Low-temperature rapid sintering equipment and process based on nanopowder
By designing a nanopowder low-temperature rapid sintering equipment, using the screen plate vibration screening impurities, pulley conveying and cooler stirring, the problems of smoke pollution and low energy efficiency during the nanopowder sintering process are solved, and an efficient and stable low-temperature sintering process is achieved.
Patent Information
- Application Number
- CN202510750098.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing nanopowder sintering equipment is prone to smoke and dust when the particle size is very small and the distribution is wide, which affects the processing environment and endangers health. Moreover, smoke and dust lack linkage control with stirring, cooling, and feeding processes, resulting in unstable sintering effect and low energy efficiency.
A low-temperature rapid sintering equipment based on nanopowder was designed, using screen plate vibration to screen impurities, combining pulleys and gear systems to realize the automated transport of nanopowder, and low-temperature sintering and smoke extraction through cooler and fan systems, integrating screening, stirring, cooling and exhaust processes.
It realizes efficient automated screening and low-temperature sintering of nano powders, improves material purity and processing stability, reduces energy consumption and protects operator health.
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Figure CN120488718A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nanomaterials, and in particular to low-temperature rapid sintering equipment and a process based on nanopowders. Background Art
[0002] With the widespread application of nanomaterials in new energy, electronics, aerospace, biomedicine and other fields, rapid prototyping and low-temperature sintering of nanopowders have gradually become hot topics in research and industrial development. Traditional nanopowder sintering processes often rely on high temperatures, high pressures, and long heat treatment processes. This not only consumes a lot of energy and has low efficiency, but also easily leads to nanoparticle agglomeration, growth, and grain coarsening, thus affecting the final density and performance of the material.
[0003] In the existing technology, in order to improve the sintering quality of nanopowders, some equipment has begun to introduce technical means such as low-temperature assisted sintering, cooling protection, and atmosphere control. However, most equipment has complex structures and separated processes, and often requires manual processing of nanopowders through multiple steps such as screening, loading, preheating, stirring, cooling, sintering, and exhaust gas treatment. Not only is the operation cumbersome, but the coordination between different processes is also not high, resulting in poor impurity control, serious powder loss, and low degree of automation during material processing.
[0004] Furthermore, during the nanopowder sintering process, smoke and dust are easily formed due to their extremely small particle size and wide distribution. Without effective exhaust and dust removal mechanisms, this not only affects the processing environment but can also endanger the health of operators. While some existing equipment features simple exhaust structures, they lack coordinated control over smoke and dust generation with multiple processes such as mixing, cooling, and feeding. This can lead to unstable sintering results, reduced material purity, and low overall energy efficiency. Summary of the Invention
[0005] The present invention aims to address the existing problem of dust formation during nanopowder sintering, which is easily caused by the extremely small and widely distributed particle size. Without effective exhaust and dust removal mechanisms, this not only affects the processing environment but can also endanger operator health. While some existing equipment features simple exhaust mechanisms, the lack of coordinated control between dust generation and multiple processes, such as mixing, cooling, and feeding, can lead to unstable sintering results, reduced material purity, and low overall energy efficiency.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme, a low-temperature rapid sintering device based on nanopowder, including: a heating tank, the outer surface of the heating tank near the top is fixedly connected to a flat plate, the flat plate is located directly above the heating tank, the outer surface top of the flat plate is provided with two long grooves, the two long grooves are internally slidably connected with a slide plate, the inner part of the slide plate is detachably connected to a material receiving box, the top of the outer surface of the flat plate near both sides is fixedly connected to a vertical bar, the two vertical bars are internally movably embedded with a rotating rod near the top, the outer surface of the rotating rod is fixedly sleeved with a support frame, the top of the outer surface of the support frame near the four sides is fixedly connected to a limiting rod, the outer surfaces of multiple limiting rods are movably sleeved with a sieve plate, the bottom of the outer surface of the sieve plate near the four sides is fixedly connected to a spring, the outer surface of the support frame is fixedly connected to a motor, the output end of the motor is fixedly connected to an elliptical block, the elliptical block is located on the outer surface of the sieve plate, and the outer surface of the heating tank is fixedly connected to a cooler.
[0007] The technical effect of adopting the above-mentioned further scheme is: the nano powder is poured into the interior of the sieve plate, and then the motor is started by an external power supply. At this time, the motor drives the elliptical block to rotate through the round rod at the output end. At this time, the elliptical block rotates on the outer surface of the sieve plate. At this time, the sieve plate is moved back and forth up and down under the elastic limit of spring 1, thereby causing it to vibrate. After vibration, the impurities inside the nano powder can be screened out and screened into the interior of the receiving box for collection. By pulling the pull rod, the pull rod drives the round block to move to one side. At this time, the round block drives the card rod to disengage from the card hole inside the rectangular block. After disengagement, the rectangular block can be pulled to one side, and at the same time, the limiting long rod is driven to move to one side. At this time, the limiting long rod is disengaged from the interior of the support frame. At the same time, the support frame can be rotated as the center of the circle by the rotating rod. At this time, the nano powder after being screened inside the sieve plate enters the surface of the blanking plate and slides through the blanking plate to the interior of the heating tank. Before this, the switch plate is pulled to move inside the chute. After moving, the feed port on the lid is opened. After opening, the nano powder enters the interior of the heating tank for processing.
