Double-shaft staggered shearing type integrated pump gate

Abstract

The invention relates to the technical field of water conservancy projects, in particular to a double-shaft staggered shearing type integrated pump gate. The device comprises a gate, a pump body, a submersible motor, a main rotating gear, a transmission gear and a shearing mechanism, the pump body is arranged at the bottom of a gate in a penetrating mode, a submersible motor is arranged in a cavity in the pump body, the main rotating gear is arranged at the output end of the submersible motor, the transmission gear is perpendicularly meshed with the main rotating gear, and the two sets of shearing mechanisms are symmetrically arranged on the two sides of the transmission gear and comprise horizontal gears, shearing gears, shearing rods and rotating blades. The horizontal gear is located on one side of the side gear face of the transmission gear, the shearing gear is perpendicularly meshed with the horizontal gear, the shearing rod is arranged at the axis of the shearing gear, the far end of the shearing rod penetrates out of the pump body waterproof shell and is provided with rotary vanes, and the two rotary vanes are located on the same straight line. Through a double-shaft staggered shearing mechanism and a rotary vane design, a staggered vortex shearing system can effectively cut and clean aquatic plants and other underwater sundries.

Description

Technical Field

[0001] The present invention relates to the technical field of water conservancy projects, and in particular to a biaxial staggered shearing type integrated pump gate. Background Art

[0002] A pump-gate is a hydraulic engineering device that combines the functions of a pump and a gate. It is widely used in reservoirs, rivers, pumping stations, and urban drainage systems. It controls and regulates water flow through the pump's propulsion, coordinated with the opening and closing of gates. Pump-gates play a vital role in hydraulic engineering, particularly in responding to water level fluctuations, regulating flow, and preventing floods. The operating principle of a pump-gate is based on the dual functions of a pump and a gate. As the water level rises or falls, the pump-gate automatically adjusts the pump's output flow, coordinating with the opening and closing of the gate to direct and control water flow. The pump's action extracts or discharges water from the water body. When the water level reaches the set value, the gate automatically opens or closes to ensure system balance.

[0003] However, existing equipment often encounters the following problems during use:

[0004] (1) During water level adjustment and pump gate system operation, aquatic plants and debris often cause the pump body to become clogged, affecting water flow and the normal operation of the pump, necessitating frequent shutdowns for maintenance.

[0005] (2) The traditional pump gate system may not be able to raise or lower the gate smoothly due to water level changes, sediment accumulation or aquatic weed accumulation, which may cause the gate to be stuck. Summary of the Invention

[0006] The main purpose of the present invention is to provide a dual-axis staggered shearing type integrated pump gate, which solves at least one of the above problems to a certain extent.

[0007] To achieve the above object, the technical solution adopted by the present invention is:

[0008] A biaxial staggered shearing integrated pump gate, comprising:

[0009] gate;

[0010] A pump body, the pump body being arranged through the bottom of the gate;

[0011] A submersible motor, wherein the chamber inside the pump body is provided with the submersible motor;

[0012] A main rotation gear, the main rotation gear being arranged at the output end of the submersible motor;

[0013] A transmission gear, the transmission gear being vertically meshed with the main rotating gear;

[0014] The shearing mechanism is provided with two groups, and the two groups of shearing mechanisms are symmetrically arranged on both sides of the transmission gear. The shearing mechanism includes a horizontal gear, a shearing gear, a shearing rod and a rotary vane. The horizontal gear is located on one side of the side wheel surface of the transmission gear. The shearing gear is vertically meshed with the horizontal gear. The shearing rod is provided at the axis of the shearing gear. The distal end of the shearing rod passes through the waterproof shell of the pump body and is provided with the rotary vane. The rotary vane is provided with two pieces, and the two rotary vanes are located in the same straight line;

[0015] The pump body waterproof shell is sleeved on the output end of the submersible motor, one end of the pump body waterproof shell is arc-shaped, and the main rotating gear, the transmission gear and the shearing mechanism are all arranged inside the pump body waterproof shell.

