An apparatus and method for detecting the oil content of oily sludge.
By designing an oil content detection device for oily sludge, a motor and cylinder system is used to achieve efficient movement and fixation of filter paper. Combined with ultraviolet lamp detection, the problem of low mechanical dewatering efficiency and chemical conditioning pollution is solved, improving detection accuracy and reducing costs.
Patent Information
- Application Number
- CN202510686429.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2045-05-27
AI Technical Summary
In the treatment of oily sludge, existing technologies suffer from reduced efficiency due to grease clogging the filter cloth during mechanical dewatering, while chemical conditioning introduces additional pollutants, and there is a lack of effective methods for detecting oil content.
An oil content detection device for oily sludge was designed. The device uses a motor-driven chain to move the filter paper, and combines a cylinder and gear system to fix the filter paper vertically. The oil content is detected by comparing the fluorescence brightness of an ultraviolet lamp.
It achieves efficient movement and fixation of filter paper, reduces processing costs, improves the accuracy and efficiency of oil content detection, and avoids pollution caused by chemical conditioning.
Smart Images

Figure CN120483477B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of oily sludge treatment technology, specifically to an oil content detection device and method for oily sludge. Background Technology
[0002] Oily sludge refers to soil mixed with heavy oils such as crude oil, refined oil, and residual oil. This type of sludge does not exist naturally, but rather is a complex mixture formed when crude oil or refined oil leaks into the environment during oilfield extraction, refining, transportation, use, and storage due to improper operation, equipment aging, damage, or corrosion, and then mixes with soil, water, and other media.
[0003] When cleaning the interior of oil tankers, oily sludge is generated. Reducing the water content is a crucial pretreatment step before the sludge undergoes high-temperature decomposition. Mechanical dewatering and chemical conditioning are two commonly used methods. Mechanical dewatering is suitable for sludge with simple composition and low oil content, with the advantage of no chemical pollution. Chemical conditioning, on the other hand, targets high-oil-content, difficult-to-treat sludge, improving efficiency by enhancing dewatering properties. In practice, the two methods are often used in combination to achieve the best balance between dewatering effect and cost.
[0004] However, when high-oil sludge is directly mechanically dewatered, the grease will clog the filter cloth / screen, causing a sharp drop in dewatering efficiency or even equipment failure. When low-oil sludge is treated with chemicals, not only will there be excessive amounts of chemicals, but additional pollutants will also be introduced. Therefore, oil sludge needs to be tested for oil content before high-temperature treatment. Summary of the Invention
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] An oil content detection device for oily sludge includes a discharge box, a connecting box, and a processing box. The discharge box has an opening near the front of its bottom. A reset plate is fitted into the inner cavity of the opening. Several filter papers are arranged on the top of the reset plate. Reset springs are fixedly connected to the four corners of the bottom of the reset plate. The bottom ends of the reset springs are all fixedly connected to a base plate, which is fixedly connected to the discharge box. Two side plates are fixedly connected to the bottom of the discharge box near the rear. The two side plates are symmetrically arranged horizontally. Two crossbars are fixedly connected between the two side plates, and the two crossbars are symmetrically arranged vertically. A center plate is fixedly connected to the bottom of the discharge box near the rear. The other side of the center plate is fixed... A rectangular plate is fixedly connected to the inner cavity of the rectangular plate, with a first rotating shaft passing through each of the four corners. A sprocket is fixedly connected to the front end of each of the first rotating shafts, and a rectangular chain meshes with the outer sides of the sprockets. A feeding motor is fixedly connected to the rear side of the rectangular plate near the left side, and the power output shaft of the feeding motor is fixedly connected to the adjacent first rotating shaft. A translation plate is sleeved on the outer sides of two crossbars near the right end, and a rectangular opening is provided on the translation plate. A locking block is fixedly connected to the front side of the rectangular chain near the right side, and a rubber wheel is fixedly connected to the front side of the locking block through the rectangular opening. A linkage block is fixedly connected to the front side of the rubber wheel. The inner cavity of the connecting box and the inner cavity of the discharging box are interconnected. The bottom of the inner cavity of the connecting box... A lifting motor is fixedly connected to the unit. A drive gear is fixedly connected to the power output