[0008] As a preferred embodiment, one end of the rotating rod is fixedly connected to a pulley four, the outer surface of the pulley four is movably sleeved with a material receiving box, one end of the material receiving box is movably sleeved with a pulley five, the outer surface of the pulley five is fixedly connected to a pulley five, the pulley five is rotatably connected to the outer surface of one of the vertical bars through a bearing, and the outer surface of the pulley five is fixedly connected to a gear.
[0009] The technical effect of adopting the above-mentioned further scheme is: when the support frame rotates, it will drive the rotating rod to rotate. At this time, the rotating rod drives pulley four to rotate. At this time, pulley four drives pulley five to rotate through the material receiving box. At this time, pulley five drives the fixedly connected gear to rotate. At the same time, the gear drives the meshing rack to move horizontally, thereby driving the slide to move inside the long groove.
[0010] As a preferred embodiment, the outer surface of the gear is meshed with a rack, the rack is fixedly connected to the outer surface of the skateboard, the outer surface of the flat plate is fixedly connected to a blanking plate, the outer surface of the blanking plate is fixedly connected to a protrusion, and the outer surface of the support frame is fixedly connected to a baffle.
[0011] The technical effect of adopting the above-mentioned further scheme is: after the slide plate moves, it drives the material receiving box to move. At this time, the sieve plate will not spill a small part of the nano-powder into the inside of the material receiving box when pouring the internal nano-powder into the discharge plate. When the sieve plate is poured, the sieve plate rotates in the opposite direction to drive the rotating rod to rotate. At this time, the rotating rod drives the meshing rack to move in the opposite direction through pulley four, material receiving box, pulley five, and gear. At this time, the slide plate returns to its position directly below the sieve plate. When the sieve plate is poured, the baffle contacts the protrusion to avoid the sieve plate from rotating too much, resulting in incomplete pouring and the internal nano-powder will not be poured into the surface of the discharge plate.
[0012] As a preferred embodiment, the baffle is in contact with the outer surface of the protrusion, the output end of the motor is fixedly connected to a pulley, the outer surface movable sleeve of the pulley is provided with belt 1, and the movable sleeve at one end of the belt 1 is provided with pulley 1, the outer surface of the pulley 1 is fixedly connected to a rotating shaft, the outer surface fixed sleeve of the rotating shaft is provided with pulley 2, the outer surface movable sleeve of the pulley 2 is provided with belt 2, and the movable sleeve at one end of the belt 2 is provided with pulley 3, a thin rod is fixedly embedded in the interior of pulley 3 near its center, one end of the thin rod is fixedly connected to bevel gear 1, the outer surface of the bevel gear 1 is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a fan, the outer surface top of the heating tank is fixedly connected to a lid, and the outer surface top of the lid is fixedly connected to an air outlet.
[0013] The technical effect of adopting the above-mentioned further scheme is: when the motor is started, it drives the pulley at its output end to rotate, and at this time, pulley one is driven to rotate through the belt, and at this time, pulley one drives the rotating shaft to rotate, and at this time, the rotating shaft drives pulley two to rotate, and at this time, pulley two drives pulley three to rotate through belt two, and pulley three rotates through a thin rod, and the thin rod drives bevel gear one to rotate, and at this time, bevel gear one drives the meshing bevel gear two to rotate, and at this time, bevel gear two drives the stirring rod to rotate.
[0014] As a preferred embodiment, the fan is rotatably connected to the inside of the air outlet, and the outer surface of the air outlet is fixedly connected to two air guide pipes, and the two air guide pipes pass through the inside of the lid, the outer surface of the bevel gear one is meshedly connected to the outer surface of the bevel gear two, and the bottom of the outer surface of the bevel gear two is fixedly connected to a stirring rod, and the outer surface of the stirring rod is fixedly connected to a plurality of stirring blades, and the plurality of stirring blades are located inside the heating tank, and the outer surface of the lid is provided with a feed port, and the inside of the feed port is provided with a slide groove, and the inside of the slide groove is slidably connected to a switch plate, and the blanking plate is located directly above the feed port, and a limiting long rod is movably embedded in the inside of the two vertical bars, and the limiting long rod is movably embedded in the inside of the sieve plate, the outer surface of the flat plate is fixedly connected to a horizontal bar, and the top of the outer surface of the horizontal bar is fixedly connected to a hollow cylinder.
[0015] The technical effect of adopting the above-mentioned further scheme is: the lid drives the cooler on the outer surface to stir the nano-powder inside it, and the inner wall of the heating tank is cooled by the cooling of the cooler, thereby performing low-temperature sintering processing on the nano-powder inside it. During processing, the switch plate is pushed to slide inside the slide groove so that the feed port on the lid is closed, and smoke and dust will appear during internal processing.
[0016] As a preferred embodiment, the limiting long rod is movably embedded in the interior of the hollow cylinder, one end of the limiting long rod is fixedly connected to a rectangular block, the top of the outer surface of the horizontal bar is fixedly connected to a flat block, the outer surface of the flat block is provided with a round block, the outer surface of the round block is fixedly connected to a spring 2, the outer surface of the round block is fixedly connected to a pull rod, the outer surface of the round block is fixedly connected to a clamping rod, the clamping rod is movably embedded in the interior of the rectangular block, the outer surface of the round block is fixedly connected to the pull rod, the outer surface of the heating tank is fixedly connected to a support bar, and the rotating shaft is rotatably connected to the outer surface of the support bar through a bearing.
