Ground calcium carbonate production sampling device
Through the design of lifting and lateral movement components combined with the spiral twisted dragon blade, the problem that existing sampling devices can only be sampled on the surface is solved, and the heavy calcium carbonate sampling at different depths in ton bags is achieved, ensuring the accuracy of the detection results and the reliability of the production process.
Patent Information
- Application Number
- CN202510709963.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-15
AI Technical Summary
The existing heavy calcium carbonate sampling device can only sample the surface in ton bags, and cannot reflect the quality and characteristics of the whole bag of products, resulting in product quality evaluation deviations and affecting production and use.
A sampling device including lifting and lateral movement components is designed. Through the coordination of the lifting screw and the lateral adjustment screw, the sampling assembly can be achieved by entering the specified depth of the ton bag, and the sampling is performed using spiral twisted dragon blades. The sampling tube is emptied in combination with the tapping assembly to ensure sampling accuracy and cleanliness.
The heavy calcium carbonate sample at different depths in the ton bag is achieved, ensuring the accuracy of the test results, avoiding deviations in product quality evaluation, and improving the reliability of the production process.
Smart Images

Figure CN120489613A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of calcium carbonate production, and in particular to a heavy calcium carbonate production sampling device. Background Art
[0002] Heavy calcium carbonate is a white powdery inorganic filler made from natural carbonate minerals such as calcite, marble, and limestone through processes such as crushing and grinding. During the production process, since heavy calcium carbonate is usually packaged and transported in the form of ton bags, in order to ensure the consistency and stability of product quality, it is necessary to sample the heavy calcium carbonate in the ton bags.
[0003] Existing devices have some drawbacks during use. For example, when sampling heavy calcium carbonate in ton bags, existing sampling devices can only sample the surface of the heavy calcium carbonate in the ton bags, and cannot sample heavy calcium carbonate at different depths in the ton bags. Due to the limitations of surface sampling, the test results obtained cannot truly reflect the quality and characteristics of the entire bag of products, which will lead to deviations in product quality assessment and thus affect subsequent production and use. Summary of the Invention
[0004] The purpose of the present invention is to provide a heavy calcium carbonate production sampling device, which solves the problem that when sampling heavy calcium carbonate in ton bags, the existing sampling device can only sample the surface of the heavy calcium carbonate in the ton bags. Due to the limitations of surface sampling, the obtained test results cannot truly reflect the quality and characteristics of the entire bag of products, which will lead to deviations in product quality assessment and thus affect subsequent production and use.
[0005] The present invention provides the following technical solution: a heavy calcium carbonate production sampling device, comprising a U-shaped base, wherein one side of the upper end surface of the U-shaped base is fixedly connected to a lifting support seat, and the outer wall of one side of the top of the lifting support is vertically opened with a lifting groove, and the inner bottom wall of the lifting groove is rotatably connected to a lifting screw rod, the top of the lifting screw rod vertically penetrates the upper end surface of the lifting support seat and is rotatably connected to the upper end surface of the lifting support seat, and the upper end surface of the lifting support seat is fixedly connected to a first motor at a position corresponding to the lifting screw rod, and one end of the lifting screw rod close to the first motor is fixedly connected to the output end of the first motor, and the outer side of the lifting screw rod is threadedly sleeved with a lifting block, and the lifting block is slidably sleeved on the inner side wall of the lifting groove, a lateral moving component is provided on the lifting block, and a sampling component is provided on the lateral moving component.
[0006] As a preferred embodiment of the above technical solution, the transverse movement component includes a transverse support seat fixedly connected to the outer wall of one side of the lifting and moving block, and a transverse movement groove is laterally opened on the lower end surface of the transverse support seat, and the transverse movement groove is rotatably connected to the inner wall of one side of the lifting and moving block near the inner wall of the side of the lifting and moving block, and the transverse support seat is fixedly connected to the second motor at the position of the transverse adjustment screw corresponding to the outer wall of the side of the transverse adjustment screw away from the lifting and moving block. One end of the transverse adjustment screw close to the second motor transversely penetrates the outer wall of one side of the transverse support seat and is rotatably connected to the outer wall of one side of the transverse support seat, and one end of the transverse adjustment screw close to the second motor is fixedly connected to the output end of the second motor, and the outer side of the transverse adjustment screw is threadedly sleeved with a transverse movement block, and the transverse movement block is slidably sleeved on the inner side of the transverse movement groove.
[0007] As a preferred embodiment of the above technical solution, the sampling assembly includes a connecting seat fixedly connected to the lower end face of the transverse moving block, a knocking assembly is provided on the connecting seat, a mounting hole is vertically opened on the connecting seat, a sampling tube is fixedly sleeved on the inner side of the mounting hole, four lower connecting rods are fixedly connected to the lower end face of the sampling tube in a circular array, the bottom ends of the four lower connecting rods are fixedly connected to the plug blocks, four upper connecting rods are fixedly connected to the upper end face of the sampling tube in a circular array, and the top ends of the four upper connecting rods are fixedly connected to the sleeves.
