Automobile generator test equipment
By designing automotive generator testing equipment that includes convection ventilation, positioning, vibration and lifting systems, the problems of temperature adjustment and multi-generator synchronization testing are solved, and efficient and accurate generator testing is achieved.
Patent Information
- Application Number
- CN202510910777.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-08-15
AI Technical Summary
In the prior art, automotive generator testing equipment cannot quickly adjust the temperature, simulates the drastic changes in the engine compartment temperature, and cannot achieve synchronous testing of multiple generators, resulting in errors during the test.
An automotive generator testing equipment is designed, including convection ventilation mechanism, positioning mechanism, random vibration components, lifting system and radiant heat source, and errors are reduced through rapid ventilation, vibration simulation, temperature control and multiple generators synchronous testing.
It realizes rapid temperature adjustment and simulates the actual operation of the generator under different working conditions, improves testing efficiency and accuracy, and supports synchronous testing of multiple generators.
Smart Images

Figure CN120490803A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile generator testing, in particular to automobile generator testing equipment. Background Art
[0002] The automotive alternator is the vehicle's primary power source, responsible for supplying power to all electrical devices except the starter when the engine is running, and for charging the battery. Alternator testing is a complex and rigorous process, encompassing R&D, production, and quality control. The core objective is to ensure that it reliably, efficiently, and safely provides stable power to the vehicle under a variety of harsh conditions (high and low temperatures, vibration, humidity, salt spray, electrical interference, and sudden load changes), while also ensuring a sufficiently long service life. Performance (particularly rated output, idle output, and voltage stability), reliability (environmental resistance, vibration resistance, and long life), and safety (load dump protection and insulation) are paramount during testing.
[0003] In the existing technology, the site occupancy is reduced by centralizing the equipment for generator testing; adjusting the temperature in the high and low temperature control box and the speed of the motor can simulate the operation of the generator in different occasions, solving the problem of the generator needing to frequently change the field. However, the existing technology is not convenient for rapid temperature adjustment, that is, it is not possible to simulate drastic changes in engine compartment temperature, that is, from cold start to hot operation, and then to shutdown cooling. At the same time, it is not possible to achieve synchronous testing of multiple generators, so there may be errors in the test process. Therefore, the existing technology has a lot of room for improvement. Summary of the Invention
[0004] The present invention provides an automobile generator testing device, which solves the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A car generator test device includes a test box, a closed door is provided on the test box, a convection ventilation mechanism is provided on the test box, a positioning mechanism is provided on the side and bottom of the test box, a control display panel is provided on the test box, and a random vibration component is provided on the test box. The random vibration component includes a rotation support mechanism and a vibration rod mechanism, the vibration rod mechanism is connected to a first linear motor, the top of the first linear motor is fixedly connected to a lifting plate, the lifting plate is provided with a support mounting frame mechanism and a displacement drive belt mechanism, the support mounting frame mechanism is provided with a plurality of arc plate clamping mechanisms, the arc plate clamping mechanism is provided with a generator, the support mounting frame mechanism is provided with a test signal collector, and the test The signal collector is connected to the generator, and a radiation heat source is provided on the inner top of the test box; the convection ventilation mechanism is used to realize rapid ventilation and heat dissipation of the test box, the positioning mechanism is used to install and fix the test box, the rotation support mechanism is used to support the vibration rod mechanism, the vibration rod mechanism is used to drive the first linear motor to vibrate randomly, the displacement drive belt mechanism is used to drive the generator, the arc plate clamping mechanism is used to clamp and fix generators of different sizes, the test signal collector is used to monitor the working status of the generator in real time, multiple arc plate clamping mechanisms are used to realize synchronous testing of multiple generators to reduce test errors, and the radiation heat source is used to heat the generator.
[0007] As a preferred technical solution of the present invention, the convection ventilation mechanism includes ventilation slots provided on the test box body, and there are two ventilation slots, which are symmetrically arranged on the test box body. Two wind shield deflection seats are provided on the test box body, and the wind shield deflection seats are rotatably connected to the wind shield. A sealing strip is provided on the wind shield. The test box body is fixedly connected to the second linear motor, and the top of the second linear motor is fixedly connected to the adjustment plate, and the adjustment plate is fixedly connected to two symmetrically arranged first deflection seats, and the first deflection seat is rotatably connected to the adjustment rod, and the end of the adjustment rod away from the first deflection seat is rotatably connected to the second deflection seat, and the second deflection seat and the wind shield are fixedly connected.