[0017] The technical effect of adopting the above-mentioned further scheme is: the limiting long rod is movably embedded in the interior of the support frame, so that the screen plate will not rotate around the rotating rod as the center when screening. At the same time, under the limitation of spring 2, the card rod is stuck in the interior of the rectangular block to prevent the limiting long rod from detaching from the interior of the support frame due to vibration.
[0018] Low-temperature rapid sintering process based on nanopowder: S1: Pour the nanopowder into the inside of the sieve plate. The elliptical block rotates to make the sieve plate vibrate, screening out impurities and collecting them in the receiving box; S2: Pull the pull rod to move the round block to one side, and the round block drives the clamping rod to disengage from the clamping hole inside the rectangular block. After disengagement, the rectangular block can be pulled to one side to drive the limiting long rod to move to one side. The limiting long rod is disengaged from the inside of the support frame. The support frame can be rotated with the rotating rod as the center of the circle. The nano-powder screened inside the sieve plate enters the surface of the blanking plate and slides through the blanking plate to the inside of the heating tank.
[0019] S3: Pull the switch plate to move inside the slide, the feed port on the cover is opened, and the nano powder enters the heating tank for processing. When the support frame rotates, it will drive the rotating rod to rotate, and the rotating rod will drive pulley four to rotate. Pulley four drives pulley five to rotate through the receiving box, and pulley five drives the fixedly connected gear to rotate. At the same time, the gear drives the meshing rack to move horizontally, driving the slide plate to move inside the long slot, and then drives the receiving box to move. At this time, the sieve plate will not spill a small part of the nano powder into the inside of the receiving box when pouring the internal nano powder into the discharge plate.
[0020] S4: The motor starts and drives the pulley to rotate, which drives pulley 1 to rotate through the belt, which drives pulley 1 to rotate the shaft, which drives pulley 2 to rotate, which drives pulley 2 to rotate through belt 2, which drives pulley 3 to rotate through the thin rod, which drives bevel gear 1 to rotate, which drives bevel gear 1 to rotate the meshing bevel gear 2, which drives the stirring rod to rotate, and the lid drives the cooler on the outer surface to stir the nanopowder inside it; S5: The inner wall of the heating tank is cooled by the cooler, and the nano powder inside is sintered at low temperature. During the processing, the switch plate is pushed to slide inside the slide groove so that the feed port on the cover is closed. Smoke will appear during the internal processing. When the bevel gear rotates, it will drive the connecting rod to rotate. At this time, the connecting rod drives the fan to rotate. At this time, the air outlet extracts the processing smoke inside the heating tank through the air duct.
[0021] Compared with the prior art, the advantages and positive effects of the present invention are: 1. In the present invention, the nanometer powder is poured into the interior of the sieve plate, and then the motor is started by an external power supply. At this time, the motor drives the elliptical block to rotate through the round rod at the output end. At this time, the elliptical block rotates on the outer surface of the sieve plate. At this time, the sieve plate is moved up and down under the elastic limit of spring 1, thereby causing it to vibrate. After vibration, the impurities inside the nanometer powder can be screened out and screened to the interior of the receiving box for collection. After screening is completed, the pull rod is pulled, and the pull rod drives the round block to move to one side. At this time, the round block drives the clamping rod to disengage from the clamping hole inside the rectangular block. After disengagement, the rectangular block can be pulled to one side, and at the same time, the limiting long rod is driven to move to one side. At this time, the limiting long rod is disengaged from the interior of the support frame. At the same time, the support frame can be rotated by the rotating rod as the center of the circle. At this time, the nanometer powder screened inside the sieve plate enters the surface of the blanking plate, and slides to the interior of the heating tank through the blanking plate.
[0022] 2. In the present invention, the switch plate is pulled to move inside the slide slot, and the feed port on the cover is opened after movement. After opening, the nano powder enters the interior of the heating tank for processing. When the support frame rotates, it drives the rotating rod to rotate. At this time, the rotating rod drives the pulley four to rotate. At this time, the pulley four drives the pulley five to rotate through the material receiving box. At this time, the pulley five drives the fixedly connected gear to rotate. At the same time, the gear drives the meshing rack to move horizontally, thereby driving the slide plate to move inside the long slot. When the slide plate moves, it drives the material receiving box to move. At this time, the sieve plate will not spill a small part of the nano powder into the material receiving box when pouring the internal nano powder into the unloading plate. When the sieve plate is poured, the sieve plate rotates in the opposite direction to drive the rotating rod to rotate. At this time, the rotating rod drives the meshing rack to move in the opposite direction through the pulley four, the material receiving box, the pulley five, and the gear. At this time, the slide plate returns to its position directly below the sieve plate.