[0008] As a preferred embodiment of the above technical solution, the sampling assembly includes a third motor fixedly connected to the upper end face of the sleeve, a rotating rod is vertically arranged on the inner side of the sampling tube, the bottom end of the rotating rod is rotatably connected to the upper end face of the insert block, the top end of the rotating rod vertically penetrates the sleeve and is rotatably connected to the sleeve, the top end of the rotating rod is fixedly connected to the output end of the third motor, and a spiral auger blade is fixedly sleeved on the outer side of the rotating rod.
[0009] As a preferred embodiment of the above technical solution, the sampling assembly includes a lower discharge plate fixedly sleeved on the outer side of the top of the sampling tube, an upper discharge plate fixedly sleeved on the outer side of the sleeve, the upper and lower discharge plates are both tilted downward, a discharge cavity is formed between the upper and lower discharge plates, and the lower end surface of the lower discharge plate is provided with four arc-shaped inner placement grooves in an annular array, and the lower end surface of the lower discharge plate is provided with an arc-shaped inner clamping groove on one side close to the four arc-shaped inner placement grooves, and the four arc-shaped inner clamping grooves are respectively connected to the corresponding arc-shaped inner placement grooves, and the lower end surface of the upper discharge plate is provided with four annular arrays. An arc-shaped outer placement groove, an arc-shaped outer clamping groove is opened on one side of the lower end surface of the upper discharge plate close to the four arc-shaped outer placement grooves, and the four arc-shaped outer clamping grooves are respectively connected to the corresponding arc-shaped outer placement grooves. Two transparent arc-shaped collection boxes are arranged under the upper discharge plate and the lower discharge plate, and the upper end surfaces of the two transparent arc-shaped collection boxes correspond to the positions of the same group of two arc-shaped inner placement grooves and the same group of two arc-shaped outer placement grooves, and are respectively fixedly connected with two arc-shaped inner clamping blocks and two arc-shaped outer clamping blocks. The four arc-shaped inner clamping blocks and the four arc-shaped outer clamping blocks are respectively used in conjunction with the corresponding arc-shaped inner clamping grooves and arc-shaped outer clamps.
[0010] As a preferred embodiment of the above technical solution, the four lower connecting rods are connected to the sampling tube and the plug block to form a feed trough between the two adjacent lower connecting rods and the plug block, and the sampling tube in the same group, and the four upper connecting rods are connected to the sampling tube and the sleeve to form a discharge trough between the two adjacent upper connecting rods and the sleeve, and the sampling tube in the same group.
[0011] As a preferred embodiment of the above technical solution, the pitch of the spiral auger blades gradually decreases from bottom to top.
[0012] As a preferred embodiment of the above technical solution, the upper end surface and the lower end surface of the insert block are both configured as tapered surfaces.
[0013] As a preferred embodiment of the above technical solution, the knocking component includes an installation cavity opened on one side of the lower end surface of the connecting seat, and a rotating shaft is provided on the inner side of the installation cavity. One end of the rotating shaft is rotatably connected to the inner wall of one side of the installation cavity, and the other end of the rotating shaft transversely passes through the outer wall of one side of the connecting seat and is rotatably connected to the outer wall of one side of the connecting seat. A fourth motor is fixedly connected to the position of the outer wall of one side of the connecting seat corresponding to the rotating shaft, and one end of the rotating shaft close to the fourth motor is fixedly connected to the output end of the fourth motor. A skewed transmission wheel is fixedly sleeved on the outer side of the rotating shaft, and a transmission groove is provided on the skewed transmission wheel.
[0014] As a preferred embodiment of the above technical solution, the knocking assembly includes a mounting plate fixedly connected to the positions of the mounting cavities on both sides of the lower end surface of the connecting seat, wherein a first limit block is provided on the side of the mounting plate away from the sampling tube, and a moving rod is fixedly connected to the outer wall of the side of the first limit block close to the sampling tube, and the end of the moving rod close to the sampling tube horizontally passes through the two mounting plates and is slidably connected to the two mounting plates, and a connecting shaft is fixedly connected to the position of the transmission groove on the upper end surface of the moving rod, and a spherical transmission block is rotatably sleeved on the top end of the connecting shaft, and the spherical transmission block is connected to the transmission groove For use in conjunction, the moving rod is fixedly connected to a connecting plate at one end close to the sampling tube, and a knocking plate is provided on the side of the connecting plate close to the sampling tube. The outer wall of the knocking plate close to the connecting plate is symmetrically fixed with sliding rods, and the two ends of the sliding rods close to the connecting plate horizontally penetrate the connecting plate and are slidably connected to the connecting plate. The ends of the two connecting plates away from the knocking plate are fixedly connected to a second limit block, and springs are sleeved on the outer sides of the two sliding rods. The two springs are provided between the knocking plate and the connecting plate, and the outer wall of the knocking plate close to the sampling tube is fixedly connected to a rubber protective pad.
[0015] As a preferred embodiment of the above technical solution, two pushing armrests are fixedly connected to the outer wall of one side of the lifting support seat.
[0016] As a preferred embodiment of the above technical solution, four universal casters are fixedly connected to the lower end surface of the U-shaped base.