[0016] Also includes:

[0017] A lifting cylinder, the lifting cylinder being laterally arranged on the top surface of the gate;

[0018] a fixed shell to which the output end of the lifting cylinder is connected;

[0019] a booster plate, the top surface of which is fixedly connected to the fixed shell;

[0020] Guide rails, the guide rails are located on both sides of the booster plate, and the guide rails extend in a straight line horizontally;

[0021] A stepped chute, with both sides of the booster plate being penetrated by the stepped chute;

[0022] A slide rod, the two ends of which are inserted into two sets of stepped slide grooves, and the inserted ends of the slide rod are in sliding engagement with the stepped slide grooves;

[0023] a force-applying shell, said force-applying shell being sleeved on the shaft of said slide rod;

[0024] A force application plate, the bottom of which is fixedly connected to the top surface of the force application shell;

[0025] Hinge slots, the hinge slots being opened at the four corner edges of the gate;

[0026] Two groups of opening and closing mechanisms are respectively located on both sides of the gate. The opening and closing mechanisms include a linkage plate and an oblique opening and closing plate. There are at least two linkage plates. The top ends of the two linkage plates are fixedly connected to the top surface of the force plate. The oblique opening and closing plates are obliquely arranged on one side of the bottom of the gate, and the top of the oblique opening and closing plates is hinged to the hinge groove of the gate.

[0027] Also includes:

[0028] A fan blade water inlet is fixed to one end of the pump body and is located in the extension direction of the output end of the submersible motor;

[0029] A fixing bracket, through which the side wheel surface of the pump body waterproof shell is connected to the inner cavity of the pump body;

[0030] The central axes of the main rotating gear and the transmission gear are both passed through the corresponding rotating shaft brackets, and the passing ends of the rotating shaft brackets are fixedly connected to the inner wall of the pump body waterproof shell.

[0031] The included angle between the center axes of the two sets of shear gears is 30°.

[0032] The stepped chute includes a first-level stepped structure with a height difference of 40CM.

[0033] The rotating blade is made of stainless steel.

[0034] The horizontal gears of any one group of the shearing mechanisms are meshed with the transmission gears, and the transmission gears of the two groups of the shearing mechanisms are meshed with each other.

[0035] The shape of the water outlet of the pump body is the same as that of the water inlet of the fan blade, and the water outlet of the pump body is axially fixed to the submersible motor.

[0036] The shear rod is inserted into the arc-shaped end of the pump body waterproof shell.

[0037] The boosting plate is a U-shaped frame.

[0038] Compared with the prior art, the present invention has the following beneficial effects:

[0039] (1) The present invention utilizes a dual-axis staggered shearing mechanism and a rotary blade design to effectively cut and clear aquatic weeds and other underwater debris. The staggered vortex shearing method ensures unobstructed pump operation and reduces downtime for maintenance. This not only avoids the common problem of weed clogging the pump in conventional pump-sluice systems, but also improves pump-sluice efficiency and reduces the need for manual cleaning.

[0040] (2) In order to prevent the bottom of the gate from being blocked by sediment (such as algae), which would cause pressure to be generated during the rise, the present invention pushes the fixed shell through the cylinder, thereby driving the booster plate to slide. The booster plate drives the slide rod downward through the stepped slide, and the slide rod further drives the force shell downward. The force shell pushes the force plate, and the force plate presses down the oblique opening and closing plate of the bottom opening and closing mechanism. The opening and closing plate is hinged to the gate, so it will gradually retract to avoid being blocked by sediment, thereby ensuring that the bottom of the gate can rise smoothly. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention and do not constitute a limitation of the present invention.

[0042] Figure 1 It is a schematic diagram of the overall appearance of the present invention.

[0043] Figure 2 It is a schematic diagram of the lifting mechanism of the present invention.

[0044] Figure 3 for Figure 2 A magnified view of center.

[0045] Figure 4 It is a schematic diagram of the appearance of the submersible pump of the present invention.

[0046] Figure 5 It is a schematic diagram of the internal structure of the submersible pump of the present invention.

[0047] Figure 6 Schematic diagram of the shearing mechanism of the present invention.