shaft of the lifting motor. A limit plate is fixedly connected to the bottom of the inner cavity of the connecting box. The limit plate is located to the right of the lifting motor. A lifting rack is slidably connected to the inner cavity of the limit plate. A mounting box is fixedly connected to the top of the lifting rack. A reciprocating cylinder is installed inside the mounting box. A reciprocating rod is fixedly connected to the power output shaft of the reciprocating cylinder. An anti-slip layer is provided on the right side of the processing box. A placement opening is provided on the top of the processing box. A connecting plate is fixedly connected to the center of the rear side of the processing box. A guide plate is fixedly connected to the other side of the connecting plate. The right side of the guide plate is arc-shaped. A guide opening is provided inside the guide plate. The bottom of the guide plate is near the left side... A connecting rod is fixedly connected to the other end of the connecting rod, and a material pulling cylinder is fixedly connected to the other end of the connecting rod. A second crank is hinged to the power output shaft of the material pulling cylinder, and a first crank is hinged to the other side of the second crank. A movable block is hinged to the other side of the first crank. A moving rod is provided through the inner cavity of the movable block. The front end of the moving rod passes through the inner cavity of the guide port and is fixedly connected to a lifting cylinder. A lifting plate is fixedly connected to the power output shaft of the lifting cylinder. Two cross cranks are hinged to both sides of the lifting plate. Clamping plates are hinged to the bottom of the two cross cranks. A positioning plate is hinged together between several clamping plates. Fixed cranks are hinged to the center of both sides of the positioning plate. The top of the fixed cranks is hinged to the lifting plate.
[0007] Preferably, two limiting plates are fixedly connected to the bottom of the inner cavity of the feeding box, and the two limiting plates are symmetrically arranged front and back. The reset plate is located between the two limiting plates. A swing limiting plate is hinged to the bottom of the inner cavity of the feeding box near the right side. The swing limiting plate is in contact with the top of the filter paper. A lower trigger is fixedly connected to the bottom of the inner cavity of the feeding box near the front center. An L-shaped mounting rod is fixedly connected to the top of the connecting box near the left side. An upper trigger is fixedly connected to the other end of the L-shaped mounting rod.
[0008] Preferably, a slider is slidably connected to the inner cavity of the guide port near the right side, a rack is fixedly connected to the top of the slider near the rear side, a movable gear is engaged at the top of the rack near the left side, a second rotating shaft is fixedly inserted through the center of the movable gear, a fixing member is sleeved on the outer side of the second rotating shaft, and the left side of the fixing member is fixedly connected to the connecting rod.
[0009] Preferably, a welding plate is fixedly connected to the top of the guide plate near the right side, a third rotating shaft is inserted into the front side of the welding plate, a linkage gear is fixedly connected to the front end of the third rotating shaft, grooved wheels are fixedly sleeved on the outer sides of both the second and third rotating shafts, and a belt is sleeved on the outer sides of both grooved wheels.
[0010] Preferably, a movable rack meshes with the right side of the linkage gear, an L-shaped clamping plate is slidably connected to the rear side of the movable rack, the bottom of the L-shaped clamping plate is fixedly connected to the top of the guide plate, the L-shaped clamping plate is located on the right side of the welding plate, a pressing plate is fixedly connected to the front side of the movable rack near the bottom, an ultraviolet lamp is installed at the top center of the pressing plate, a sliding rod is provided through the inner cavity of the guide plate, the right end of the sliding rod is fixedly connected to the slider, and a movable spring is sleeved on the outer side of the sliding rod.
[0011] Preferably, a transmission pipe is fixedly connected to the inner cavity of the processing box, and a material inlet is opened at the top of the transmission pipe. A spring retraction plate is installed inside the material inlet. A rotating rod is located near the center of the inner cavity of the processing box. The front end of the rotating rod passes through the inner cavity of the processing box and is fixedly connected to a handle. A flip plate is fixedly sleeved on the outside of the rotating rod. The rear end of the rotating rod is inserted into the inner side wall of the processing box. A control plate is fixedly connected to the front side of the processing box near the top.
[0012] A method for detecting the oil content of oily sludge using an oil-containing sludge detection device includes the following steps:
[0013] S1: The staff places a stack of filter paper on top of the reset plate and flips the swing limit plate to fit the top of the filter paper for limiting and preparation.