[0017] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, the sampling component is enabled to align the sampling component with the sampling point of the ton bag through the lateral movement component, and the lifting screw is driven to rotate by the first motor. The rotation of the lifting screw drives the lifting block to descend along the lifting groove. The descent of the lifting block drives the lateral movement component and the sampling component to descend, so that the sampling tool can be penetrated into the interior of the ton bag to a specified depth, and the spiral auger blade structure in the sampling component is used to realize sampling of heavy calcium carbonate at different depths in the ton bag, which solves the limitation problem that the existing sampling device can only sample the surface. In addition, after the sampling is completed, the heavy calcium carbonate in the sampling tube can be emptied by driving the rotating rod and the spiral auger blade in reverse by the knocking component and the third motor to rotate, thereby ensuring the cleanliness of the sampling tube and the accuracy of the next sampling. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a sampling device for heavy calcium carbonate production; Figure 2 This is a schematic diagram of the partial structure of a sampling device for heavy calcium carbonate production; Figure 3 This is a schematic diagram of the structure of a transverse moving component of a sampling device for heavy calcium carbonate production; Figure 4 This is a schematic diagram of the connecting seat structure of a heavy calcium carbonate production sampling device; Figure 5 This is a schematic diagram of the sampling component structure of a heavy calcium carbonate production sampling device; Figure 6 This is a schematic cross-sectional view of a sampling device for heavy calcium carbonate production; Figure 7 This is a schematic diagram of the upper discharge plate structure of a heavy calcium carbonate production sampling device; Figure 8 This is a schematic diagram of the structure of the lower discharge plate of a heavy calcium carbonate production sampling device; Figure 9 This is a schematic diagram of the structure of a transparent arc-shaped collection box for a heavy calcium carbonate production sampling device; Figure 10 This is a schematic diagram of the structure of a knocking component of a heavy calcium carbonate production sampling device.
[0019] In the figure: 10, U-shaped base; 11, lifting support seat; 12, lifting moving groove; 13, lifting screw; 14, first motor; 15, lifting moving block; 2, horizontal moving assembly; 201, horizontal support seat; 202, horizontal moving groove; 203, horizontal adjustment screw; 204, second motor; 205, horizontal moving block; 3, sampling assembly; 301, connecting seat; 302, mounting hole; 303, sampling tube; 304, lower connecting rod; 305, plug block; 306, upper connecting rod; 307, sleeve; 308, third motor; 309, rotating rod; 310, spiral auger blade; 311, lower discharge plate; 312, upper discharge plate; 313, discharge cavity; 314, placed in the arc Slot; 315, arc-shaped inner card slot; 316, arc-shaped outer placement slot; 317, arc-shaped outer card slot; 318, transparent arc-shaped collection box; 319, arc-shaped inner card block; 320, arc-shaped outer card block; 40, feed trough; 41, discharge trough; 50, push armrest; 60, universal caster; 7, knocking assembly; 701, installation cavity; 702, rotating shaft; 703, fourth motor; 704, skew transmission wheel; 705, transmission slot; 706, installation plate; 707, first limit block; 708, moving rod; 709, connecting shaft; 710, spherical transmission block; 711, connecting plate; 712, knocking plate; 713, slide bar; 714, second limit block; 715, spring; 716, rubber protective pad. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention. Example
[0021] like Figures 1-10As shown, the present invention provides a technical solution: a heavy calcium carbonate production sampling device, comprising a U-shaped base 10, a lifting support seat 11 is fixedly connected to one side of the upper end surface of the U-shaped base 10, four universal casters 60 are fixedly connected to the lower end surface of the U-shaped base 10, two pushing handrails 50 are fixedly connected to the outer wall of one side of the lifting support, a lifting and moving groove 12 is vertically opened on the outer wall of one side of the lifting support top, a lifting and moving groove 12 is rotatably connected to the bottom wall of the inner bottom wall of the lifting and moving groove 12, the top of the lifting and moving screw rod 13 vertically penetrates the upper end surface of the lifting support seat 11 and is rotatably connected to the upper end surface of the lifting support seat 11, and the upper end surface of the lifting support seat 11 is fixedly connected to the position of the lifting screw rod 13 corresponding to the lifting screw rod 13. The first motor 14, the end of the lifting screw 13 close to the first motor 14 is fixedly connected to the output end of the first motor 14, the outer side of the lifting screw 13 is threadedly sleeved with a lifting block 15, and the lifting block 15 is slidably sleeved on the inner side wall of the lifting groove 12, the lifting block 15 is provided with a lateral movement component 2, and the lateral movement component 2 is provided with a sampling component 3, the lateral movement component 2 includes a lateral support seat 201 fixedly connected to the outer wall of one side of the lifting block 15, and the lower end surface of the lateral support seat 201 is laterally provided with a lateral movement groove 202, and the lateral movement groove 202 is rotatably connected to the inner wall of one side of the lifting block 15. The outer wall of the support seat 201 on one side away from the lifting moving block 15 is fixedly connected to the position of the lateral adjustment screw rod 203, and the end of the lateral adjustment screw rod 203 close to the second motor 204 transversely penetrates the outer wall of one side of the lateral support seat 201 and is rotatably connected to the outer wall of one side of the lateral support seat 201. The end of the lateral adjustment screw rod 203 close to the second motor 204 is fixedly connected to the output end of the second motor 204. The outer side of the lateral adjustment screw rod 203 is threadedly sleeved with a lateral moving block 205, and the lateral moving block 205 is slidably sleeved on the inner side of the lateral moving groove 202. During specific use, the entire sampling device can be easily moved by pushing the pushing armrest 50. Move to the ton bag position, the U-shaped base 10 ensures the stability of the device during the movement, and the four universal casters 60 enable the entire sampling device to move flexibly on the ground. When the entire sampling device moves to the ton bag position, the four universal casters 60 are locked to ensure the stability of the sampling device during the sampling process. At this time, the sampling component 3 is at the highest point, and the second motor 204 is started. The second motor 204 drives the lateral adjustment screw 203 to rotate, and the rotation of the adjustment screw drives the lateral moving block 205 to move laterally along the lateral moving groove 202, so that the sampling component 3 is aligned with the sampling point of the ton bag. When the sampling component 3 is aligned with the sampling point of the ton bag, the second motor 204 is turned off.
