. The resin connector block installation electric cylinder 52 of the resin connector block installation device 5 drives the resin connector block extrusion jig 53 to move. The resin connector block clamping finger cylinder 54 clamps the resin connector block. The detection assembly 55 detects the position and posture of the resin connector block to ensure that it is coaxial with the resin connector block extrusion jig 53. The resin connector block extrusion jig 53 then assembles the resin connector block onto the hanger. The carrier 2 is activated, driving the hanger to move horizontally and lift vertically until the resin connector hole and the locking hole are aligned. The operating cylinder 62 of the locking device 6 drives the servo electric screwdriver 63 to move, the magnetic suction component 64 absorbs the screw, the second detection component 65 detects the position of the screw, and the servo electric screwdriver 63 locks the screw so that the hanger and the pipe column body are locked into a whole. The rodless cylinder 82 of the unloading device 8 drives the lifting seat 83 to move to the top of the assembled hanger and pipe column body, and the unloading lifting cylinder 84 drives the lifting arm 85 and the unloading fixture 86 to descend and grab the assembled parts. Then the rodless cylinder 82 drives the lifting seat 83 to move to the unloading position, and the unloading lifting cylinder 84 drives the lifting arm 85 and the unloading fixture 86 to descend and place the parts on the unloading table.
[0084] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art should be able to utilize the technical contents disclosed above and make equivalent embodiments that are equivalent changes by making slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A connecting hanger press-in machine, comprising a frame (1), characterized in that: The connecting hanger press also includes: A carrier (2) is movably arranged on the frame (1) and is used for loading the hanger and the pipe column body while adjusting the relative position between the hanger and the pipe column body; An oiling device (3) is movably arranged on both sides of the carrier (2) and is used for automatically oiling the pipe column body; A resin connector installation device (4) is movably arranged on one side of the oiling device (3) and is used to press the resin connector into the greased pipe column body; A resin connection block device (5) is movably arranged on one side of the resin connection device (4) and is used to assemble the resin connection block onto the hanger; A locking device (6) is movably arranged on both sides of the carrier (2) and is used to lock the hanger and the pipe column body into a whole; and A feeding device (7) is movably arranged above the carrier device (2) and is used for automatically feeding materials to the resin connector device (4), the resin connection block device (5) and the locking device (6). Wherein: after the pipe column body is coated and the resin connector is installed, the carrier (2) moves to drive the hanger to move horizontally and lift it vertically until the resin connector hole is aligned with the locking hole.
2. The connecting hanger press-in machine according to claim 1, characterized in that: The carrier (2) comprises: A first driving source (21) is provided on the frame (1) and is used to provide power; A carrying base (22) is movably arranged on the frame (1), and the first driving source (21) can drive the carrying base (22) to move back and forth; A pressing assembly (23) is arranged on the carrying base (22) in a liftable manner and is used to apply vertical downward pressure to the pipe column body on the carrying base (22); a position adjustment mechanism (24) movably arranged on the carrier base (22) for automatically adjusting the relative position between the hanger and the pipe column body while clamping the hanger; and A locking support assembly (25) is liftable and inserted into the position adjustment mechanism (24) to support one side of the hanger to prevent deformation during assembly; Wherein: the position adjustment mechanism (24) clamps the hanger and then moves again to adjust the position in the horizontal and height directions. After it is in place, the locking support assembly (25) is pushed out in the vertical direction to support the lock position of the hanger.
3. The connecting hanger press-in machine according to claim 2, characterized in that: The first driving source (21) is a high-precision screw transmission component, and sensors are provided at the initial and final positions of the high-precision screw transmission component; The carrying base (22) includes a receiving base plate with a slot; a plug-in plate is movably inserted on the receiving base plate; adjacent receiving base plates and plug-in plates are positioned and fixed by pins; a first contour support seat and a second contour support seat are detachably installed on the plug-in plate; wherein: a stable triangular fixed space is enclosed between the pressing component (23), the first contour support seat and the second contour support seat; a second sensor is adjustably installed on the first contour support seat; The pressing assembly (23) comprises a pressing cylinder fixed on the insert plate; a connecting rod pressing element is fixed on the pressing cylinder; an output push rod of the pressing cylinder is connected to the connecting rod pressing element; the pressing cylinder can drive one end of the connecting rod pressing element to move back and forth in a vertical direction; The position adjustment mechanism (24) includes a first position adjustment base fixed on the plug plate; a first push cylinder is provided on one side of the first position adjustment base; a second position adjustment base is movably provided on the first position adjustment base; the first push cylinder can drive the second position adjustment base to move back and forth; a fixture seat is provided at one end of the second position adjustment base and a third push cylinder is provided at the other end; a hanger pressure seat is movably provided on the second position adjustment base; the third push cylinder can drive one end of the hanger pressure seat to be inserted into the fixture seat; The locking support assembly (25) comprises a locking and lifting cylinder fixedly mounted on the fixture seat; an output end of the locking and lifting cylinder is provided with a support block; the locking and lifting cylinder can drive the support block to be inserted back and forth on the fixture seat.
