Flow-adjustable pipeline
Through the design of the outer ring, inner ring and inner adjustment ring components, the motor drive blade adjustment gear can achieve accurate control and rapid response of flow, solving the accuracy and response speed problems of traditional flow adjustment methods, and improving the reliability and durability of the device.
Patent Information
- Application Number
- CN202510809882.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-08-15
AI Technical Summary
Traditional flow adjustment methods have problems such as limited adjustment accuracy, slow response speed, easy wear and easy blockage, which is difficult to meet the needs of modern industry for precise control and rapid response to flow.
The outer ring, inner ring and inner adjustment ring are designed to adjust the rotation of the gear through the motor drive blade, accurately control the flow rate, and protect the inner wall of the pipeline through the overflow hole design to slow down the water flow rate.
It realizes precise control and rapid response of flow, improves the reliability and durability of the device, protects the inner wall of the pipe, and extends the service life.
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Figure CN120487908A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of pipelines and conduits, and particularly relates to an adjustable flow pipeline. Background Art
[0002] In the field of fluid control, regulating pipeline flow has always been a critical technical issue. Traditional flow control methods often rely on mechanical structures such as valves and throttling devices, manually or electrically adjusting their openings to achieve flow control. However, these traditional methods have numerous limitations.
[0003] On the one hand, the limited adjustment accuracy of traditional valves and throttling devices makes it difficult to meet the demand for precise flow control in modern industry. In applications where precise flow regulation is required, such as chemical production, laboratory research, and precision manufacturing, traditional methods often fail to meet the required accuracy, affecting production efficiency and product quality.
[0004] On the other hand, traditional flow regulation methods have a slow response speed. In situations where rapid flow changes are required, such as automatic control systems and emergency response systems, the response speed of traditional methods may not meet actual needs, resulting in reduced system performance or even failure.
[0005] Furthermore, traditional flow control methods also present issues such as wear and clogging. Valves and throttling devices are subject to fluid erosion and corrosion over long periods of use, which can lead to surface wear, reduced sealing performance, and even clogging, compromising the stability and reliability of flow control.
[0006] In order to solve the above problems, an adjustable flow pipe is proposed to solve the problem of poor flow velocity controllability of the current pipe. Summary of the Invention
[0007] The purpose of the present invention is to provide an adjustable flow pipe to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: an adjustable flow pipe, comprising an outer ring and an inner ring, wherein the outer ring is hollow and has an installation groove formed therein, and the inner ring is loosely fitted in the installation groove; The outer ring includes an outer adjustment ring, a connecting ring and a power ring, and the outer adjustment ring, the connecting ring and the power ring are rotatably connected in sequence; an annular groove 1 is provided between the outer adjustment ring and the connecting ring, and the annular groove 1 is provided on the inner walls of the outer adjustment ring and the connecting ring; an annular groove 2 is provided between the power ring and the connecting ring, and the annular groove 2 is provided on the inner walls of the power ring and the connecting ring; The inner ring includes an upper gear ring, a middle gear ring and a lower gear ring, wherein a plurality of blade adjustment gears 1 are meshed between the teeth of the upper gear ring and the middle gear ring, and a plurality of blade adjustment gears 2 are meshed between the teeth of the lower gear ring and the middle gear ring; The outer diameter of the power ring is fixedly connected to a motor, and the motor includes a motor output shaft, and the motor output shaft passes through the power ring and is fixedly connected to any one of the blade adjustment gears 2; A connecting block 1 and a connecting block 2 are provided at the center of the outer ring, and a guide channel 1 and a guide channel 2 are spirally opened in the connecting block 1 and the connecting block 2 respectively; The connecting block 1 has a plurality of adjusting shafts 1 arranged in a circumferential array, the adjusting shafts 1 being rotatably connected to the connecting block 1 and being fixed to the adjusting gear 1; The connecting block has a plurality of adjustment shafts arranged in a circular array. The outer diameter of the adjustment shafts is provided with a plurality of guide holes. The second adjusting shaft is rotatably connected to the second connecting block, and the second adjusting shaft is fixed to the second adjusting gear; the second adjusting blade is fixed on the outer diameter of the second adjusting shaft; The connecting block 1 is rotatably connected to the connecting block 2; an adjusting blade 1 is fixed on the outer diameter of the adjusting shaft 1; and a water hole 1 is opened on the end surface of the adjusting blade 1.