[0048] Figure 7 It is a cross-sectional schematic diagram of the submersible pump of the present invention.

[0049] Numbers in the figure: 1. Gate; 2. Pump body; 3. Submersible motor; 4. Main rotating gear; 5. Transmission gear; 6. Shearing mechanism; 61. Horizontal gear; 62. Shearing gear; 63. Shearing rod; 64. Rotating blade; 7. Pump body waterproof shell; 8. Lifting cylinder; 9. Fixed shell; 10. Boosting plate; 11. Guide rail; 12. Step slide; 13. Slide rod; 14. Force shell; 15. Force plate; 16. Hinge slot; 17. Two sets of opening and closing mechanisms; 171. Linkage plate; 172. Oblique opening and closing plate; 18. Water inlet of fan blade; 19. Fixed bracket; 20. Rotating shaft bracket. DETAILED DESCRIPTION

[0050] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0051] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed," "arranged," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0052] like Figure 1-7 As shown, the present invention provides a double-axis staggered shearing integrated pump gate, which includes a gate 1, a pump body 2, a submersible motor 3, a main rotary gear 4, a transmission gear 5, a shear mechanism 6, a horizontal gear 61, a shear gear 62, a shear rod 63 and a rotary vane 64.

[0053] The pump body 2 is inserted through the bottom of the gate 1. The shape of the water outlet of the pump body 2 is the same as the fan blade water inlet 18, and the water outlet of the pump body 2 is axially fixed to the submersible motor 3. The chamber inside the pump body 2 is equipped with the submersible motor 3. The main rotating gear 4 is set at the output end of the submersible motor 3, and the transmission gear 5 is vertically meshed with the main rotating gear 4. The pump body 2 is inserted through the bottom of the gate 1, and the water outlet of the pump body 2 is axially fixed to the submersible motor 3, ensuring smooth flow of water and avoiding structural instability. The design of the main rotating gear 4 and the transmission gear 5 enables mechanical transmission through the rotation of the submersible motor 3, driving the action of the shear mechanism 6. The vertical meshing of the main rotating gear 4 and the transmission gear 5 ensures the efficiency and accuracy of power transmission.

[0054] In the present invention, the shearing mechanism 6 is provided with two groups, and the two groups of shearing mechanisms 6 are symmetrically arranged on both sides of the transmission gear 5. The shearing mechanism 6 includes a horizontal gear 61, a shearing gear 62, a shearing rod 63 and a rotary vane 64. The horizontal gear 61 is located on one side of the side wheel surface of the transmission gear 5. The shearing gear 62 is vertically meshed with the horizontal gear 61. The shearing rod 63 is arranged on the axis of the shearing gear 62. The distal end of the shearing rod 63 passes through the pump body waterproof shell 7 and is provided with a rotary vane 64. The penetration position of the shearing rod 63 is the arc of the pump body waterproof shell 7. At the shaped end, two rotor blades 64 are arranged in a straight line, with the central axis angle of the two sets of shearing gears 62 being 30°. The rotor blades 64 are made of stainless steel. The horizontal gear 61 of each set of shearing mechanisms 6 meshes with the transmission gear 5, and the transmission gears 5 of the two sets of shearing mechanisms 6 mesh with each other. The two sets of shearing mechanisms 6 are arranged on either side of the transmission gear 5, and the central axis angle of the gears is 30°. This allows the rotor blades 64 to produce an interlaced vortex effect, effectively cutting aquatic plants or other underwater debris. The meshing of the shearing gear 62 and the horizontal gear 61 enables the shearing gear 62 to rotate and drive the shear rod 63, which in turn drives the rotor blades 64 to rotate and form a vortex. The rotor blades 64 are made of stainless steel, which is corrosion-resistant and suitable for long-term underwater operation. The dual-axis staggered design staggers the relative positions of the rotor blades 64, and the vortices of the rotor blades 64 interact to form a shear force, effectively preventing blockage by aquatic plants and other debris, ensuring stable operation of the system. This design is particularly suitable for environments where aquatic plants grow vigorously. With the help of vortex, the aquatic plants are cut into small pieces, reducing blockage of the pump body 2 and extending the service life of the system.