[0008] As a preferred technical solution of the present invention, the positioning mechanism includes a positioning plate provided on the test box, and anchor bolts are provided on the positioning plate.
[0009] As a preferred technical solution of the present invention, the rotating support mechanism includes a rotating ring rotatably connected to the test box body, the inner side of the rotating ring is fixedly connected to the motor seat, a first motor is provided on the motor seat, the output shaft of the first motor is fixedly connected to the first gear, a second gear is provided on the test box body, the first gear and the second gear are meshed, the rotating ring is fixedly connected to two symmetrically arranged fixed frames, the fixed frames are fixedly connected to the central axis, the central axis is slidably connected to the displacement block, the central axis passes through the displacement block, the displacement block and the fixed frame are fixedly connected to the first elastic member, the displacement block is fixedly connected to the third deflection seat, the third deflection seat is rotatably connected to the support rod, and the end of the support rod away from the third deflection seat is rotatably connected to the fourth deflection seat.
[0010] As a preferred technical solution of the present invention, the vibration rod mechanism includes a fixed rod fixed on the test box, the end of the fixed rod away from the test box is fixedly connected to the mounting tube, the inner bottom of the mounting tube is fixedly connected to the second elastic member, the second elastic member is fixedly connected to the vibration block, a number of third elastic members are fixedly connected between the vibration block and the mounting tube, the vibration block is fixedly connected to the vibration rod, the vibration rod is rotatably connected to the vibration plate, the vibration plate and the fourth deflection seat are fixedly connected, the vibration plate is fixedly connected to the second motor, the output shaft of the second motor is fixedly connected to the eccentric block, and the vibration rod and the first linear motor are fixedly connected.
[0011] As a preferred technical solution of the present invention, the support mounting frame mechanism includes several mounting sleeves fixed on the lifting plate, side panels are provided in the mounting sleeves, several positioning holes are provided on the side panels, the mounting sleeves are threadedly connected to positioning bolts, the positioning bolts pass through the positioning holes, and one end of the side panel away from the lifting plate is fixedly connected to the adjusting top plate, which is provided with several through slots.
[0012] As a preferred technical solution of the present invention, the variable position drive belt mechanism includes a third motor arranged on the lifting plate, the output shaft of the third motor is fixedly connected to the drive shaft, the drive shaft is fixedly connected to the first bevel gear, the first bevel gear engages with a plurality of second bevel gears, the second bevel gear is coaxially fixedly connected to the rotating shaft, the rotating shaft and the mounting sleeve are rotatably connected, a movable slot is provided in the axial direction of the rotating shaft, the rotating shaft is slidably connected to the moving sleeve, the rotating shaft passes through the moving sleeve, the inner side of the moving sleeve is fixedly connected to the drive strip, the drive strip is located in the moving slot, the outer side of the moving sleeve is fixedly connected to the drive pulley, the drive pulley is connected to the drive belt, and the drive belt is connected to the generator.
[0013] As a preferred technical solution of the present invention, the arc plate clamping mechanism includes a clamping fixing frame fixed on the adjusting top plate, the clamping fixing frame is threadedly connected to the feed threaded rod, one end of the feed threaded rod located outside the clamping fixing frame is fixedly connected to the rotating handle, the end of the feed threaded rod away from the rotating handle is rotatably connected to the clamping plate, the clamping plate and the clamping fixing frame are slidably connected, and the side of the clamping plate away from the feed threaded rod is an arc structure.
[0014] As a preferred technical solution of the present invention, a temperature sensor is provided on the generator.
[0015] As a preferred technical solution of the present invention, a fan is provided on the side of the test box.