[0009] The present invention further describes that the axis of the adjusting shaft 1 is provided with an axis hole 1, the axis of the adjusting shaft 2 is provided with an axis hole 2, a number of the adjusting gears 1 correspond to the positions of the annular groove 1, and a number of the adjusting gears 2 correspond to the positions of the annular groove 2.
[0010] The present invention further illustrates that the first guide channel is communicated with the second guide channel, and the guide hole is communicated with the first shaft hole.
[0011] The present invention further describes that the water hole 1, the shaft hole 1 and the diversion channel 1 are connected.
[0012] The present invention further describes that the inner ring is connected to the inner ring of the outer ring for rotation. The inner ring is connected to the device in the pipeline by pipes at both ends. The surface of the inner ring is provided with an overflow hole for the passage of water. The inner ring is in contact with the surface of the adjusting blade one and the adjusting blade two.
[0013] The present invention further describes that the inner adjustment ring includes inner adjustment ring 1 and inner adjustment ring 2, the inner adjustment ring 1 is penetrated by the adjustment shaft 1, the inner adjustment ring 2 is penetrated by the adjustment shaft 2, and the inner adjustment ring 1 and the inner adjustment ring 2 are rotatably connected.
[0014] The present invention further illustrates that the inner adjusting ring 1 is rotatably connected to a valve, the valve is used to control the opening and closing of the pipeline, and the inner adjusting ring 2 is fixedly connected to a pipeline.
[0015] The present invention further illustrates that the number of the adjusting shaft 1 is the same as the number of the adjusting gear 1, and the number of the adjusting shaft 2 is the same as the number of the adjusting gear 2.
[0016] The present invention further describes that the first guide channel spirals toward the top of the second connecting block, and the second guide channel spirals toward the bottom of the first connecting block.
[0017] The present invention further states that when the blade edges of the regulating blade 1 and the regulating blade 2 come into contact with each other, the gap between the adjacent regulating shaft 2 and the regulating shaft 1 is closed.
[0018] Compared with existing technologies, the present invention achieves the following beneficial effects: By using a motor to drive the rotation of the blade adjustment gear, and then adjusting the angle of the adjustment blade, the present invention can precisely control the water flow in the pipe. Whether the minimum flow or the maximum flow is required, it can be achieved by adjusting the angle of the blade, meeting the flow requirements in different application scenarios. The adjustable flow conduit of the present invention utilizes an ingenious design of components such as an outer ring, an inner ring, and an inner adjustment ring, resulting in a compact structure and high integration. This design not only saves space but also improves the reliability and durability of the device. The overflow hole design slows down and redirects the water flowing through it when it encounters high-speed water. This design effectively protects the inner wall of the pipe from the impact and damage of high-speed water flow, extending the service life of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 1 is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 is a schematic diagram of the inner ring structure of an embodiment of the present invention; Figure 3 This is a front view of the connection block 1 according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the back side of the connection block 1 according to an embodiment of the present invention; Figure 5 is a connection diagram of an embodiment of the present invention; Figure 6 This is a connection diagram of the connection block 2 according to an embodiment of the present invention; Figure 7 Schematic diagram of the internal structure of an embodiment of the present invention; In the figure: 1. Outer ring; 101. Outer adjustment ring; 102. Connecting ring; 103. Power ring; 104. Annular groove one; 105. Annular groove two; 106. Connecting block one; 1061. Diversion channel one; 107. Adjusting shaft one; 1071. Shaft hole one; 108. Adjusting blade one; 1081. Water hole one; 109. Mounting groove; 2. Inner ring; 201. Upper gear ring; 202. Middle gear ring; 203. Lower gear ring; 204. Adjusting gear one; 205. Adjusting gear two; 206. Connecting block two; 2061. Diversion channel two; 207. Adjusting shaft two; 2071. Shaft hole one; 2072. Diversion hole; 208. Adjusting blade two; 3. Motor; 4. Inner adjustment ring; 401. Overflow hole; 402. Inner adjustment ring one; 403. Inner adjustment ring two. DETAILED DESCRIPTION
[0020] The following is a non-limiting detailed description of the technical solutions of the present invention in conjunction with preferred embodiments and the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0021] See also Figure 1-7 , an embodiment of the present invention provides a technical solution: an adjustable flow pipe, including an outer ring 1 and an inner ring 2.