[0055] The pump body waterproof shell 7 is sleeved on the output end of the submersible motor 3. One end of the pump body waterproof shell 7 is arc-shaped. The main rotating gear 4, the transmission gear 5 and the shearing mechanism 6 are all arranged inside the pump body waterproof shell 7 to provide protection for the gear set.

[0056] In the present invention, the lifting cylinder 8 is horizontally arranged on the top surface of the gate 1. The output end of the lifting cylinder 8 is connected to the fixed shell 9. The top surface of the booster plate 10 is fixedly connected to the fixed shell 9. The booster plate 10 is a U-shaped frame. The booster plate 10 adopts a U-shaped frame design and can move smoothly under the guidance of the guide rail 11. The design of the step chute 12 and the slide rod 13 brings better movement control. The guide rail 11 is located on both sides of the booster plate 10. The guide rail 11 extends horizontally in a straight line. The two sides of the booster plate 10 are penetrated by the step chute 12. The step chute 12 includes a one-level step structure with a height difference of 40 cm, and the step shape is an inclined step. The two ends of the slide rod 13 are passed through the two groups of step chute 12. The passing end of the slide rod 13 slides with the step chute 12. The structure of the step chute 12 allows the slide rod 13 to descend or rise step by step, ensuring the smooth transmission of force. The force-applying housing 14 is sleeved onto the shaft of the slide rod 13. The bottom of the force-applying plate 15 is fixedly connected to the top of the force-applying housing 14. Hinge slots 16 are provided at the four corners of the gate 1. A lifting cylinder 8 is positioned transversely on the top of the gate 1. The thrust from the cylinder's output drives the movement of the fixed housing 9 and the booster plate 10. The cylinder's force transmission mechanism is designed to effectively drive the entire structure up and down.

[0057] In the present invention, two sets of opening and closing mechanisms 17 are located on either side of the gate 1. The opening and closing mechanisms include linkage plates 171 and oblique opening and closing plates 172. At least two linkage plates 171 are provided, and the tops of the two linkage plates 171 are fixedly connected to the top surface of the force-applying plate 15. The oblique opening and closing plates 172 are obliquely arranged on the bottom side of the gate 1, and the tops of the oblique opening and closing plates 172 are hinged to the hinge groove 16 of the gate 1. The opening and closing mechanism achieves precise opening and closing of the gate 1 through the cooperation of the linkage plates 171 and the oblique opening and closing plates 172. The linkage plates 171 are connected to the force-applying plate 15 to ensure the synchronization of the opening and closing plates, so that the gate 1 will not be blocked by underwater sediment when it is opened. The oblique opening and closing plates 172 are designed on the bottom side of the gate 1, and their tops are connected to the hinge groove 16. The oblique shape of the plate allows the plate to avoid interference from sediment such as water plants during lifting and lowering, ensuring that the gate 1 can be raised and lowered smoothly.

[0058] In the present invention, the fan blade water inlet 18 is fixed to one end of the pump body 2, and the fan blade water inlet 18 is located in the extension direction of the output end of the submersible motor 3; the water outlet of the pump body 2 has the same shape as the fan blade water inlet 18, and the water outlet of the pump body 2 is axially fixed to the submersible motor 3, and the side wheel surface of the pump body waterproof shell 7 is connected to the inner cavity of the pump body 2 through the fixed bracket 19, and the central axes of the main rotating gear 4 and the transmission gear 5 are both penetrated by the corresponding rotating shaft bracket 20, and the penetrating end of the rotating shaft bracket 20 is fixedly connected to the inner wall of the pump body waterproof shell 7.