[0022] As an implementation method in this embodiment, Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9As shown, the sampling assembly 3 includes a connecting seat 301 fixedly connected to the lower end face of the transverse moving block 205, a knocking assembly 7 is provided on the connecting seat 301, a mounting hole 302 is vertically opened on the connecting seat 301, a sampling tube 303 is fixedly sleeved on the inner side of the mounting hole 302, four lower connecting rods 304 are fixedly connected to the lower end face of the sampling tube 303 in an annular array, and the bottom ends of the four lower connecting rods 304 are fixedly connected to an insert block 305, and the upper and lower end faces of the insert block 305 are both set as conical surfaces, and the four lower connecting rods 304 are connected to the sampling tube 303 and the insert block 305 to form a feed trough 40 between two adjacent lower connecting rods 304 and the insert block 305 and the sampling tube 303 in the same group, and the upper end face of the sampling tube 303 is fixedly connected to four upper connecting rods 304 in an annular array. The top of the four upper connecting rods 306 is fixedly connected with a sleeve 307. The four upper connecting rods 306 are connected with the sampling tube 303 and the sleeve 307 to form a discharge trough 41 between the two adjacent upper connecting rods 306 and the sleeve 307 and the sampling tube 303 in the same group. The sampling assembly 3 includes a third motor 308 fixedly connected to the upper end surface of the sleeve 307. A rotating rod 309 is vertically provided on the inner side of the sampling tube 303. The bottom end of the rotating rod 309 is rotatably connected to the upper end surface of the insert block 305. The top of the rotating rod 309 vertically passes through the sleeve 307 and is rotatably connected to the sleeve 307. The top of the rotating rod 309 is fixedly connected to the output end of the third motor 308. The outer side of the rotating rod 309 is fixedly sleeved with a spiral auger blade 310. The spiral auger blade 310 is fixedly sleeved on the outer side of the rotating rod 309. The pitch of 10 gradually decreases from bottom to top, and the sampling assembly 3 includes a lower discharge plate 311 fixedly sleeved on the outer side of the top of the sampling tube 303, and an upper discharge plate 312 fixedly sleeved on the outer side of the sleeve 307. The upper discharge plate 312 and the lower discharge plate 311 are both tilted downward, and a discharge cavity 313 is formed between the upper discharge plate 312 and the lower discharge plate 311. Four arc-shaped inner placement grooves 314 are provided in an annular array on the lower end surface of the lower discharge plate 311, and arc-shaped inner card grooves 315 are provided on one side of the lower end surface of the lower discharge plate 311 close to the four arc-shaped inner placement grooves 314. The four arc-shaped inner card grooves 315 are respectively connected to the corresponding arc-shaped inner placement grooves 314, and four arc-shaped outer placement grooves 316 are provided in an annular array on the lower end surface of the upper discharge plate 312. The sides of the surface close to the four arc-shaped outer placement grooves 316 are each provided with an arc-shaped outer card slot 317, and the four arc-shaped outer card slots 317 are respectively connected to the corresponding arc-shaped outer placement grooves 316. Two transparent arc-shaped collecting boxes 318 are provided below the upper discharge plate 312 and the lower discharge plate 311, and the upper end faces of the two transparent arc-shaped collecting boxes 318 correspond to the positions of the same group of two arc-shaped inner placement grooves 314 and the same group of two arc-shaped outer placement grooves 316, and are respectively fixedly connected with two arc-shaped inner card blocks 319 and two arc-shaped outer card blocks 320. The four arc-shaped inner card blocks 319 and the four arc-shaped outer card blocks 320 are respectively used in conjunction with the corresponding arc-shaped inner card slots 315 and arc-shaped outer cards. During specific use, when the sampling component 3 is aligned with the sampling point of the ton bag by moving the component 2 horizontally,Start the first motor 14 to drive the lifting screw 13 to rotate. The rotation of the lifting screw 13 drives the lifting block 15 to descend along the lifting groove 12. The descent of the lifting block 15 drives the lateral moving component 2 and the sampling component 3 to descend until the sampling component 3 is inserted into the ton bag. When the sampling device is inserted into the ton bag and descends to the specified depth, turn off the first motor 14. The conical surface design of the lower end face of the plug block 305 helps the plug block 305 to be smoothly inserted into the ton bag. Start the third motor 308. The third motor 308 drives the rotating rod 309 to rotate, thereby driving the spiral auger blade 310 to rotate in the sampling tube 303. The rotation of the spiral auger blade 310 will remove the heavy carbon. Calcium carbonate is sucked into the sampling tube 303 from the feed trough 40 around the plug 305 and transported upward along the spiral auger blade 310. Since the pitch of the spiral auger blade 310 gradually decreases from bottom to top, this design enhances the upward conveying force of the heavy calcium carbonate, ensuring that the heavy calcium carbonate can be discharged smoothly. When the heavy calcium carbonate is transported to the top of the sampling tube 303, the heavy calcium carbonate enters the discharge cavity 313 between the upper discharge plate 312 and the lower discharge plate 311 through the discharge trough 41, and enters the two transparent arc-shaped collection boxes 318 through the discharge cavity 313. Since the two transparent arc-shaped collection boxes 318 are transparent, the operator can see the contents of the two transparent arc-shaped collection boxes 318. The sampling volume is as follows: when the sampling volume reaches the requirement, the third motor 308 is turned off to stop the rotation of the rotating rod 309 and the spiral auger blade 310, and then the first motor 14 is started. The first motor 14 drives the