[0023] 3. In the present invention, when the motor is started, it drives the pulley at its output end to rotate, and at this time, it drives pulley 1 to rotate through the belt, and at this time, pulley 1 drives the rotating shaft to rotate, and at this time, the rotating shaft drives pulley 2 to rotate, and at this time, pulley 2 drives pulley 3 to rotate through the belt 2, and pulley 3 rotates through the thin rod, and the thin rod drives bevel gear 1 to rotate, and at this time, bevel gear 1 drives meshing bevel gear 2 to rotate, and at this time, bevel gear 2 drives the stirring rod to rotate, and the cover drives the cooler on the outer surface to stir the nano powder inside it, and the inner wall of the heating tank is cooled by the cooling of the cooler, thereby performing low-temperature sintering processing on the nano powder inside it. During processing, the switch plate is pushed to slide inside the slide groove so that the feed port on the lid is closed, and smoke will appear during internal processing. When the bevel gear 1 rotates, it will drive the connecting rod to rotate, and at this time, the connecting rod drives the fan to rotate, and the air outlet extracts the processing smoke inside the heating tank through the air duct. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A schematic diagram of the three-dimensional structure of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 2 This is an enlarged structural diagram of point A of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 3 A schematic side view of the structure of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 4 This is a schematic front view of the structure of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 5 This is an enlarged structural diagram of point B of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 6 This is a schematic diagram of the gear structure of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 7 This is a schematic structural diagram of the fan of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 8 This is a schematic structural diagram of the lid of the nanopowder-based low-temperature rapid sintering equipment and process provided by the present invention; Figure 9 This is a schematic diagram of the process flow of the low-temperature rapid sintering equipment and process based on nanopowder provided by the present invention.
[0025] Legend: 101. Heating tank; 102. Blanking plate; 103. Motor; 104. Belt 1; 105. Support bar; 106. Rotating shaft; 107. Pulley 1; 108. Pulley 2; 109. Belt 2; 110. Pulley 3; 111. Thin rod; 112. Bevel gear 1; 113. Bevel gear 2; 114. Lid; 115. Cooler; 1151. Mixing blade; 116. Switch plate; 117. Slide; 118. Air outlet; 1181. Fan; 119. Air duct; 120. Connecting rod; 121. Oval block; 122. Support Frame; 123, spring one; 124, limit rod; 125, sieve plate; 126, stop bar; 127, bump; 128, rotating rod; 129, long groove; 130, flat plate; 131, pulley four; 1311, slide plate; 132, material receiving box; 133, pulley five; 134, gear; 135, rack; 136, flat block; 137, horizontal bar; 138, hollow cylinder; 139, limit long rod; 140, rectangular block; 141, vertical bar; 1141, stirring rod; 142, round block; 143, spring two; 144, pull rod; 145, clamping rod. DETAILED DESCRIPTION
[0026] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0027] See also Figure 1-9 The present embodiment provides a technical solution: a low-temperature rapid sintering device based on nanopowder, comprising: a heating tank 101, a flat plate 130 fixedly connected to the outer surface of the heating tank 101 near the top thereof, the flat plate 130 being located directly above the heating tank 101, two long grooves 129 being provided on the outer top of the flat plate 130, a slide plate 1311 being slidably connected to the interior of the two long grooves 129, a material receiving box 132 being detachably connected to the interior of the slide plate 1311, vertical bars 141 being fixedly connected to the outer top of both sides of the flat plate 130, the two vertical bars 141 being movable inside the inner portion thereof. A rotating rod 128 is embedded in it, and a support frame 122 is fixedly sleeved on the outer surface of the rotating rod 128. The top of the outer surface of the support frame 122 near the four sides is fixedly connected to the limiting rod 124. The outer surfaces of multiple limiting rods 124 are movably sleeved with a sieve plate 125. The bottom of the outer surface of the sieve plate 125 near the four sides is fixedly connected to a spring 123. The outer surface of the support frame 122 is fixedly connected to the motor 103, and the output end of the motor 103 is fixedly connected to the elliptical block 121. The elliptical block 121 is located on the outer surface of the sieve plate 125, and the outer surface of the heating tank 101 is fixedly connected to the cooler 115.
[0028] During use, the nano powder is poured into the interior of the sieve plate 125, and then the motor 103 is started by an external power supply. At this time, the motor 103 drives the elliptical block 121 to rotate through the round rod at the output end. At this time, the elliptical block 121 rotates on the outer surface of the sieve plate 125. At this time, the sieve plate 125 moves back and forth up and down under the elastic limit of the spring 123, so that it vibrates. After vibration, the impurities inside the nano powder can be screened out and screened into the interior of the material receiving box 132 for collection. By pulling the pull rod 144, the pull rod 144 drives the round block 142 to move to one side. At this time, the round block 142 drives the clamping rod 145 from the rectangular block 140 The internal card hole is disengaged, and after disengagement, the rectangular block 140 can be pulled to one side, and the limiting long rod 139 can be driven to move to one side. At this time, the limiting long rod 139 is disengaged from the inside of the support frame 122. At the same time, the support frame 122 can be rotated with the rotating rod 128 as the center of the circle. At this time, the nano-powder screened inside the sieve plate 125 enters the surface of the blanking plate 102, and slides to the inside of the heating tank 101 through the blanking plate 102. Before this, pull the switch plate 116 to move inside the slide 117. After moving, the feed port on the cover 114 is opened. After opening, the nano-powder enters the interior of the heating tank 101 for processing.
[0029] like Figure 1-9 As shown, in one embodiment, one end of the rotating rod 128 is fixedly connected to a pulley four 131, and the outer surface of the pulley four 131 is movably sleeved with a material receiving box 132, and one end of the material receiving box 132 is movably sleeved with a pulley five 133, and the outer surface of the pulley five 133 is fixedly connected to the pulley five 133, and the pulley five 133 is rotatably connected to the outer surface of one of the vertical bars 141 through a bearing, and the outer surface of the pulley five 133 is fixedly connected to a gear 134. When the support frame 122 rotates, it will drive the rotating rod 128 to rotate. At this time, the rotating rod 128 drives the pulley four 131 to rotate. At this time, the pulley four 131 drives the pulley five 133 to rotate through the material receiving box 132. At this time, the pulley five 133 drives the fixedly connected gear 134 to rotate. While rotating, the gear 134 drives the meshing rack 135 to move horizontally, thereby driving the slide plate 1311 to move inside the long slot 129.