[0016] The present invention has the following benefits:
[0017] By setting up a convection ventilation mechanism, the test box can be quickly ventilated and closed, thereby realizing the gathering and rapid release of heat. The positioning mechanism can fix the test box. The rotating support mechanism and the vibration rod mechanism can realize random vibration of the generator, thereby simulating the actual working condition of the generator installed on the car. The first linear motor can drive the generator to rise and fall, and control the distance between the generator and the radiation heat source to quickly adjust the temperature of the generator. The fan can control the heat in the test box and dissipate the heat of the generator at the same time. The arc plate clamping mechanism can install and fix generators of different sizes. The variable drive belt mechanism can be installed and connected to generators of different sizes. The test signal collector can monitor the real-time status of the generator during the power generation process, thereby improving the efficiency of automobile generator testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a structural schematic diagram of an automobile generator testing equipment from the first perspective.
[0020] Figure 2 This is a structural schematic diagram of an automobile generator testing equipment from the second perspective.
[0021] Figure 3 This is a first-person perspective structural diagram of a random vibration component in an automotive generator test device.
[0022] Figure 4 This is a second-perspective structural diagram of a random vibration component in an automotive generator test device.
[0023] Figure 5 This is a first-person perspective structural diagram of the local structure of an automobile generator testing equipment.
[0024] Figure 6 This is a second-perspective structural schematic diagram of the local structure of an automobile generator testing equipment.
[0025] Figure 7 This is a third-perspective structural schematic diagram of the local structure of an automobile generator testing equipment.
[0026] In the figure: 1. Test box; 2. Closed door; 3. Convection ventilation mechanism; 301. Ventilation slot; 302. Wind deflector deflection seat; 303. Wind deflector; 304. Second linear motor; 305. Adjustment plate; 306. First deflection seat; 307. Adjustment rod; 308. Second deflection seat; 4. Positioning mechanism; 401. Positioning plate; 402. Anchor bolt; 5. Control and display panel; 6. Fan; 7. Rotation support mechanism; 70 1. Rotating ring; 702. Motor seat; 703. First motor; 704. First gear; 705. Second gear; 706. Fixed frame; 707. Central axis; 708. Displacement block; 709. First elastic member; 710. Third deflection seat; 711. Support rod; 712. Fourth deflection seat; 8. Vibrating rod mechanism; 801. Fixed rod; 802. Mounting cylinder; 803. Second elastic member; 804. Vibrating block; 805. First Three elastic members; 806, vibration rod; 807, vibration plate; 808, second motor; 809, eccentric block; 9, first linear motor; 10, lifting plate; 11, support mounting frame mechanism; 1101, mounting housing; 1102, side plate; 1103, positioning hole; 1104, positioning bolt; 1105, adjustment top plate; 1106, through slot; 12, displacement drive belt mechanism; 1201, third motor; 1202, drive Shaft; 1203, first bevel gear; 1204, second bevel gear; 1205, rotating shaft; 1206, movable slot; 1207, movable sleeve; 1208, driving pulley; 1209, driving belt; 13, arc plate clamping mechanism; 1301, clamping bracket; 1302, feed threaded rod; 1303, rotating handle; 1304, clamping plate; 14, generator; 15, test signal collector; 16, radiant heat source. DETAILED DESCRIPTION
[0027] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0028] Example 1, please refer to Figure 1-Figure 7, a car generator test equipment, including a test box 1, the test box 1 is provided with a closed door 2, the test box 1 is provided with a convection ventilation mechanism 3, the side bottom of the test box 1 is provided with a positioning mechanism 4, the test box 1 is provided with a control display panel 5, the test box 1 is provided with a random vibration component, the random vibration component includes a rotation support mechanism 7 and a vibration rod mechanism 8, the vibration rod mechanism 8 is connected to a first linear motor 9, the top of the first linear motor 9 is fixedly connected to a lifting plate 10, the lifting plate 10 is provided with a support mounting frame mechanism 11 and a displacement drive belt mechanism 12, the support mounting frame mechanism 11 is provided with a plurality of arc plate clamping mechanisms 13, the arc plate clamping mechanism 13 is provided with a generator 14, the support mounting frame mechanism 11 is provided with a test signal collector 15, the test The test signal collector 15 is connected to the generator 14, and a radiation heat source 16 is provided on the inner top of the test box 1; the convection ventilation mechanism 3 is used to realize rapid ventilation and heat dissipation of the test box 1, the positioning mechanism 4 is used to install and fix the test box 1, the rotation support mechanism 7 is used to support the vibration rod mechanism 8, the vibration rod mechanism 8 is used to drive the first linear motor 9 to vibrate randomly, the displacement drive belt mechanism 12 is used to drive the generator 14, the arc plate clamping mechanism 13 is used to clamp and fix generators 14 of different sizes, the test signal collector 15 is used to monitor the working status of the generator 14 in real time, multiple arc plate clamping mechanisms 13 are used to realize synchronous testing of multiple generators 14 to reduce test errors, and the radiation heat source 16 is used to heat the generator 14.