lifting screw 13 to rotate in the reverse direction. The rotation of the lifting screw 13 drives the lifting block 15 to rise along the lifting slot 12 until the horizontal moving component 2 and the sampling component 3 are raised to the initial position. When the horizontal moving component 2 and the sampling component 3 are raised to the initial position, the first motor 14 is turned off, and then the knocking component 7 is started and the third motor 308 is started to reversely drive the rotating rod 309 and the spiral auger blade 310 to rotate in the reverse direction to empty the heavy calcium carbonate in the sampling tube 303 and insert The conical surface designed on the upper end face of the block 305 ensures that the heavy calcium carbonate can be discharged smoothly and fall into the ton bag. When the heavy calcium carbonate in the sampling tube 303 is emptied, the third motor 308 and the knocking component 7 are turned off. Then, the two transparent curved collection boxes 318 are rotated along the sampling tube 303 as the axis until the curved inner clamping block 319 and the curved outer clamping block 320 on the two transparent curved collection boxes 318 slide along the corresponding curved inner clamping groove 315 and the curved outer clamping groove 317 respectively. When the curved inner clamping block 319 and the curved outer clamping block 320 slide to the corresponding curved inner placement groove 314 and the curved outer placement groove 316 respectively, the two transparent curved collection boxes 318 are removed.
[0023] As an implementation method in this embodiment, Figure 1 、 Figure 4 and Figure 10As shown, the knocking component 7 includes a mounting cavity 701 opened on one side of the lower end surface of the connecting seat 301, and a rotating shaft 702 is provided on the inner side of the mounting cavity 701. One end of the rotating shaft 702 is rotatably connected to the inner wall of one side of the mounting cavity 701, and the other end of the rotating shaft 702 transversely passes through the outer wall of one side of the connecting seat 301 and is rotatably connected to the outer wall of one side of the connecting seat 301. The outer wall of one side of the connecting seat 301 is fixedly connected to the position of the rotating shaft 702 corresponding to the fourth motor 703, and the end of the rotating shaft 702 close to the fourth motor 703 is fixedly connected to the output end of the fourth motor 703. The outer side of the rotating shaft 702 is fixedly sleeved with a deflected transmission wheel 704, and the deflected transmission wheel 704 is provided with a There is a transmission groove 705, and the knocking component 7 includes a mounting plate 706 fixedly connected to the position of the mounting cavity 701 on both sides of the lower end surface of the connecting seat 301, wherein a first limit block 707 is provided on the side of the mounting plate 706 away from the sampling tube 303, and a moving rod 708 is fixedly connected to the outer wall of the first limit block 707 close to the sampling tube 303. The end of the moving rod 708 close to the sampling tube 303 horizontally passes through the two mounting plates 706 and is slidably connected to the two mounting plates 706. The upper end surface of the moving rod 708 is fixedly connected to the position corresponding to the transmission groove 705, and the top of the connecting shaft 709 is rotatably sleeved with a spherical transmission block 7 10. The spherical transmission block 710 is used in conjunction with the transmission groove 705. The end of the moving rod 708 close to the sampling tube 303 is fixedly connected to the connecting plate 711. A knocking plate 712 is provided on the side of the connecting plate 711 close to the sampling tube 303. The knocking plate 712 is symmetrically fixedly connected to the outer wall of the side close to the connecting plate 711 with sliding rods 713. The ends of the two sliding rods 713 close to the connecting plate 711 horizontally penetrate the connecting plate 711 and are slidably connected to the connecting plate 711. The ends of the two connecting plates 711 away from the knocking plate 712 are fixedly connected to the second limit block 714. The outer sides of the two sliding rods 713 are both provided with springs 715. The two springs 715 are set Between the knocking plate 712 and the connecting plate 711, a rubber protective pad 716 is fixedly connected to the outer wall of the knocking plate 712 close to the sampling tube 303. During specific use, when the heavy calcium carbonate in the sampling tube 303 needs to be discharged, the fourth motor 703 is started, and the output end of the fourth motor 703 drives the rotating shaft 702 to drive the deflected transmission wheel 704 to rotate. The rotation of the deflected transmission wheel 704 causes the transmission groove 705 to drive the spherical transmission block 710 and the moving rod 708 to move back and forth through the connecting shaft 709, so that the knocking plate 712 knocks the sampling tube 303. During the knocking process, the vibration generated by the knocking can make the calcium carbonate attached to the sampling tube 303 The heavy calcium carbonate on the inner wall and the spiral auger blade 310 is loosened and falls off, further promoting the discharge of heavy calcium carbonate. When the knocking plate 712 contacts the sampling tube 303, the spring 715 can play a buffering role, reducing the damage caused by the impact force generated by the knocking to the sampling tube 303 and the material. At the same time, after the knocking is completed, the spring 715 can quickly reset the knocking plate 712.The rubber protective pad 716 has good elasticity and flexibility, which can further cushion the impact force during the knocking, preventing the knocking plate 712 from directly contacting the sampling tube 303 and effectively protecting the surface of the sampling tube 303 from damage. The first limit block 707 and the second limit block 714 respectively limit the range of motion of the movable rod 708 and the sliding rod 713, preventing the movable rod 708 and the sliding rod 713 from separating during movement, thus ensuring the matching accuracy and movement stability of the various components of the knocking assembly 7.