[0030] like Figure 1-9As shown, in one embodiment, the outer surface of the gear 134 is meshed with a rack 135, the rack 135 is fixedly connected to the outer surface of the slide 1311, the outer surface of the flat plate 130 is fixedly connected to the blanking plate 102, the outer surface of the blanking plate 102 is fixedly connected to the protrusion 127, the outer surface of the support frame 122 is fixedly connected to the baffle 126, and the slide 1311 moves and drives the receiving box 132 to move. At this time, the sieve plate 125 will not spill a small part of the nano powder into the inner part of the receiving box 132 when pouring the internal nano powder into the blanking plate 102. When the sieve plate 125 is tilted, the sieve plate 125 rotates in the opposite direction to drive the rotating rod 128 to rotate. At this time, the rotating rod 128 drives the meshing rack 135 to move in the opposite direction through the pulley four 131, the material receiving box 132, the pulley five 133, and the gear 134. At this time, the slide 1311 returns to the bottom of the sieve plate 125. When the sieve plate 125 is tilted, the baffle 126 contacts the protrusion 127 to prevent the sieve plate 125 from rotating too much, resulting in incomplete tilting and the internal nanopowder will not be poured onto the surface of the blanking plate 102.
[0031] like Figure 1-9 As shown, in one embodiment, the blocking bar 126 contacts the outer surface of the protrusion 127, the output end of the motor 103 is fixedly connected to a pulley, the outer surface of the pulley is provided with a belt 104, one end of the belt 104 is provided with a pulley 107, the outer surface of the pulley 107 is fixedly connected to the rotating shaft 106, the outer surface of the rotating shaft 106 is fixedly provided with a pulley 2 108, the outer surface of the pulley 2 108 is provided with a belt 2 109, one end of the belt 2 109 is provided with a pulley 3 110, the pulley 3 110 is fixedly embedded with a thin rod 111 near the center thereof, one end of the thin rod 111 is fixedly connected to a bevel gear 112, the outer surface of the bevel gear 112 is fixedly connected to a connecting rod 120, and the connecting rod 120 One end is fixedly connected to a fan 1181, and the top of the outer surface of the heating tank 101 is fixedly connected to a cover 114, and the top of the outer surface of the cover 114 is fixedly connected to an air outlet 118. When the motor 103 is started, it drives the pulley at its output end to rotate, and at this time, the pulley 107 is driven to rotate through the belt, and at this time, the pulley 107 drives the rotating shaft 106 to rotate, and at this time, the rotating shaft 106 drives the pulley 2 108 to rotate, and at this time, the pulley 2 108 drives the pulley 3 110 to rotate through the belt 2 109, and the pulley 3 110 rotates through the thin rod 111, and the thin rod 111 drives the bevel gear 1 112 to rotate, and at this time, the bevel gear 1 112 drives the meshing bevel gear 2 113 to rotate, and at this time, the bevel gear 2 113 drives the stirring rod 1141 to rotate.
[0032] like Figure 1-9As shown, in one embodiment, the fan 1181 is rotatably connected to the inside of the air outlet 118, and the outer surface of the air outlet 118 is fixedly connected to two air guide tubes 119, and the two air guide tubes 119 pass through the inside of the cover 114. The outer surface of the bevel gear 112 is meshed and connected to the outer surface of the bevel gear 2 113. The bottom of the outer surface of the bevel gear 2 113 is fixedly connected to a stirring rod 1141, and the outer surface of the stirring rod 1141 is fixedly connected to a plurality of stirring blades 1151. The plurality of stirring blades 1151 are located inside the heating tank 101. The outer surface of the cover 114 is provided with a feed port, and the inside of the feed port is provided with a chute 117. The inside of the chute 117 is slidably connected to a switch plate 116, and a blanking plate 102 is located just above the feed port, and a limiting long rod 139 is movably embedded inside the two vertical bars 141, and the limiting long rod 139 is movably embedded inside the sieve plate 125. The outer surface of the flat plate 130 is fixedly connected to a horizontal bar 137, and the top of the outer surface of the horizontal bar 137 is fixedly connected to a hollow cylinder 138. The lid 114 drives the cooler 115 on the outer surface to stir the nano-powder inside it, and the inner wall of the heating tank 101 is cooled by the cooling of the cooler 115, thereby performing low-temperature sintering processing on the nano-powder inside it. During processing, the switch plate 116 is pushed to slide inside the slide groove 117 so that the feed port on the lid 114 is closed, and smoke and dust will appear during internal processing.