[0022] like Figure 7 As shown, in some embodiments, the outer ring 1 is hollow, and a mounting groove 109 is formed in the outer ring 1, and the inner ring 2 is loosely fitted in the mounting groove 109; like Figure 1 and Figure 7 As shown, in some embodiments, the outer ring 1 includes an outer adjustment ring 101, a connecting ring 102 and a power ring 103, and the outer adjustment ring 101, the connecting ring 102 and the power ring 103 are rotatably connected in sequence; an annular groove 104 is provided between the outer adjustment ring 101 and the connecting ring 102, and the annular groove 104 is provided on the inner walls of the outer adjustment ring 101 and the connecting ring 102; an annular groove 2 105 is provided between the power ring 103 and the connecting ring 102, and the annular groove 2 105 is provided on the inner walls of the power ring 103 and the connecting ring 102; like Figure 2As shown, in some embodiments, the inner ring 2 includes an upper gear ring 201, a middle gear ring 202 and a lower gear ring 203, and a plurality of blade adjustment gears 1 204 are meshed between the teeth of the upper gear ring 201 and the middle gear ring 202, and a plurality of blade adjustment gears 205 are meshed between the teeth of the lower gear ring 203 and the middle gear ring 202; The outer diameter of the power ring 103 is fixedly connected to the motor 3, and the motor 3 includes a motor output shaft, which passes through the power ring 103 and is fixedly connected to any one of the blade adjustment gears 205; like Figure 7 As shown, in some embodiments, a plurality of the adjusting gears 1 204 correspond to the positions of the annular groove 104 , and a plurality of the adjusting gears 205 correspond to the positions of the annular groove 2 105 ; like Figure 3-Figure 4 As shown, in some embodiments, a connecting block 106 and a connecting block 206 are provided at the center of the outer ring 1, and a guide channel 1061 and a guide channel 2061 are spirally opened in the connecting block 106 and the connecting block 206, respectively. The guide channel is used to guide water flow, and the guide channel 1061 and the guide channel 2061 are communicated with each other. The connecting block 106 has a plurality of adjustment shafts 107 arranged in a circumferential array, and an axis hole 1071 is opened through the axis of the adjusting shaft 107. The plurality of adjustment shafts 107 are rotatably connected to the connecting block 106, and the plurality of adjustment shafts 107 are fixed to the plurality of adjustment gears 1 204; like Figure 6 and Figure 7 As shown, in some embodiments, the second connecting block 206 has a plurality of second adjusting shafts 207 arranged in a circumferential array. A second axial hole 2071 is formed through the axis of the second adjusting shaft 207. A plurality of guide holes 2072 are formed on the outer diameter of the second adjusting shaft 207. The guide holes 2072 communicate with the second axial hole 2071. The plurality of second adjusting shafts 207 are rotatably connected to the second connecting block 206. The plurality of second adjusting shafts 207 are fixed to the plurality of second adjusting gears 205. A second adjusting blade 208 is fixed to the outer diameter of the second adjusting shaft 207. like Figure 3 and Figure 4 As shown, in some embodiments, the connecting block 106 is rotatably connected to the connecting block 206; an adjusting blade 108 is fixed on the outer diameter of the adjusting shaft 107; A water hole 1081 is formed on the end surface of the regulating blade 108, and the water hole 1081, the shaft hole 1071 and the guide channel 1061 are connected; like Figure 1 、 Figure 5 and Figure 7As shown, in some embodiments, an inner adjusting ring 4 is rotatably connected to the inner part of the outer ring 1. The inner adjusting ring 4 is used to connect the device to the pipeline by connecting pipes at both ends. An overflow hole 401 is opened on the surface of the inner adjusting ring 4, and the 401 is used for the passage of water. The inner adjusting ring 4 is in contact with the surface of the adjusting blade 1 108 and the adjusting blade 2 208.