[0024] Working principle: By pushing the armrest 50, the entire sampling device can be easily moved to the ton bag position. The U-shaped base 10 ensures the stability of the device during movement. The four universal casters 60 enable the entire sampling device to move flexibly on the ground. When the entire sampling device moves to the ton bag position, the four universal casters 60 are locked to ensure the stability of the sampling device during the sampling process. At this time, the sampling component 3 is at the highest point, and the second motor 204 is started. The second motor 204 drives the lateral adjustment screw 203 to rotate. The rotation of the adjustment screw drives the lateral movement block 205 to move laterally along the lateral movement groove 202, so that the sampling component 3 is aligned with the sampling point of the ton bag. When the sampling component 3 is aligned with the sampling point of the ton bag, the second motor is turned off. The machine 204 is turned on and the first motor 14 is started. The first motor 14 drives the lifting screw 13 to rotate. The rotation of the lifting screw 13 drives the lifting block 15 to descend along the lifting groove 12. The descent of the lifting block 15 drives the lateral moving component 2 and the sampling component 3 to descend until the sampling component 3 is inserted into the inside of the big bag. When the sampling device is inserted into the inside of the big bag and descends to the specified depth, the first motor 14 is turned off. The conical surface design of the lower end face of the plug block 305 helps the plug block 305 to be smoothly inserted into the inside of the big bag. The third motor 308 is started and the third motor 308 drives the rotating rod 309 to rotate, thereby driving the spiral auger blade 310 to rotate in the sampling tube 303. The rotation of the spiral auger blade 310 removes the heavy calcium carbonate from the plug block 305. The feeding trough 40 around it sucks the sampling tube 303 and transports it upward along the spiral auger blade 310. Since the pitch of the spiral auger blade 310 gradually decreases from bottom to top, this design enhances the upward conveying force of the heavy calcium carbonate, ensuring that the heavy calcium carbonate can be discharged smoothly. When the heavy calcium carbonate is transported to the top of the sampling tube 303, the heavy calcium carbonate enters the discharge cavity 313 between the upper discharge plate 312 and the lower discharge plate 311 through the discharge trough 41, and enters the two transparent arc-shaped collection boxes 318 through the discharge cavity 313. Since the two transparent arc-shaped collection boxes 318 are transparent, the operator can see the sampling amount in the two transparent arc-shaped collection boxes 318. When the sampling amount reaches the requirement, the third motor 308 is turned off to stop the rotating rod 3 09 and the spiral auger blade 310 rotate, and then start the first motor 14, the first motor 14 reverse drives the lifting screw 13 to rotate, the rotation of the lifting screw 13 drives the lifting block 15 to rise along the lifting slot 12 until the lateral moving component 2 and the sampling component 3 are raised to the initial position, when the lateral moving component 2 and the sampling component 3 are raised to the initial position, the first motor 14 is turned off, and then the third motor 308 is started to reversely drive the rotating rod 309-type spiral auger blade 310 to rotate in the opposite direction, emptying the heavy calcium carbonate in the sampling tube 303, and the conical surface designed on the upper end face of the insert block 305 ensures that the heavy calcium carbonate can be discharged smoothly and fall into the ton bag, and the fourth motor 703 is started while the third motor 308 is started to rotate in the opposite direction.The output end of the fourth motor 703 drives the rotating shaft 702 to rotate the deflection transmission wheel 704. The rotation of the deflection transmission wheel 704 causes the transmission groove 705 to drive the spherical transmission block 710 and the moving rod 708 to move back and forth through the connecting shaft 709, so that the knocking plate 712 knocks the sampling tube 303. During the knocking process, the vibration generated by the knocking can make the particles attached to the inner wall of the sampling tube 303 and the spiral auger blade 310 The heavy calcium carbonate on the surface is loosened and falls off, further promoting the discharge of heavy calcium carbonate. When the knocking plate 712 contacts the sampling tube 303, the spring 715 can play a buffering role, reducing the damage caused by the impact force generated by the knocking to the sampling tube 303 and the material. At the same time, after the knocking is completed, the spring 715 can quickly reset the knocking plate 712 to prepare for the next knocking, ensuring the continuity and stability of the knocking action. The rubber protective pad 716 has good elasticity and flexibility, which can further buffer the impact force during knocking, avoid direct hard contact between the knocking plate 712 and the sampling tube 303, and effectively protect the sampling tube 303. The surface of the first limit block 707 and the second limit block 714 respectively limit the movement range of the moving rod 708 and the sliding rod 713 to prevent the moving rod 708 and the sliding rod 713 from detaching during the movement, thereby ensuring the matching accuracy and movement stability between the various components of the knocking assembly 7. When the heavy calcium carbonate in the sampling tube 303 is emptied, the third motor 308 and the fourth motor 703 are turned off, and then the two transparent arc-shaped collection boxes 318 are rotated along the sampling tube 303 as the axis until the arc-shaped inner clamping block 319 and the arc-shaped outer clamping block 320 on the two transparent arc-shaped collection boxes 318 slide along the corresponding arc-shaped inner clamping groove 315 and the arc-shaped outer clamping groove 317 respectively. When the arc-shaped inner clamping block 319 and the arc-shaped outer clamping block 320 slide to the corresponding arc-shaped inner placement groove 314 and the arc-shaped outer placement groove 316 respectively, the two transparent arc-shaped collection boxes 318 are removed.