[0014] S2: When it is necessary to test the oil content of oily sludge, start the feeding motor. When the feeding motor starts, it drives the rubber wheel to move in a concave shape. During the movement, it drives the filter paper to move to the left and starts the lower trigger.
[0015] S3: When the lower trigger starts, it drives the reciprocating cylinder to move upward and starts the upper trigger, thereby causing the reciprocating rod to move backward and limit the filter paper.
[0016] S4: When the filter paper is in a vertical position, the lifting cylinder fixes the vertical filter paper and starts the material pulling cylinder to drive the filter paper to flip and move. When the lifting plate moves to the left, it drives the pressing plate to move downward and fixes the top of the filter paper near the right side, thereby fixing the position of the filter paper.
[0017] S5: When the filter paper is fixed, the staff manually cranks the handle to rotate it. When the handle rotates, it drives the flip plate to rotate, so as to take out the oily sludge inside the transfer tube and apply it to the bottom of the filter paper.
[0018] S6: Use filter paper with an ultraviolet lamp and compare the fluorescence brightness with that of a sample with known oil content to determine the current oil content of the sludge.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] This invention utilizes the interplay between components such as a feeding motor, crossbar, rectangular chain, side plate, rectangular plate, center plate, translation plate, rubber wheel, linkage block, lower trigger, and upper trigger. When the feeding motor starts, the rectangular chain drives the rubber wheel to move in a rectangular motion, which in turn moves the filter paper to the left. Because the left side of the filter paper adheres to the anti-slip layer on the right side of the processing box, the middle part of the filter paper will bulge. When the linkage block moves to the left, it will also contact the lower trigger, causing the reciprocating rod to insert into the bulging part of the filter paper and turn the filter paper into a vertical position for easier subsequent processing.
[0021] This invention utilizes the interplay of components such as a material-pulling cylinder, connecting rod, guide plate, pressing plate, moving rack, L-shaped clamping plate, movable gear, linkage gear, second crank, first crank, welding plate, grooved wheel, and belt to move the filter paper to the top of the processing box when it is in a vertical position. Oily sludge is then applied to the bottom of the filter paper. Workers can then determine the oil content of the current oily sludge by comparing the fluorescence brightness of samples with known oil content, thus reducing processing costs. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the present invention;
[0023] Figure 2 This is a right view of the structure of the present invention;
[0024] Figure 3 This is a bottom view of the structure of the present invention;
[0025] Figure 4 This is a rear view of the structure of the present invention;
[0026] Figure 5 This is a schematic diagram of the internal structure of the material feeding box of the present invention;
[0027] Figure 6 This is a schematic diagram of the bottom structure of the material feeding box of the present invention;
[0028] Figure 7 This is a front view of the material feeding box structure of the component of the present invention;
[0029] Figure 8 This is a schematic diagram of the internal structure of the component connection box of the present invention;
[0030] Figure 9 This is a right view of the component processing box structure of the present invention;
[0031] Figure 10 This is a schematic diagram of the lifting plate structure of the component of the present invention;
[0032] Figure 11 This is a schematic diagram of the guide plate structure of the component of the present invention;
[0033] Figure 12 This is a plan view of the guide plate structure of the component of the present invention;
[0034] Figure 13 This is a rear view of the guide plate structure of the component of the present invention;
[0035] Figure 14 for Figure 10 Enlarged view of point A in the middle.