[0029] The convection ventilation mechanism 3 includes a ventilation slot 301 provided on the test box 1, and there are two ventilation slots 301, which are symmetrically arranged on the test box 1. Two windshield deflection seats 302 are provided on the test box 1, and the windshield deflection seat 302 is rotatably connected to the windshield 303. The windshield 303 is provided with a sealing strip. The test box 1 is fixedly connected to the second linear motor 304, and the top of the second linear motor 304 is fixedly connected to the adjustment plate 305. The adjustment plate 305 is fixedly connected to two symmetrically arranged first deflection seats 306. The first deflection seat 306 is rotatably connected to the adjustment rod 307, and the end of the adjustment rod 307 away from the first deflection seat 306 is rotatably connected to the second deflection seat 308, and the second deflection seat 308 is fixedly connected to the windshield 303.
[0030] Specifically, turning on the second linear motor 304 can drive the adjustment plate 305 to rise and fall, and the rising and falling of the adjustment plate 305 can drive the first deflection seat 306 to rise and fall. As the first deflection seat 306 rises and falls, it can drive the adjustment rod 307 to change position, and then drive the second deflection seat 308 to change position, so that the wind shield 303 rotates and changes position around the wind shield deflection seat 302, so as to control the overlapping state of the wind shield 303 and the ventilation slot 301. When the ventilation slot 301 is not blocked, ventilation can be achieved.
[0031] The positioning mechanism 4 includes a positioning plate 401 disposed on the test box 1 , and anchor bolts 402 are disposed on the positioning plate 401 .
[0032] Specifically, when the anchor bolts 402 are screwed into the ground, the positioning plate 401 can be fixed, so as to fix the test box 1 .
[0033] The rotating support mechanism 7 includes a rotating ring 701 rotatably connected to the test box body 1, the inner side of the rotating ring 701 is fixedly connected to the motor base 702, a first motor 703 is provided on the motor base 702, the output shaft of the first motor 703 is fixedly connected to the first gear 704, a second gear 705 is provided on the test box body 1, the first gear 704 and the second gear 705 are meshed, the rotating ring 701 is fixedly connected to two symmetrically arranged fixed frames 706, the fixed frames 706 are fixedly connected to the central axis 707, the central axis 707 is slidably connected to the displacement block 708, the central axis 707 passes through the displacement block 708, the displacement block 708 and the fixed frame 706 are fixedly connected to the first elastic member 709, the displacement block 708 is fixedly connected to the third deflection seat 710, the third deflection seat 710 is rotatably connected to the support rod 711, and the end of the support rod 711 away from the third deflection seat 710 is rotatably connected to the fourth deflection seat 712. The vibration rod mechanism 8 includes a fixed rod 801 fixed on the test box 1, and the end of the fixed rod 801 away from the test box 1 is fixedly connected to the mounting tube 802, the inner bottom of the mounting tube 802 is fixedly connected to the second elastic member 803, the second elastic member 803 is fixedly connected to the vibration block 804, and a plurality of third elastic members 805 are fixedly connected between the vibration block 804 and the mounting tube 802, the vibration block 804 is fixedly connected to the vibration rod 806, the vibration rod 806 is rotatably connected to the vibration plate 807, the vibration plate 807 is fixedly connected to the fourth deflection seat 712, the vibration plate 807 is fixedly connected to the second motor 808, the output shaft of the second motor 808 is fixedly connected to the eccentric block 809, and the vibration rod 806 is fixedly connected to the first linear motor 9.