[0025] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.
Claims
1. A heavy calcium carbonate production sampling device, comprising a U-shaped base (10), characterized in that: A lifting support seat (11) is fixedly connected to one side of the upper end surface of the U-shaped base (10), and a lifting movable groove (12) is vertically opened on the outer wall of one side of the lifting support top. The inner bottom wall of the lifting movable groove (12) is rotatably connected to a lifting screw rod (13). The top end of the lifting screw rod (13) vertically passes through the upper end surface of the lifting support seat (11) and is rotatably connected to the upper end surface of the lifting support seat (11). A first motor (14) is fixedly connected to the position of the lifting screw rod (13) on the upper end surface of the lifting support seat (11). One end of the lifting screw rod (13) close to the first motor (14) is fixedly connected to the output end of the first motor (14). A lifting movable block (15) is threadedly sleeved on the outer side of the lifting screw rod (13), and the lifting movable block (15) is slidably sleeved on the inner side wall of the lifting movable groove (12). A lateral moving component (2) is provided on the lifting movable block (15), and a sampling component (3) is provided on the lateral moving component (2).
2. A heavy calcium carbonate production sampling device according to claim 1, characterized in that: The transverse moving assembly (2) comprises a transverse support seat (201) fixedly connected to the outer wall of one side of the lifting moving block (15); a transverse moving groove (202) is transversely opened on the lower end surface of the transverse support seat (201); a transverse adjustment screw rod (203) is rotatably connected to the inner wall of one side of the transverse moving groove (202) close to the lifting moving block (15); a second motor (204) is fixedly connected to the outer wall of one side of the transverse support seat (201) away from the lifting moving block (15) at a position corresponding to the transverse adjustment screw rod (203); the transverse adjustment screw rod (203) is fixedly connected to the outer wall of the side of the transverse support seat (201) away from the lifting moving block (15) at a position corresponding to the transverse adjustment screw rod (203); ) One end of the lateral adjustment screw rod (203) close to the second motor (204) passes through the outer wall of one side of the lateral support seat (201) and is rotatably connected to the outer wall of one side of the lateral support seat (201); one end of the lateral adjustment screw rod (203) close to the second motor (204) is fixedly connected to the output end of the second motor (204); the outer side of the lateral adjustment screw rod (203) is threadedly sleeved with a lateral moving block (205), and the lateral moving block (205) is slidably sleeved on the inner side of the lateral moving groove (202); and the lower end surface of the U-shaped base (10) is fixedly connected with four universal casters (60).
3. A heavy calcium carbonate production sampling device according to claim 2, characterized in that: Two push armrests (50) are fixedly connected to the outer wall of one side of the lifting support seat (11); the sampling assembly (3) comprises a connecting seat (301) fixedly connected to the lower end surface of the transverse moving block (205); a knocking assembly (7) is provided on the connecting seat (301); a mounting hole (302) is vertically opened on the connecting seat (301); a sampling tube (303) is fixedly sleeved inside the mounting hole (302); four lower connecting rods (304) are fixedly connected to the lower end surface of the sampling tube (303) in an annular array; the bottom ends of the four lower connecting rods (304) are fixedly connected to the insert block (305); four upper connecting rods (306) are fixedly connected to the upper end surface of the sampling tube (303) in an annular array; the top ends of the four upper connecting rods (306) are fixedly connected to the sleeve (307).
4. A heavy calcium carbonate production sampling device according to claim 3, characterized in that: The sampling assembly (3) includes a third motor (308) fixedly connected to the upper end surface of the sleeve (307), a rotating rod (309) is vertically provided on the inner side of the sampling tube (303), the bottom end of the rotating rod (309) is rotatably connected to the upper end surface of the plug (305), the top end of the rotating rod (309) vertically penetrates the sleeve (307) and is rotatably connected to the sleeve (307), the top end of the rotating rod (309) is fixedly connected to the output end of the third motor (308), and a spiral auger blade (310) is fixedly sleeved on the outer side of the rotating rod (309).