[0036] Labels in the diagram: 1. Feeding box; 2. Connecting box; 3. Processing box; 4. Transfer pipe; 5. L-shaped mounting rod; 6. Filter paper; 7. Feeding motor; 8. Side plate; 9. Crossbar; 10. Guide plate; 11. Pulling cylinder; 12. Connecting rod; 13. Connecting plate; 14. Tilting plate; 15. Handle; 16. Spring retraction plate; 17. Rotating rod; 18. Rack; 19. Rubber wheel; 20. Limit plate; 21. Upper trigger; 22. Linkage block; 23. Pressing plate; 24. Ultraviolet lamp; 25. Reference plate; 26. Belt; 27. Mounting box; 28. Reciprocating rod; 29. Reciprocating cylinder; 30. Lifting rack; 31. Limit plate; 3 2. Rectangular chain; 33. Sprocket; 34. Rectangular plate; 35. Translation plate; 36. Mid-position plate; 37. Lower trigger; 38. Swing limit plate; 39. Base plate; 40. Return spring; 41. Return plate; 42. Drive gear; 43. Lifting motor; 44. Lifting plate; 45. Positioning plate; 46. Cross crank; 47. Clamping plate; 48. Moving rod; 49. Lifting cylinder; 50. Moving rack; 51. L-shaped clamping plate; 52. Linkage gear; 53. Welding plate; 54. First crank; 55. Second crank; 56. Movable gear; 57. Fixing component; 58. Grooved wheel; 59. Slider; 60. Movable block; 61. Slide rod. Detailed Implementation
[0037] Please see Figure 1-14 The present invention provides a technical solution:
[0038] An oil content detection device for oily sludge includes a discharge box 1, a connecting box 2, and a processing box 3. The discharge box 1 has an opening near the front of its bottom. A reset plate 41 is fitted into the inner cavity of the opening. Several filter papers 6 are arranged on the top of the reset plate 41. Reset springs 40 are fixedly connected to the four corners of the bottom of the reset plate 41. The bottom ends of the reset springs 40 are all fixedly connected to a base plate 39, which is fixedly connected to the discharge box 1. Two side plates 8 are fixedly connected to the bottom of the inner cavity of the discharge box 1 near the rear. The two side plates 8 are symmetrically arranged, and two crossbars 9 are fixedly connected between the two side plates 8. The crossbars 9 are arranged symmetrically up and down. A center plate 36 is fixedly connected to the bottom of the inner cavity of the feeding box 1 near the rear side. A rectangular plate 34 is fixedly connected to the other side of the center plate 36. A first rotating shaft is provided through the inner cavity of the rectangular plate 34 near the four corners. A sprocket 33 is fixedly connected to the front end of several first rotating shafts. A rectangular chain 32 is meshed on the outer side of several sprockets 33. A feeding motor 7 is fixedly connected to the rear side of the rectangular plate 34 near the left side. The power output shaft of the feeding motor 7 is fixedly connected to the adjacent first rotating shaft. A translation plate 35 is sleeved on the outer side of the two crossbars 9 near the right end. A rectangular opening is provided on the translation plate 35. A locking block is fixedly connected to the front side of strip 32 near the right side. A rectangular opening extends through the front of the locking block, and a rubber wheel 19 is fixedly connected thereto. A linkage block 22 is fixedly connected to the front side of the rubber wheel 19. Two limiting plates 20 are fixedly connected to the bottom of the inner cavity of the feeding box 1. The two limiting plates 20 are symmetrically arranged front and back. A reset plate 41 is located between the two limiting plates 20. A swing limiting plate 38 is hinged to the bottom of the inner cavity of the feeding box 1 near the right side. The swing limiting plate 38 is attached to the top of the filter paper 6. A lower trigger 37 is fixedly connected to the bottom of the inner cavity of the feeding box 1 near the front center. An L-shaped mounting rod is fixedly connected to the top of the connecting box 2 near the left side. 5. The other end of the L-shaped mounting rod 5 is fixedly connected to the upper trigger 21. The inner cavity of the connecting box 2 and the inner cavity of the feeding box 1 are interconnected. The bottom of the inner cavity of the connecting box 2 is fixedly connected to the lifting motor 43. The power output shaft of the lifting motor 43 is fixedly connected to the drive gear 42. The bottom of the inner cavity of the connecting box 2 is fixedly connected to the limit plate 31. The limit plate 31 is located on the right side of the lifting motor 43. The inner cavity of the limit plate 31 is slidably connected to the lifting rack 30. The top of the lifting rack 30 is fixedly connected to the mounting box 27. The inner cavity of the mounting box 27 is equipped with a reciprocating cylinder 29. The power output shaft of the reciprocating cylinder 29 is fixedly connected to the reciprocating rod 28.
[0039] When determining the installation position of the lifting motor 43, the staff adjusts the position according to the moving direction of the lifting rack 30. For example, when the lifting rack 30 needs to move upward, the lifting motor 43 and the drive gear 42 are set upward. When the lifting rack 30 needs to move downward, the lifting motor 43 and the drive gear 42 are fixed at the bottom of the inner cavity of the connecting box 2.