[0034] Specifically, the first motor 703 is turned on, and the rotation of the output shaft of the first motor 703 will drive the first gear 704 to rotate. Since the first gear 704 and the second gear 705 are engaged, the first gear 704 can rotate around the second gear 705, thereby driving the rotating ring 701 to rotate. The rotation of the rotating ring 701 can drive the fixed frame 706 to rotate and displace. As the rotating ring 701 rotates and displaces, the displacement block 708 can be driven to rotate and displace, thereby driving the third deflection seat 710, the support rod 711 and the fourth deflection seat 712 to rotate and displace, thereby driving the vibration plate 807 to rotate around the vibration rod 806. At this time, the second motor 808 is turned on, and the rotation of the output shaft of the second motor 808 will drive the eccentric block 809 to rotate, thereby driving the vibration plate 807 to vibrate, thereby driving the vibration rod 806 to vibrate. At this time, the vibration block 804 can achieve random vibration of the vibration block 804 under the action of the second elastic member 803 and the third elastic member 805, so as to drive the first linear motor 9 and the lifting plate 10 to vibrate.
[0035] The support mounting frame mechanism 11 includes several mounting sleeves 1101 fixed on the lifting plate 10, and a side plate 1102 is provided in the mounting sleeve 1101, and a plurality of positioning holes 1103 are provided on the side plate 1102. The mounting sleeve 1101 is threadedly connected to a positioning bolt 1104, and the positioning bolt 1104 passes through the positioning hole 1103. The end of the side plate 1102 away from the lifting plate 10 is fixedly connected to the adjusting top plate 1105, and the adjusting top plate 1105 is provided with a plurality of through slots 1106. The shifting drive belt mechanism 12 includes a third motor 1201 provided on the lifting plate 10, the output shaft of the third motor 1201 is fixedly connected to the drive shaft 1202, the drive shaft 1202 is fixedly connected to the first bevel gear 1203, the first bevel gear 1203 meshes with a plurality of second bevel gears 1204, the second bevel gear 1204 is coaxially fixedly connected to the rotating shaft 1205, the rotating shaft 1205 and the mounting sleeve 1101 are rotatably connected, a movable slot 1206 is provided in the axial direction of the rotating shaft 1205, the rotating shaft 1205 is slidably connected to the movable sleeve 1207, the rotating shaft 1205 passes through the movable sleeve 1207, the inner side of the movable sleeve 1207 is fixedly connected to the drive strip, the drive strip is located in the movable slot 1206, the outer side of the movable sleeve 1207 is fixedly connected to the drive pulley 1208, the drive pulley 1208 is transmission-connected to the drive belt 1209, and the drive belt 1209 is connected to the generator 14. The arc plate clamping mechanism 13 includes a clamping bracket 1301 fixed on the adjusting top plate 1105, the clamping bracket 1301 is threadedly connected to the feed thread rod 1302, and the end of the feed thread rod 1302 located outside the clamping bracket 1301 is fixedly connected to the rotating handle 1303, and the end of the feed thread rod 1302 away from the rotating handle 1303 is rotatably connected to the clamping plate 1304, the clamping plate 1304 and the clamping bracket 1301 are slidably connected, and the side of the clamping plate 1304 away from the feed thread rod 1302 is an arc structure.
[0036] Specifically, the generator 14 to be installed and tested is placed on the adjustment top plate 1105, and the rotating handle 1303 is held. The rotation of the rotating handle 1303 will drive the feed threaded rod 1302 to rotate, and the rotation of the feed threaded rod 1302 will drive the clamping plate 1304 to move along the clamping fixing frame 1301, and then drive the clamping plate 1304 to move downward, so that the arc-shaped side of the clamping plate 1304 is clamped on the surface of the generator 14 to achieve the clamping and fixing of the generator 14. At this time, if the generator 14 and the drive belt 1209 need to be connected, the mobile clamping sleeve 1207 is moved along the axial direction of the rotating shaft 1205, and the driving pulley 1208 can also move along the axial direction of the rotating shaft 1205 under the drive of the mobile clamping sleeve 1207. With the drive pulley 1208, This in turn drives the drive belt 1209 to move along the axial direction of the rotating shaft 1205, so that the drive belt 1209 is stuck on the generator 14. If the drive belt 1209 needs to be tensioned, the positioning bolt 1104 is screwed to remove the positioning bolt 1104 from the positioning hole 1103. At this time, the height of the side plate 1102 extending out of the mounting sleeve 1101 is controlled to achieve the tensioning of the drive belt 1209. When the relative positions of the side plate 1102 and the mounting sleeve 1101 are fixed, the positioning bolt 1104 is rotated to pass through the positioning hole 1103 to achieve the fixation of the relative positions of the side plate 1102 and the mounting sleeve 1101. Since multiple arc plate clamping mechanisms 13 are provided, a specified number of generators 14 can be installed, thereby achieving synchronous testing of multiple generators 14.