[0033] like Figure 1-9 As shown, in one embodiment, a limiting long rod 139 is movably embedded in the interior of the hollow cylinder 138, one end of the limiting long rod 139 is fixedly connected to a rectangular block 140, the top of the outer surface of the horizontal bar 137 is fixedly connected to a flat block 136, the outer surface of the flat block 136 is provided with a round block 142, the outer surface of the round block 142 is fixedly connected to a spring 2 143, the outer surface of the round block 142 is fixedly connected to a pull rod 144, the outer surface of the round block 142 is fixedly connected to a clamping rod 145, the clamping rod 145 is movably embedded in the interior of the rectangular block 140, the round block 142 is fixedly connected to the outer surface of the pull rod 144, the outer surface of the round block 142 is fixedly connected to the clamping rod 145, the clamping rod 145 is movably embedded in the interior of the rectangular block 140, the round block 142 is fixedly connected to the outer surface of the pull rod 144, the round block 142 is fixedly connected to the outer surface of ... The outer surface of the block 142 is fixedly connected to the pull rod 144, the outer surface of the heating tank 101 is fixedly connected to the support bar 105, the rotating shaft 106 is rotatably connected to the outer surface of the support bar 105 through a bearing, and the limiting long rod 139 is movably embedded in the interior of the support frame 122, so that it will not rotate around the rotating rod 128 as the center of the circle when the screen plate 125 is screening. At the same time, under the limitation of the spring 2 143, the clamping rod 145 is stuck in the inside of the rectangular block 140 to prevent the limiting long rod 139 from detaching from the inside of the support frame 122 due to vibration.
[0034] Low-temperature rapid sintering process based on nanopowder: S1: Pour the nanopowder into the sieve plate 125. The elliptical block 121 rotates to vibrate the sieve plate 125, filtering out impurities and collecting them in the material receiving box 132. S2: Pull the pull rod 144 to drive the round block 142 to move to one side, and the round block 142 drives the clamping rod 145 to disengage from the clamping hole inside the rectangular block 140. After disengagement, the rectangular block 140 can be pulled to move to one side, driving the limiting long rod 139 to move to one side. The limiting long rod 139 disengages from the inside of the support frame 122. The support frame 122 can rotate with the rotating rod 128 as the center of the circle. The nano-powder screened inside the sieve plate 125 enters the surface of the blanking plate 102, and slides through the blanking plate 102 to the inside of the heating tank 101.
[0035] S3: Pull the switch plate 116 to move the feed port on the cover 114 inside the slide 117, and the nanopowder enters the interior of the heating tank 101 for processing. When the support frame 122 rotates, it will drive the rotating rod 128 to rotate, and the rotating rod 128 will drive the pulley four 131 to rotate. The pulley four 131 drives the pulley five 133 to rotate through the material receiving box 132, and the pulley five 133 drives the fixedly connected gear 134 to rotate. At the same time, the gear 134 drives the meshing rack 135 to move horizontally, driving the slide plate 1311 to move inside the long groove 129, and then drives the material receiving box 132 to move. At this time, the sieve plate 125 will not spill a small part of the nanopowder into the interior of the material receiving box 132 when pouring the internal nanopowder into the blanking plate 102.
[0036] S4: Motor 103 starts to drive the pulley to rotate, which drives pulley 1 107 to rotate through the belt, pulley 107 drives shaft 106 to rotate, shaft 106 drives pulley 2 108 to rotate, pulley 2 108 drives pulley 3 110 to rotate through belt 2 109, pulley 3 110 rotates through thin rod 111, thin rod 111 drives bevel gear 1 112 to rotate, bevel gear 1 112 drives meshing bevel gear 2 113 to rotate, bevel gear 2 113 drives stirring rod 1141 to rotate, and lid 114 drives cooler 115 on the outer surface to stir the nanopowder inside. S5: The inner wall of the heating tank 101 is cooled by the cooler 115, and the nano powder inside is subjected to low-temperature sintering processing. During the processing, the switch plate 116 is pushed to slide inside the slide groove 117 so that the feed port on the cover 114 is closed. Smoke will appear during the internal processing. When the bevel gear 112 rotates, it will drive the connecting rod 120 to rotate. At this time, the connecting rod 120 drives the fan 1181 to rotate. At this time, the air outlet 118 extracts the processing smoke inside the heating tank 101 through the air duct 119.
[0037] Working principle: When in use, the nano powder is poured into the inside of the sieve plate 125, and then the motor 103 is started by an external power supply. At this time, the motor 103 drives the elliptical block 121 to rotate through the round rod at the output end. At this time, the elliptical block 121 rotates on the outer surface of the sieve plate 125. At this time, the sieve plate 125 moves back and forth up and down under the elastic limit of the spring 123, so that it vibrates. After vibration, the impurities inside the nano powder can be screened out and screened to the inside of the material receiving box 132 for collection. After the screening is completed, by pulling the pull rod 144, the pull rod 144 drives the round block 142 to move to one side. At this time, the round block 142 drives the clamping rod 145 to detach from the clamping hole inside the rectangular block 140. After detachment, the rectangular block 1 40 moves to one side, and at the same time drives the limiting long rod 139 to move to one side. At this time, the limiting long rod 139 is separated from the inside of the support frame 122. At the same time, the support frame 122 can be rotated by the rotating rod 128 as the center of the circle. At this time, the nanometer powder screened inside the sieve plate 125 enters the surface of the blanking plate 102, and slides to the inside of the heating tank 101 through the blanking plate 102. Before that, the switch plate 116 is pulled to move inside the chute 117. After the movement, the feed port on the cover 114 is opened. After opening, the nanometer powder enters the interior of the heating tank 101 for processing. When the support frame 122 rotates, it will drive the rotating rod 128 to rotate. At this time, the rotating rod 128 drives the pulley four 131 to rotate. At this time, the pulley four 131 The material receiving box 132 drives the pulley five 133 to rotate, and the pulley five 133 drives the fixedly connected gear 134 to rotate. At the same time, the gear 134 drives the meshing rack 135 to move horizontally, thereby driving the slide plate 1311 to move inside the long groove 129. When the slide plate 1311 moves, it drives the material receiving box 132 to move. At this time, the sieve plate 125 will not spill a small part of the nano powder into the material receiving box 132 when pouring the internal nano powder into the blanking plate 102. When the sieve plate 125 is poured, the sieve plate 125 rotates in the opposite direction to drive the rotating rod 128 to rotate. At this time, the rotating rod 128 drives the meshing rack 131 through the pulley four 131, the material receiving box 132, the pulley five 133, and the gear 134. 