[0040] A non-slip layer is provided on the right side of the processing box 3. A placement opening is provided on the top of the processing box 3. A connecting plate 13 is fixedly connected to the center of the rear side of the processing box 3. A guide plate 10 is fixedly connected to the other side of the connecting plate 13. The right side of the guide plate 10 is arc-shaped. A guide opening is provided in the inner cavity of the guide plate 10. A connecting rod 12 is fixedly connected to the bottom of the guide plate 10 near the left side. A material pulling cylinder 11 is fixedly connected to the other end of the connecting rod 12. A second crank 55 is hinged to the power output shaft of the material pulling cylinder 11. A first crank 54 is hinged to the other side of the second crank 55. A movable block 60 is hinged to the other side of the first crank 54. A moving rod 48 is provided through the inner cavity of the movable block 60. The front end of the moving rod 48 passes through the guide opening. The inner cavity is fixedly connected to a lifting cylinder 49. The power output shaft of the lifting cylinder 49 is fixedly connected to a lifting plate 44. Two cross cranks 46 are hinged to both sides of the lifting plate 44. Clamping plates 47 are hinged to the bottom of the two cross cranks 46. A positioning plate 45 is hinged together among several clamping plates 47. Fixed cranks are hinged to the center of both sides of the positioning plate 45. The top of the fixed cranks is hinged to the lifting plate 44. A slider 59 is slidably connected to the inner cavity of the guide port near the right side. A rack 18 is fixedly connected to the top of the slider 59 near the rear side. A movable gear 56 meshes with the top of the rack 18 near the left side. A second rotating shaft is fixedly inserted through the center of the movable gear 56. A fixing member 57 is sleeved on the outer side of the rotating shaft. The left side of the fixing member 57 is fixedly connected to the connecting rod 12. A welding plate 53 is fixedly connected to the top of the guide plate 10 near the right side. A third rotating shaft is inserted into the front side of the welding plate 53. A linkage gear 52 is fixedly connected to the front end of the third rotating shaft. Grooved wheels 58 are fixedly sleeved on the outer sides of both the second and third rotating shafts. A belt 26 is sleeved on the outer sides of both grooved wheels 58. A movable rack 50 meshes with the right side of the linkage gear 52. An L-shaped clamping plate 51 is slidably connected to the rear side of the movable rack 50. The bottom of the L-shaped clamping plate 51 is fixedly connected to the top of the guide plate 10. The L-shaped clamping plate 51 is located to the right of the welding plate 53. A linkage gear 52 is fixedly connected to the front side of the movable rack 50 near the bottom. Pressing plate 23, ultraviolet lamp 24 is installed at the top center of pressing plate 23, slide rod 61 is provided through the inner cavity of guide plate 10, right end of slide rod 61 is fixedly connected to slider 59, movable spring is sleeved on the outside of slide rod 61, transmission pipe 4 is fixedly connected to the inner cavity of processing box 3, material outlet is opened at the top of transmission pipe 4, spring shrink plate 16 is installed in the inner cavity of material outlet, rotating rod 17 is located near the center of inner cavity of processing box 3, front end of rotating rod 17 passes through inner cavity of processing box 3 and is fixedly connected to handle 15, flip plate 14 is fixedly sleeved on the outside of rotating rod 17, rear end of rotating rod 17 is inserted into inner side wall of processing box 3, comparison plate 25 is fixedly connected to the front side of processing box 3 near the top.
[0041] A method for detecting the oil content of oily sludge using an oil-containing sludge detection device includes the following steps:
[0042] S1: The staff places a stack of filter paper 6 on top of the reset plate 41 and flips the swing limiting plate 38 to fit the top of the filter paper 6 for limiting and ready for use.
[0043] S2: When it is necessary to test the oil content of oily sludge, start the feeding motor 7. When the feeding motor 7 starts, it drives the rubber wheel 19 to move in a concave shape. During the movement, it drives the filter paper 6 to move to the left and starts the lower trigger 37.
[0044] S3: When the lower trigger 37 is started, it drives the reciprocating cylinder 29 to move upward and starts the upper trigger 21, thereby causing the reciprocating rod 28 to move backward and limit the filter paper 6.
[0045] S4: When the filter paper 6 is in a vertical state, the lifting cylinder 49 fixes the vertical filter paper 6, and the pulling cylinder 11 is activated to drive the filter paper 6 to flip and move. When the lifting plate 44 moves to the left, it drives the pressing plate 23 to move downward and fixes the top of the filter paper 6 near the right side, thereby fixing the position of the filter paper 6.