[0037] In addition, when the generator 14 needs to be tested, the third motor 1201 is turned on, and the rotation of the output shaft of the third motor 1201 drives the drive shaft 1202. The rotation of the drive shaft 1202 can drive the first bevel gear 1203 to rotate. The rotation of the first bevel gear 1203 drives multiple second bevel gears 1204 to rotate. The rotation of the second bevel gear 1204 drives the rotating shaft 1205 to rotate. The rotation of the rotating shaft 1205 drives the movable card slot 1206 to rotate. The rotation of the movable card slot 1206 can drive the drive card strip therein to rotate. The rotation of the drive card strip drives the movable card sleeve 1207 to rotate. The rotation of the movable card sleeve 1207 drives the drive pulley 1208 to rotate. The rotation of the drive pulley 1208 drives the drive belt 1209 to rotate. As the drive belt 1209 rotates, the generator 14 is driven to realize the testing of the generator 14. As the generator 14 works, the status of the generator 14 can be monitored through the test signal collector 15.
[0038] The generator 14 is provided with a temperature sensor.
[0039] In an embodiment of the present invention, the radiation heat source 16 is turned on, and the radiation heat source 16 can generate heat. That is, the closer to the radiation heat source 16, the higher the temperature of the generator 14 will be. The specific working process is to turn on the first linear motor 9, and the first linear motor 9 can drive the lifting plate 10 to move up and down. As the lifting plate 10 moves up and down, the installation sleeve 1101 can be driven to move up and down. The installation sleeve 1101 can be driven to move up and down, and the side plate 1102 can be driven to move up and down. As the side plate 1102 moves up and down, the adjustment top plate 1105 can be driven to move up and down. As the adjustment top plate 1105 moves up and down, the generator 14 can be driven to move up and down, so as to control the distance between the generator 14 and the radiation heat source 16, thereby controlling the temperature of the generator 14.
[0040] Specifically, since the generator 14 is provided with a temperature sensor, the temperature of the generator 14 can be monitored, thereby accurately simulating the working state of the generator 14 .
[0041] Example 2, continue to refer to Figure 1-Figure 2 In the embodiment of the present invention, a fan 6 is provided on the side of the test box 1.
[0042] Specifically, by turning on the fan 6 , air can be blown from outside the test box 1 to inside, so as to achieve ventilation and cooling.
[0043] During the implementation of the present invention, the closed door 2 is first opened. At this time, the generator 14 to be tested is placed on the support and mounting frame mechanism 11, and then the generator 14 is clamped and fixed by the arc plate clamping mechanism 13. Then, the generator 14 is connected to the test signal collector 15, so as to collect the signal during the generator test. At this time, the connection between the generator 14 and the displacement drive belt mechanism 12 is realized, and the closed door 2 is closed. At this time, the convection ventilation mechanism 3 is opened, and the first linear motor 9 is turned on at the same time. The first linear motor 9 drives the lifting plate 10 to move upward, and the lifting plate 10 drives the support and mounting frame mechanism 11 to rise, thereby driving the generator 14 to rise, so that the generator 14 is close to the radiant heat source. 16. At this time, turning on the radiation heat source 16 can realize the heating of the generator 14, that is, simulating a cold start. After the cold start, the convection ventilation mechanism 3 is closed at this time, and the generator 14 will heat up quickly, thus simulating the starting state of hot operation. When the car is running, there will be air circulation. At this time, the convection ventilation mechanism 3 will be partially opened, and the fan 6 will be turned on at the same time, which can drive the air flow, thus simulating the normal operation of the generator 14. Turning on the rotating support mechanism 7 and the vibration rod mechanism 8 can drive the first linear motor 9 to vibrate randomly, and then drive the lifting plate 10 and the support mounting frame mechanism 11 to vibrate randomly, thereby driving the generator 14 to vibrate, thus simulating the vibration condition of the generator 14 during operation.