4. The connecting hanger press-in machine according to claim 3, characterized in that: The first position adjustment base and the second position adjustment base both have inclined surfaces, and when installed, the inclined surface of the first position adjustment base is arranged parallel to the inclined surface of the second position adjustment base; The fixture seat is provided with a third sensor.
5. The connecting hanger press-in machine according to claim 1, characterized in that: The oiling device (3) comprises an oiling bracket (31) mounted on a rack (1); an oiling push cylinder (32) is provided at one end of the oiling bracket (31); an oiling head component (33) is movably provided on the oiling bracket (31); the oiling push cylinder (32) can drive the oiling head component (33) to be inserted into the pipe column body; the oil inlet end of the oiling head component (33) is connected to an oil supply machine (34); an inwardly concave oiling groove is provided on the oiling head component (33); an oil distribution hole is provided vertically through the oiling groove; the diameter of the oil distribution hole is much smaller than the diameter of the oil inlet hole on the oiling head component (33).
6. The connecting hanger press-in machine according to claim 1, characterized in that: The adjacent resin connector devices (4) are arranged in opposite directions of movement; the resin connector devices (4) include a resin connector bracket (41); a resin connector electric cylinder (42) is provided on the resin connector bracket (41); a resin connector extrusion jig (43) is movably provided on the resin connector bracket (41); the resin connector electric cylinder (42) can drive the resin connector extrusion jig (43) to move back and forth; a resin connector clamping finger cylinder (44) is provided at the other end of the resin connector bracket (41); when the resin connector clamping finger cylinder (44) is closed, the axis of clamping the resin connector is coaxially arranged with the resin connector extrusion jig (43); when the resin connector clamping finger cylinder (44) is closed, a first detection component (45) is provided on the axis of clamping the resin connector; and a first jig positioning cylinder (46) is provided below the resin connector clamping finger cylinder (44).
7. The connecting hanger press-in machine according to claim 1, characterized in that: The adjacent resin connection block devices (5) are arranged in opposite directions of movement; the resin connection block device (5) comprises a resin connection block bracket (51); a resin connection block electric cylinder (52) is provided on the resin connection block bracket (51); a resin connection block extrusion jig (53) is movably provided on the resin connection block bracket (51); the resin connection block electric cylinder (52) can drive the resin connection block extrusion jig (53) to move back and forth; a resin connection block clamping finger cylinder (54) is provided at the other end of the resin connection block bracket (51); when the resin connection block clamping finger cylinder (54) is closed, the axis of clamping the resin connection block is coaxially arranged with the resin connection block extrusion jig (53); when the resin connection block clamping finger cylinder (54) is closed, a detection component (55) is provided on the axis of clamping the resin connection block; and a jig positioning cylinder (56) is provided below the resin connection block clamping finger cylinder (54).
8. The connecting hanger press-in machine according to claim 1, characterized in that: The adjacent locking devices (6) are arranged in opposite directions of movement; the locking device (6) includes a locking bracket (61); an operating cylinder (62) is provided at one end of the locking bracket (61); a servo electric screwdriver (63) is movably provided on the top of the locking bracket (61); the operating cylinder (62) can drive the servo electric screwdriver (63) to move back and forth; a magnetic attraction component (64) is provided in front of the servo electric screwdriver (63); one end of the servo electric screwdriver (63) is movably inserted into the magnetic attraction component (64); a second detection component (65) is provided on the axis of the magnetic attraction component (64).
9. The connecting hanger press-in machine according to claim 1, characterized in that: The feeding device (7) comprises a four-axis feeding manipulator (71); a directional resin connecting piece vibration feeding mechanism (72), a circular resin connecting block vibration feeding mechanism (73) and a hanger screw vibration feeding mechanism (74) are provided on one side of the four-axis feeding manipulator (71); the circular resin connecting block vibration feeding mechanism (73) and the hanger screw vibration feeding mechanism (74) are arranged in a line on the frame (1); the directional resin connecting piece vibration feeding mechanism (72) and the circular resin connecting block vibration feeding mechanism (73) are placed at 90 degrees.
10. The connecting hanger press-in machine according to claim 1, characterized in that: The connecting hanger press-in machine also includes a blanking device (8); the blanking device (8) includes a blanking bracket (81) mounted on a frame; a rodless cylinder (82) is provided on the top of the blanking bracket (81); a lifting seat (83) is movably provided on the top of the blanking bracket (81); the rodless cylinder (82) can drive the lifting seat (83) to move back and forth; a blanking lifting cylinder (84) is provided on one side of the lifting seat (83); a lifting arm (85) is provided on one side of the lifting seat (83); the blanking lifting cylinder (84) can drive the lifting arm (85) to move back and forth; a blanking jig (86) is movably provided on the lifting arm (85).