[0046] S5: When the filter paper 6 is fixed, the operator manually cranks the handle 15 to rotate it. When the handle 15 rotates, it drives the flip plate 14 to rotate, so as to remove the oily sludge inside the transfer tube 4 and apply it to the bottom of the filter paper 6.
[0047] S6: Filter paper 6 is used in conjunction with ultraviolet lamp 24, and the fluorescence intensity is compared with that of a sample with known oil content to determine the current oil content of the oily sludge.
[0048] Working principle: First, the operator places a stack of filter paper 6 on top of the reset plate 41 and drives the swing limit plate 38 to adhere to the topmost filter paper 6, thus fixing the height of the filter paper 6. When it is necessary to test the oil content of the oily sludge, the feeding motor 7 is started. The feeding motor 7 drives the adjacent sprocket 33 to rotate through the power output shaft. When the sprocket 33 rotates, it drives the rectangular chain 32 to rotate through the remaining sprockets 33. When the rectangular chain 32 rotates, it drives the locking block to move. When the locking block moves downward, it drives the rubber wheel 19 to move downward. When the locking block moves to the left, it drives the filter paper 6 to move to the left through the rubber wheel 19. Since the filter paper 6 is attached to the anti-slip layer on the right side of the processing box 3, when the filter paper 6 is subjected to external force... When the force moves to the left, the middle part of the filter paper 6 bulges up. When the rubber wheel 19 moves to the left, it drives the linkage block 22 to move synchronously to the left, activating the lower trigger 37. When the lower trigger 37 is activated, the reciprocating cylinder 29 is started. The reciprocating cylinder 29 drives the reciprocating rod 28 to move backward via the power output shaft, inserting into the bulging middle part of the filter paper 6. When the output shaft of the reciprocating cylinder 29 moves to its limit distance, the lifting motor 43 starts, driving the drive gear 42 to rotate. When the drive gear 42 rotates, it drives the lifting rack 30 to move upward. When the lifting rack 30 moves upward, it drives the mounting box 27 to move upward. When the mounting box 27 moves upward, it straightens the filter paper 6 via the reciprocating rod 28, turning the filter paper 6 into a vertical state. When the box 27 contacts the upper trigger 21, the lifting cylinder 49 is activated. The power output shaft of the lifting cylinder 49 drives the lifting plate 44 to move upward. When the lifting plate 44 moves upward, it drives the two clamping plates 47 to move in opposite directions through the cross crank 46, thus fixing the vertical filter paper 6. When the material pulling cylinder 11 is activated, it drives the movable block 60 to move to the left through the power output shaft via the second crank 55 and the first crank 54. The movable block 60 slides along the inner cavity of the guide port, thereby causing the filter paper 6 to flip and move. When the moving rod 48 moves to the left, it contacts the slider 59 and drives the slider 59 to move to the left. When the slider 59 moves to the left, it drives the rack 18 to move to the left. When the rack 18 moves to the left, The rotating gear 56 drives the movable gear 56 to rotate, which in turn drives the grooved wheel 58 on the left side to rotate. The rotation of the grooved wheel 58 on the left side, via belt 26, drives the grooved wheel 58 on the other side to rotate. The rotation of the grooved wheel 58 on the right side drives the linkage gear 52 to rotate. The rotation of the linkage gear 52 drives the moving rack 50 to move downwards. As the moving rack 50 moves downwards, it uses the pressing plate 23 to fix the top of the filter paper 6 near the right side. The operator then uses the handle 15 to rotate the rotating rod 17 90 degrees clockwise, causing the flipping plate 14 to enter the inner cavity of the transmission tube 4. Subsequently, the operator rotates the rotating rod 17 90 degrees counterclockwise, applying the oily sludge from the surface of the flipping plate 14 to the bottom of the filter paper 6. The operator then uses the ultraviolet lamp 24 in conjunction with this process.The fluorescence intensity of filter paper 6 was compared with that of a sample with a known oil content to determine the current oil content of the oily sludge.