[0044] The present invention can achieve rapid ventilation and sealing of the test box 1 by setting a convection ventilation mechanism 3, thereby achieving heat gathering and rapid release, the test box 1 can be fixed by the positioning mechanism 4, the random vibration of the generator 14 can be achieved by the rotating support mechanism 7 and the vibration rod mechanism 8, thereby simulating the actual working condition of the generator installed on the car, the first linear motor 9 can drive the generator 14 to rise and fall, and control the distance between the generator 14 and the radiant heat source 16 to quickly adjust the temperature of the generator 14, and cooperate with the fan 6 to control the heat in the test box 1 and dissipate heat from the generator 14 at the same time, the arc plate clamping mechanism 13 can install and fix generators of different sizes, and the variable drive belt mechanism 12 can be installed and connected to generators 14 of different sizes, the real-time status of the generator 14 during the power generation process can be monitored by the test signal collector 15, and multiple arc plate clamping mechanisms 13 can achieve synchronous testing of multiple generators 14, thereby improving the efficiency of automobile generator testing.
[0045] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An automobile generator test device, comprising a test box (1), characterized in that: The test box (1) is provided with a closed door (2), a convection ventilation mechanism (3), a positioning mechanism (4) at the side bottom of the test box (1), a control display panel (5), and a random vibration component. The random vibration component includes a rotation support mechanism (7) and a vibration rod mechanism (8). The vibration rod mechanism (8) is connected to a first linear motor (9). The top of the first linear motor (9) is fixedly connected to a lifting plate (10). The lifting plate (10) is provided with a support mounting frame mechanism (11) and a displacement drive belt mechanism (12). The support mounting frame mechanism (11) is provided with a plurality of arc plate clamping mechanisms (13). The arc plate clamping mechanism (13) is provided with a generator (14). The support mounting frame mechanism (11) is provided with a test signal collector (15). The test signal collector (1 5) is connected to the generator (14), and a radiation heat source (16) is provided on the inner top of the test box (1); the convection ventilation mechanism (3) is used to realize rapid ventilation and heat dissipation of the test box (1), the positioning mechanism (4) is used to install and fix the test box (1), the rotation support mechanism (7) is used to support the vibration rod mechanism (8), the vibration rod mechanism (8) is used to drive the first linear motor (9) to vibrate randomly, the displacement drive belt mechanism (12) is used to drive the generator (14), the arc plate clamping mechanism (13) is used to clamp and fix generators (14) of different sizes, the test signal collector (15) is used to monitor the working state of the generator (14) in real time, multiple arc plate clamping mechanisms (13) are used to realize synchronous testing of multiple generators (14) to reduce test errors, and the radiation heat source (16) is used to heat the generator (14).
2. The automobile generator testing equipment according to claim 1, characterized in that: The convection ventilation mechanism (3) comprises a ventilation slot (301) provided on the test box (1), wherein two ventilation slots (301) are provided, and the two ventilation slots (301) are symmetrically arranged on the test box (1); two windshield deflection seats (302) are provided on the test box (1); the windshield deflection seats (302) are rotatably connected to the windshield (303); the windshield (303) is provided with a sealing strip; the test box (1) is fixedly connected to the second linear motor (304); the top of the second linear motor (304) is fixedly connected to the adjustment plate (305); the adjustment plate (305) is fixedly connected to two symmetrically arranged first deflection seats (306); the first deflection seat (306) is rotatably connected to the adjustment rod (307); the end of the adjustment rod (307) away from the first deflection seat (306) is rotatably connected to the second deflection seat (308); and the second deflection seat (308) and the windshield (303) are fixedly connected.
3. The automobile generator testing equipment according to claim 1, characterized in that: The positioning mechanism (4) comprises a positioning plate (401) provided on the test box (1), and anchor bolts (402) are provided on the positioning plate (401).