5. A heavy calcium carbonate production sampling device according to claim 4, characterized in that: The sampling assembly (3) includes a lower discharge plate (311) fixedly sleeved on the outer side of the top of the sampling tube (303), an upper discharge plate (312) fixedly sleeved on the outer side of the sleeve (307), the upper discharge plate (312) and the lower discharge plate (311) are both arranged to be tilted downward, and a discharge cavity (313) is formed between the upper discharge plate (312) and the lower discharge plate (311), the lower end surface of the lower discharge plate (311) is provided with four arc-shaped inner placement grooves (314) in an annular array, and the lower end surface of the lower discharge plate (311) is provided with an arc-shaped inner clamping groove (315) on one side close to the four arc-shaped inner placement grooves (314), and the four arc-shaped inner clamping grooves (315) are respectively connected to the corresponding arc-shaped inner placement grooves (314), and the lower end surface of the upper discharge plate (312) is provided with four arc-shaped outer placement grooves (314) in an annular array. The upper discharge plate (312) and the lower discharge plate (311) are provided with arc-shaped outer clamping grooves (317) on one side of the lower end surface close to the four arc-shaped outer placement grooves (316). The four arc-shaped outer clamping grooves (317) are respectively connected to the corresponding arc-shaped outer placement grooves (316). Two transparent arc-shaped collecting boxes (318) are provided below the upper discharge plate (312) and the lower discharge plate (311). The upper end surfaces of the two transparent arc-shaped collecting boxes (318) are respectively fixedly connected with two arc-shaped inner clamping blocks (319) and two arc-shaped outer clamping blocks (320) at positions corresponding to the same group of two arc-shaped inner placement grooves (314) and the same group of two arc-shaped outer placement grooves (316). The four arc-shaped inner clamping blocks (319) and the four arc-shaped outer clamping blocks (320) are respectively used in conjunction with the corresponding arc-shaped inner clamping grooves (315) and arc-shaped outer clamps.
6. A heavy calcium carbonate production sampling device according to claim 3, characterized in that: The four lower connecting rods (304) are connected to the sampling tube (303) and the insert block (305) to form a feed trough (40) between two adjacent lower connecting rods (304) and the insert block (305) and the sampling tube (303). The four upper connecting rods (306) are connected to the sampling tube (303) and the sleeve (307) to form a discharge trough (41) between two adjacent upper connecting rods (306) and the sleeve (307) and the sampling tube (303).
7. A heavy calcium carbonate production sampling device according to claim 4, characterized in that: The pitch of the spiral auger blade (310) gradually decreases from bottom to top.
8. A heavy calcium carbonate production sampling device according to claim 3, characterized in that: The upper end surface and the lower end surface of the insert (305) are both configured as conical surfaces.
9. A heavy calcium carbonate production sampling device according to claim 3, characterized in that: The knocking assembly (7) comprises a mounting cavity (701) provided on one side of the lower end surface of the connecting seat (301); a rotating shaft (702) is provided inside the mounting cavity (701); one end of the rotating shaft (702) is rotatably connected to the inner wall of one side of the mounting cavity (701); the other end of the rotating shaft (702) transversely penetrates the outer wall of one side of the connecting seat (301) and is rotatably connected to the outer wall of one side of the connecting seat (301); a fourth motor (703) is fixedly connected to the outer wall of one side of the connecting seat (301) at a position corresponding to the rotating shaft (702); one end of the rotating shaft (702) close to the fourth motor (703) is fixedly connected to the output end of the fourth motor (703); a deflected transmission wheel (704) is fixedly sleeved on the outer side of the rotating shaft (702); and a transmission groove (705) is provided on the deflected transmission wheel (704).
10. A heavy calcium carbonate production sampling device according to claim 9, characterized in that: The knocking assembly (7) includes a mounting plate (706) fixedly connected to the positions of the mounting cavity (701) on both sides of the lower end surface of the connecting seat (301), wherein a first limiting block (707) is provided on one side of the mounting plate (706) away from the sampling tube (303), and a moving rod (708) is fixedly connected to the outer wall of the first limiting block (707) on the side close to the sampling tube (303). The end of the moving rod (708) close to the sampling tube (303) transversely passes through the two mounting plates (706) and is slidably connected to the two mounting plates (706). The upper end surface of the moving rod (708) is fixedly connected to a connecting shaft (709) at a position corresponding to the transmission groove (705). The top end of the connecting shaft (709) is rotatably sleeved with a spherical transmission block (710). The spherical transmission block (710) is used in conjunction with the transmission groove (705). The moving rod (708) ) is fixedly connected to one end of the sampling tube (303) with a connecting plate (711), a knocking plate (712) is provided on one side of the connecting plate (711) close to the sampling tube (303), and a sliding rod (713) is symmetrically fixedly connected to the outer wall of the knocking plate (712) close to the connecting plate (711), one end of the two sliding rods (713) close to the connecting plate (711) passes through the connecting plate (711) horizontally and is slidably connected to the connecting plate (711), and one end of the two connecting plates (711) away from the knocking plate (712) is fixedly connected to a second limit block (714), and the outer sides of the two sliding rods (713) are both provided with a spring (715), and the two springs (715) are provided between the knocking plate (712) and the connecting plate (711), and the outer wall of the knocking plate (712) close to the sampling tube (303) is fixedly connected to a rubber protective pad (716).
Citation Information
Cited By
Sampling device for rock stratum exploration engineering
CN120831244A
A sampling device for a rock strata exploration project
CN120831244B