Claims
1. A device for detecting the oil content of oily sludge, comprising a discharge box (1), a connecting box (2), and a processing box (3), characterized in that: The bottom of the feeding box (1) has an opening near the front side. A reset plate (41) is fitted inside the opening. Several filter papers (6) are arranged on the top of the reset plate (41). Reset springs (40) are fixedly connected to the bottom of the reset plate (41) near the four corners. The bottom ends of the several reset springs (40) are fixedly connected to a base plate (39). The base plate (39) is fixedly connected to the feeding box (1). Two side plates (8) are fixedly connected to the bottom of the feeding box (1) near the rear side. The two side plates (8) are arranged symmetrically from left to right. Two crossbars (9) are fixedly connected between the two side plates (8). The two crossbars (9) are arranged symmetrically from top to bottom. The bottom of the feeding box (1) near the rear side A center plate (36) is fixedly connected to the center plate (36), and a rectangular plate (34) is fixedly connected to the other side of the center plate (36). A first rotating shaft is provided through the inner cavity of the rectangular plate (34) near the four corners. A sprocket (33) is fixedly connected to the front end of several first rotating shafts. A rectangular chain (32) is meshed on the outer side of several sprockets (33). A feeding motor (7) is fixedly connected to the rear side of the rectangular plate (34) near the left side. The power output shaft of the feeding motor (7) is fixedly connected to the adjacent first rotating shaft. A translation plate (35) is sleeved on the outer side of the two crossbars (9) near the right end. A rectangular opening is provided on the translation plate (35). A locking block is fixedly connected to the front side of the rectangular chain (32) near the right side. A rectangular opening is provided on the front side of the locking block. The connecting box (2) is connected to a rubber wheel (19) and a linkage block (22) is fixedly connected to the front side of the rubber wheel (19). The inner cavity of the connecting box (2) and the inner cavity of the feeding box (1) are interconnected. A lifting motor (43) is fixedly connected to the bottom of the inner cavity of the connecting box (2). A drive gear (42) is fixedly connected to the power output shaft of the lifting motor (43). A limit plate (31) is fixedly connected to the bottom of the inner cavity of the connecting box (2). The limit plate (31) is located to the right of the lifting motor (43). A lifting rack (30) is slidably connected to the inner cavity of the limit plate (31). An installation box (27) is fixedly connected to the top of the lifting rack (30). A reciprocating cylinder (29) is installed in the inner cavity of the installation box (27). (29) A reciprocating rod (28) is fixedly connected to the power output shaft. An anti-slip layer is provided on the right side of the processing box (3). A placement opening is provided on the top of the processing box (3). A connecting plate (13) is fixedly connected to the center of the rear side of the processing box (3). A guide plate (10) is fixedly connected to the other side of the connecting plate (13). The right side of the guide plate (10) is arc-shaped. A guide opening is provided in the inner cavity of the guide plate (10). A connecting rod (12) is fixedly connected to the bottom of the guide plate (10) near the left side. A material pulling cylinder (11) is fixedly connected to the other end of the connecting rod (12). A second crank (55) is hinged to the power output shaft of the material pulling cylinder (11). A first crank (54) is hinged to the other side of the second crank (55).A movable block (60) is hinged to the other side of the first crank (54). A moving rod (48) is provided through the inner cavity of the movable block (60). The front end of the moving rod (48) passes through the inner cavity of the guide port and is fixedly connected to a lifting cylinder (49). The power output shaft of the lifting cylinder (49) is fixedly connected to a lifting plate (44). Two cross cranks (46) are hinged to both sides of the lifting plate (44). A clamping plate (47) is hinged to the bottom of each of the two cross cranks (46). A positioning plate (45) is hinged together between several clamping plates (47). A fixed crank is hinged to the center of both sides of the positioning plate (45). The top of the fixed crank is hinged to the lifting plate (44). When the filter paper (6) is in a vertical state, the oily sludge is applied to the bottom of the filter paper (6). The staff uses an ultraviolet lamp (24) to compare the fluorescence brightness of the filter paper (6) with that of a sample with a known oil content, thereby obtaining the oil content of the current oily sludge. , 2. The oil content detection device for oily sludge according to claim 1, characterized in that: The bottom of the inner cavity of the feeding box (1) is fixedly connected to two limiting plates (20), which are symmetrically arranged front and back. The reset plate (41) is located between the two limiting plates (20). The bottom of the inner cavity of the feeding box (1) is hinged to a swing limiting plate (38) near the right side. The swing limiting plate (38) is attached to the top of the filter paper (6). The bottom of the inner cavity of the feeding box (1) is fixedly connected to a lower trigger (37) near the front center. The top of the connecting box (2) is fixedly connected to an L-shaped mounting rod (5) near the left side. The other end of the L-shaped mounting rod (5) is fixedly connected to an upper trigger (21).