5 moves in the opposite direction. At this time, the slide plate 1311 returns to the position just below the sieve plate 125. When the sieve plate 125 is tilted, the blocking bar 126 contacts the protrusion 127 to prevent the sieve plate 125 from rotating too much, resulting in incomplete tilting and the nano powder inside from being poured onto the surface of the blanking plate 102. When the motor 103 is started, it drives the pulley at its output end to rotate. At this time, the pulley 1 107 is rotated through the belt. At this time, the pulley 1 107 drives the rotating shaft 106 to rotate. At this time, the rotating shaft 106 drives the pulley 2 108 to rotate. At this time, the pulley 2 108 drives the pulley 3 110 to rotate through the belt 2 109. The pulley 3 110 rotates through the thin rod 111, and the thin rod 111 drives the bevel gear 1 112 to rotate.At this time, the bevel gear 112 drives the meshing bevel gear 2 113 to rotate, and the bevel gear 2 113 drives the stirring rod 1141 to rotate, and the cover 114 drives the cooler 115 on the outer surface to stir the nano powder inside it. The cooling of the cooler 115 cools the inner wall of the heating tank 101, thereby performing low-temperature sintering processing on the nano powder inside it. During processing, the switch plate 116 is pushed to slide inside the slide groove 117 so that the feed port on the cover 114 is closed. Smoke and dust will appear during internal processing. When the bevel gear 112 rotates, it will drive the connecting rod 120 to rotate. At this time, the connecting rod 120 drives the fan 1181 to rotate. At this time, the air outlet 118 extracts the processing dust inside the heating tank 101 through the air guide pipe 119. When in use, the motor 103 will drive the screening device and the fan 1181 to move, saving resources. The model of motor 103 is Y180M-4, the voltage is 380V, and the power is 3kW. -11kW. ,
[0038] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention in any other form. Any person skilled in the art may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiments made in accordance with the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. Low-temperature rapid sintering equipment based on nanopowders, including: The heating tank (101) is characterized in that a flat plate (130) is fixedly connected to the outer surface of the heating tank (101) near the top thereof, the flat plate (130) is located directly above the heating tank (101), two long grooves (129) are provided on the top of the outer surface of the flat plate (130), a slide plate (1311) is slidably connected to the inside of the two long grooves (129), a material receiving box (132) is detachably connected to the inside of the slide plate (1311), the top of the outer surface of the flat plate (130) near both sides is fixedly connected to vertical bars (141), a rotating rod (128) is movably embedded in the inside of the two vertical bars (141) near the top thereof, and the rotating rod ( The outer surface of the heating tank (101) is fixedly connected to a motor (103), and the output end of the motor (103) is fixedly connected to an elliptical block (121), and the elliptical block (121) is located on the outer surface of the sieve plate (125). The outer surface of the heating tank (101) is fixedly connected to a cooler (115).
2. The low-temperature rapid sintering equipment based on nanopowder according to claim 1, characterized in that: One end of the rotating rod (128) is fixedly connected to a pulley four (131), the outer surface of the pulley four (131) is movably sleeved with a material receiving box (132), one end of the material receiving box (132) is movably sleeved with a pulley five (133), the outer surface of the pulley five (133) is fixedly connected to a pulley five (133), the pulley five (133) is rotatably connected to the outer surface of one of the vertical bars (141) through a bearing, and the outer surface of the pulley five (133) is fixedly connected to a gear (134).
3. The low-temperature rapid sintering equipment based on nanopowder according to claim 2, characterized in that: The outer surface of the gear (134) is meshedly connected to a rack (135), the rack (135) is fixedly connected to the outer surface of the slide (1311), the outer surface of the flat plate (130) is fixedly connected to a blanking plate (102), the outer surface of the blanking plate (102) is fixedly connected to a protrusion (127), and the outer surface of the support frame (122) is fixedly connected to a retaining bar (126).
4. The low-temperature rapid sintering equipment based on nanopowder according to claim 3, characterized in that: The baffle (126) contacts the outer surface of the protrusion (127), the output end of the motor (103) is fixedly connected to a pulley, the outer surface movable sleeve of the pulley is provided with a belt one (104), one end movable sleeve of the belt one (104) is provided with a pulley one (107), the outer surface of the pulley one (107) is fixedly connected to a rotating shaft (106), the outer surface fixed sleeve of the rotating shaft (106) is provided with a pulley two (108), and the outer surface movable sleeve of the pulley two (108) is provided with a belt two (109).
5. The low-temperature rapid sintering equipment based on nanopowder according to claim 4, comprising: One end of the belt 2 (109) is movably sleeved with a pulley 3 (110), and a thin rod (111) is fixedly embedded in the inner portion of the pulley 3 (110) near its center, and one end of the thin rod (111) is fixedly connected to a bevel gear 1 (112), and the outer surface of the bevel gear 1 (112) is fixedly connected to a connecting rod (120), and one end of the connecting rod (120) is fixedly connected to a fan (1181), and the top of the outer surface of the heating tank (101) is fixedly connected to a cover (114), and the top of the outer surface of the cover (114) is fixedly connected to an air outlet (118).