4. The automobile generator testing equipment according to claim 3, characterized in that: The rotation support mechanism (7) comprises a rotating ring (701) rotatably connected to the test box (1); the inner side of the rotating ring (701) is fixedly connected to the motor base (702); a first motor (703) is provided on the motor base (702); an output shaft of the first motor (703) is fixedly connected to a first gear (704); a second gear (705) is provided on the test box (1); the first gear (704) and the second gear (705) are meshed; the rotating ring (701) is fixedly connected to two symmetrically arranged fixed frames (706) ), the fixing frame (706) is fixedly connected to the central axis (707), the central axis (707) is slidably connected to the displacement block (708), the central axis (707) passes through the displacement block (708), the displacement block (708) and the fixing frame (706) are fixedly connected to the first elastic member (709), the displacement block (708) is fixedly connected to the third deflection seat (710), the third deflection seat (710) is rotatably connected to the support rod (711), and the end of the support rod (711) away from the third deflection seat (710) is rotatably connected to the fourth deflection seat (712).
5. The automobile generator testing equipment according to claim 4, characterized in that: The vibration rod mechanism (8) comprises a fixed rod (801) fixed on the test box (1); one end of the fixed rod (801) away from the test box (1) is fixedly connected to the mounting cylinder (802); the inner bottom of the mounting cylinder (802) is fixedly connected to the second elastic member (803); the second elastic member (803) is fixedly connected to the vibration block (804); a plurality of third elastic members (805) are fixedly connected between the vibration block (804) and the mounting cylinder (802); the vibration block (804) is fixedly connected to the vibration rod (806); the vibration rod (806) is rotatably connected to the vibration plate (807); the vibration plate (807) is fixedly connected to the fourth deflection seat (712); the vibration plate (807) is fixedly connected to the second motor (808); the output shaft of the second motor (808) is fixedly connected to the eccentric block (809); and the vibration rod (806) is fixedly connected to the first linear motor (9).
6. The automobile generator testing equipment according to claim 2, characterized in that: The support mounting frame mechanism (11) comprises a plurality of mounting sleeves (1101) fixed on the lifting plate (10), a side plate (1102) being provided inside the mounting sleeves (1101), a plurality of positioning holes (1103) being provided on the side plates (1102), the mounting sleeves (1101) being threadedly connected to positioning bolts (1104), the positioning bolts (1104) passing through the positioning holes (1103), and one end of the side plates (1102) away from the lifting plate (10) being fixedly connected to an adjusting top plate (1105), the adjusting top plate (1105) being provided with a plurality of through slots (1106).
7. The automobile generator testing equipment according to claim 6, characterized in that: The shifting drive belt mechanism (12) includes a third motor (1201) provided on the lifting plate (10), the output shaft of the third motor (1201) is fixedly connected to the drive shaft (1202), the drive shaft (1202) is fixedly connected to the first bevel gear (1203), the first bevel gear (1203) is engaged with a plurality of second bevel gears (1204), the second bevel gears (1204) are coaxially fixedly connected to the rotating shaft (1205), the rotating shaft (1205) is rotatably connected to the mounting sleeve (1101), and the rotating shaft (120 5), a movable card slot (1206) is provided in the axial direction of the rotating shaft (1205), the rotating shaft (1205) is slidably connected to the movable card sleeve (1207), the rotating shaft (1205) passes through the movable card sleeve (1207), the inner side of the movable card sleeve (1207) is fixedly connected to the driving card strip, the driving card strip is located in the movable card slot (1206), the outer side of the movable card sleeve (1207) is fixedly connected to the driving pulley (1208), the driving pulley (1208) is transmission-connected to the driving belt (1209), and the driving belt (1209) is connected to the generator (14).
8. The automobile generator testing equipment according to claim 6, characterized in that: The arc plate clamping mechanism (13) comprises a clamping fixing frame (1301) fixed on the adjusting top plate (1105), the clamping fixing frame (1301) being threadedly connected to the feed threaded rod (1302), one end of the feed threaded rod (1302) located outside the clamping fixing frame (1301) being fixedly connected to the rotating handle (1303), the end of the feed threaded rod (1302) away from the rotating handle (1303) being rotatably connected to the clamping plate (1304), the clamping plate (1304) and the clamping fixing frame (1301) being slidably connected, and the side of the clamping plate (1304) away from the feed threaded rod (1302) being an arc-shaped structure.
9. The automobile generator testing equipment according to claim 1, characterized in that: The generator (14) is provided with a temperature sensor.
10. The automobile generator testing equipment according to claim 1, characterized in that: A fan (6) is provided on the side of the test box (1).