3. The oil content detection device for oily sludge according to claim 2, characterized in that: A slider (59) is slidably connected to the inner cavity of the guide port near the right side. A rack (18) is fixedly connected to the top of the slider (59) near the rear side. A movable gear (56) is meshed with the top of the rack (18) near the left side. A second rotating shaft is fixedly provided through the center of the movable gear (56). A fixing member (57) is sleeved on the outside of the second rotating shaft. The left side of the fixing member (57) is fixedly connected to the connecting rod (12).
4. The oil content detection device for oily sludge according to claim 3, characterized in that: A welding plate (53) is fixedly connected to the top of the guide plate (10) near the right side. A third rotating shaft is inserted into the front side of the welding plate (53). A linkage gear (52) is fixedly connected to the front end of the third rotating shaft. Grooved wheels (58) are fixedly sleeved on the outer sides of the second rotating shaft and the third rotating shaft. A belt (26) is sleeved on the outer sides of the two grooved wheels (58).
5. The oil content detection device for oily sludge according to claim 4, characterized in that: The linkage gear (52) is meshed with a movable rack (50) on the right side. An L-shaped clamping plate (51) is slidably connected to the rear side of the movable rack (50). The bottom of the L-shaped clamping plate (51) is fixedly connected to the top of the guide plate (10). The L-shaped clamping plate (51) is located on the right side of the welding plate (53). A pressing plate (23) is fixedly connected to the front side of the movable rack (50) near the bottom. An ultraviolet lamp (24) is installed at the center of the top of the pressing plate (23). A sliding rod (61) is provided through the inner cavity of the guide plate (10). The right end of the sliding rod (61) is fixedly connected to the slider (59). A movable spring is sleeved on the outside of the sliding rod (61).
6. The oil content detection device for oily sludge according to claim 5, characterized in that: The processing box (3) is fixedly connected to a transmission pipe (4). The top of the transmission pipe (4) is provided with a material inlet. A spring shrink plate (16) is installed in the inner cavity of the material inlet. There is a rotating rod (17) near the center of the inner cavity of the processing box (3). The front end of the rotating rod (17) passes through the inner cavity of the processing box (3) and is fixedly connected to a handle (15). A flip plate (14) is fixedly sleeved on the outside of the rotating rod (17). The rear end of the rotating rod (17) is inserted into the inner wall of the processing box (3). A reference plate (25) is fixedly connected to the front side of the processing box (3) near the top.
7. The detection method of the oil content detection device for oily sludge according to claim 6, characterized in that, Includes the following steps: S1: The staff places a stack of filter paper (6) on top of the reset plate (41) and flips the swing limit plate (38) to fit the top of the filter paper (6) for positioning. S2: When it is necessary to test the oil content of oily sludge, start the feeding motor (7). When the feeding motor (7) starts, it drives the rubber wheel (19) to move in a concave shape. During the movement, it drives the filter paper (6) to move to the left and starts the lower trigger (37). S3: When the lower trigger (37) is started, it drives the reciprocating cylinder (29) to move upward and starts the upper trigger (21), thereby causing the reciprocating rod (28) to move backward and limit the filter paper (6); S4: When the filter paper (6) is in a vertical state, the vertical filter paper (6) is fixed by the lifting cylinder (49), and the material pulling cylinder (11) is started to drive the filter paper (6) to flip and move. When the lifting plate (44) moves to the left, it drives the pressing plate (23) to move downward and fixes the top of the filter paper (6) near the right side, thereby fixing the position of the filter paper (6). S5: When the filter paper (6) is fixed, the staff manually cranks the handle (15) to rotate. When the handle (15) rotates, it drives the flip plate (14) to rotate, so as to remove the oily sludge inside the transfer tube (4) and apply it to the bottom of the filter paper (6). S6: Filter paper (6) is used in conjunction with ultraviolet lamp (24) and compared with the fluorescence brightness of samples with known oil content to obtain the current oil content of oily sludge.
Citation Information
Patent Citations
Waste liquor treatment pond used for seawater desulfurization process
CN108675425A
Dewatered sludge conveying device of sludge dewatering screw press
CN112358149A