[0023] The inner adjustment ring 4 includes an inner adjustment ring 1 402 and an inner adjustment ring 2 403 . The inner adjustment ring 1 402 is penetrated by the adjustment shaft 107 , and the inner adjustment ring 2 403 is penetrated by the adjustment shaft 2 . The inner adjustment ring 1 402 and the inner adjustment ring 2 403 are rotatably connected.
[0024] like Figure 5 and Figure 7 As shown, in some embodiments, the inner adjustment ring 1 402 is rotatably connected to a valve 5, and the valve 5 is used to control the opening and closing of the pipeline. The inner adjustment ring 2 403 is fixedly connected to a pipe 6, and the pipe 6 is used to guide the water flow.
[0025] It should be noted that: the number of the first adjustment shaft 107 is the same as the number of the first adjustment gear 204, and the number of the second adjustment shaft 207 is the same as the number of the second adjustment gear 205; The first guide channel 1061 spirally extends toward the top of the second connection block 206 , and the second guide channel 2061 spirally extends toward the bottom of the first connection block 106 ; When the blade edges of the first regulating blade 108 and the second regulating blade 208 are in contact with each other, the gap between the adjacent second regulating shaft 207 and the first regulating shaft 107 is closed.
[0026] Working principle: When the water flow in the pipeline needs to be controlled to be minimum, the motor 3 is started, and the motor 3 drives the adjusting gear 2 205 to rotate, and the adjusting gear 2 205 drives the lower gear ring 203 and the middle gear ring 202 to rotate, and the middle gear ring 202 drives the adjusting gear 1 204 to rotate.
[0027] The rotation of the adjusting gear 1 204 and the adjusting gear 2 205 drives the adjusting shaft 1 107 and the adjusting shaft 2 207 to rotate, and the blade angle of the adjusting blade 1 108 is adjusted by the rotation of the adjusting shaft 107, and the blade angle of the adjusting blade 2 208 is adjusted by the rotation of the adjusting shaft 2 207. When the blade edges of the adjusting blade 108 and the adjusting blade 2 208 are about to contact, the gap between the adjusting shaft 2 207 and the adjusting shaft 1 107 is completely closed to block the passage of water.
[0028] Water flows into the connecting block 106 through the water hole 1081 , and the water in the connecting block 106 flows into the connecting block 2 206 through the diversion channel 1 1061 and the diversion channel 2 2061 and flows out through the diversion hole 2072 .
[0029] When it is necessary to gradually increase the water flow rate, the motor 3 is started to adjust the blade angles of the regulating blade 108 and the regulating blade 2 208. By adjusting the blade angles of the regulating blade 108 and the regulating blade 2 208, the size of the gap between the regulating shaft 107 and the regulating shaft 2 207 is changed, thereby changing the flow rate of water flowing through the device within a period of time. When the regulating blade 108 and the regulating blade 2 208 are perpendicular to the cross-section of the pipe, the flow rate reaches the maximum.
[0030] When it is necessary to further increase the flow rate of the water flow, by adjusting the motor 4, the motor shaft of the motor 4 is idling, and the adjusting blade 108 is affected by the water flow and automatically adjusts the angle and drives the connecting block 106, the inner adjusting ring 401 and the outer adjusting ring 101 to rotate. Since the guide channel 1061 in the connecting block 106 is a spiral structure, the rotation of the connecting block 106 provides speed for the water in the guide channel 1061 and flows out of the device through the guide channel 2 2061 and the guide hole 2072. In order to prevent the high-speed water flow from impacting and damaging the inner wall of the pipe 6, the water discharged from the overflow hole 401 slows down the speed of the water flow and changes the direction of the water flow when it contacts the high-coarse water flow, thereby achieving the effect of protecting the pipe 6.