[0059] It should be noted that the dual-axis staggered shearing integrated pump gate designed by the present invention, when in use, if it is necessary to balance or adjust the water levels on both sides of the gate 1, start the submersible motor 3, and the output end of the motor rotates to rotate the main rotary gear 4, and the main rotary gear 4 drives the transmission gear 5 that is vertically meshed with it, and the transmission gear 5 drives a group of shearing mechanisms 6 on its side wheel surface. The horizontal gear 61 arranged flush with the transmission gear 5 in the shearing mechanism 6 is driven by it, and the horizontal gear 61 will drive the shearing gear 62 perpendicular to itself and the horizontal gear 61 of another group of shearing mechanisms 6. The two groups of shearing mechanisms 6 operate in the same way, that is, the shearing gear 62 rotates to drive the shear rod in its axial position. 63. The shear rod 63 rotates axially toward the center, driving one end of the shear rod 63 away from the shaft waterproof shell. Two rotary blades 64 are provided at the penetration end of the shear rod 63. The two rotary blades 64 of the two sets of shearing mechanisms 6 rotate to form a vortex. Since the extended lines of the axes of the shear gears 62 of the two sets of shearing mechanisms 6 are at an acute angle, the positions of the two sets of rotary blades 64 are staggered. The cross vortex formed by the staggered rotating rotary blades 64 will form a shear force. At this time, the water plants and debris attracted by the vortex are cut into slices by the staggered rotating rotary blades 64 after passing through the fan water inlet 18 of the pump body 2, and finally flow to the discharge port for discharge through the gap between the submersible motor 3 and the inner wall of the pump chamber. No blockage will occur during the whole process.

[0060] After the water level adjustment is completed, if the gate 1 needs to be raised, in order to ensure that the bottom of the gate 1 does not generate rising pressure due to the accumulation of sediments such as algae, the lifting cylinder 8 is started, and the output end of the cylinder pops out to drive the fixed shell 9. After receiving the thrust, the fixed shell 9 drives the booster plate 10 at the bottom, and the booster plate 10 slides to the side away from the cylinder. The step chutes 12 opened on both sides of the booster plate 10 will slide together, and the sliding rod 13 originally at the top notch of the step chute 12 will gradually move to the lower step due to the thrust and the guidance of the step chute 12. The bottom end of the chute 12 slides, and the slide rod 13 moves downward, driving the force shell 14 of the sleeve rod body to move downward together. The force shell 14 moves downward, driving the force plate 15 on the top surface. Finally, the force plate 15 pushes down the two sets of opening and closing mechanisms 17 on the bottom surface. Here, taking one set of opening and closing mechanisms as an example, the two linkage plates 171 on one side of the gate 1 are pressed down by the force plate 15, driving the oblique opening and closing plates 172 at the bottom end. Because the top of the opening and closing plates is hinged to one side of the bottom of the gate 1, the oblique opening and closing plates 172 will gradually become flush with the side wall of the gate 1 until they are attached. In this way, the oblique opening and closing plates 172, which were originally on the bottom of the water and had sediment in contact with the outer wall, will be retracted inward and will not be blocked by the sediment. The original bottom of the gate 1 can also be raised and lowered normally because it is in contact with the sediment.

[0061] Although the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A dual-axis staggered shearing integrated pump gate, characterized in that: include: Gate (1); A pump body (2), wherein the pump body (2) is provided through the bottom of the gate (1); A submersible motor (3), wherein the chamber inside the pump body (2) is provided with the submersible motor (3); A main rotation gear (4), the main rotation gear (4) being arranged at the output end of the submersible motor (3); A transmission gear (5), wherein the transmission gear (5) is vertically meshed with the main rotation gear (4); A shearing mechanism (6), wherein the shearing mechanism (6) is provided with two groups, and the two groups of shearing mechanisms (6) are symmetrically arranged on both sides of the transmission gear (5), and the shearing mechanism (6) comprises a horizontal gear (61), a shearing gear (62), a shearing rod (63) and a rotary vane (64), wherein the horizontal gear (61) is located on one side of the side wheel surface of the transmission gear (5), and the shearing gear (62) is vertically meshed with the horizontal gear (61), and the shearing rod (63) is provided on the axis of the shearing gear (62), and the distal end of the shearing rod (63) passes through the pump body waterproof shell (7) and is provided with the rotary vane (64), and the rotary vane (64) is provided with two pieces, and the two rotary vanes (64) are on the same straight line; A pump body waterproof shell (7) is sleeved on the output end of the submersible motor (3), one end of the pump body waterproof shell (7) is arc-shaped, and the main rotating gear (4), the transmission gear (5) and the shearing mechanism (6) are all arranged inside the pump body waterproof shell (7).