6. The low-temperature rapid sintering equipment based on nanopowder according to claim 5, characterized in that: The fan (1181) is rotatably connected to the inside of the air outlet (118); the outer surface of the air outlet (118) is fixedly connected to two air guide tubes (119); the two air guide tubes (119) pass through the inside of the cover (114); the outer surface of the bevel gear 1 (112) is meshedly connected to the outer surface of the bevel gear 2 (113); the bottom of the outer surface of the bevel gear 2 (113) is fixedly connected to a stirring rod (1141); the outer surface of the stirring rod (1141) is fixedly connected to a plurality of stirring blades (1151); the plurality of stirring blades (1151) are located inside the heating tank (101); and a feed port is provided on the outer surface of the cover (114).
7. The low-temperature rapid sintering equipment based on nanopowder according to claim 6, characterized in that: A chute (117) is provided inside the feed port, and a switch plate (116) is slidably connected to the inside of the chute (117). The blanking plate (102) is located directly above the feed port. A limiting long rod (139) is movably embedded inside the two vertical bars (141), and the limiting long rod (139) is movably embedded inside the screen plate (125). The outer surface of the flat plate (130) is fixedly connected to a horizontal bar (137), and the top of the outer surface of the horizontal bar (137) is fixedly connected to a hollow cylinder (138).
8. The low-temperature rapid sintering equipment based on nanopowder according to claim 7, characterized in that: The limiting long rod (139) is movably embedded in the interior of the hollow cylinder (138), one end of the limiting long rod (139) is fixedly connected to a rectangular block (140), the top of the outer surface of the horizontal bar (137) is fixedly connected to a flat block (136), the outer surface of the flat block (136) is provided with a round block (142), the outer surface of the round block (142) is fixedly connected to a spring 2 (143), and the outer surface of the round block (142) is fixedly connected to a pull rod (144).
9. The low-temperature rapid sintering equipment based on nanopowder according to claim 8, characterized in that: The outer surface of the circular block (142) is fixedly connected to a clamping rod (145), and the clamping rod (145) is movably embedded in the interior of the rectangular block (140). The outer surface of the circular block (142) is fixedly connected to a pull rod (144). The outer surface of the heating tank (101) is fixedly connected to a support bar (105), and the rotating shaft (106) is rotatably connected to the outer surface of the support bar (105) through a bearing.
10. Low-temperature rapid sintering process based on nanopowder, characterized by: The process comprising the low-temperature rapid sintering device based on nanopowder according to any one of claims 1 to 9 is: S1: Pour the nanopowder into the interior of the sieve plate (125), rotate the elliptical block (121) to make the sieve plate (125) vibrate, and screen the impurities, which are then collected in the material receiving box (132); S2: Pull the pull rod (144) to move the round block (142) to one side, and the round block (142) drives the clamping rod (145) to disengage from the clamping hole inside the rectangular block (140). After disengagement, the rectangular block (140) can be pulled to move to one side, driving the limiting long rod (139) to move to one side, and the limiting long rod (139) is disengaged from the inside of the support frame (122). The support frame (122) can be rotated with the rotating rod (128) as the center of the circle. The nano powders screened inside the sieve plate (125) enter the surface of the blanking plate (102) and slide through the blanking plate (102) to the inside of the heating tank (101); S3: Pull the switch plate (116) to open the feed port on the movable cover (114) inside the chute (117), and the nano powder enters the interior of the heating tank (101) for processing. When the support frame (122) rotates, it drives the rotating rod (128) to rotate. The rotating rod (128) drives the pulley four (131) to rotate. The pulley four (131) drives the pulley five (133) to rotate through the receiving box (132). The pulley five (133) drives the fixedly connected gear (134) to rotate. While rotating, the gear (134) drives the meshing rack (135) to move horizontally, driving the slide plate (1311) to move inside the long slot (129). After moving, it drives the receiving box (132) to move. At this time, when the sieve plate (125) pours the internal nano powder into the discharge plate (102), a small part of the nano powder will not be spilled into the interior of the receiving box (132); S4: The motor (103) starts to drive the pulley to rotate, and the pulley 1 (107) is driven to rotate through the belt, the pulley 1 (107) drives the rotating shaft (106) to rotate, the rotating shaft (106) drives the pulley 2 (108) to rotate, the pulley 2 (108) drives the pulley 3 (110) to rotate through the belt 2 (109), the pulley 3 (110) rotates through the thin rod (111), the thin rod (111) drives the bevel gear 1 (112) to rotate, the bevel gear 1 (112) drives the meshing bevel gear 2 (113) to rotate, the bevel gear 2 (113) drives the stirring rod (1141) to rotate, and the cover (114) drives the cooler (115) on the outer surface to stir the nano powder inside it; S5: The inner wall of the heating tank (101) is cooled by the cooling device (115), and the nano powder inside is subjected to low-temperature sintering processing. During the processing, the switch plate (116) is pushed to slide inside the slide groove (117) so that the feed port on the cover (114) is closed. When the processing is carried out inside, smoke and dust will appear. When the bevel gear (112) rotates, it drives the connecting rod (120) to rotate. At this time, the connecting rod (120) drives the fan (1181) to rotate. At this time, the air outlet (118) extracts the processing smoke and dust inside the heating tank (101) through the air guide pipe (119).