[0031] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only used to facilitate the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0032] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the aforementioned embodiments, or that some of the technical features may be replaced with equivalents. Such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An adjustable flow conduit, comprising an outer ring and an inner ring, wherein the outer ring is hollow and has a mounting groove formed therein, and the inner ring is loosely fitted in the mounting groove; The outer ring includes an outer adjustment ring, a connecting ring and a power ring, and the outer adjustment ring, the connecting ring and the power ring are rotatably connected in sequence; an annular groove 1 is provided between the outer adjustment ring and the connecting ring, and the annular groove 1 is provided on the inner walls of the outer adjustment ring and the connecting ring; an annular groove 2 is provided between the power ring and the connecting ring, and the annular groove 2 is provided on the inner walls of the power ring and the connecting ring; The inner ring includes an upper gear ring, a middle gear ring and a lower gear ring, wherein a plurality of blade adjustment gears 1 are meshed between the teeth of the upper gear ring and the middle gear ring, and a plurality of blade adjustment gears 2 are meshed between the teeth of the lower gear ring and the middle gear ring; The outer diameter of the power ring is fixedly connected to a motor, and the motor includes a motor output shaft, and the motor output shaft passes through the power ring and is fixedly connected to any one of the blade adjustment gears 2; A connecting block 1 and a connecting block 2 are provided at the center of the outer ring, and a guide channel 1 and a guide channel 2 are spirally opened in the connecting block 1 and the connecting block 2 respectively; The connecting block 1 has a plurality of adjusting shafts 1 arranged in a circumferential array, the adjusting shafts 1 being rotatably connected to the connecting block 1 and being fixed to the adjusting gear 1; The connecting block has a plurality of adjustment shafts arranged in a circular array. The outer diameter of the adjustment shafts is provided with a plurality of guide holes. The second adjusting shaft is rotatably connected to the second connecting block, and the second adjusting shaft is fixed to the second adjusting gear; the second adjusting blade is fixed on the outer diameter of the second adjusting shaft; The connecting block 1 is rotatably connected to the connecting block 2; an adjusting blade 1 is fixed on the outer diameter of the adjusting shaft 1; and a water hole 1 is opened on the end surface of the adjusting blade 1.
2. The adjustable flow pipe according to claim 1, characterized in that: The adjusting shaft 1 has an axial hole 1 extending through its axis, the adjusting shaft 2 has an axial hole 2 extending through its axis, a number of adjusting gears 1 correspond to the annular groove 1, and a number of adjusting gears 2 correspond to the annular groove 2.
3. The adjustable flow pipe according to claim 2, characterized in that: The first flow guide channel is communicated with the second flow guide channel, and the flow guide hole is communicated with the first shaft hole.
4. The adjustable flow pipe according to claim 3, characterized in that: The water hole 1, the shaft hole 1 and the diversion channel 1 are communicated with each other.
5. The adjustable flow pipe according to claim 4, characterized in that: The inner ring of the outer ring is connected to the inner rotation of the inner adjusting ring, and the inner adjusting ring is used to connect the device to the pipeline by connecting pipes at both ends. The surface of the inner adjusting ring is provided with an overflow hole for the passage of water. The inner adjusting ring is in contact with the surface of the adjusting blade 1 and the adjusting blade 2.
6. The adjustable flow conduit according to claim 5, characterized in that: The inner adjustment ring includes an inner adjustment ring 1 and an inner adjustment ring 2. The inner adjustment ring 1 is penetrated by the adjustment shaft 1, and the inner adjustment ring 2 is penetrated by the adjustment shaft 2. The inner adjustment ring 1 and the inner adjustment ring 2 are rotatably connected.
7. The adjustable flow conduit according to claim 6, characterized in that: The inner adjusting ring 1 is rotatably connected to a valve, and the valve is used to control the opening and closing of the pipeline. The inner adjusting ring 2 is fixedly connected to the pipeline.
8. The adjustable flow conduit according to claim 7, characterized in that: The number of the adjusting shafts 1 is the same as the number of the adjusting gears 1, and the number of the adjusting shafts 2 is the same as the number of the adjusting gears 2.
9. The adjustable flow conduit according to claim 8, characterized in that: The first guide channel spirally extends toward the top of the second connecting block, and the second guide channel spirally extends toward the bottom of the first connecting block.
10. The adjustable flow pipe according to claim 9, characterized in that: When the blade edges of the regulating blade 1 and the regulating blade 2 come into contact with each other, the gap between the adjacent regulating shaft 2 and the regulating shaft 1 is closed.
Citation Information
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