2. The dual-axis staggered shearing integrated pump gate according to claim 1 is characterized in that: Also includes: A lifting cylinder (8), the lifting cylinder (8) being laterally arranged on the top surface of the gate (1); A fixed shell (9), the output end of the lifting cylinder (8) is connected to the fixed shell (9); A boosting plate (10), the top surface of which is fixedly connected to the fixed shell (9); Guide rails (11), the guide rails (11) are located on both sides of the boosting plate (10), and the guide rails (11) extend in a straight line and horizontally; A stepped chute (12), with both sides of the booster plate (10) being penetrated by the stepped chute (12); A slide rod (13), both ends of the slide rod (13) being passed through two sets of stepped slide grooves (12), and the passing ends of the slide rod (13) being slidably matched with the stepped slide grooves (12); A force-applying shell (14), wherein the force-applying shell (14) is sleeved on the rod body of the slide rod (13); A force applying plate (15), the bottom of the force applying plate (15) being fixedly connected to the top surface of the force applying shell (14); Hinge slots (16), the hinge slots (16) being opened at the four corner edges of the gate (1); Two groups of opening and closing mechanisms (17), the two groups of opening and closing mechanisms (17) are respectively located on both sides of the gate (1), the opening and closing mechanisms include a linkage plate (171) and an oblique opening and closing plate (172), at least two linkage plates (171) are provided, the top ends of the two linkage plates (171) are fixedly connected to the top surface of the force application plate (15), the oblique opening and closing plate (172) is obliquely provided on one side of the bottom of the gate (1), and the top end of the oblique opening and closing plate (172) is hinged to the hinge groove (16) of the gate (1).

3. The dual-axis staggered shearing integrated pump gate according to claim 1 is characterized in that: Also includes: a fan blade water inlet (18), the fan blade water inlet (18) being fixed to one end of the pump body (2), and the fan blade water inlet (18) being located in the extending direction of the output end of the submersible motor (3); A fixing bracket (19), wherein the side wheel surface of the pump body waterproof shell (7) is connected to the inner cavity of the pump body (2) through the fixing bracket (19); A rotating shaft bracket (20), the central axes of the main rotating gear (4) and the transmission gear (5) are both passed through the corresponding rotating shaft bracket (20), and the passing end of the rotating shaft bracket (20) is fixedly connected to the inner wall of the pump body waterproof shell (7).

4. The dual-axis staggered shearing integrated pump gate according to claim 1 is characterized in that: The included angle between the center axes of the two sets of shearing gears (62) is 30°.

5. The dual-axis staggered shearing integrated pump gate according to claim 2 is characterized in that: The stepped chute (12) comprises a first-level stepped structure with a height difference of 40CM.

6. The dual-axis staggered shearing integrated pump gate according to claim 1 is characterized in that: The rotary blade (64) is made of stainless steel.

7. The dual-axis staggered shearing integrated pump gate according to claim 1 is characterized in that: The horizontal gear (61) of any one group of the shearing mechanisms (6) is meshed with the transmission gear (5), and the transmission gears (5) of the two groups of the shearing mechanisms (6) are meshed with each other.

8. The dual-axis staggered shearing integrated pump gate according to claim 1 is characterized in that: The water outlet of the pump body (2) has the same shape as the fan blade water inlet (18), and the water outlet of the pump body (2) is axially fixed to the submersible motor (3).

9. The dual-axis staggered shearing integrated pump gate according to claim 1, characterized in that: The shear rod (63) is inserted into the arc-shaped end of the pump body waterproof shell (7).

10. The dual-axis staggered shearing integrated pump gate according to claim 2, characterized in that: The boosting plate (10) is a U-shaped frame.

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